Parts Manual Owner manual

ManualsBrandsJLG ManualsSpecial machinery460SJ

Illustrated Parts Manual

Models

400S

460SJ

SN 0300096000

to Present

P/N

3121236

November 27, 2013

Summary of content (430 pages)

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Illustrated Parts Manual Models 400S 460SJ SN 0300096000 to Present P/N 3121236 November 27, 2013
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REVISION LOG GROUND MODULE MODULE IDENTIFICATION MODULE ON MACHINES “WITHOUT UGM” (UNIVERSAL GROUND MODULE) MODULE ON MACHINES “WITH UGM” (UNIVERSAL GROUND MODULE) April 30, 2006 - Original Issue Of Manual (Edited to B/M 0010579 Revision 67) September 12, 2006 - Revised (Edited to B/M 0010579 Revision 69) January 4, 2007 - Revised (Edited to B/M 0010579 Revision 70) April 15, 2007 - Revised (Edited to B/M 0010579 Revision 75) August 31, 2007 - Revised (Edited to B/M 0010579 Revision 80) January 11, 2008
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REVISION LOG B 400S 460SJ 3121236
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE . . . . . . . 1-2 AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE . . . . . . . . . . . 1-8 AXLE & STEERING INSTALLATION - 4WD (SN 0300096000 TO SN 0300161285) .
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 3-1 3-2 3-3 3-4 BOOM INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2 BOOM ASSEMBLY - 400S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6 BOOM ASSEMBLY - 460SJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1 7-1 7-2 7-3 7-4 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 HARNESS COMPONENTS INSTALLATION (MACHINES WITHOUT UGM) . . . . . . . 7-4 HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300069000 to SN 0300177683) . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. iv TITLE 400S 460SJ PAGE NO.
PAGE 9
SECTION 1 FRAME 3121236 400S 460SJ 1-1
PAGE 10
SECTION 1 FRAME FIGURE 1-1.
PAGE 11
SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NUMBER QTY.
PAGE 12
SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE (CONTINUED) ITEM # PART NUMBER 0272900 1001093845 1001106910 1001139699 0272904 1001093973 1001106910 1001139699 101 102 0100011 QTY.
PAGE 13
SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 14
SECTION 1 FRAME FIGURE 1-1.
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SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE (CONTINUED) ITEM # PART NUMBER 2360653 2360796 1001106764 1001141058 2360652 2360795 1001106763 1001141058 3121236 QTY. DESCRIPTION REV.
PAGE 16
SECTION 1 FRAME FIGURE 1-2.
PAGE 17
SECTION 1 FRAME FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE ITEM # PART NUMBER QTY.
PAGE 18
SECTION 1 FRAME FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE ITEM # PART NUMBER 24A QTY.
PAGE 19
SECTION 1 FRAME FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE ITEM # 201 202 203 204 205 206 207 208 209 210 PART NUMBER QTY.
PAGE 20
SECTION 1 FRAME FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE ITEM # PART NUMBER 233 QTY.
PAGE 21
SECTION 1 FRAME FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE ITEM # PART NUMBER 2360652 2360795 1001106763 1001141058 3121236 QTY. DESCRIPTION REV.
PAGE 22
SECTION 1 FRAME FIGURE 1-3.
PAGE 23
SECTION 1 FRAME FIGURE 1-3. AXLE & STEERING INSTALLATION - 4WD (SN 0300096000 TO SN 0300161285) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NUMBER QTY.
PAGE 24
SECTION 1 FRAME FIGURE 1-3. AXLE & STEERING INSTALLATION - 4WD (SN 0300096000 TO SN 0300161285) ITEM # PART NUMBER QTY.
PAGE 25
SECTION 1 FRAME FIGURE 1-3. AXLE & STEERING INSTALLATION - 4WD (SN 0300096000 TO SN 0300161285) ITEM # 201 202 203 204 205 206 207 208 209 210 211 PART NUMBER QTY. 0272927 Ref 0100011 AR AR AR AR AR AR 2 16 4 AR 2 2 2 1 4740537 4740538 4740539 4740540 0440271 0641606 0681828 0440291 0440274 0962140 1684412 3312008 3322201 3423081 STEERING INSTALLATION 4 Locking, Compound Thrustwasher Options: Thrustwasher (.0625) (Top Kingpin Location) Thrustwasher (.125) (Top Kingpin Location) Thrustwasher (.
PAGE 26
SECTION 1 FRAME FIGURE 1-3. AXLE & STEERING INSTALLATION - 4WD (SN 0300096000 TO SN 0300161285) ITEM # PART NUMBER 401 Ref 2360650 2360756 1001106761 2360651 2360794 1001106762 2360652 2360795 1001106763 2360653 2360796 1001106764 2360652 2360795 1001106763 1-18 QTY. DESCRIPTION REV.
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SECTION 1 FRAME FIGURE 1-3. AXLE & STEERING INSTALLATION - 4WD (SN 0300096000 TO SN 0300161285) ITEM # 3121236 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 28
SECTION 1 FRAME FIGURE 1-4.
PAGE 29
SECTION 1 FRAME FIGURE 1-4. AXLE & STEERING INSTALLATION - 4WD (SN 0300161285 TO PRESENT) ITEM # PART NUMBER QTY.
PAGE 30
SECTION 1 FRAME FIGURE 1-4. AXLE & STEERING INSTALLATION - 4WD (SN 0300161285 TO PRESENT) ITEM # PART NUMBER 209 210 211 212 212A 212B 213 213A 213B 214 215 216 217 217A 217B 217C 218 219 220 3423081 1001139141 3780182 3841520 QTY.
PAGE 31
SECTION 1 FRAME FIGURE 1-4. AXLE & STEERING INSTALLATION - 4WD (SN 0300161285 TO PRESENT) ITEM # 3121236 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 32
SECTION 1 FRAME FIGURE 1-5.
PAGE 33
SECTION 1 FRAME FIGURE 1-5. TIRE AND WHEEL DRIVE INSTALLATIONS ITEM # PART NUMBER 0272926 1001093749 0272925 1001093747 1 2 3 to 8 9 10 11 12 0100011 0100019 Not Used 0681810 0682014 2300016 2780267 13 Not Required 2780268 14 15 to 18 19 3300106 Not Used QTY.
PAGE 34
SECTION 1 FRAME FIGURE 1-5. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 35
SECTION 1 FRAME FIGURE 1-5. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 102 103 1 4520216 4520240 4520266 4520212 4520259 4520212 4640113 4641122 1001149953 104 105 106 107 3121236 QTY. 4860214 Use 1001147274 Use 1001146397 1120552 1300019 1705364 1 1 1 1 1 AR 1 DESCRIPTION REV. Tire Options: 12 x 16.5 NHS 12 x 16.5 NHS (Non-Marking) 12 x 16.5 LT 14 x 16.1 14 x 17.5 NHS 33/16LL x 16.
PAGE 36
SECTION 1 FRAME FIGURE 1-6.
PAGE 37
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB AND HUB WITH BRAKE ASSEMBLIES ITEM # PART NUMBER QTY.
