Parts Manual Owner manual
Table Of Contents
- SECTION 1 FRAME
- FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR
- FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (S/N 49971 TO PRESENT)
- FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD.
- FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
- FIGURE 1-5. DRIVE BRAKE ASSEMBLY.
- FIGURE 1-6. DRIVE HUB ASSEMBLY (PRIOR TO S/N 39594).
- FIGURE 1-7. DRIVE HUB ASSEMBLY (S/N 39594 TO PRESENT)
- FIGURE 1-8. DRIVE MOTOR ASSEMBLY - REAR
- FIGURE 1-9. DRIVE MOTOR ASSEMBLY - FRONT
- FIGURE 1-10. DRIVE VALVES INSTALLATIONS
- FIGURE 1-11. TOW BAR INSTALLATION - 2WD
- FIGURE 1-12. SEMI-TRACK INSTALLATION
- SECTION 2 TURNTABLE
- FIGURE 2-1. CONTROL VALVES INSTALLATIONS
- FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY - PROPORTIONAL
- FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS
- FIGURE 2-4. SWING MOTOR ASSEMBLY
- FIGURE 2-5. SWING BEARING ASSEMBLY
- FIGURE 2-6. DEUTZ ENGINE INSTALLATION
- FIGURE 2-7. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
- FIGURE 2-8. PISTON PUMP ASSEMBLY
- FIGURE 2-9. TANK INSTALLATIONS
- FIGURE 2-10. GROUND CONTROL BOX ASSEMBLY
- FIGURE 2-11. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
- FIGURE 2-12. HOODS INSTALLATION
- SECTION 3 BOOM
- SECTION 4 PLATFORM
- FIGURE 4-1. PLATFORM INSTALLATION
- FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY
- FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT & SWING) (PRIOR TO S/N39857)
- FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) (S/N39857 TO PRESENT)
- FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) (PRIOR TO S/N39857)
- FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER) (S/N39857 TO PRESENT)
- FIGURE 4-7. CONTROLLER ASSEMBLY (SPEED)
- FIGURE 4-8. SOFT TOUCH SYSTEM INSTALLATION (S/N 49601 TO PRESENT)
- SECTION 5 CYLINDER
- FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
- FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY
- FIGURE 5-3. LIFT CYLINDER ASSEMBLY - JIB (450AJ ONLY)
- FIGURE 5-4. LIFT CYLINDER ASSEMBLY - MAIN
- FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MID
- FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER
- FIGURE 5-7. ROTATOR CYLINDER ASSEMBLY - PLATFORM
- FIGURE 5-8. STEER CYLINDER ASSEMBLY
- FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY
- SECTION 6 HYDRAULIC
- SECTION 7 ELECTRICAL
- SECTION 8 DECALS
- SECTION 9 RECOMMENDED SERVICE PARTS STOCK
- SECTION 10 SPECIAL OPTIONS
2-34 3120870
SECTION 2 TURNTABLE
S
E
C
T
I
O
N
2
T
U
R
N
T
A
B
L
E
26 4420038 Insulation, Adhesive Foam
4in/10cm
27 1702610 Decal - Ground Control Display 1
28 4460526 Connector, Strain Relief 1
29 4460428 Connector, Strain Relief 3
30 4460426 Connector, Strain Relief 1
31 4740444 Washer, Special A/R
32 4060906 Shield, Toggle Switch A/R
33 2420172 Gauge, Hourmeter 1
34 0721005 Screw #10-24NC x 5/8” 1
35 3311001 Nut #10-24NC 3
36 4751000 Flatwasher #10 5
37 0721004 Screw #10-24NC 9
38 3300205 Nut, Retainer 4
39 0641506 Bolt 5/16”-18NC x 3/4” 4
40 0100011 Loctite #242 (Not Shown) A/R
41 3539219 Plate, Reinforcement 1
42 3740049 Relay - SPDT 9
43 4120012 Socket, Relay A/R
44 3740057 Relay A/R
45 3740066 Spring, Relay A/R
46 4460630 Marker, Terminal (Ignition) 1
47 4760600 Lockwasher #6 6
48 3310601 Nut #6-32NC 6
49 Hardware Options: A/R
3300390 Nut with Weather Resistant Boot (Prior to S/N 44666) 1
4070987 Shim, Switch (Common Key) (S/N 44666 to Present) A/R
50 Not Used
51 4460711 Connector, Strain Relief 1
52 1670829 Bezel 1
53 0630518 Capscrew, Button Head 2
54 3300408 Locknut, Plastic Insert 2
55 1703622 Decal - Service Manual Reference 1
56 4460234 Base, Tie-Strap (Not Shown) 6
57 0721008 Screw #10-24NC x 1” 1
58 3300408 Insert, Locknut 9
59 3520174 Plug, Hole 3
60 0100009 Silicone (Not Shown) A/R
61 4761000 Lockwasher #10 3
62 3910804 Screw #8-32NC x 1/4” 6
0258431 2WD/4WD ELECTRICAL COMPONENTS INSTALLATION
(NOT SHOWN)
Ref. 1
3740118 Timer, Delay 1
4922140 Harness - 2WD/4WD (See Section 7 for Breakdown) 1
FIGURE 2-10. GROUND CONTROL BOX ASSEMBLY (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.