Parts Manual Owner manual
Table Of Contents
- SECTION 1 FRAME
- FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR
- FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (S/N 49971 TO PRESENT)
- FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD.
- FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
- FIGURE 1-5. DRIVE BRAKE ASSEMBLY.
- FIGURE 1-6. DRIVE HUB ASSEMBLY (PRIOR TO S/N 39594).
- FIGURE 1-7. DRIVE HUB ASSEMBLY (S/N 39594 TO PRESENT)
- FIGURE 1-8. DRIVE MOTOR ASSEMBLY - REAR
- FIGURE 1-9. DRIVE MOTOR ASSEMBLY - FRONT
- FIGURE 1-10. DRIVE VALVES INSTALLATIONS
- FIGURE 1-11. TOW BAR INSTALLATION - 2WD
- FIGURE 1-12. SEMI-TRACK INSTALLATION
- SECTION 2 TURNTABLE
- FIGURE 2-1. CONTROL VALVES INSTALLATIONS
- FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY - PROPORTIONAL
- FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS
- FIGURE 2-4. SWING MOTOR ASSEMBLY
- FIGURE 2-5. SWING BEARING ASSEMBLY
- FIGURE 2-6. DEUTZ ENGINE INSTALLATION
- FIGURE 2-7. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
- FIGURE 2-8. PISTON PUMP ASSEMBLY
- FIGURE 2-9. TANK INSTALLATIONS
- FIGURE 2-10. GROUND CONTROL BOX ASSEMBLY
- FIGURE 2-11. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
- FIGURE 2-12. HOODS INSTALLATION
- SECTION 3 BOOM
- SECTION 4 PLATFORM
- FIGURE 4-1. PLATFORM INSTALLATION
- FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY
- FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT & SWING) (PRIOR TO S/N39857)
- FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) (S/N39857 TO PRESENT)
- FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) (PRIOR TO S/N39857)
- FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER) (S/N39857 TO PRESENT)
- FIGURE 4-7. CONTROLLER ASSEMBLY (SPEED)
- FIGURE 4-8. SOFT TOUCH SYSTEM INSTALLATION (S/N 49601 TO PRESENT)
- SECTION 5 CYLINDER
- FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
- FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY
- FIGURE 5-3. LIFT CYLINDER ASSEMBLY - JIB (450AJ ONLY)
- FIGURE 5-4. LIFT CYLINDER ASSEMBLY - MAIN
- FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MID
- FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER
- FIGURE 5-7. ROTATOR CYLINDER ASSEMBLY - PLATFORM
- FIGURE 5-8. STEER CYLINDER ASSEMBLY
- FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY
- SECTION 6 HYDRAULIC
- SECTION 7 ELECTRICAL
- SECTION 8 DECALS
- SECTION 9 RECOMMENDED SERVICE PARTS STOCK
- SECTION 10 SPECIAL OPTIONS
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SECTION 1 FRAME
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FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
WHEEL DRIVE INSTALLATION (2WD) Ref.
0258020 Prior to S/N 56958 Ref. E
0270207 S/N 56958 to Present Ref. B
1 0100011 Loctite #242 (Not Shown) A/R
2 Not Used
3 0682014 Bolt 5/8”-11NC x 1 3/4” 12
4 Drive Brake Assembly (See Figure 1-5 for Breakdown) 2
0920112 Prior to S/N 56958
0920117 S/N 56958 to Present
5 Drive Hub Assembly Options: 2
Note: Do NOT Mix Hub Assemblies on Machine!
2780224 Prior to S/N 39594 (See Figure 1-6 for Breakdown)
2780235 S/N 39594 to Present (See Figure 1-7 for Breakdown)
6 3160158 Drive Motor Assembly (See Figure 1-8 For Breakdown) 2
7 3300106 Lugnut 18
8 Not Used
9 3311801 Nut 1/2”-13NC 4
10 4300120 Stud 4
11 0641836 Bolt 1/2”-13NC x 3” 4
12 Not Used
13 4891800 Flatwasher 1/2” 4
14 4892000 Flatwasher 5/8” 12
15 0641606 Bolt 3/8”-16NC x 3/4” 4
16 4060970 Shield (S/N38566 to Present Only) 1
17 4751600 Flatwasher 3/8” 4
WHEEL DRIVE INSTALLATION (4WD) Ref.
0258021 Prior to S/N 56958 Ref. F
0270208 S/N 56958 to Present Ref. C
101 0100011 Loctite #242 (Not Shown) A/R
102 Not Used
103 Not Used
104 0641810 Bolt 1/2”-13NC x 1 1/4” 4
105 0642014 Bolt 5/8”-11NC x 1 3/4” 24
106 Drive Brake Assembly (Rear Only) (See Figure 1-5 for
Breakdown)
2
0920112 Prior to S/N 56958
0920117 S/N 56958 to Present
107 Drive Hub Assembly Options: 4
Note: Do NOT Mix Hub Assemblies on Machine!
2780224 Prior to S/N 39594 (See Figure 1-6 for Breakdown)
2780235 S/N 39594 to Present (See Figure 1-7 for Breakdown)
108 3160158 Drive Motor Assembly - Rear (See Figure 1-8 For
Breakdown)
1
109 Use
1001096417
Drive Motor Assembly-Front (See Figure 1-9 For
Breakdown) (was p/n 3160227)
1
110 3300106 Lugnut 36