Parts Manual Owner manual
Table Of Contents
- SECTION 1 FRAME
- FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR
- FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (S/N 49971 TO PRESENT)
- FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD.
- FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
- FIGURE 1-5. DRIVE BRAKE ASSEMBLY.
- FIGURE 1-6. DRIVE HUB ASSEMBLY (PRIOR TO S/N 39594).
- FIGURE 1-7. DRIVE HUB ASSEMBLY (S/N 39594 TO PRESENT)
- FIGURE 1-8. DRIVE MOTOR ASSEMBLY - REAR
- FIGURE 1-9. DRIVE MOTOR ASSEMBLY - FRONT
- FIGURE 1-10. DRIVE VALVES INSTALLATIONS
- FIGURE 1-11. TOW BAR INSTALLATION - 2WD
- FIGURE 1-12. SEMI-TRACK INSTALLATION
- SECTION 2 TURNTABLE
- FIGURE 2-1. CONTROL VALVES INSTALLATIONS
- FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY - PROPORTIONAL
- FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS
- FIGURE 2-4. SWING MOTOR ASSEMBLY
- FIGURE 2-5. SWING BEARING ASSEMBLY
- FIGURE 2-6. DEUTZ ENGINE INSTALLATION
- FIGURE 2-7. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
- FIGURE 2-8. PISTON PUMP ASSEMBLY
- FIGURE 2-9. TANK INSTALLATIONS
- FIGURE 2-10. GROUND CONTROL BOX ASSEMBLY
- FIGURE 2-11. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
- FIGURE 2-12. HOODS INSTALLATION
- SECTION 3 BOOM
- SECTION 4 PLATFORM
- FIGURE 4-1. PLATFORM INSTALLATION
- FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY
- FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT & SWING) (PRIOR TO S/N39857)
- FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) (S/N39857 TO PRESENT)
- FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) (PRIOR TO S/N39857)
- FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER) (S/N39857 TO PRESENT)
- FIGURE 4-7. CONTROLLER ASSEMBLY (SPEED)
- FIGURE 4-8. SOFT TOUCH SYSTEM INSTALLATION (S/N 49601 TO PRESENT)
- SECTION 5 CYLINDER
- FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
- FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY
- FIGURE 5-3. LIFT CYLINDER ASSEMBLY - JIB (450AJ ONLY)
- FIGURE 5-4. LIFT CYLINDER ASSEMBLY - MAIN
- FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MID
- FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER
- FIGURE 5-7. ROTATOR CYLINDER ASSEMBLY - PLATFORM
- FIGURE 5-8. STEER CYLINDER ASSEMBLY
- FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY
- SECTION 6 HYDRAULIC
- SECTION 7 ELECTRICAL
- SECTION 8 DECALS
- SECTION 9 RECOMMENDED SERVICE PARTS STOCK
- SECTION 10 SPECIAL OPTIONS
1-12 3120870
SECTION 1 FRAME
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117 4567462 Tube, Mounting 2
118 4640871 Lockout Valve Assembly 1
7012693 Seal Kit - 4640871 Valve 1
7002840 Anit-Rotation Pin Removal Tool 1
119 4711400 Flatwasher 1/4” Narrow 4
120 4740158 Thrustwasher 1
121 4751800 Flatwasher 1/2” 4
122 4751600 Flatwasher 3/8” 6
123 4845700 Axle Weldment 1
123A 0561300 Steer Cylinder Mounting Block Assembly 2
124 4892200 Flatwasher 3/4” 4
125 Not Used
126 0100019 Loctite #271 (Not Shown) A/R
127 0641607 Bolt 3/8”-16NC x 7/8” (S/N 63921 to Present) 2
128 3841520 Keeper 3/8” (S/N 63921 to Present) 2
0258023 STEERING INSTALLATION Ref. B
201 0100011 Loctite #242 (Not Shown) A/R
202 0440161 Thrustwasher 4
203 0641606 Bolt 3/8”-16NC x 3/4” 8
204 0681828 Bolt 1/2”-13NC x 3 1/2” 4
205 0961951 Bushing, Garmax 4
206 0962140 Bearing, Garmax 2
207 1683614 Steer Cylinder Assembly (See Section 5 for Break-
down)
1
208 3312008 Nut 5/8”-11NC 4
209 3322201 Nut 3/4”-16NF 2
210 3422716 Kingpin 4
211 3841367 Rod-End with Grease Fitting 2
7020180 Grease Fitting 1
212 3900109 Screw, Shoulder 4
213 4060950 Shield, Frame 1
214 4130363 Spindle (Left Side) 1
215 4130364 Spindle (Right Side) 1
216 4751800 Flatwasher 1/2” 4
217 4845711 Tie-Rod 2
218 4740086 Thrustwasher 4
301 FRAME WELDMENT OPTIONS Ref.
2360460 Frame Weldment - Standard 1
2360536 Frame Weldment - With Semi Track 1
FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD. (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.