Parts Manual Owner manual
Table Of Contents
- SECTION 1 FRAME
- FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR
- FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (S/N 49971 TO PRESENT)
- FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD.
- FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
- FIGURE 1-5. DRIVE BRAKE ASSEMBLY.
- FIGURE 1-6. DRIVE HUB ASSEMBLY (PRIOR TO S/N 39594).
- FIGURE 1-7. DRIVE HUB ASSEMBLY (S/N 39594 TO PRESENT)
- FIGURE 1-8. DRIVE MOTOR ASSEMBLY - REAR
- FIGURE 1-9. DRIVE MOTOR ASSEMBLY - FRONT
- FIGURE 1-10. DRIVE VALVES INSTALLATIONS
- FIGURE 1-11. TOW BAR INSTALLATION - 2WD
- FIGURE 1-12. SEMI-TRACK INSTALLATION
- SECTION 2 TURNTABLE
- FIGURE 2-1. CONTROL VALVES INSTALLATIONS
- FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY - PROPORTIONAL
- FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS
- FIGURE 2-4. SWING MOTOR ASSEMBLY
- FIGURE 2-5. SWING BEARING ASSEMBLY
- FIGURE 2-6. DEUTZ ENGINE INSTALLATION
- FIGURE 2-7. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
- FIGURE 2-8. PISTON PUMP ASSEMBLY
- FIGURE 2-9. TANK INSTALLATIONS
- FIGURE 2-10. GROUND CONTROL BOX ASSEMBLY
- FIGURE 2-11. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
- FIGURE 2-12. HOODS INSTALLATION
- SECTION 3 BOOM
- SECTION 4 PLATFORM
- FIGURE 4-1. PLATFORM INSTALLATION
- FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY
- FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT & SWING) (PRIOR TO S/N39857)
- FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) (S/N39857 TO PRESENT)
- FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) (PRIOR TO S/N39857)
- FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER) (S/N39857 TO PRESENT)
- FIGURE 4-7. CONTROLLER ASSEMBLY (SPEED)
- FIGURE 4-8. SOFT TOUCH SYSTEM INSTALLATION (S/N 49601 TO PRESENT)
- SECTION 5 CYLINDER
- FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
- FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY
- FIGURE 5-3. LIFT CYLINDER ASSEMBLY - JIB (450AJ ONLY)
- FIGURE 5-4. LIFT CYLINDER ASSEMBLY - MAIN
- FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MID
- FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER
- FIGURE 5-7. ROTATOR CYLINDER ASSEMBLY - PLATFORM
- FIGURE 5-8. STEER CYLINDER ASSEMBLY
- FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY
- SECTION 6 HYDRAULIC
- SECTION 7 ELECTRICAL
- SECTION 8 DECALS
- SECTION 9 RECOMMENDED SERVICE PARTS STOCK
- SECTION 10 SPECIAL OPTIONS
7-12 3120870
SECTION 7 ELECTRICAL
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241 Cable, Electrical - 12/3 (Upper)
A/R
1060461 Prior to S/N 41790 (Was p/n 1060461)
40ft/12.2m
1060709 S/N 41790 to S/N 43309
32ft/9.8m
1060461 S/N 43309 to Present
32ft/9.8m
242 Cable, Electrical - 12/3 (Lower)
A/R
1060461 Prior to S/N 41790 (Was p/n 1060461)
45ft/13.7m
1060709 S/N 41790 to S/N 43309
40ft/12.2m
1060461 S/N 43309 to Present
40ft/12.2m
4933053 GROUND CONTROL BOX WIRING DIAGRAM Ref. 5/F
301 Harness, Ground Control Box
4922287 Prior to S/N 48629 (Was p/n 4922162) 1 1/A
4922287 S/N 48629 to Present 1 4/D
3990010 Diode - 6 Amp (Not Shown) 30
3730115 Resistor 0-7.5 Ohms 12 Watts (Not Shown) 1
301A 4460418 Connector - 6 Position 8
4460419 Terminal, Female 38
4460714 Terminal 7
301B 4460224 Connector, Female - 6 Position 1
4460268 Socket, Female 6
301C 4460225 Connector, Male - 6 Position 1
4460267 Pin, Male 6
302 to 307 Not Used
308 3990010 Diode 6 Amp (Not Shown) 4
309 4120035 Base, Light 7
310 2920129 Bulb, Light 7
311 3730023 Resistor 510 Ohn 1/2 Watt (Not Shown) 1
312 4460634 Terminal (Single Wire) 3
313 4460635 Terminal (Double Wire) 11
314 to 317 Not Used
318 4922163 Harness, Proportional Control (Prior to S/N 44253
Only. After S/N 44253, this harness combined with
p/n 4922048 Valve Harness)
13/C
318A 4460449 DIN Connector without Diode 3
GROUND CONTROL BOX ASSY COMPONENTS Ref.
401 4922048 Valve Harness Assembly 1 4/G
401A 4460499 DIN Connector with Diode 19
401B 4460320 Connector - 2 Position 1
401C 4460267 Pin, Male 2
401D 4460424 Connector - 2 Position 1
401E 4460268 Socket, Female 5
401F 4460539 Housing, Terminal - 3 Position 1
401G 4460465 Socket, Female 3
401H 4460445 Connector - 3 Position (Not Shown) 1
401J 4460449 DIN Connector without Diode 1
FIGURE 7-3. HARNESS COMPONENTS INSTALLATION
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.