PAGE 38
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB AND HUB WITH BRAKE ASSEMBLIES (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 39
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB AND HUB WITH BRAKE ASSEMBLIES (CONTINUED) ITEM # PART NUMBER QTY. 201 201A Use 7024196 AR 1 201B 201C 201D 7024196 7024193 7024197 1 1 1 3121236 DESCRIPTION REV. Repair Kit Options: Spring Kit - 7024182 Brake (Includes 12 Natural Colored Springs) (was p/n 7024195) Note: Spring Kit no Longer Available, Purchase Kit p/n 7024196.
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SECTION 1 FRAME FIGURE 1-7. DRIVE MOTOR ASSEMBLY (SN 0300096000 TO SN 0300098502 - 4 BOLT) 7 25 26 31 41 28 37 39 38 27 4 2 23 8 22 24 100 16 19 17 18 10 14 12 11 15 13 6 9 1 33 34 33 1 34 35 3 36 32 20 40 21 5 42 NOTE: Identify motor before ordering parts. Original Equipment Motors for SN 0300096000 to SN 0300098502 use 4 bolts to assemble motor. Service Replacement Motors for SN 0300096000 to SN 0300098502 use 5 bolts to assemble motor.
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SECTION 1 FRAME FIGURE 1-7. DRIVE MOTOR ASSEMBLY (SN 0300096000 TO SN 0300098502 - 4 BOLT) ITEM # PART NUMBER QTY. DESCRIPTION 3160298 3160266 Ref Ref Ref Ref DRIVE MOTOR ASSEMBLY 2WD Rear 4WD Front & Rear NOTE: Identify motor before ordering parts. Original Equipment Motors for SN 0300096000 to SN 0300098502 use 4 bolts to assemble motor. Service Replacement Motors for SN 0300096000 to SN 0300098502 use 5 bolts to assemble motor.
PAGE 42
SECTION 1 FRAME FIGURE 1-7. DRIVE MOTOR ASSEMBLY (SN 0300096000 TO SN 0300098502 - 4 BOLT) ITEM # PART NUMBER QTY.
PAGE 43
SECTION 1 FRAME FIGURE 1-7. DRIVE MOTOR ASSEMBLY (SN 0300096000 TO SN 0300098502 - 4 BOLT) ITEM # 3121236 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 44
SECTION 1 FRAME FIGURE 1-8. DRIVE MOTOR ASSEMBLY (SN 0300098502 TO PRESENT - 5 BOLT) 27 28 24 29 25 39 26 37 36 5 23 35 6 2 21 7 20 5 100 22 14 17 15 16 8A 13 10 9 12 11 4 8 31 32 1 31 1 32 33 34 30 18 38 19 3 40 41 NOTE: Identify motor before ordering parts. Original Equipment Motors for SN 0300098502 to Present use 5 bolts to assemble motors (Shown Here). Service Replacement Motors for SN 0300096000 to SN 0300098502 use 5 bolts to assemble the motor (Shown Here).
PAGE 45
SECTION 1 FRAME FIGURE 1-8. DRIVE MOTOR ASSEMBLY (SN 0300098502 TO PRESENT - 5 BOLT) ITEM # PART NUMBER QTY. DESCRIPTION 3160351 3160351 Ref Ref Ref 3160348 3160348 Ref Ref DRIVE MOTOR ASSEMBLIES: 2WD Original Equipment for SN 0300098502 to Present 2WD Service Replacement for SN 0300096000 to SN 0300098502 4WD Original Equipment for SN 0300098502 to Present 4WD Service Replacement for SN 0300096000 to SN 0300098502 NOTE: Identify motor before ordering parts.
PAGE 46
SECTION 1 FRAME FIGURE 1-8. DRIVE MOTOR ASSEMBLY (SN 0300098502 TO PRESENT - 5 BOLT) ITEM # PART NUMBER 29 1-38 QTY.
PAGE 47
SECTION 1 FRAME FIGURE 1-8. DRIVE MOTOR ASSEMBLY (SN 0300098502 TO PRESENT - 5 BOLT) ITEM # 3121236 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 48
SECTION 1 FRAME FIGURE 1-9.
PAGE 49
SECTION 1 FRAME FIGURE 1-9. FRAME VALVES AND SHIELDS INSTALLATION (SN 0300096000 TO SN 0300115396) ITEM # 1 2 3 4 5 6 7 8 9 to 14 15 16 17 18 19 20 21 21A 21B 22 22A 22B 22C 23 24 3121236 PART NUMBER QTY.
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SECTION 1 FRAME FIGURE 1-9. FRAME VALVES AND SHIELDS INSTALLATION (SN 0300096000 TO SN 0300115396) (CONTINUED) ITEM # PART NUMBER 0272902 0272906 0272903 0272900 0272904 0273473 0272901 0272905 101 102 103 104 to 109 110 111 to 114 115 1-42 0100011 Not Used 0641607 Not Used 3574254 Not Used 4751600 QTY.
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SECTION 1 FRAME FIGURE 1-9. FRAME VALVES AND SHIELDS INSTALLATION (SN 0300096000 TO SN 0300115396) (CONTINUED) ITEM # 3121236 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 52
SECTION 1 FRAME FIGURE 1-10.
PAGE 53
SECTION 1 FRAME FIGURE 1-10. FRAME VALVES AND SHIELDS INSTALLATION (SN 0300115396 TO PRESENT) ITEM # PART NUMBER 1001093856 1001142456 1001093890 1001142964 1 2 3 4 5 0100011 0641606 3574210 1001142455 4751600 QTY.
PAGE 54
SECTION 1 FRAME FIGURE 1-10. FRAME VALVES AND SHIELDS INSTALLATION (SN 0300115396 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 55
SECTION 1 FRAME FIGURE 1-10. FRAME VALVES AND SHIELDS INSTALLATION (SN 0300115396 TO PRESENT) (CONTINUED) ITEM # 3121236 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 56
1-48 400S 460SJ 201 203 202 204 302 305 308 301 107 307 303 304 107 306 107 9 401 5 4 115 6 3 104 110 114 105 101 102 117 111 113 106 107 114 108 105 1 LH 2 RH 116 109 204 7 202 9 103 117 112 8 SECTION 1 FRAME FIGURE 1-11.
PAGE 57
SECTION 1 FRAME FIGURE 1-11. SEMI-TRACK INSTALLATION ITEM # 1 2 3 4 5 6 PART NUMBER QTY.
PAGE 58
SECTION 1 FRAME FIGURE 1-11. SEMI-TRACK INSTALLATION (CONTINUED) ITEM # PART NUMBER 116 117 1 4846394 4846393 0100011 0270029 0270030 201 202 203 204 QTY.
PAGE 59
SECTION 1 FRAME FIGURE 1-11. SEMI-TRACK INSTALLATION (CONTINUED) ITEM # 3121236 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 60
1-52 400S 460SJ 202 203 SN 0300096000 TO SN 0300115396 SN 0300115396 TO PRESENT 202 SN 0300115396 TO PRESENT 204 205 201 SN 0300096000 TO SN 0300115396 204 205 4 8 105 104 106 11 9 6 1 206 11 7 2 111 8 203 5 1 6 10 1 3 102 103 107 110 108 109 101 SECTION 1 FRAME FIGURE 1-12.
