Parts Manual Owner manual
Table Of Contents
- SECTION 1 FRAME
- FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR
- FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (S/N 49971 TO PRESENT)
- FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD.
- FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
- FIGURE 1-5. DRIVE BRAKE ASSEMBLY.
- FIGURE 1-6. DRIVE HUB ASSEMBLY (PRIOR TO S/N 39594).
- FIGURE 1-7. DRIVE HUB ASSEMBLY (S/N 39594 TO PRESENT)
- FIGURE 1-8. DRIVE MOTOR ASSEMBLY - REAR
- FIGURE 1-9. DRIVE MOTOR ASSEMBLY - FRONT
- FIGURE 1-10. DRIVE VALVES INSTALLATIONS
- FIGURE 1-11. TOW BAR INSTALLATION - 2WD
- FIGURE 1-12. SEMI-TRACK INSTALLATION
- SECTION 2 TURNTABLE
- FIGURE 2-1. CONTROL VALVES INSTALLATIONS
- FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY - PROPORTIONAL
- FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS
- FIGURE 2-4. SWING MOTOR ASSEMBLY
- FIGURE 2-5. SWING BEARING ASSEMBLY
- FIGURE 2-6. DEUTZ ENGINE INSTALLATION
- FIGURE 2-7. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
- FIGURE 2-8. PISTON PUMP ASSEMBLY
- FIGURE 2-9. TANK INSTALLATIONS
- FIGURE 2-10. GROUND CONTROL BOX ASSEMBLY
- FIGURE 2-11. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
- FIGURE 2-12. HOODS INSTALLATION
- SECTION 3 BOOM
- SECTION 4 PLATFORM
- FIGURE 4-1. PLATFORM INSTALLATION
- FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY
- FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT & SWING) (PRIOR TO S/N39857)
- FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) (S/N39857 TO PRESENT)
- FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) (PRIOR TO S/N39857)
- FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER) (S/N39857 TO PRESENT)
- FIGURE 4-7. CONTROLLER ASSEMBLY (SPEED)
- FIGURE 4-8. SOFT TOUCH SYSTEM INSTALLATION (S/N 49601 TO PRESENT)
- SECTION 5 CYLINDER
- FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
- FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY
- FIGURE 5-3. LIFT CYLINDER ASSEMBLY - JIB (450AJ ONLY)
- FIGURE 5-4. LIFT CYLINDER ASSEMBLY - MAIN
- FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MID
- FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER
- FIGURE 5-7. ROTATOR CYLINDER ASSEMBLY - PLATFORM
- FIGURE 5-8. STEER CYLINDER ASSEMBLY
- FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY
- SECTION 6 HYDRAULIC
- SECTION 7 ELECTRICAL
- SECTION 8 DECALS
- SECTION 9 RECOMMENDED SERVICE PARTS STOCK
- SECTION 10 SPECIAL OPTIONS
1-16 3120870
SECTION 1 FRAME
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111 Not Used
112 3311801 Nut 1/2”-13NC 4
113 4300120 Stud 4
114 0641836 Bolt 1/2”-13NC x 3” 4
115 to 116 Not Used
117 4711800 Flatwasher 1/2” Narrow 4
118 Not Used
119 4751600 Flatwasher 3/8” 4
120 4891800 Flatwasher 1/2” 4
121 4892000 Flatwasher 5/8” 24
122 to 123 Not Used
124 0641606 Bolt 3/8”-16NC x 3/4” 4
125 Not Used
126 4060970 Shield (S/N38566 to Present Only) 1
127 to 128 Not Used
129 3960526 Gasket, Brake (Not Shown - Located Between Drive Motor
& Hub on Front of Machine)
2
TIRE AND WHEEL INSTALLATIONS
0258030 12 x 16.5 Foam-Filled Ref. A
0259643 12 x 21.5 Foam-Filled Ref. A
0258031 33/1550 x 16.5 Foam-Filled Ref. A
0259129 33/16LL x 16.1 Foam-Filled (Requires special counter-
weighting)
Ref. A
0258009 12 x 16.5 Foam-Filled Right Side 2 C
0258010 12 x 16.5 Foam-Filled Left Side 2 C
0259638 12 x 21.5 Foam-Filled Right Side 2 A
0259636 12 x 21.5 Foam-Filled Left Side 2 A
0258011 33/1550 x 16.5 Foam-Filled Right Side 2 C
0258012 33/1550 x 16.5 Foam-Filled Left Side 2 C
0259128 33/16LL x 16.1 Foam-Filled (Requires special counter-
weighting)
4
Note: Assemblies may require ballast/foam filling to
manufacturer’s specifications prior to installing on a
machine. Refer to Operation & Safety or Service &
Maintenance Manuals. Purchase individual tire and/or
rim only if able to foam fill tire & wheel assembly, oth-
erwise, purchase complete assembly,
201 Not Used
202 Tire, Replacement Options: 1
Use 4520216 12 x 16.5 NHS (Prior to S/N 43177) (was p/n 4520202
Galaxy brand tire)
4520216 12 x 16.5 NHS (OTR Brand) (S/N 43177 to Present)
4520223 12 x 21.5 NHS (OTR Brand)
Use 4520217 33/1550 x 16.5 NHS (Prior to S/N 43177) (was p/n
4520203 Galaxy brand tire)
4520217 33/1550 x 16.5 NHS (OTR Brand) (S/N 43177 to
Present)
4520212 33/16LL x 16.1
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.