Parts Manual Owner manual
Table Of Contents
- SECTION 1 FRAME
- FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR
- FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (S/N 49971 TO PRESENT)
- FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD.
- FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
- FIGURE 1-5. DRIVE BRAKE ASSEMBLY.
- FIGURE 1-6. DRIVE HUB ASSEMBLY (PRIOR TO S/N 39594).
- FIGURE 1-7. DRIVE HUB ASSEMBLY (S/N 39594 TO PRESENT)
- FIGURE 1-8. DRIVE MOTOR ASSEMBLY - REAR
- FIGURE 1-9. DRIVE MOTOR ASSEMBLY - FRONT
- FIGURE 1-10. DRIVE VALVES INSTALLATIONS
- FIGURE 1-11. TOW BAR INSTALLATION - 2WD
- FIGURE 1-12. SEMI-TRACK INSTALLATION
- SECTION 2 TURNTABLE
- FIGURE 2-1. CONTROL VALVES INSTALLATIONS
- FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY - PROPORTIONAL
- FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS
- FIGURE 2-4. SWING MOTOR ASSEMBLY
- FIGURE 2-5. SWING BEARING ASSEMBLY
- FIGURE 2-6. DEUTZ ENGINE INSTALLATION
- FIGURE 2-7. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
- FIGURE 2-8. PISTON PUMP ASSEMBLY
- FIGURE 2-9. TANK INSTALLATIONS
- FIGURE 2-10. GROUND CONTROL BOX ASSEMBLY
- FIGURE 2-11. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
- FIGURE 2-12. HOODS INSTALLATION
- SECTION 3 BOOM
- SECTION 4 PLATFORM
- FIGURE 4-1. PLATFORM INSTALLATION
- FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY
- FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT & SWING) (PRIOR TO S/N39857)
- FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) (S/N39857 TO PRESENT)
- FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) (PRIOR TO S/N39857)
- FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER) (S/N39857 TO PRESENT)
- FIGURE 4-7. CONTROLLER ASSEMBLY (SPEED)
- FIGURE 4-8. SOFT TOUCH SYSTEM INSTALLATION (S/N 49601 TO PRESENT)
- SECTION 5 CYLINDER
- FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
- FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY
- FIGURE 5-3. LIFT CYLINDER ASSEMBLY - JIB (450AJ ONLY)
- FIGURE 5-4. LIFT CYLINDER ASSEMBLY - MAIN
- FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MID
- FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER
- FIGURE 5-7. ROTATOR CYLINDER ASSEMBLY - PLATFORM
- FIGURE 5-8. STEER CYLINDER ASSEMBLY
- FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY
- SECTION 6 HYDRAULIC
- SECTION 7 ELECTRICAL
- SECTION 8 DECALS
- SECTION 9 RECOMMENDED SERVICE PARTS STOCK
- SECTION 10 SPECIAL OPTIONS
2-18 3120870
SECTION 2 TURNTABLE
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29 3311605 Locknut 3/8”-16NC 22
30 0641610 Bolt 3/8”-16NC x 1 1/4” 18
31 3620033 Cooler, Oil 1
32 2220451 Fitting, Straight 2
33 Hose Options: 2
2720398 Prior to S/N58667
2720467 S/N58667 to Present
34 2220409 Fitting, 45° 1
35 2060025 Fan 1
36 0080231 Spacer, Fan 1
37 0700816 Bolt, Metric 8mm x 40mm 4
38 1340060 Air Cleaner Assembly 1
7012664 Element, Air Cleaner 1
39 0340041 Band, Mounting 2
40 2720434 Elbow 1
41 1320016 Clamp, Hose 4
42 4567495 Tube, Air Intake 1
43 4360392 Switch, Restrictor Indicator 1
44 2180798 Fitting 1
45 0100020 Sealant, Pipe (Not Shown) A/R
46 3340399 Pad, Wear 3
47 4070497 Shim 1/8” 4
48 4070498 Shim 1/16” 2
49 0100011 Loctite #242 (Not Shown) A/R
50 Battery Options: 1
0400075 Battery (Wet)
7016180 Battery (Dry)
51 0181727 Tie-Down, Battery 1
52 0630498 Bolt, Tie-Down 2
53 2901575 Cable Kit - Battery 1 D
53A 7016817 Cable - Battery to Starter Relay 1
53B 7016818 Cable - Battery & Auxiliary Pump to Ground 1
53C 7016819 Cable - Starter Relay to Starter 1
53D 7016803 Cable - Starter Relay to Auxiliary Relay 1
53E 7016820 Cable - Auxiliary Relay to Auxiliary Pump 1
54 0741610 Screw, Flathead 3/8”-16NC x 2” 2
55 0721006 Bolt #10-24NC x 3/4” 2
56 4751000 Flatwasher #10 3
57 3311005 Locknut #10-24NC 2
58 Plate, Relay Mounting Options: 1
3570808 Prior to S/N 57566
3572672 S/N 57566 to S/N 58667
3572728 S/N 58667 to Present
59 3740067 Relay 2
60 Breaker, Circuit Options: 1
4360294 Prior to S/N 58667
4360501 S/N 58667 to Present
61 4891600 Washer, Hardened 3/8” 2
62 0962172 Bushing, Flanged 1
FIGURE 2-6. DEUTZ ENGINE INSTALLATION (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.