PAGE 61
SECTION 1 FRAME FIGURE 1-12. TOW PACKAGE INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 101 102 103 104 105 106 107 108 109 110 111 201 202 203 204 205 206 3121236 PART NUMBER QTY.
PAGE 62
SECTION 1 FRAME FIGURE 1-12. TOW PACKAGE INSTALLATION (CONTINUED) ITEM # 1-54 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 63
SECTION 2 TURNTABLE 3121236 400S 460SJ 2-1
PAGE 64
SECTION 2 TURNTABLE FIGURE 2-1.
PAGE 65
SECTION 2 TURNTABLE FIGURE 2-1.
PAGE 66
SECTION 2 TURNTABLE FIGURE 2-2.
PAGE 67
SECTION 2 TURNTABLE FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 3121236 PART NUMBER QTY.
PAGE 68
SECTION 2 TURNTABLE FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 20 7021374 7012773 7021375 7018991 7012775 7012773 7018912 7012772 7012775 7012773 7018912 7018991 7018900 7023821 7023822 7023823 7023824 7018942 1 1 1 1 1 1 2 2 1 1 2 2 2 1 1 1 2 28 21 22 23 24 25 26 27 28 DESCRIPTION REV.
PAGE 69
SECTION 2 TURNTABLE FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (CONTINUED) ITEM # 3121236 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 70
SECTION 2 TURNTABLE FIGURE 2-3.ACCESSORY VALVE ASSEMBLY 7 2 2A 2C 2B 6 1 4 3 8 NOTE: TORQUE ITEMS 6 & 7 TO 60 IN/LBS.
PAGE 71
SECTION 2 TURNTABLE FIGURE 2-3. ACCESSORY VALVE ASSEMBLY ITEM # PART NUMBER QTY. 4640921 Ref 5 6 7012965 7012953 7012770 7012773 7018945 7018912 7012772 7017421 7012998 7017422 7012998 4460499 7012777 1 1 1 1 4 2 2 1 1 1 1 2 4 7 8 7018942 7012776 4 2 1 2 2A 2B 2C 3 4 3121236 DESCRIPTION ARTICULATING JIB VALVE ASSEMBLY REV.
PAGE 72
SECTION 2 TURNTABLE FIGURE 2-4.
PAGE 73
SECTION 2 TURNTABLE FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATIONS ITEM # 1 2 3 PART NUMBER QTY.
PAGE 74
SECTION 2 TURNTABLE FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 104 105 201 202 203 204 301 302 303 304 305 306 2-12 QTY. 20 0682048 0682034 4892000 40 0259147 Ref 4844958 3421565 3760170 1260017 1 1 2 9in/23cm 0259158 Ref 2160002 2180344 2220001 2220124 2751095 2220273 1 1 1 1 1 1 DESCRIPTION REV.
PAGE 75
SECTION 2 TURNTABLE FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATIONS (CONTINUED) ITEM # 3121236 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 76
SECTION 2 TURNTABLE FIGURE 2-5.
PAGE 77
SECTION 2 TURNTABLE FIGURE 2-5. SWING HUB ASSEMBLY (SN 0300096000 TO SN 0300137201) ITEM # PART NUMBER QTY.
PAGE 78
SECTION 2 TURNTABLE FIGURE 2-6.
PAGE 79
SECTION 2 TURNTABLE FIGURE 2-6. SWING MOTOR ASSEMBLY (SN 0300096000 TO SN 0300137201) ITEM # PART NUMBER QTY.
PAGE 80
SECTION 2 TURNTABLE FIGURE 2-7.
PAGE 81
SECTION 2 TURNTABLE 101 102 8L 104 8E 105 8D 8A 104 51 126 8F 103 106 107 8H 104 8K 108 8J 104 8K 109 8J 110 31 104 8K 112 8J 8K 29 8J 28 113 115 114 116 125 117 8K 32 29 23 28 44 21 22 118 119 120 30 7 35 26 3121236 400S 460SJ 2-19
PAGE 82
SECTION 2 TURNTABLE FIGURE 2-7. SWING MOTOR/BRAKE/HUB ASSEMBLY (SN 0300137201 TO PRESENT) ITEM # 1 1A 1B 1C 1D 1E 1F 1G 1H 1I 1J 2 3 3A 3B 3C 3D 3E 3F 3G 4 5 5A 6 7 8 8A 8B 8C 8D 8E 8F 8G 8H 8I 8J 8K 8L 9 to 10 11 12 13 14 to 19 20 21 2-20 PART NUMBER QTY.
PAGE 83
SECTION 2 TURNTABLE FIGURE 2-7. SWING MOTOR/BRAKE/HUB ASSEMBLY (SN 0300137201 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 84
2-22 86 400S 460SJ 87 54 15 83 55 17 4 88 8 15 87 73 59 12 53 30 62 26 103 60 57 64 82 236 4 89 15 87 48 54 54 87 28 54 87 94 17 88 48 83 55 233 230 231 234 226 208 85 43 52 26 232 235 232 201 229 95 52 85 85 9 84 236 56 4 21 51 58 224 50 4 8 93 87 17 88 322 15 327 87 64 54 318 243 225 201 56 207 25 52 25 87 53 3 85 237 238 239 227 223 48 83 10 55 11 17 52 88 85 69 22 227 222 87 92 70 48 88 63 4 19 84 74 75 4 15 71 240 74 75 90 20 3
PAGE 85
3121236 218 GRD. 400S 460SJ 202 212 23 47C 202 209 214 217 92 START RELAY 202 209 216 213 211 RETURN 202 209 215 219 47B AUX.PWR. GLOW PLUG RELAY RELAY SUPPLY 47D AUX.PWR.
PAGE 86
SECTION 2 TURNTABLE FIGURE 2-8. CATERPILLAR ENGINE INSTALLATION - WITH ELECTRICAL DRIVEN COOLING FAN (WITHOUT UGM) ITEM # PART NUMBER QTY.
PAGE 87
SECTION 2 TURNTABLE FIGURE 2-8. CATERPILLAR ENGINE INSTALLATION - WITH ELECTRICAL DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # 44 44A 44B 44C 45 46 47 47A 47B 47C 47D 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 PART NUMBER QTY.
PAGE 88
SECTION 2 TURNTABLE FIGURE 2-8. CATERPILLAR ENGINE INSTALLATION - WITH ELECTRICAL DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 89
SECTION 2 TURNTABLE FIGURE 2-8. CATERPILLAR ENGINE INSTALLATION - WITH ELECTRICAL DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 3121236 PART NUMBER QTY.
PAGE 90
SECTION 2 TURNTABLE FIGURE 2-8. CATERPILLAR ENGINE INSTALLATION - WITH ELECTRICAL DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER 241 242 243 244 QTY. 2.
