Parts Manual Owner manual
Table Of Contents
- SECTION 1 FRAME
- FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR
- FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (S/N 49971 TO PRESENT)
- FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD.
- FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
- FIGURE 1-5. DRIVE BRAKE ASSEMBLY.
- FIGURE 1-6. DRIVE HUB ASSEMBLY (PRIOR TO S/N 39594).
- FIGURE 1-7. DRIVE HUB ASSEMBLY (S/N 39594 TO PRESENT)
- FIGURE 1-8. DRIVE MOTOR ASSEMBLY - REAR
- FIGURE 1-9. DRIVE MOTOR ASSEMBLY - FRONT
- FIGURE 1-10. DRIVE VALVES INSTALLATIONS
- FIGURE 1-11. TOW BAR INSTALLATION - 2WD
- FIGURE 1-12. SEMI-TRACK INSTALLATION
- SECTION 2 TURNTABLE
- FIGURE 2-1. CONTROL VALVES INSTALLATIONS
- FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY - PROPORTIONAL
- FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS
- FIGURE 2-4. SWING MOTOR ASSEMBLY
- FIGURE 2-5. SWING BEARING ASSEMBLY
- FIGURE 2-6. DEUTZ ENGINE INSTALLATION
- FIGURE 2-7. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
- FIGURE 2-8. PISTON PUMP ASSEMBLY
- FIGURE 2-9. TANK INSTALLATIONS
- FIGURE 2-10. GROUND CONTROL BOX ASSEMBLY
- FIGURE 2-11. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
- FIGURE 2-12. HOODS INSTALLATION
- SECTION 3 BOOM
- SECTION 4 PLATFORM
- FIGURE 4-1. PLATFORM INSTALLATION
- FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY
- FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT & SWING) (PRIOR TO S/N39857)
- FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) (S/N39857 TO PRESENT)
- FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) (PRIOR TO S/N39857)
- FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER) (S/N39857 TO PRESENT)
- FIGURE 4-7. CONTROLLER ASSEMBLY (SPEED)
- FIGURE 4-8. SOFT TOUCH SYSTEM INSTALLATION (S/N 49601 TO PRESENT)
- SECTION 5 CYLINDER
- FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
- FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY
- FIGURE 5-3. LIFT CYLINDER ASSEMBLY - JIB (450AJ ONLY)
- FIGURE 5-4. LIFT CYLINDER ASSEMBLY - MAIN
- FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MID
- FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER
- FIGURE 5-7. ROTATOR CYLINDER ASSEMBLY - PLATFORM
- FIGURE 5-8. STEER CYLINDER ASSEMBLY
- FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY
- SECTION 6 HYDRAULIC
- SECTION 7 ELECTRICAL
- SECTION 8 DECALS
- SECTION 9 RECOMMENDED SERVICE PARTS STOCK
- SECTION 10 SPECIAL OPTIONS
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SECTION 7 ELECTRICAL
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FIGURE 7-1.ELECTRICAL DIAGRAM LIST
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
Note: Diagrams with asterisks (*) are shown in the
following pages. Diagrams not shown are available
from the JLG Service Department.
ALARM ELECTRICAL DIAGRAMS
4933021 Motion Alarm Ref. 1/A
4933022 Travel Alarm Ref. 1/A
0258921/1283002
ETHER START ELECTICAL DIAGRAM Ref. 2/C
GENERATOR ELECTRICAL DIAGRAMS
4932989 220Volt Prior to S/N 56107 Ref. 1/B
4933149 220Volt S/N 56107 to Present Ref. 2/B
4933070 GLOW PLUG ELECTICAL DIAGRAM (DEUTZ
MACHINES) (Prior to S/N 59303)
Ref. 1/A
2400041 Fuse 200 Amp 1
2400044 Fuseholder 1
4922206 Harness, Wiring 1
4120035 Base, Light 2
2920129 Bulb, Light 2
3990010 Diode 6 Amp 1
2901691 Timer Relay, Glowplugs and Connector Kit 1
2901764 Battery Cable Kit 1
4933175 GLOW PLUG ELECTICAL DIAGRAM (DEUTZ
MACHINES) (S/N 59303 to Present)
Ref. 1/B
4922542 Harness, Wiring 1
4120035 Base, Light 2
2920129 Bulb, Light 2
3990010 Diode 6 Amp 1
2901691 Timer Relay, Glowplugs and Connector Kit 1
1060904 Battery Cable 1
LIGHTS ELECTRICAL DIAGRAM
4932917 Headlight/Taillight Ref. 3/D
4933027/1282937
Strobe Light Ref. 1/A
PLATFORM ELECTRICAL DIAGRAMS
4932999 Australian Spec Ref. 4/E
4933001 CE Spec Ref. 4/D
PLATFORM LOAD SENSING ELECTRICAL
DIAGRAM
Ref.
4933007 Without Platform Indicator Light Ref. A
0259523 With Platform - BPE Load Sensor Ref. B
0271483 With Platform - BPE Load Sensing Device Ref. B