Illustrated Parts Manual Models 30e 35e/n35e 40e/n40e 45e P/N 3120862 October 4, 2012
REVISION LOG October 1997 - Original Issue Of Manual (Was originally part of combine manual 3120834) November 1998 - Revised October 18, 2000 - Revised (Manual edited to 0010501 Revision 45 - Model 30electric) (Manual edited to 0010491 Revision 63 - Model 35electric) (Manual edited to 0010500 Revision 58 - Model 40electric) (Manual edited to 0010489 Revision 55 - Model 45electric) April 16, 2003 - Revised (Manual edited to 0010501 Revision 48 - Model 30electric) (Manual edited to 0010491 Revision 71 - Model
REVISION LOG B 3120862
TABLE OF CONTENTS FIGURE NO. SECTION 1 - FRAME 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 TITLE PAGE NO. FRAME AND STEERING INSTALLATION - MODEL 30electric . . . . . . . . . . . . . . . . . . . .1-2 FRAME AND STEERING INSTALLATIONS - MODELS 35electric, 40electric & 45electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6 TIRE AND WHEEL DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. SECTION 4 - PLATFORMS 4-1 4-2 4-3 4-4 4-5 TITLE PAGE NO. PLATFORM AND COMPONENTS INSTALLATION - MODEL 30electric . . . . . . . . . . . . 4-2 PLATFORM AND COMPONENTS INSTALLATION - MODEL 35electric, 40electric AND 45electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 ROTATOR MOTOR/PUMP/TANK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 PLATFORM CONSOLE ASSEMBLY . . . . . . .
TABLE OF CONTENTS FIGURE NO. TITLE SECTION 10 - SPECIAL OPTIONS 3120862 PAGE NO.
TABLE OF CONTENTS FIGURE NO. iv TITLE PAGE NO.
SECTION 1 FRAME TABLE OF CONTENTS FIGURE 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 3120862 DESCRIPTION PAGE Frame And Steering Installation - Model 30electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Frame And Steering Installations - Models 35electric, 40electric, 45electric . . . . . . . . . 1-6 Tire And Wheel Drive Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 Drive Brake Assembly . . . . . . . . . . . . .
SECTION 1 FRAME S E C T I O N FIGURE 1-1.
SECTION 1 FRAME FIGURE 1-1.
SECTION 1 FRAME S E C T I O N FIGURE 1-1. FRAME AND STEERING INSTALLATION - MODEL 30ELECTRIC (CONTINUED) FIG & ITEM # PART NUMBER 2780186 1001139010 101 102 103 104 105 106 107 1 F R A M E 7012519 7012520 7012521 7012522 7012523 Use 1001102354 Use 0630016 7016360 3300255 2900804 4130286 201 202 203 204 205 1-4 0961621 Not Used 7012542 7012541 7012543 DESCRIPTION HUB ASSEMBLY (ORIGINAL EQUIPMENT) HUB ASSEMBLY (SERVICE REPLACEMENT) Note: Original Equipment Hub p/n 2780186 uses Wheel Bolts.
SECTION 1 FRAME FIGURE 1-1. FRAME AND STEERING INSTALLATION - MODEL 30ELECTRIC (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 1 FRAME S E C T I O N FIGURE 1-2.
SECTION 1 FRAME FIGURE 1-2.
SECTION 1 FRAME S E C T I O N FIGURE 1-2.
SECTION 1 FRAME FIGURE 1-2. FRAME AND STEERING INSTALLATIONS - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 1 FRAME S E C T I O N FIGURE 1-3.
SECTION 1 FRAME FIGURE 1-3.
SECTION 1 FRAME S E C T I O N FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 4520151 1 F R A M E 0256837 0254866 0254120 0254874 0254121 151 0256836 4520184 0254865 Use 4520265 0253784 4520148 4520198 4520154 4520155 4520159 1-12 DESCRIPTION Tire and Wheel Assembly (26x7x20 Non-Marking) (Sold as an Assembly Only) (S/N 43598 to Present) Note: Assemblies may require ballast/foam filling to manufacturer’s specifications prior to installing on a machine.
SECTION 1 FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 0252754 0253864 0256832 0254155 201 1670633 1670633 1670808 1670692 202 0630455 0630465 0630513 0641518 203 204 4761500 3300356 3300356 3300356 Not Required 205 3311501 3311501 3311501 Not Required 3120862 DESCRIPTION HUBCAP INSTALLATION (OPTIONAL) Use on Model 30electric Use on Model 35electric/40electric with 8" Rim/ Pneumatic and 8" Rim/ Foam-Filled Tires.
SECTION 1 FRAME S E C T I O N FIGURE 1-4.