PAGE 91
SECTION 2 TURNTABLE FIGURE 2-8. CATERPILLAR ENGINE INSTALLATION - WITH ELECTRICAL DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 92
2-30 400S 460SJ 235 232 54 87 15 83 55 17 4 88 8 87 96 64 82 242 4 15 48 87 54 89 87 54 201 232 229 55 45 9 237 90 85 20 93 63 238 239 230 231 234 4 8 71 56 24 227 223 48 17 88 322 15 87 327 64 54 17 83 10 55 11 50 52 88 85 243 244 24 57 44 78 25 4 69 32 4 51 1 22 227 222 87 70 48 84 52 61 45 88 74 4 75 15 52 9 45 86 74 240 75 242 225 86 26 4 21 201 56 207 17 88 48 83 233 230 231 234 226 208 87 28 54 33 9 103 73 62 54 87 15 26 43 10
PAGE 93
3121236 210 218 202 212 202 209 214 217 SUPPLY 202 209 216 213 211 RETURN 202 209 215 219 247 TO FUEL PUMP 220 209 218 246 400S 460SJ VENT 47D AUX.PWR. PUMP 23 47C 320 47B AUX.PWR. GLOW PLUG RELAY RELAY STARTER 331B 306 331 331A 313 201 314 247 248 TO FUEL 317 TANK 330 245 201 249 247 START RELAY 92 80 315 + 46 308 302 47A BATTERY 26 304 319 316 301 307 303 24 58 309 310 321 325 318 SECTION 2 TURNTABLE GRD.
PAGE 94
SECTION 2 TURNTABLE FIGURE 2-9.
PAGE 95
SECTION 2 TURNTABLE FIGURE 2-9. CATERPILLAR ENGINE INSTALLATION - WITH MECHANICAL DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 96
SECTION 2 TURNTABLE FIGURE 2-9. CATERPILLAR ENGINE INSTALLATION - WITH MECHANICAL DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 97
SECTION 2 TURNTABLE FIGURE 2-9. CATERPILLAR ENGINE INSTALLATION - WITH MECHANICAL DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 98
SECTION 2 TURNTABLE FIGURE 2-9. CATERPILLAR ENGINE INSTALLATION - WITH MECHANICAL DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 99
SECTION 2 TURNTABLE FIGURE 2-9. CATERPILLAR ENGINE INSTALLATION - WITH MECHANICAL DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 100
2-38 32 54 39 400S 460SJ 56 34 56 12 53 35 15 57 3 57 6 12 64 52 11 35 41 52 144 59 3 12 12 30 56 34 56 34 128 101 111 7 76 21 29 50 60 26 21 3 16 36 73 11 107 127 139 8 23 45 32 46 50 3 12 36 12 56 34 18 143 130 45 46 41 143 133 30 57 15 421 15 57 19 49 67 63 74 20 3 70 44 3 61 17 19 53 35 8 80 32 50 58 3 12 56 56 23 30 32 42 50 42 81 40 3 6 71 75 32 69 50 57 7 50 135 34 56 24 56 15 144 57 131 134 30 136 53 101 137 109 141 132 23 5234 107
PAGE 101
3121236 GRD. 400S 460SJ 126 113 217D 112 102 120 125 138 124 217 114 417 414 413 TO WATER SEPARATER 102 119 112 124 102 122 101 139 106 TO FUEL 102 TANK 429 112 145 101 108 138 112 102 116 102 121 TO FUEL PUMP AUX. PWR. RELAY 217C VENT FUEL LINE RETURN BATTERY 217A + AUX.PWR.
PAGE 102
SECTION 2 TURNTABLE FIGURE 2-10. CATERPILLAR ENGINE INSTALLATION (WITH UGM) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 2-40 PART NUMBER QTY. DESCRIPTION REV. Ref NOTE: FOR MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE A.
PAGE 103
SECTION 2 TURNTABLE FIGURE 2-10. CATERPILLAR ENGINE INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 3573667 3574253 3574259 3740067 3960438 4031711 4070497 4070498 4100025 4568743 4569176 4711400 4711500 4711600 4740274 4751400 4751500 4751600 4751800 4791400 1 1 2 1 6ft/1.
PAGE 104
SECTION 2 TURNTABLE FIGURE 2-10. CATERPILLAR ENGINE INSTALLATION (WITH UGM) (CONTINUED) ITEM # 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 2-42 PART NUMBER QTY.
PAGE 105
SECTION 2 TURNTABLE FIGURE 2-10. CATERPILLAR ENGINE INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. 144 145 1001094608 1001100857 70002378 70002377 Not Used 2 1 1 1 146 Ref 147 148 149 150 151 152 153 201 202 203 204 1060626 1702941 1702943 1702944 2580024 2580050 3980007 1 1 1 1 1 1 1 1001106468 1001106470 Ref Ref Ref 0100011 0641608 0641812 AR 2 2 2.
PAGE 106
SECTION 2 TURNTABLE FIGURE 2-10. CATERPILLAR ENGINE INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 107
SECTION 2 TURNTABLE FIGURE 2-10. CATERPILLAR ENGINE INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. 423 424 7026859 7026862 1 1 425 426 70003761 70003762 70003766 70003765 70003763 70003764 4641272 7026861 70003767 70003770 1 1 1 1 1 1 1 1 1 1 427 428 429 430 431 3121236 DESCRIPTION REV.
PAGE 108
2-46 209 53 400S 460SJ 224 255 207 237 255 210 256 212 251 242 202 215 237 255 254 236 244 413 209 241 238 252 233 237 255 210 228 255 237 202 212 259B 259A OR 233 252 238 217 237 255 210 411 409 229 234 235 402 211 412 256 201 226 253 206 237 255 210 251 237 255 233 253 252 238 218 265 424 249 230A OR 206 223B 301 307 423 229 425 225 210 202 215 228 205 304 235 256 211 231 OR 255 202 214 246 110 504 111 109 230B 230C 208
PAGE 109
3121236 400S 460SJ 10 36 9 22 260 25 27 28 32 1 8 239 36 31 22 202 216 247 248 33 263 410 247 248 255 202 210 243 114 245 255 210 114 240 206 253 235 262 1 29 7 ITEM #107 INCLUDES 107A THRU 107D SN 0300096000 TO SN 0300137656 257 255 237 209 BATT START ASSIST SOLINOID ON ENGINE 107A START RELAY 107C 107A 254 236 237 261 30 222 21 7 239 AUX POWER RELAY STARTER 107D GLOW PLUG RELAY AUX POWER PUMP 107B 264 GLOW PLUGS ON ENGINE 8 23 32 35 113 219 24 26 34 5 405
PAGE 110
SECTION 2 TURNTABLE FIGURE 2-11. DEUTZ D2011 ENGINE INSTALLATION ITEM # PART NUMBER 0274334 0274334 1001137831 1001093894 1001093894 1001137834 2-48 1 2 3 4 5 6 7 8 9 10 11 12 13 0100011 0100020 Not Used 0361810 0400075 0630541 0641410 0641616 0642010 0940049 1320022 1320223 1701505 14 15 16 Not Used 2200222 QTY. Ref Ref Ref Ref Ref Ref Ref Ref Ref AR AR DESCRIPTION REV.
PAGE 111
SECTION 2 TURNTABLE FIGURE 2-11. DEUTZ D2011 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER 36 37 to 52 53 QTY.
