Parts Manual Owner manual
Table Of Contents
- SECTION 1 FRAME
- FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR
- FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (S/N 49971 TO PRESENT)
- FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD.
- FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
- FIGURE 1-5. DRIVE BRAKE ASSEMBLY.
- FIGURE 1-6. DRIVE HUB ASSEMBLY (PRIOR TO S/N 39594).
- FIGURE 1-7. DRIVE HUB ASSEMBLY (S/N 39594 TO PRESENT)
- FIGURE 1-8. DRIVE MOTOR ASSEMBLY - REAR
- FIGURE 1-9. DRIVE MOTOR ASSEMBLY - FRONT
- FIGURE 1-10. DRIVE VALVES INSTALLATIONS
- FIGURE 1-11. TOW BAR INSTALLATION - 2WD
- FIGURE 1-12. SEMI-TRACK INSTALLATION
- SECTION 2 TURNTABLE
- FIGURE 2-1. CONTROL VALVES INSTALLATIONS
- FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY - PROPORTIONAL
- FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS
- FIGURE 2-4. SWING MOTOR ASSEMBLY
- FIGURE 2-5. SWING BEARING ASSEMBLY
- FIGURE 2-6. DEUTZ ENGINE INSTALLATION
- FIGURE 2-7. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
- FIGURE 2-8. PISTON PUMP ASSEMBLY
- FIGURE 2-9. TANK INSTALLATIONS
- FIGURE 2-10. GROUND CONTROL BOX ASSEMBLY
- FIGURE 2-11. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
- FIGURE 2-12. HOODS INSTALLATION
- SECTION 3 BOOM
- SECTION 4 PLATFORM
- FIGURE 4-1. PLATFORM INSTALLATION
- FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY
- FIGURE 4-3. CONTROLLER ASSEMBLY (LIFT & SWING) (PRIOR TO S/N39857)
- FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) (S/N39857 TO PRESENT)
- FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) (PRIOR TO S/N39857)
- FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER) (S/N39857 TO PRESENT)
- FIGURE 4-7. CONTROLLER ASSEMBLY (SPEED)
- FIGURE 4-8. SOFT TOUCH SYSTEM INSTALLATION (S/N 49601 TO PRESENT)
- SECTION 5 CYLINDER
- FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
- FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY
- FIGURE 5-3. LIFT CYLINDER ASSEMBLY - JIB (450AJ ONLY)
- FIGURE 5-4. LIFT CYLINDER ASSEMBLY - MAIN
- FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MID
- FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER
- FIGURE 5-7. ROTATOR CYLINDER ASSEMBLY - PLATFORM
- FIGURE 5-8. STEER CYLINDER ASSEMBLY
- FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY
- SECTION 6 HYDRAULIC
- SECTION 7 ELECTRICAL
- SECTION 8 DECALS
- SECTION 9 RECOMMENDED SERVICE PARTS STOCK
- SECTION 10 SPECIAL OPTIONS
3120870 2-41
SECTION 2 TURNTABLE
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FIGURE 2-12. HOODS INSTALLATION
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
0258219 HOODS INSTALLATION Ref. F
1 0100011 Loctite #242 (Not Shown) A/R
2 Angle, Gas Spring Mounting Options: 1
0181963 Prior to S/N 38924
0902504 S/N 38924 to Present
3 0641410 Bolt 1/4””-20NC x 1 1/4” 4
4 0641608 Bolt 3/8”-16NC x 1” 13
5 0641610 Bolt 3/8”-16NC x 1 1/4” 2
6 0641614 Bolt 3/8”-16NC x 1 3/4” 4
7 0721004 Bolt #10-24NC x 1/2” 4
8 0721006 Bolt #10-24NC x 3/4” 4
9 0902465 Bracket, Lock Hasp (Prior to S/N 42043 Only) 2
10 0940071 Bumper 1
11 0940083 Bumper 2
12 2680438 Hood (Engine Side) (See Items 101-108 for Breakdown) 1
13 2680439 Hood (Tank Side) (See Items 201-208 for Breakdown) 1
14 3311005 Locknut #10-24NC 4
15 3311401 Nut 1/4”-20NC 2
16 3311405 Locknut 1/4”-20NC 6
17 3311601 Nut 3/8”-16NC 2
18 3311605 Locknut 3/8”-16NC 13
19 3380445 Panel, Rubber 1
20 3539957 Plate, Hold-Down (Prior to S/N 38924) 1
0641408 Bolt 1/4”-20NC x 1” (S/N 38924 to Present) 6
21 3570695 Plate, Hinge Mounting 1
22 3570981 Plate, Hold-Down (Prior to S/N 49107) 1
23 3900232 Capscrew, Button Head 3/8”-16NC 1 1/4” 3
24 3960462 Seal, Hood
9ft/2.74m
25 3960464 Seal, Hood
9ft/2.74m
26 4160170 Spring, Gas 1
27 4750800 Flatwasher #8 12
28 4751400 Flatwasher 1/4” 6
29 4751600 Flatwasher 3/8” 39
30 4845194 Exhaust Tube Weldment 1
31 4845665 Hood Mounting Weldment 1
32 4845789 Hood Mounting Weldment (Prior to S/N 44585 Only) (Note:
Items 38-40 may be used as an adjustable replacement)
1
33 3960438 Seal
4.4ft/1.4m
34 4060806 Shield
1.33ft/
41cm
35 4740362 Washer, Fender 2
36 4751500 Flatwasher 5/16” 2
37 3311505 Locknut 5/16”-18NC 2
38 4846038 Hood Mounting Weldment (S/N 44585 to Present Only) 1
39 4846037 Hood Mounting Weldment (S/N 44585 to Present Only) 1
40 0641606 Bolt 3/8”-16NC x 3/4” 3