SECTION 1 FRAME FIGURE 1-4. DRIVE BRAKE ASSEMBLY FIG & ITEM # PART NUMBER 0920090 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 to 18 19 20 21 22 23 7012552 7012582 7012554 Not Available Kit Not Used Kit 7012692 7014116 Kit 7026609 7014129 7014130 7012689 Not Used 3790240 7012691 7012580 7014127 3790225 7014128 7012583 3120862 DESCRIPTION DRIVE BRAKE ASSEMBLY QTY. REV. Ref.
SECTION 1 FRAME S E C T I O N FIGURE 1-5.
SECTION 1 FRAME FIGURE 1-5.
SECTION 1 FRAME S E C T I O N FIGURE 1-6.
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC, 45ELECTRIC FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. 2780198 DRIVE HUB ASSEMBLY - MODEL 35ELECTRIC, 40ELECTRIC AND 45ELECTRIC DRIVE HUB ASSEMBLY - MODEL N35ELECTRIC AND N40ELECTRIC BUILT PRIOR TO OCTOBER 1994 DRIVE HUB ASSEMBLY - MODEL N35ELECTRIC AND N40ELECTRIC BUILT OCTOBER 1994 TO PRESENT Ref. B Ref. B Ref.
SECTION 1 FRAME S E C T I O N FIGURE 1-7.
SECTION 1 FRAME FIGURE 1-7. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED) FIG & ITEM # PART NUMBER 0254710 0257551 0254485 0257549 0254485 0255111 0257548 0254599 0257550 1 to 11 12 QTY. REV. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
SECTION 1 FRAME S E C T I O N FIGURE 1-7.
SECTION 1 FRAME FIGURE 1-7.
SECTION 1 FRAME S E C T I O N FIGURE 1-7.
SECTION 1 FRAME FIGURE 1-7.
SECTION 1 FRAME S E C T I O N FIGURE 1-8.
SECTION 1 FRAME FIGURE 1-8. BATTERY CHARGER ASSEMBLY - 220V/50HZ FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Note: Battery charger serial number nameplate located on right side of charger. First line is the charger spec and date code. Prior to mid-February 1996 Example: BA515 (Spec) AP (Date Code). First letter in the date code indicates month (A - January/ B - February/C- March/etc. With exception of letter “I” which is not used).
SECTION 1 FRAME S E C T I O N FIGURE 1-8. BATTERY CHARGER ASSEMBLY - 220V/50HZ (CONTINUED) FIG & ITEM # 1 2 3 4 5 1 F R A M E 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 PART NUMBER DESCRIPTION QTY. REV. 0400130 BATTERY CHARGER ASSEMBLY - AUSTRALIAN SPEC (250V/50HZ) Ref.
SECTION 1 FRAME FIGURE 1-8.
SECTION 1 FRAME S E C T I O N FIGURE 1-9.
SECTION 1 FRAME FIGURE 1-9. BATTERY CHARGER ASSEMBLY - 220V/50HZ (SERVICE REPLACEMENT - DUTCH/ FRENCH/GERMAN/ITALIAN/SPANISH SPECS) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 3120862 PART NUMBER DESCRIPTION QTY. REV. 0400198 BATTERY CHARGER ASSEMBLY - DUTCH/ FRENCH/ GERMAN/ITALIAN/SPANISH SPECS (SERVICE REPLACEMENT FOR 0400103 & 0400137 BATTERY CHARGERS) Ref.
SECTION 1 FRAME FIGURE 1-10. BATTERY CHARGER ASSEMBLY - 110-220V/50HZ 19 17 13 15 21 15 1 10 4 12 80 9 6 23 5 8 14 20 7 3 2 1 SOLDER CONNECTION DC NEG BLACK SCR 6 WHT 7 9 2 WHT WHT 3 RELAY WHT/ ORG CIRCUIT BREAKER 4 SCR NOTE: VARISTOR LEADS MUST BE COVERED WITH VARFLEX. 10 WHT 8 7 7 9 WHT 13 1 2 3 4 5 BLU AC 120V RELAY 7 AC1 CIRCUIT 8 BLU CONTROL TRANSFORMER AC 12 12 14 11 15 6 WHT 8 GRN 7 WHT 9 WHT 240V DC POS.
SECTION 1 FRAME FIGURE 1-10. BATTERY CHARGER ASSEMBLY - 110-220V/50HZ FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 3120862 PART NUMBER DESCRIPTION QTY. REV. 0400182 BATTERY CHARGER ASSEMBLY - UK ONLY (110/220 DUAL VOLTAGE) (S/N 36625 TO PRESENT) Ref.
SECTION 1 FRAME S E C T I O N FIGURE 1-11.
SECTION 1 FRAME FIGURE 1-11. BATTERY CHARGER ASSEMBLY - 110-240V/50HZ FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 3120862 PART NUMBER DESCRIPTION QTY. REV. 0400198 BATTERY CHARGER ASSEMBLY - UK ONLY (110/240 DUAL VOLTAGE) (S/N 63149 TO PRESENT) Ref.