PAGE 112
SECTION 2 TURNTABLE FIGURE 2-11. DEUTZ D2011 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 113
SECTION 2 TURNTABLE FIGURE 2-11. DEUTZ D2011 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 114
SECTION 2 TURNTABLE FIGURE 2-11. DEUTZ D2011 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 115
SECTION 2 TURNTABLE FIGURE 2-11. DEUTZ D2011 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 116
SECTION 2 TURNTABLE FIGURE 2-11. DEUTZ D2011 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 117
SECTION 2 TURNTABLE FIGURE 2-11. DEUTZ D2011 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 416 7024565 70003932 7027792 7027276 Use 70003475 7020460 70000264 7024579 7027245 7027239 1 1 1 2 1 1 1 1 1 1 Use 70001872 70003478 70003136 70000345 7020169 1320176 70000800 1 3 3 3 1 1 1 3600405 Ref 501 502 503 504 2220385 2220479 2220810 3600368 7024962 2 2 2 1 505 4640744 2 417 418 419 420 421 422 423 424 425 426 3121236 DESCRIPTION REV.
PAGE 118
2-56 400S 460SJ 279 205 243 243 226 206 206 276 285 243 225 238 238 225 226 301 240 226 201 209 217 61 244 302 299 226 207 243 238 204 304 238 204 321 322 303 225 238 207 243 224 217 269 303 238 204 116 310 287 253 309 256 262 288 252 219 289 905 290 251 287 275 251 287 904 901 902 252 219 252 273 252 305 907 260 305 AUXILIARY PUMP SHOWN HERE FOR CLARITY 906 903 212 265 212 267 SECTION 2 TURNTABLE FIGURE 2-12. DEUTZ TD2.
PAGE 119
3121236 400S 460SJ 223 201 272 207 243 226 281 249 210 271 319 241 201 211 280 201 247 211 277 250 241 274 222 29 223 249 210 504 A 502 207 243 226 237 407 528 268 261 1 7 503 11 103 111 501 283 502 520 519 523 524 509 51 248 43 508 525 201 234 246 201 247 211 201 233 238 286 518 258 221 201 214 801 291 249 210 404 403 243 511 10 32 42 45 101 102 401 41 13 30 532 107 106 402 241 223 277 284 248 112 210 241 249 223 247 225 247 238 601 108 603
PAGE 120
2-58 14 400S 460SJ 54 31 52 33 20 21 324 238 TURNTABLE REF. 21 44 278 225 238 53 31 240 318 240 316 317 254 6 33 11 320 293 53 31 52 31 55 27 28 35 257 300 254 227 201 208 240 235 236 254 292 235 236 227 323 259 225 245 238 203 22 38 34 9 266 224 231 242 115 201 208 240 708 514 37 23 STARTER ALTERNATOR 311 150 AMP 703 701 707 513 708 PRM FUSELINK GRD.
PAGE 121
SECTION 2 TURNTABLE FIGURE 2-12. DEUTZ TD2.9L4 ENGINE INSTALLATION ITEM # PART NUMBER QTY.
PAGE 122
SECTION 2 TURNTABLE FIGURE 2-12. DEUTZ TD2.9L4 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 123
SECTION 2 TURNTABLE FIGURE 2-12. DEUTZ TD2.9L4 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 124
SECTION 2 TURNTABLE FIGURE 2-12. DEUTZ TD2.9L4 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 125
SECTION 2 TURNTABLE FIGURE 2-12. DEUTZ TD2.9L4 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 126
SECTION 2 TURNTABLE FIGURE 2-12. DEUTZ TD2.9L4 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 320 321 322 323 324 0641412 4060804 1001111341 1001170435 1001144568 2 1ft/0.
PAGE 127
SECTION 2 TURNTABLE FIGURE 2-12. DEUTZ TD2.9L4 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 128
SECTION 2 TURNTABLE FIGURE 2-12. DEUTZ TD2.9L4 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 1001155024 Ref 601 602 603 2220479 2220810 3600368 7024962 2 2 1 604 4640744 2 Fitting, Straight Fitting, Reducer Gear Pump Assembly Less Fittings Seal Kit - 3600368 Pump (Includes Soft Seals) Note: Seal Kit is only service part are available.
PAGE 129
SECTION 2 TURNTABLE FIGURE 2-12. DEUTZ TD2.9L4 ENGINE INSTALLATION (CONTINUED) ITEM # 3121236 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 130
SECTION 2 TURNTABLE FIGURE 2-13. GM ENGINE INSTALLATION (WITHOUT UGM) 108 238 205 251 205 255 231 229 217 41 204 219 218 229 248 217 201 205 262 220 207 253 205 229 230 251 252 206 236 253 231 215 226 239 223 217 237 NOTE: SEE GM ENGINE SUPPLEMENT P/N 3121245 FOR DETAILED ENGINE BREAKDOWN.
PAGE 131
SECTION 2 TURNTABLE 203 259 216 224 216 245 216 NOTE: SEE GM ENGINE 221 SUPPLEMENT P/N 3121245 FOR DETAILED ENGINE BREAKDOWN. 3 221C 2 23 26 221A 25 14 53 53 RETURN 31 45 28 2 20 14 53 SUPPLY 2 24 NOTE: SEE GM ENGINE SUPPLEMENT P/N 3121245 FOR PART NUMBER. 28 9 45 14 14 29 VENT (SN 0300096000 TO SN 0300109274 ONLY) 33 46 46 NOTE: SEE GM ENGINE SUPPLEMENT P/N 3121245 FOR PART NUMBER.
PAGE 132
SECTION 2 TURNTABLE FIGURE 2-13. GM ENGINE INSTALLATION (WITHOUT UGM) ITEM # PART NUMBER QTY.
PAGE 133
SECTION 2 TURNTABLE FIGURE 2-13. GM ENGINE INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. 41 42 43 44 45 46 47 48 3960469 4070497 4070498 4360336 4711400 4711500 4751400 4751500 1 2 1 1 4 4 10 4 49 50 51 52 53 4751600 4752000 4752200 4791600 7 1 2 1 11ft/3.
PAGE 134
SECTION 2 TURNTABLE FIGURE 2-13. GM ENGINE INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 135
SECTION 2 TURNTABLE FIGURE 2-13. GM ENGINE INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 136
SECTION 2 TURNTABLE FIGURE 2-14. GM ENGINE INSTALLATION (WITH UGM) 110 237 204 249 204 249 228 228 216 38 203 218 217 228 246 215 201 204 223 219 206 251 204 228 229 249 250 205 235 251 230 214 226 238 NOTE: SEE GM ENGINE SUPPLEMENT P/N 3121245 FOR DETAILED ENGINE BREAKDOWN. 222 216 236 214 219 225 110 234 215 240 260 208 209 247 251 230 211 245 254 247 230 NOTE: SEE GM ENGINE SUPPLEMENT P/N 3121245 FOR PART NUMBERS.
PAGE 137
SECTION 2 TURNTABLE 221 215 224 215 244 260 215 NOTE: SEE GM ENGINE SUPPLEMENT P/N 3121245 FOR DETAILED ENGINE BREAKDOWN. 3 260D 2 20 22 260B 33 14 49 49 RETURN 27 42 2 18 49 14 SUPPLY NOTE: SEE GM ENGINE SUPPLEMENT P/N 3121245 FOR PART NUMBER. 24 9 42 24 29 43 43 10 NOTE: SEE GM ENGINE SUPPLEMENT P/N 3121245 FOR PART NUMBER.
