Parts Manual Owner manual
Table Of Contents
- SECTION 1 FRAME
- FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR
- FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (S/N 49971 TO PRESENT)
- FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD.
- FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
- FIGURE 1-5. DRIVE BRAKE ASSEMBLY.
- FIGURE 1-6. DRIVE HUB ASSEMBLY (PRIOR TO S/N 39594).
- FIGURE 1-7. DRIVE HUB ASSEMBLY (S/N 39594 TO PRESENT)
- FIGURE 1-8. DRIVE MOTOR ASSEMBLY - REAR
- FIGURE 1-9. DRIVE MOTOR ASSEMBLY - FRONT
- FIGURE 1-10. DRIVE VALVES INSTALLATIONS
- FIGURE 1-11. TOW BAR INSTALLATION - 2WD
- FIGURE 1-12. SEMI-TRACK INSTALLATION
- SECTION 2 TURNTABLE
- FIGURE 2-1. CONTROL VALVES INSTALLATIONS
- FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY - PROPORTIONAL
- FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS
- FIGURE 2-4. SWING MOTOR ASSEMBLY
- FIGURE 2-5. SWING BEARING ASSEMBLY
- FIGURE 2-6. DEUTZ ENGINE INSTALLATION
- FIGURE 2-7. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
- FIGURE 2-8. PISTON PUMP ASSEMBLY
- FIGURE 2-9. TANK INSTALLATIONS
- FIGURE 2-10. GROUND CONTROL BOX ASSEMBLY
- FIGURE 2-11. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
- FIGURE 2-12. HOODS INSTALLATION
- SECTION 3 BOOM
- SECTION 4 PLATFORM
- FIGURE 4-1. PLATFORM INSTALLATION
- FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY
- FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT & SWING) (PRIOR TO S/N39857)
- FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) (S/N39857 TO PRESENT)
- FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) (PRIOR TO S/N39857)
- FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER) (S/N39857 TO PRESENT)
- FIGURE 4-7. CONTROLLER ASSEMBLY (SPEED)
- FIGURE 4-8. SOFT TOUCH SYSTEM INSTALLATION (S/N 49601 TO PRESENT)
- SECTION 5 CYLINDER
- FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
- FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY
- FIGURE 5-3. LIFT CYLINDER ASSEMBLY - JIB (450AJ ONLY)
- FIGURE 5-4. LIFT CYLINDER ASSEMBLY - MAIN
- FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MID
- FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER
- FIGURE 5-7. ROTATOR CYLINDER ASSEMBLY - PLATFORM
- FIGURE 5-8. STEER CYLINDER ASSEMBLY
- FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY
- SECTION 6 HYDRAULIC
- SECTION 7 ELECTRICAL
- SECTION 8 DECALS
- SECTION 9 RECOMMENDED SERVICE PARTS STOCK
- SECTION 10 SPECIAL OPTIONS
3120870 2-13
SECTION 2 TURNTABLE
S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E
.
FIGURE 2-5. SWING BEARING ASSEMBLY
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
Note: Visually identify the brand before ordering replace-
ment parts.
Ref.
0440339 SWING BEARING ASSEMBLY (PERFECTION GEAR) (S/N
97888 TO PRESENT)
Ref. C
1 7026042 Bearing, Cup 2
7026043 Bearing, Cone 2
2 7027356 Adapter, Motor 1
3 7027361 Seal 2
4 7027354 Cap, End 1
5 0641510 Bolt 5/16”-18NC x 1 1/4” 2
6 0641812 Bolt 1/2”-13NC x 1 1/2” 2
7 70000865 Plug 1
8 7027360 Seal 1
9 7027359 Straight Fitting, Grease 2
2160003 Fitting, Grease - 45° 2
10 7027358 90° Fitting, Grease 2
11 Not Available Housing 1
12 4891500 Flatwasher 5/16” (Hardened) 2
13 7027363 Gear, Worm 1
14 70000868 Ring, Bearing 1
15 7027352 Gasket (.010 - Brown) A/R
16 7027351 Gasket (.0075 - Clear) A/R
17 7027350 Gasket (.005 - Blue) A/R
18 7027353 Gasket (.020 - Yellow) 1
0440203 SWING BEARING ASSEMBLY (KAYDON) (PRIOR TO S/N
97888)
Ref. G
Note: When replacing major components, consider
replacing with p/n 0440339 Complete Bearing Assembly.
101 7012597 Swing Rotation Box Assembly 1
102 7023484 Cap, End 1
103 Not Available Bolt 1/2”-13NC x 1 1/2” Grade 8 2
104 Not Available Gear, Worm 1
105 7012654 Seal, Outer - Capped End (1.75 O.D.) 1
106 7016682 Shims Kit (Includes Qty 3 each of .005, .0075 & .010
Shims)
1
107 70001677 Cup, Bearing 2
108 90206369 Cone, Bearing 2
109 7016676 Seal, Outer - Capped End (2.063 O.D.) 1
110 70001864 Ring, Retaining 1
111 7012655 Seal, Outer - Motor End 1
112 2160001 Fitting, Grease - 90° 2
113 Not Available Lockwasher 1/2” 2
114 Component Options: 1
Not Available Plug, Pipe
2160001 Fitting, Grease - 45°