SECTION 1 FRAME S E C T I O N FIGURE 1-12.
SECTION 1 FRAME FIGURE 1-12.
SECTION 1 FRAME S E C T I O N FIGURE 1-12. HYDRAULIC COMPONENTS & COVERS INSTALLATION (FRAME MOUNTED) (CONTINUED) FIG & ITEM # PART NUMBER 1 (cont’d) 7013740 7013770 2120105 2120072 0100009 3911410 4761400 4751400 3311401 2 3 4 5 6 7 1 F R A M E 0252290 0254298 0253650 101 4640726 102 103 104 4751400 4761400 3311401 QTY. Screw 12-24 x .
SECTION 1 FRAME FIGURE 1-12. HYDRAULIC COMPONENTS & COVERS INSTALLATION (FRAME MOUNTED) (CONTINUED) FIG & ITEM # PART NUMBER 306 307 308 309 310 0940036 3960447 3960433 3300371 3520026 0252986 401 402 403 404 405 406 3120862 Not Used 1670650 4565755 4711400 3311405 0641412 DESCRIPTION Bumper, Rubber Seal, Self-Grip Seal Wingnut Plug, Hole OPTIONAL BATTERY BOX COVERS INSTALLATION MODEL 30ELECTRICAL ONLY Cover, Battery Box Tube Flatwasher 1/4" Locknut 1/4"-20NC Bolt 1/4"-20NC x 1 1/2" QTY. REV.
SECTION 1 FRAME S E C T I O N FIGURE 1-12. HYDRAULIC COMPONENTS & COVERS INSTALLATION (FRAME MOUNTED) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 2 TURNTABLE TABLE OF CONTENTS FIGURE 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 3120862 DESCRIPTION PAGE Turntable Mounted Components Installations - Model 30electric . . . . . . . . . . . . . . . . . . 2-2 Turntable Mounted Components Installations - Model 35electric . . . . . . . . . . . . . . . . . . 2-4 Turntable Mounted Components Installations - Model 40electric, 45electric . . . . . . . . 2-6 Control Valve Assembly - Models 35electric, 40electric, 45electric . . . . . .
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-1. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 30electric.
SECTION 2 TURNTABLE FIGURE 2-1. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 30ELECTRIC.
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-2. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 35electric.
SECTION 2 TURNTABLE FIGURE 2-2. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 35ELECTRIC. FIG & ITEM # PART NUMBER 0254298 1 2 3 4 5 6 4640843 4641026 Not Used 0140028 0641507 4751500 3311505 0100011 2901302 2901600 101 0140031 102 103 104 105 3311405 4711400 0641410 4921425 4922076 3120862 DESCRIPTION VALVES AND HORN INSTALLATION QTY. REV. Ref.
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-3. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 40electric AND 45electric.
SECTION 2 TURNTABLE FIGURE 2-3. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 40ELECTRIC AND 45ELECTRIC. FIG & ITEM # PART NUMBER 0253650 1 DESCRIPTION VALVES AND HORN INSTALLATION QTY. REV. Ref.
SECTION 2 TURNTABLE FIGURE 2-3. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 40ELECTRIC AND 45ELECTRIC.
SECTION 2 TURNTABLE FIGURE 2-3. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 40ELECTRIC AND 45ELECTRIC. (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-4. CONTROL VALVE ASSEMBLY - MODELS 35electric, 40electric, AND 45electric.
SECTION 2 TURNTABLE FIGURE 2-4. CONTROL VALVE ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC, AND 45ELECTRIC. FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. Ref.
SECTION 2 TURNTABLE FIGURE 2-4. CONTROL VALVE ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC, AND 45ELECTRIC.
SECTION 2 TURNTABLE FIGURE 2-4. CONTROL VALVE ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC, AND 45ELECTRIC. (CONTINUED) FIG & ITEM # PART NUMBER 4641026 301 302 303 304 305 306 307 308 309 310 311 312 313 314 Not Required 7012981 7012912 7010542 7010546 7010538 7010546 7010538 7012946 7010538 Not Used 7012914 Not Required Not Required 4460499 7012981 7010537 7010538 7012998 7010543 7017402 7012918 3120862 DESCRIPTION CONTROL VALVE ASSEMBLY - MODELS 35electric (S/N 34056 TO PRESENT) QTY. REV. Ref.
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-5. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS MODELS 30electric AND 35electric.
SECTION 2 TURNTABLE FIGURE 2-5. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS - MODELS 30ELECTRIC AND 35ELECTRIC.
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-6.
SECTION 2 TURNTABLE FIGURE 2-6.
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-7. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS MODELS 40electric AND 45electric.
SECTION 2 TURNTABLE FIGURE 2-7. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS - MODELS 40ELECTRIC AND 45ELECTRIC.
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-8.