PAGE 138
SECTION 2 TURNTABLE FIGURE 2-14. GM ENGINE INSTALLATION (WITH UGM) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 2-76 PART NUMBER QTY.
PAGE 139
SECTION 2 TURNTABLE FIGURE 2-14. GM ENGINE INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER 48 49 50 51 52 53 54 55 4791600 1001091587 1001094608 Not Used 0641609 2220567 2221045 3600423 QTY. 1 17.5ft/5.3m 2 2 1 2 1 1001114606 Ref 101 102 103 104 to 105 106 106A 106B 106C 106D 107 108 0100011 0641608 0641812 Not Used 2902511 7027013 7027012 7016808 7016820 3600404 3600405 AR 2 2 109 110 111 112 113 3790152 3960389 4891600 Not Used 1001115930 1 6ft/1.
PAGE 140
SECTION 2 TURNTABLE FIGURE 2-14. GM ENGINE INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 141
SECTION 2 TURNTABLE FIGURE 2-14. GM ENGINE INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. 260D 261 70002895 0100020 1 AR 3600405 Ref 301 302 303 304 2220385 2220479 2220810 3600368 7024962 2 2 2 1 305 4640744 2 3121236 DESCRIPTION REV.
PAGE 142
2-80 72 400S 460SJ 72 45 72 14 68 46 16 3 73 7 14 60 50 12 44 29 86 54 67 239 3 14 39 72 45 76 72 45 46 224 70 27 72 47 15 69 227 77 19 30 45 72 14 232 233 206 223 234 61 3 62 14 41 72 47 2 70 16 73 243 244 24 43 24 72 45 8 238 229 39 89 14 102 72 513 54 45 16 68 9 46 10 43 70 73 93 57 21 238 226 72 58 3 7 13 39 73 53 3 18 69 59 61 230 62 239 236 3 20 201 47 207 42 49 231 16 73 39 68 228 206 223 234 237 208 34 43 25 48 25 110 51
PAGE 143
78 GRD. 400S 460SJ 222 211 38D 38A 210 202 217 221 220 103 246 104 3 75 81 95 TO WATER SEPARATER 202 216 220 202 219 65 25 503 526 521 511 502 4 84 85 210 510 507 74 88 94 522 201 235 240 TO FUEL 202 TANK 215 235 240 210 248 201 245 247 22 38C 210 202 213 202 218 TO FUEL PUMP 247 VENT FUEL LINE RETURN BATTERY 38B + 3121236 AUX. GLOW PLUG START PWR. RELAY RELAY RELAY AUX.PWR.
PAGE 144
SECTION 2 TURNTABLE FIGURE 2-15. PERKINS ENGINE INSTALLATION - WITH ELECTRICAL DRIVEN COOLING FAN (WITHOUT UGM) ITEM # PART NUMBER QTY.
PAGE 145
SECTION 2 TURNTABLE FIGURE 2-15. PERKINS ENGINE INSTALLATION - WITH ELECTRICAL DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 146
SECTION 2 TURNTABLE FIGURE 2-15. PERKINS ENGINE INSTALLATION - WITH ELECTRICAL DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 147
SECTION 2 TURNTABLE FIGURE 2-15. PERKINS ENGINE INSTALLATION - WITH ELECTRICAL DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 148
SECTION 2 TURNTABLE FIGURE 2-15. PERKINS ENGINE INSTALLATION - WITH ELECTRICAL DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. 227 228 229 230 231 232 233 234 235 236 237 238 239 3340399 3572504 3900255 3960389 3960469 4070497 4070498 4751400 4751500 4751600 4752000 4752200 1 1 1 240 241 242 243 244 245 246 247 248 249 to 250 Use 1001094608 1001094608 0641408 2300004 2300041 Not Used 3290501 3290601 0641420 1320318 4711400 1001100857 70002378 70002377 Not Used 4ft/1.
PAGE 149
SECTION 2 TURNTABLE FIGURE 2-15. PERKINS ENGINE INSTALLATION - WITH ELECTRICAL DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. 303 304 0641812 3600404 2 1 305 306 307 308 309 3600405 3790152 4891600 Not Used 1 1 2 2.
PAGE 150
SECTION 2 TURNTABLE FIGURE 2-15. PERKINS ENGINE INSTALLATION - WITH ELECTRICAL DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 151
SECTION 2 TURNTABLE FIGURE 2-15. PERKINS ENGINE INSTALLATION - WITH ELECTRICAL DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # 3121236 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 152
2-90 400S 460SJ 236 225 46 74 14 70 47 16 3 75 7 74 97 55 69 242 3 14 40 74 46 78 74 46 201 225 209 47 62 32 8 228 79 72 27 13 54 233 234 206 224 235 3 7 59 48 23 239 230 40 88 14 102 74 513 55 46 16 70 9 47 10 44 72 75 92 16 75 4 82 95 243 244 23 37 31 66 24 3 50 19 3 36 17 21 239 227 74 60 40 71 44 49 32 75 63 64 14 44 8 32 74 63 231 64 242 237 74 25 3 20 201 48 207 101 107 8 110 25 35 83 232 46 16 75 40 70 229 206 224 235 238 208
PAGE 153
80 GRD. 400S 460SJ 223 211 39A 210 202 217 222 221 103 246 104 3 57 77 94 TO WATER SEPARATER 202 216 221 202 219 67 25 503 526 521 511 502 4 84 85 210 510 507 76 87 93 522 201 235 240 TO FUEL 202 TANK 215 235 248 210 210 202 213 202 218 TO FUEL PUMP 201 245 247 22 39C AUX. GLOW PLUG START PWR. RELAY RELAY RELAY 39D VENT FUEL LINE RETURN BATTERY + 3121236 39B AUX.PWR.
PAGE 154
SECTION 2 TURNTABLE FIGURE 2-16.
PAGE 155
SECTION 2 TURNTABLE FIGURE 2-16. PERKINS ENGINE INSTALLATION - WITH MECHANICAL DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 156
SECTION 2 TURNTABLE FIGURE 2-16. PERKINS ENGINE INSTALLATION - WITH MECHANICAL DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 157
SECTION 2 TURNTABLE FIGURE 2-16. PERKINS ENGINE INSTALLATION - WITH MECHANICAL DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. 1001130549 1001130550 1001130548 Ref Ref Ref Ref 201 202 203 204 205 206 207 208 209 210 211 212 0100011 0100020 0361810 0400075 0630541 0641410 0641616 0642010 0940049 1320022 1320223 1701505 AR AR 1 1 2 4 3 1 2 7 1 1 213 214 215 216 217 218 219 220 2180536 2200222 2220250 2220273 2220313 2220459 2220794 1 1 1 1 1 1 1 2.
PAGE 158
SECTION 2 TURNTABLE FIGURE 2-16. PERKINS ENGINE INSTALLATION - WITH MECHANICAL DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 159
SECTION 2 TURNTABLE FIGURE 2-16. PERKINS ENGINE INSTALLATION - WITH MECHANICAL DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 160
SECTION 2 TURNTABLE FIGURE 2-16. PERKINS ENGINE INSTALLATION - WITH MECHANICAL DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. 522 523 524 525 70002098 70002108 70002104 70002100 70002101 70002102 70002103 70002099 70002433 70002461 70002462 70002463 70002704 1 1 1 1 1 1 1 1 1 1 4 8 1 1 526 527 528 529 530 531 532 70003033 70003034 2-98 DESCRIPTION REV.
