Parts Manual Owner manual
Table Of Contents
- SECTION 1 FRAME
- FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR
- FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (S/N 49971 TO PRESENT)
- FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD.
- FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
- FIGURE 1-5. DRIVE BRAKE ASSEMBLY.
- FIGURE 1-6. DRIVE HUB ASSEMBLY (PRIOR TO S/N 39594).
- FIGURE 1-7. DRIVE HUB ASSEMBLY (S/N 39594 TO PRESENT)
- FIGURE 1-8. DRIVE MOTOR ASSEMBLY - REAR
- FIGURE 1-9. DRIVE MOTOR ASSEMBLY - FRONT
- FIGURE 1-10. DRIVE VALVES INSTALLATIONS
- FIGURE 1-11. TOW BAR INSTALLATION - 2WD
- FIGURE 1-12. SEMI-TRACK INSTALLATION
- SECTION 2 TURNTABLE
- FIGURE 2-1. CONTROL VALVES INSTALLATIONS
- FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY - PROPORTIONAL
- FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS
- FIGURE 2-4. SWING MOTOR ASSEMBLY
- FIGURE 2-5. SWING BEARING ASSEMBLY
- FIGURE 2-6. DEUTZ ENGINE INSTALLATION
- FIGURE 2-7. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
- FIGURE 2-8. PISTON PUMP ASSEMBLY
- FIGURE 2-9. TANK INSTALLATIONS
- FIGURE 2-10. GROUND CONTROL BOX ASSEMBLY
- FIGURE 2-11. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
- FIGURE 2-12. HOODS INSTALLATION
- SECTION 3 BOOM
- SECTION 4 PLATFORM
- FIGURE 4-1. PLATFORM INSTALLATION
- FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY
- FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT & SWING) (PRIOR TO S/N39857)
- FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) (S/N39857 TO PRESENT)
- FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) (PRIOR TO S/N39857)
- FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER) (S/N39857 TO PRESENT)
- FIGURE 4-7. CONTROLLER ASSEMBLY (SPEED)
- FIGURE 4-8. SOFT TOUCH SYSTEM INSTALLATION (S/N 49601 TO PRESENT)
- SECTION 5 CYLINDER
- FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
- FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY
- FIGURE 5-3. LIFT CYLINDER ASSEMBLY - JIB (450AJ ONLY)
- FIGURE 5-4. LIFT CYLINDER ASSEMBLY - MAIN
- FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MID
- FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER
- FIGURE 5-7. ROTATOR CYLINDER ASSEMBLY - PLATFORM
- FIGURE 5-8. STEER CYLINDER ASSEMBLY
- FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY
- SECTION 6 HYDRAULIC
- SECTION 7 ELECTRICAL
- SECTION 8 DECALS
- SECTION 9 RECOMMENDED SERVICE PARTS STOCK
- SECTION 10 SPECIAL OPTIONS
3120870 2-17
SECTION 2 TURNTABLE
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FIGURE 2-6. DEUTZ ENGINE INSTALLATION
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
DEUTZ ENGINE INSTALLATIONS
0257949 Standard Machines Ref. 11/G
1 Engine Assembly Options: 1
2000154 Prior to S/N 41036
2000162 S/N 41036 to Present
2 Not Used
3 Piston Pump Assembly Options (See Figure 2-8 for Break-
down):
1
3600260 Prior to S/N 43370
3600290 S/N 43370 to Present
4 0641812 Bolt 12/”-13NC x 1 1/2” 2
5 3600271 Gear Pump Assembly 1
7011046 Seal Kit - 3600271 Pump 1
6 3931620 Capscrew, Socket Head 3/8”-16NC x 1 1/4” 2
7 3570800 Plate, Front Mounting 1
8 0701414 Bolt, Metric 14mm x 30mm 4
9 3570801 Plate, Rear Mounting 1
10 0701015 Bolt, Metric 10mm x 35mm 4
11 0701012 Bolt, Metric 10mm x 25mm 4
12 3200378 Mount, Rubber Motor 4
13 0641820 Bolt 12/”-13NC x 2 1/2” 4
14 4740274 Washer, Snubbing 4
15 3311805 Locknut 1/2”-13NC 4
16 0902461 Bracket, Throttle Mount (Part of Item 17) 1
17 2901637 Throttle Mounting Kit 1
18 Use 2910000 Actuator Assembly (Was p/n 0060033) (See Section 7 for
Breakdown)
1
19 0902464 Bracket, Throttle Mounting (Part of Item 17) 1
20 0641406 Bolt 1/4”-20NC x 3/4” 12
21 4751400 Flatwasher 1/4” 20
22 3311405 Locknut 1/4”-20NC 12
23 4845613 Tray, Engine 1
24 3570571 Plate, Radiator Mount 1
25 3570607 Plate, Radiator Support 1
26 3600279 Auxiliary Pump Assembly 1
26A 7016768 Motor, Replacement 1
7013757 Brush Kit 1
26B 7013711 Coupling, Drive 1
26C 7016769 Bracket, Mounting 1
26D 7016744 Screw 5/16”-18NC x 1” 4
26E 7016745 Capscrew, Socket Head 5/16”-24NF x 4 3/4” 2
26F 7016746 Adapter, Mounting 1
26G 7013766 Pin 1
26H 7013771 Pump, Replacement 1
7013701 Seal Kit 1
27 0641609 Bolt 3/8”-16NC x 1 1/8” 8
28 4751600 Flatwasher 3/8” 50