SECTION 2 TURNTABLE FIGURE 2-8.
SECTION 2 TURNTABLE FIGURE 2-8. SWING BEARING ASSEMBLY - MODELS 40ELECTRIC AND 45ELECTRIC (POST PRODUCTION SERVICE REPLACEMENT) S E C T I O N FIG & ITEM # PART NUMBER 116 117 2160003 Not Available Not Available DESCRIPTION Fitting, Grease - 45° Capscrew, Socket Head 5/16”-18NC Washer 5/16” (Not Shown) QTY. REV.
SECTION 2 TURNTABLE FIGURE 2-8. SWING BEARING ASSEMBLY - MODELS 40ELECTRIC AND 45ELECTRIC (POST PRODUCTION SERVICE REPLACEMENT) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 2 TURNTABLE FIGURE 2-9. SWING MOTOR ASSEMBLY.
SECTION 2 TURNTABLE FIGURE 2-9. SWING MOTOR ASSEMBLY.
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-10. GROUND CONTROL COMPONENTS INSTALLATIONS - MODEL 30electric.
SECTION 2 TURNTABLE FIGURE 2-10. GROUND CONTROL COMPONENTS INSTALLATIONS - MODEL 30ELECTRIC.
SECTION 2 TURNTABLE FIGURE 2-10. GROUND CONTROL COMPONENTS INSTALLATIONS - MODEL 30ELECTRIC.
SECTION 2 TURNTABLE FIGURE 2-10. GROUND CONTROL COMPONENTS INSTALLATIONS - MODEL 30ELECTRIC. FIG & ITEM # PART NUMBER 215 3740063 216 217 218 219 3910608 3310601 4760600 4750600 DESCRIPTION Clip, Relay (Not Shown - Australian Spec S/N 36374 to Present Only) Screw #6-32NC x 1/2” (Not Shown) Nut #6-32NC (Not Shown) Lockwasher #6 (Not Shown) Flatwasher #6 (Not Shown) QTY. REV.
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-11. GROUND CONTROL COMPONENTS INSTALLATIONS - MODELS 35electric, 40electric, AND 45electric.
SECTION 2 TURNTABLE FIGURE 2-11. GROUND CONTROL COMPONENTS INSTALLATIONS - MODELS 35ELECTRIC, 40ELECTRIC, AND 45ELECTRIC.
SECTION 2 TURNTABLE FIGURE 2-11. GROUND CONTROL COMPONENTS INSTALLATIONS - MODELS 35ELECTRIC, 40ELECTRIC, AND 45ELECTRIC.
SECTION 2 TURNTABLE FIGURE 2-11. GROUND CONTROL COMPONENTS INSTALLATIONS - MODELS 35ELECTRIC, 40ELECTRIC, AND 45ELECTRIC.
SECTION 2 TURNTABLE FIGURE 2-12. TURNTABLE AND HOOD INSTALLATION - MODEL 30electric.
SECTION 2 TURNTABLE FIGURE 2-12. TURNTABLE AND HOOD INSTALLATION - MODEL 30ELECTRIC. FIG & ITEM # 1 2 3 4 5 6 7 PART NUMBER TURNTABLE 0254743 HOODS INSTALLATION Note: Replacement Decals Must be Ordered Separately.
SECTION 2 TURNTABLE S E C T I O N FIG & ITEM # PART NUMBER 305 306 0721008 3311005 DESCRIPTION Bolt #10-24NC x 1" Locknut #10-24NC QTY. REV.
SECTION 2 TURNTABLE FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 2 TURNTABLE FIGURE 2-13. TURNTABLE AND HOOD INSTALLATION - MODEL 35electric.
SECTION 2 TURNTABLE FIGURE 2-13. TURNTABLE AND HOOD INSTALLATION - MODEL 35ELECTRIC. FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 to 21 22 23 24 25 26 27 28 29 PART NUMBER TURNTABLE 0254698 HOODS INSTALLATION Note: Replacement Decals Must be Ordered Separately.
SECTION 2 TURNTABLE FIGURE 2-13. TURNTABLE AND HOOD INSTALLATION - MODEL 35ELECTRIC.
SECTION 2 TURNTABLE FIGURE 2-13. TURNTABLE AND HOOD INSTALLATION - MODEL 35ELECTRIC. (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-14. TURNTABLE AND HOOD INSTALLATION - MODEL 40electric AND 45electric.
SECTION 2 TURNTABLE FIGURE 2-14. TURNTABLE AND HOOD INSTALLATION - MODEL 40ELECTRIC AND 45ELECTRIC. FIG & ITEM # PART NUMBER TURNTABLE 0253709 HOODS INSTALLATION Note: Replacement Decals Must be Ordered Separately. 1 3120862 Ref. Ref 2 2 2 4 A/R 2 3 3 5 1 1 1 5 Ft./1.6m 1 1 1 2 1 1 A/R 0253984 STORAGE COMPARTMENT INSTALLATION Ref.