PAGE 161
SECTION 2 TURNTABLE FIGURE 2-16. PERKINS ENGINE INSTALLATION - WITH MECHANICAL DRIVEN COOLING FAN (WITHOUT UGM) (CONTINUED) ITEM # 3121236 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 162
2-100 32 54 140 128 400S 460SJ 56 34 56 12 53 35 15 57 3 57 6 12 64 52 11 35 41 52 144 59 3 12 12 30 56 34 56 34 101 128 111 43 7 76 21 29 50 60 26 21 3 16 36 73 11 107 127 139 8 23 45 32 46 50 3 12 36 12 56 34 18 143 130 45 46 41 143 133 30 57 15 407 15 57 19 49 67 63 74 20 3 70 44 3 61 17 19 53 35 8 80 32 50 58 3 12 56 56 23 30 32 42 50 42 81 40 3 6 71 75 32 69 50 57 7 50 135 34 56 24 56 15 144 57 131 134 30 136 53 101 137 109 141 132 23
PAGE 163
3121236 GRD. 400S 460SJ 126 113 217D 112 102 120 125 138 124 217 114 411 412 426 TO WATER SEPARATER 102 119 124 102 122 112 427 422 425 423 101 139 106 TO FUEL 102 TANK 112 145 101 108 138 112 102 116 102 121 TO FUEL PUMP AUX. PWR. RELAY 217C VENT FUEL LINE RETURN BATTERY 217A + AUX.PWR.
PAGE 164
SECTION 2 TURNTABLE FIGURE 2-17. PERKINS ENGINE INSTALLATION (WITH UGM) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 2-102 PART NUMBER QTY. DESCRIPTION REV. Ref NOTE: FOR MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE A.
PAGE 165
SECTION 2 TURNTABLE FIGURE 2-17. PERKINS ENGINE INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 3573667 3574253 3574259 3740067 3960438 4031711 4070497 4070498 4100025 4568743 4569176 4711400 4711500 4711600 4740274 4751400 4751500 4751600 4751800 4791400 1 1 2 1 6ft/1.
PAGE 166
SECTION 2 TURNTABLE FIGURE 2-17. PERKINS ENGINE INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. 1001103770 1001106461 Ref Ref Ref 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 0100011 0100020 0361810 0400075 0630541 0641405 0641410 0641418 0641616 0642010 0940049 1320022 1320223 1320318 1701505 AR AR 1 1 2 2 4 1 3 1 2 7 1 2 1 116 117 118 119 120 121 122 123 2180536 2200222 2220250 2220273 2220313 2220459 2220794 1 1 1 1 1 1 1 2.
PAGE 167
SECTION 2 TURNTABLE FIGURE 2-17. PERKINS ENGINE INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. 144 145 1001094608 1001100857 70002378 70002377 Not Used 2 1 1 1 146 Ref 147 148 149 1060626 1702941 1702943 1 1 1 150 151 152 1702944 2580024 2580050 1 1 1 153 3980007 1 1001103769 1001106460 Ref Ref Ref 201 202 203 204 0100011 0641608 0641812 AR 2 2 2.
PAGE 168
SECTION 2 TURNTABLE FIGURE 2-17. PERKINS ENGINE INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 169
SECTION 2 TURNTABLE FIGURE 2-17. PERKINS ENGINE INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. 419 420 421 422 70001418 70001416 70001419 70002448 70001411 70002449 70002450 70001395 70002451 70002452 70002453 70002454 70002455 70002456 70002108 70002457 70002458 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 423 424 425 426 427 428 429 3121236 DESCRIPTION REV.
PAGE 170
SECTION 2 TURNTABLE FIGURE 2-18.
PAGE 171
SECTION 2 TURNTABLE FIGURE 2-18. PISTON PUMP ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 10A 10B 10C 11 to 12 13 14 15 16 to 17 18 19 20 21 22 23 24 25 26 27 to 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 3121236 PART NUMBER QTY.
PAGE 172
SECTION 2 TURNTABLE FIGURE 2-18. PISTON PUMP ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 173
SECTION 2 TURNTABLE FIGURE 2-18. PISTON PUMP ASSEMBLY (CONTINUED) ITEM # 101 102 103 104 105 106 3121236 PART NUMBER QTY. 3600404 Ref 2220376 2220498 2220578 2220947 1 2 1 2 1 2221041 2220375 3600385 1 DESCRIPTION PISTON PUMP SUB-ASSEMBLY REV.
PAGE 174
SECTION 2 TURNTABLE FIGURE 2-19.
PAGE 175
SECTION 2 TURNTABLE FIGURE 2-19. AUXILIARY PUMP ASSEMBLY ITEM # PART NUMBER QTY. DESCRIPTION Ref Ref Ref Ref Ref Ref AUXILIARY PUMP ASSEMBLIES Usage: SN 0300096000 to SN 0300105249 (Original Equipment) SN 0300096000 to SN 0300105249 (Service Replacement) SN 0300105249 to Present Note: Original Equipment pump may have been replaced with Service Replacement pump. Identify Pump by p/n before ordering replacement parts.
PAGE 176
SECTION 2 TURNTABLE FIGURE 2-19. AUXILIARY PUMP ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 125 126 127 128 Use 70000977 Use 70000977 70000975 See Note 1 8 1 1 7013701 70000977 Ref 1 1 200 200A 200B 2-114 DESCRIPTION REV. Plug Screw Shaft, Drive Label (Note: Not Available for Purchase.
PAGE 177
SECTION 2 TURNTABLE FIGURE 2-19. AUXILIARY PUMP ASSEMBLY (CONTINUED) ITEM # 3121236 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 178
SECTION 2 TURNTABLE FIGURE 2-20.
PAGE 179
SECTION 2 TURNTABLE FIGURE 2-20. DUAL FUEL INSTALLATIONS (GM MACHINES ONLY) ITEM # PART NUMBER QTY. DESCRIPTION REV.
PAGE 180
SECTION 2 TURNTABLE FIGURE 2-20. DUAL FUEL INSTALLATIONS (GM MACHINES ONLY) (CONTINUED) ITEM # PART NUMBER QTY. 108 109 110 111 112 113 114 115 116 117 118 119 120 2180387 2180389 2180504 2220290 2720149 3311005 3311605 3311805 4061012 4751000 4751600 4751800 4846310 1 1 1 1 1 1 2 3 1 2 4 3 1 2-118 DESCRIPTION REV.
PAGE 181
SECTION 2 TURNTABLE FIGURE 2-20. DUAL FUEL INSTALLATIONS (GM MACHINES ONLY) (CONTINUED) ITEM # 3121236 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 182
SECTION 2 TURNTABLE FIGURE 2-21.
