Parts Manual Owner manual
Table Of Contents
- SECTION 1 FRAME
- FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR
- FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (S/N 49971 TO PRESENT)
- FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD.
- FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
- FIGURE 1-5. DRIVE BRAKE ASSEMBLY.
- FIGURE 1-6. DRIVE HUB ASSEMBLY (PRIOR TO S/N 39594).
- FIGURE 1-7. DRIVE HUB ASSEMBLY (S/N 39594 TO PRESENT)
- FIGURE 1-8. DRIVE MOTOR ASSEMBLY - REAR
- FIGURE 1-9. DRIVE MOTOR ASSEMBLY - FRONT
- FIGURE 1-10. DRIVE VALVES INSTALLATIONS
- FIGURE 1-11. TOW BAR INSTALLATION - 2WD
- FIGURE 1-12. SEMI-TRACK INSTALLATION
- SECTION 2 TURNTABLE
- FIGURE 2-1. CONTROL VALVES INSTALLATIONS
- FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY - PROPORTIONAL
- FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS
- FIGURE 2-4. SWING MOTOR ASSEMBLY
- FIGURE 2-5. SWING BEARING ASSEMBLY
- FIGURE 2-6. DEUTZ ENGINE INSTALLATION
- FIGURE 2-7. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
- FIGURE 2-8. PISTON PUMP ASSEMBLY
- FIGURE 2-9. TANK INSTALLATIONS
- FIGURE 2-10. GROUND CONTROL BOX ASSEMBLY
- FIGURE 2-11. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
- FIGURE 2-12. HOODS INSTALLATION
- SECTION 3 BOOM
- SECTION 4 PLATFORM
- FIGURE 4-1. PLATFORM INSTALLATION
- FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY
- FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT & SWING) (PRIOR TO S/N39857)
- FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) (S/N39857 TO PRESENT)
- FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) (PRIOR TO S/N39857)
- FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER) (S/N39857 TO PRESENT)
- FIGURE 4-7. CONTROLLER ASSEMBLY (SPEED)
- FIGURE 4-8. SOFT TOUCH SYSTEM INSTALLATION (S/N 49601 TO PRESENT)
- SECTION 5 CYLINDER
- FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
- FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY
- FIGURE 5-3. LIFT CYLINDER ASSEMBLY - JIB (450AJ ONLY)
- FIGURE 5-4. LIFT CYLINDER ASSEMBLY - MAIN
- FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MID
- FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER
- FIGURE 5-7. ROTATOR CYLINDER ASSEMBLY - PLATFORM
- FIGURE 5-8. STEER CYLINDER ASSEMBLY
- FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY
- SECTION 6 HYDRAULIC
- SECTION 7 ELECTRICAL
- SECTION 8 DECALS
- SECTION 9 RECOMMENDED SERVICE PARTS STOCK
- SECTION 10 SPECIAL OPTIONS

3120870 2-37
SECTION 2 TURNTABLE
S
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FIGURE 2-11. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
0258307 STROBE LIGHT INSTALLATIONS (AMBER) (OPTIONAL) Ref. 2
1 Guard Options: 1
4060907 Prior to S/N37923
4060865 S/N37923 to Present
2 0721008 Screw, Machines #10-24NC x 1” 2
3 4751000 Flatwasher #10 4
4 3311005 Locknut #10-24NC 2
5 2820035 Loom (Not Shown)
12ft/31cm
6 4460320 Plug, Terminal 1
7 4460267 Pin, Male 2
8 to 9 Not Used
10 4220162 Spacer, Stop 1
11 0630491 Bolt, Special 1
12 3539281 Plate, Mounting 1
13 0741606 Screw, Flathead Countersunk3/8”-16NC x 3/4” 1
14 0100011 Loctite #242 (Not Shown) A/R
15 4240032 Wire-Tile 1
16 Strobe Light/Harness Assembly Options: 1
0255917 Assembly Prior to S/N37923 (Includes Guard p/n
4060907)
7016380 Bulb, Replacement 1
2920146 Assembly S/N37923 to Present
7016319 Bulb, Replacement 1
7016372 Lens 1
17 4460234 Clamp 1
18 0100048 Sealant, Silicone (Not Shown) A/R
19 to 24 Not Used
0258306 LIGHTS INSTALLATIONS (OPTIONAL) Ref. 1
25 2920110 Headlight 2
26 0902206 Bracket, Mounting 2
27 0642612 Bolt 1”-8NC x 1 1/2” 1
28 4220162 Spacer 2
29 0100011 Loctite#242 A/R
30 2920113 Taillight 2
31 3911040 Screw, Machine #10-24NC x 2 1/2” 4
32 3311005 Nut #10-24NC 4
33 4751000 Flatwasher #10
4
34 4740362 Washer, Fender
4
35 3960461 Gasket 2
36 Not Used
37 4240032 Tie-Strap (Not Shown) 12
38 4460234 Mount, Tie-Strap (Not Shown) 12
39 4360336 Switch, Toggle (Not Shown - Located on Console) 1
40 3790012 O-Ring (Not Shown - Located on Console) 1
41 to 43 Not Used