SECTION 2 TURNTABLE FIGURE 2-14. TURNTABLE AND HOOD INSTALLATION - MODEL 40ELECTRIC AND 45ELECTRIC.
SECTION 3 BOOM TABLE OF CONTENTS FIGURE 3-1 3-2 3-3 3-4 3-5 DESCRIPTION Booms And Limit Switches Installation Model 30electric . . . . . . . . . . . . . . . . . . . . . . . . . Booms And Limit Switches Installation Model 35electric . . . . . . . . . . . . . . . . . . . . . . . . . Booms Installation - Models 40electric And 45electric . . . . . . . . . . . . . . . . . . . . . . . . . . . Limit Switches, Cables & Clamps Installation - Model 40electric & 45electric . . . . . . .
SECTION 3 BOOM FIGURE 3-1.
SECTION 3 BOOM FIGURE 3-1.
SECTION 3 BOOM FIGURE 3-1.
SECTION 3 BOOM FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATION MODEL 30ELECTRIC (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 3 BOOM FIGURE 3-2.
SECTION 3 BOOM FIGURE 3-2.
SECTION 3 BOOM FIGURE 3-2.
SECTION 3 BOOM FIGURE 3-2. BOOMS AND LIMIT SWITCHES INSTALLATION MODEL 35ELECTRIC (CONTINUED) FIG & ITEM # PART NUMBER 0254815 301 302 303 304 305 306 4360321 4460428 3311005 4751000 3900168 1060341 DESCRIPTION BOOM LIMIT SWITCHES INSTALLATION Switch, Limit Connector, Strain Relief Locknut #10-24NC Flatwasher #10 Bolt #10-24NC x 1 1/2" Cable, Electrical QTY. REV. Ref. A S E C T I O N 2 2 4 4 2 34ft/10.
SECTION 3 BOOM FIGURE 3-3.
SECTION 3 BOOM FIGURE 3-3.
SECTION 3 BOOM FIGURE 3-3.
SECTION 3 BOOM FIGURE 3-3. BOOMS INSTALLATION - MODELS 40ELECTRIC AND 45ELECTRIC (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 3 BOOM FIGURE 3-4.
SECTION 3 BOOM FIGURE 3-4.
SECTION 3 BOOM FIGURE 3-4.
SECTION 3 BOOM FIGURE 3-4. LIMIT SWITCHES, CABLES AND CLAMPS INSTALLATION - MODEL 40ELECTRIC AND 45ELECTRIC (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 3 BOOM FIGURE 3-5.
SECTION 3 BOOM FIGURE 3-5.
SECTION 3 BOOM FIGURE 3-5.
SECTION 4 PLATFORMS TABLE OF CONTENTS FIGURE 4-1 4-2 4-3 4-4 4-5 DESCRIPTION Platform And Components Installation - Model 30electric . . . . . . . . . . . . . . . . . . . . . . . . Platform And Components Installation - Model 35electric, 40electric & 45electric . . . Rotator Motor/Pump/Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Platform Console Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 4 PLATFORMS FIGURE 4-1.
SECTION 4 PLATFORMS FIGURE 4-1. PLATFORM AND COMPONENTS INSTALLATION - MODEL 30ELECTRIC FIG & ITEM # PART NUMBER 0254645 1 2 3 4 5 6 7 3510458 3510502 3841143 0641509 3311505 3421983 3020022 3780181 QTY. REV. PLATFORM INSTALLATION Note: Replacement Decals Must be Ordered Separately. DESCRIPTION Ref.
SECTION 4 PLATFORMS FIGURE 4-1. PLATFORM AND COMPONENTS INSTALLATION - MODEL 30ELECTRIC FIG & ITEM # PART NUMBER 2901251 2901561 S E C T I O N 501 502 503 504 505 506 507 to 510 511 3536089 0641414 3311405 4711400 2920095 7016356 4240099 Not Used 4460598 4460428 4 DESCRIPTION OPTIONAL WORK LIGHTS KITS Prior to S/N 36544 S/N 36544 to Present QTY. REV. Ref. Ref.
SECTION 4 PLATFORMS FIGURE 4-1. PLATFORM AND COMPONENTS INSTALLATION - MODEL 30ELECTRIC FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 4 PLATFORMS FIGURE 4-2.
SECTION 4 PLATFORMS FIGURE 4-2.
SECTION 4 PLATFORMS FIGURE 4-2.
SECTION 4 PLATFORMS FIGURE 4-2.
SECTION 4 PLATFORMS FIGURE 4-3.
SECTION 4 PLATFORMS FIGURE 4-3.
SECTION 4 PLATFORMS FIGURE 4-4.
SECTION 4 PLATFORMS FIGURE 4-4.
SECTION 4 PLATFORMS FIGURE 4-4.
SECTION 4 PLATFORMS FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER 2901216 2901250 4932681 101 102 103 104 105 4120027 3740087 3740063 0140030 3990001 DESCRIPTION OPTIONAL TILT ALARM KIT (OPTIONAL) 30electric 35electric 40electric & 45electric Base, Relay Relay Spring, Relay Alarm Diode - 3.5 Amp (Not Shown) QTY. REV. . Ref. Ref. Ref.
SECTION 4 PLATFORMS FIGURE 4-5.
SECTION 4 PLATFORMS FIGURE 4-5.
SECTION 4 PLATFORMS FIGURE 4-5. CONTROL ASSEMBLY (DRIVE/STEER) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 5 CYLINDER TABLE OF CONTENTS FIGURE 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 DESCRIPTION Lift Cylinder Assembly - Model 30electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Upper Cylinder Assemblies - Models 35electric, 40electric And 45electric. . . . . . . . . . Mid Lift Cylinder Assemblies - Models 35electric, 40electric And 45electric . . . . . . . . . Lower Lift Cylinder Assemblies - Models 35electric, 40electric And 45electric. . . . . . .
SECTION 5 CYLINDER FIGURE 5-1.
SECTION 5 CYLINDER FIGURE 5-1.
SECTION 5 CYLINDER FIGURE 5-1. LIFT CYLINDER ASSEMBLY - MODEL 30ELECTRIC (CONTINUED) FIG & ITEM # PART NUMBER 210 211 4921521 2220903 DESCRIPTION Harness Fitting QTY. REV.
SECTION 5 CYLINDER FIGURE 5-1. LIFT CYLINDER ASSEMBLY - MODEL 30ELECTRIC (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 5 CYLINDER FIGURE 5-2.
SECTION 5 CYLINDER FIGURE 5-2.
SECTION 5 CYLINDER FIGURE 5-2.
SECTION 5 CYLINDER FIGURE 5-2. UPPER CYLINDER ASSEMBLIES - MODELS 35ELECTRIC, 40ELECTRIC AND 45ELECTRIC (CONTINUED) FIG & ITEM # PART NUMBER 2900371 2901496 2900371 DESCRIPTION QTY. Seal Kit Options (Includes Items 14-20): 40electric & 45electric 1682867 & 1683337 Cylinders (Prior to S/ N29899) 1683506 & 1683520 Cylinder (S/N 29899 to Present) 35electric 1 REV.
SECTION 5 CYLINDER FIGURE 5-3.
SECTION 5 CYLINDER FIGURE 5-3.
SECTION 5 CYLINDER FIGURE 5-3.
SECTION 5 CYLINDER FIGURE 5-3. MID LIFT CYLINDER ASSEMBLIES - MODELS 40ELECTRIC AND 45ELECTRIC (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 5 CYLINDER FIGURE 5-4.
SECTION 5 CYLINDER FIGURE 5-4.
SECTION 5 CYLINDER FIGURE 5-4.
SECTION 5 CYLINDER FIGURE 5-4. LOWER LIFT CYLINDER ASSEMBLIES - MODELS 35ELECTRIC, 40ELECTRIC AND 45ELECTRIC (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 5 CYLINDER FIGURE 5-5.
SECTION 5 CYLINDER FIGURE 5-5.
SECTION 5 CYLINDER FIGURE 5-6.
SECTION 5 CYLINDER FIGURE 5-6.
SECTION 5 CYLINDER FIGURE 5-7.
SECTION 5 CYLINDER FIGURE 5-7.
SECTION 5 CYLINDER FIGURE 5-7. SLAVE CYLINDER ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC AND 45ELECTRIC (CONTINUED) FIG & ITEM # PART NUMBER 0254791 S E C T I O N 101 102 to 103 104 105 106 107 108 4360344 Not Used 4460428 4921601 4844570 0641404 0100011 DESCRIPTION OVERLOAD INSTALLATION (FRENCH SPEC) Switch, Pressure Connector, Strain Relief Harness Shield Bolt 1/4”-20NC x 1/2” Loctite #242 (Not Shown) QTY. REV. Ref.
SECTION 5 CYLINDER FIGURE 5-7. SLAVE CYLINDER ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC AND 45ELECTRIC (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 5 CYLINDER FIGURE 5-8.
SECTION 5 CYLINDER FIGURE 5-8.
SECTION 5 CYLINDER FIGURE 5-9.
SECTION 5 CYLINDER FIGURE 5-9.
SECTION 5 CYLINDER FIGURE 5-10.
SECTION 5 CYLINDER FIGURE 5-10. CYLINDER BELLOWS INSTALLATION - MODEL 30ELECTRIC FIG & ITEM # PART NUMBER 0253028 1 2 3 4 5 0460096 0460102 0460103 1320037 1320033 DESCRIPTION CYLINDER BELLOWS INSTALLATION - MODEL 30electric Bellow (Lift Cylinder) Bellow (Steer Cylinder - Right Side) Bellow (Steer Cylinder - Left Side) Clamp Clamp QTY. REV. Ref.
SECTION 5 CYLINDER FIGURE 5-11.
SECTION 5 CYLINDER FIGURE 5-11.
SECTION 5 CYLINDER FIGURE 5-11. OPTIONAL CYLINDER BELLOWS INSTALLATION - MODELS 35ELECTRIC, 40ELECTRIC AND 45ELECTRIC (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 6 HYDRAULICS TABLE OF CONTENTS FIGURE 6-1 6-2 6-3 6-4 DESCRIPTION Hydraulics Diagram List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Diagram - 30electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Diagram - 35electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Diagram - 40electric and 45electric . . . . .
SECTION 6 HYDRAULICS FIGURE 6-2.
SECTION 6 HYDRAULICS FIGURE 6-2.
SECTION 6 HYDRAULICS FIGURE 6-3.
SECTION 6 HYDRAULICS FIGURE 6-3.
SECTION 6 HYDRAULICS FIGURE 6-4.
SECTION 6 HYDRAULICS FIGURE 6-4.
SECTION 6 HYDRAULICS FIGURE 6-4.
SECTION 7 ELECTRICAL TABLE OF CONTENTS FIGURE 7-1 7-2 7-3 7-4 7-5 7-6 7-7 DESCRIPTION PAGE Electrical Components and Diagram List - 30electric . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Electrical Components and Diagram List - 35electric, 40electric & 45electric . . . . . . . 7-4 Electrical Schematic-30electric with Colored Wire (Prior to S/N36544) . . . . . . . . . . . . .
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL COMPONENTS AND DIAGRAMS LIST - 30ELECTRIC FIG & ITEM # S E C T I O N PART NUMBER DESCRIPTION QTY. ELECTRICAL COMPONENTS AND DIAGRAMS LIST 30ELECTRIC Note: Numbered colored wiring starts with S/N 36544. Items with * indicate electrical drawing shown in this manual. All other electrical drawings are available from the JLG Service Department upon request. Ref. 4932845 BATTERY CHARGER CUTOUT ELECTRICAL DIAGRAM (AUSTRALIAN SPEC ONLY) Ref.
SECTION 7 ELECTRICAL FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. 4932675 4933003 STANDARD ELECTRICAL DIAGRAM Prior to S/N36544 S/N36544 to Present Ref. Ref. A 2/C 1870031* 1870067* STANDARD ELECTRICAL SCHEMATICS Prior to S/N36544 S/N36544 to Present Ref. Ref. B B 4932681 4933014 4120027 3740087 3740063 0140030 TILT ALARM ELECTRICAL DIAGRAM Prior to S/N36544 S/N36544 to Present Base, Relay Relay - DPDT Spring, Relay Alarm Ref. Ref.
SECTION 7 ELECTRICAL FIGURE 7-2.
SECTION 7 ELECTRICAL FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. 4932935 4932935 4932970 4360199 3740087 4120027 3740063 3990001 4360069 LIGHTS ELECTRICAL DIAGRAM Headlights & Taillights Headlights & Back-up Lights Switch, Toggle SPST Relay, 48V 50/60 HZ Socket, Relay Relay, Spring Semiconductor, Diode Circuit Breaker Ref. Ref.
SECTION 7 ELECTRICAL FIG & ITEM # PART NUMBER QTY. REV. 4932660 4932987 STANDARD ELECTRICAL DIAGRAM Prior to S/N36648 S/N36648 to Present Ref. Ref. H 2/C 1870032* 1870066* STANDARD ELECTRICAL SCHEMATIC Prior to S/N36648 S/N36648 to Present Ref. Ref. H B TILT ALARM ELECTRICAL DIAGRAM Prior to S/N36648 S/N36648 to Present Base, Relay Relay - DPDT Spring, Relay Alarm Diode - 3.5 Amp Ref. Ref.
SECTION 7 ELECTRICAL FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 7 ELECTRICAL FIGURE 7-3.
SECTION 7 ELECTRICAL FIGURE 7-3.
SECTION 7 ELECTRICAL FIGURE 7-3.
SECTION 7 ELECTRICAL FIGURE 7-3.
SECTION 7 ELECTRICAL FIGURE 7-4.
SECTION 7 ELECTRICAL FIGURE 7-4.
SECTION 7 ELECTRICAL FIGURE 7-4.
SECTION 7 ELECTRICAL FIGURE 7-4.
SECTION 7 ELECTRICAL FIGURE 7-5.
SECTION 7 ELECTRICAL FIGURE 7-5.
SECTION 7 ELECTRICAL FIGURE 7-5.
SECTION 7 ELECTRICAL FIGURE 7-5.
SECTION 7 ELECTRICAL FIGURE 7-6.
SECTION 7 ELECTRICAL FIGURE 7-6.
SECTION 7 ELECTRICAL FIGURE 7-6.
SECTION 7 ELECTRICAL FIGURE 7-6.
SECTION 7 ELECTRICAL FIGURE 7-7.
SECTION 7 ELECTRICAL FIGURE 7-7.
SECTION 7 ELECTRICAL FIGURE 7-7. HARNESS COMPONENTS INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION ELECTRICAL HARNESS AND COMPONENTS INSTALLATION NOTE: NUMBERED COLORED WIRE STARTS WITH S/N 36648 NOTE: FOR ALL BATTERY AND CONTACTOR CABLES SEE SECTION 1.
SECTION 7 ELECTRICAL FIGURE 7-7.
SECTION 7 ELECTRICAL FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION HARNESS ASSEMBLY - UPPER BOOM (35/40/ 45electric) Note: See item 203 for 30electric harness.
SECTION 7 ELECTRICAL FIGURE 7-7.
SECTION 7 ELECTRICAL FIGURE 7-7.
SECTION 7 ELECTRICAL FIGURE 7-7.
SECTION 7 ELECTRICAL FIGURE 7-7.
SECTION 7 ELECTRICAL FIGURE 7-7.
SECTION 7 ELECTRICAL FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 8 DECALS TABLE OF CONTENTS FIGURE 8-1 8-2 8-3 DESCRIPTION PAGE DECALS INSTALLATION - 30electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 DECALS INSTALLATION - 35electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8 DECALS INSTALLATION - 40electric & 45electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 8 DECALS FIGURE 8-1.
SECTION 8 DECALS FIGURE 8-1.
SECTION 8 DECALS FIGURE 8-1.
SECTION 8 DECALS FIGURE 8-1.
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION - 30ELECTRIC (CONTINUED) FIG & ITEM # PART NUMBER 0254454 0257661 101 102 103 104 105 106 Not Used 3820001 3252331 3251921 1702251 1702157 0257736 201 4420052 DESCRIPTION U/L DECALS INSTALLATION (PRIOR TO S/N 33441) U/L DECALS INSTALLATION (S/N 33441 TO PRESENT) Rivet Nameplate - Battery Info Nameplate - U/L Certification Nameplate - “EE” Decal - Fuse Replacement WARNING STRIPES INSTALLATION Decal - Stripes QTY. REV. Ref. Ref. C 1 8 1 1 2 1 Ref.
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION - 30ELECTRIC (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 8 DECALS FIGURE 8-2.
SECTION 8 DECALS FIGURE 8-2.
SECTION 8 DECALS FIGURE 8-2.
SECTION 8 DECALS FIGURE 8-2.
SECTION 8 DECALS FIGURE 8-3.
SECTION 8 DECALS FIGURE 8-3.
SECTION 8 DECALS FIGURE 8-3.
SECTION 8 DECALS FIGURE 8-3.
SECTION 8 DECALS FIGURE 8-3. DECALS INSTALLATION - 40ELECTRIC AND 45ELECTRIC (CONTINUED) FIG & ITEM # PART NUMBER 0256162 1702928 101 102 103 104 105 106 S E C T I O N CE NAMEPLATE INSTALLATION (NOT SHOWN) Nameplate - CE 0254454 U/L DECALS INSTALLATION Not Used 3820001 3252331 3251921 1702251 1702157 Rivet Nameplate - Battery Info Nameplate - U/L Certification Nameplate - “EE” Decal - Fuse Replacement 0257738 101 DESCRIPTION 4420052 WARNING STRIPES INSTALLATION Decal - Stripes QTY. REV. Ref.
SECTION 9 RECOMMENDED SERVICE PARTS STOCK 30/35/40/45 electric Lifts The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
S E C T I O N 9 R E C O M M E N D E D S E R V I C E P A R T S S T O C K SECTION 9 RECOMMENDED SERVICE PARTS 30/35/40/45 electric Lifts The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER DESCRIPTION MISCELLANEOUS SPECIAL OPTIONS Ref. Ref. Ref. Ref. 0270723 Amber Beacon on Platform Installation Ref. 0257735 Cables and Clamps Installation (S/N 0300033862 Only) Ref. 0256789 Camera Mount Assembly Ref.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. S E C T I O N FIG & ITEM # 1 0 S P E C I A L PART NUMBER Lift Gate Kit Ref.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY. REV. S E C T I O N 0256703 4360305 3539928 4360274 3251596 Platform Proximity Switches Installation Switch, Proximity Plate, Mounting - Proximity Switch Switch, Push Button Decal - Proximity Switch Ref. 4 4 1 1 0258918 Rack Utility Assembly Ref.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. S E C T I O N FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
31 082 26 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.