PAGE 183
SECTION 2 TURNTABLE FIGURE 2-21. TANK INSTALLATIONS ITEM # PART NUMBER 0272731 0272731 1001143604 1001091566 1001143605 1 2 3 4 5 6 7 8 9 0100011 0641608 0731007 1120532 2420191 1001148607 3311601 4240135 4280295 QTY. Ref Ref Ref Ref Ref Ref Ref Ref AR 4 5 2 1 2 1 2.2ft/0.7m 1 4400429 4400429 1001091559 10 1 Use 1001147118 1001147118 4420038 4751000 4751600 4761600 6ft/1.
PAGE 184
SECTION 2 TURNTABLE FIGURE 2-21. TANK INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 201 QTY. Ref 1120484 7016314 7016314 70001103 Ref Use 1001147118 1001147118 302 303 304 305 306 307 308 308A 308B 308C 308D 309 2-122 7024439 7024440 7024441 7024442 7024443 7024445 7024444 7024446 4060803 70001959 7023205 70001960 See Note 7023306 70002768 70001863 REV.
PAGE 185
SECTION 2 TURNTABLE FIGURE 2-21. TANK INSTALLATIONS (CONTINUED) ITEM # 3121236 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 186
SECTION 2 TURNTABLE FIGURE 2-22.
PAGE 187
SECTION 2 TURNTABLE FIGURE 2-22. ROTARY COUPLING INSTALLATION (SN 0300096000 TO SN 0300140365) ITEM # 1 2 3 4 5 5A 5B 6 7 3121236 PART NUMBER QTY. 0259155 Ref 0100011 0641810 0641826 0902556 1660219 7013187 1660219RR 3311801 4751800 AR 4 2 2 1 1 1 2 8 DESCRIPTION ROTARY COUPLING INSTALLATION REV.
PAGE 188
SECTION 2 TURNTABLE FIGURE 2-23.
PAGE 189
SECTION 2 TURNTABLE FIGURE 2-23. ROTARY COUPLING INSTALLATION (SN 0300140365 TO PRESENT) ITEM # 1 2 3 PART NUMBER QTY. 1001109542 Ref 0100011 0641812 AR 3 2 4 5 6 7 8 8A 8B 8C 8D 8E 8F 8G 8H 8J 8K 8L 8M 0641826 0641828 3311805 3322201 4711800 1001106837 1001106974 70001248 7026503 7026504 80934561 7024404 7026197 7026507 7026505 4360517 7026506 7026509 See Note 2 2 7 1 1 1 2 1 2 1 4 1 1 1 1 1 4 8N 8P 8Q See Note See Note 70003454 2 2 1 3121236 DESCRIPTION ROTARY COUPLING INSTALLATION REV.
PAGE 190
2-128 104 22 22A 107 400S 460SJ 41 10 18 102 20 40 23 21A REFER TO HOOD INSTALLATION FOR CALL-OUT 17 19 21 106 8 24 9 22B 6 7 2 12 11 9A 9B 9C 1 29 101 1 30 31 25 28 13 33 108 16 105 J3 J2 J1 27 2 12 26 33 J4 J7 34 5 15 14 3 42 4 32 SECTION 2 TURNTABLE FIGURE 2-24.
PAGE 191
SECTION 2 TURNTABLE FIGURE 2-24. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM) ITEM # PART NUMBER QTY. DESCRIPTION Ref NOTE: FOR MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE A.
PAGE 192
SECTION 2 TURNTABLE FIGURE 2-24. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 193
SECTION 2 TURNTABLE FIGURE 2-24. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER 37 (cont’d) 38 to 39 40 41 42 4923583 Not Used 3790012 1705132 0100011 0274415 0274417 0271657 0271660 0275059 0274416 0274418 0271661 0271658 0275060 101 102 103 104 105 106 107 108 3121236 0641406 0720805 Not Used 3310805 3311405 3960438 4750800 4751400 QTY. DESCRIPTION REV.
PAGE 194
2-132 104 23 23A 107 11 19 102 21 35 24 22A REFER TO HOOD INSTALLATION FOR CALL-OUT 18 20 22 106 9 25 10 23B 7 44 8 14 12 34 40 34 400S 460SJ 2 101 10B 10C 10A 43 26 29 108 17 105 2 J3 J2 J1 34 28 3 13 2 J4 J12 J7 J8 27 34 42 6 40 41 2 2 1 15 16 SECTION 2 TURNTABLE FIGURE 2-25.
PAGE 195
SECTION 2 TURNTABLE FIGURE 2-25. GROUND CONTROL BOX ASSEMBLY (WITH UGM) (SN 0300069000 TO SN 0300177683) ITEM # PART NUMBER QTY. DESCRIPTION Ref NOTE: FOR MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE A.
PAGE 196
SECTION 2 TURNTABLE FIGURE 2-25. GROUND CONTROL BOX ASSEMBLY (WITH UGM) (SN 0300069000 TO SN 0300177683) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 197
SECTION 2 TURNTABLE FIGURE 2-25. GROUND CONTROL BOX ASSEMBLY (WITH UGM) (SN 0300069000 TO SN 0300177683) (CONTINUED) ITEM # PART NUMBER 1001107627 1001107629 1001107627 1001107629 1001109042 1001109044 1001109042 1001109044 1001109040 101 102 103 104 105 106 107 108 3121236 0641406 0720805 Not Used 3310805 3311405 3960438 4750800 4751400 QTY.
PAGE 198
2-136 104 107 400S 460SJ 9 41 102 15 17 20 18A REFER TO HOOD INSTALLATION FOR CALL-OUT 14 18 42 106 32 21 37 19B 7 34 8 31 10 29 30 29 2 101 37C 37A 5 22 27 108 13 105 2 J3 J2 J1 28 1 24 3 11 2 J4 J12 J7 J8 23 30 26 33 25 2 2 12 36 SECTION 2 TURNTABLE FIGURE 2-26.
PAGE 199
SECTION 2 TURNTABLE FIGURE 2-26.
PAGE 200
SECTION 2 TURNTABLE FIGURE 2-26. GROUND CONTROL BOX ASSEMBLY (WITH UGM) (SN 0300177683 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 201
SECTION 2 TURNTABLE FIGURE 2-26. GROUND CONTROL BOX ASSEMBLY (WITH UGM) (SN 0300177683 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY. 105 106 107 108 3311405 3960438 4750800 4751400 4 AR 6 8 3121236 DESCRIPTION REV.
PAGE 202
SECTION 2 TURNTABLE FIGURE 2-27.
PAGE 203
SECTION 2 TURNTABLE FIGURE 2-27. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) ITEM # PART NUMBER QTY.
PAGE 204
SECTION 2 TURNTABLE FIGURE 2-27. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 205
SECTION 2 TURNTABLE FIGURE 2-27. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 206
SECTION 2 TURNTABLE FIGURE 2-27. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) (CONTINUED) ITEM # PART NUMBER QTY. 119 (cont’d) 4922714 1 4922769 AR 1 1001093915 1 Not Required 0 120 2-144 DESCRIPTION REV. 460SJ (Includes Items 8.5ft/2.6m of p/n 1060902 18/2 Electrical Cable and Items 109 & 118) (CE Spec Only) Cable, Electrical - 18/2 400S (Includes Items 26.5ft/8.1m of p/n 1060680 18/2 Electrical Cable and 2 Sockets) 400S with Arctic Package (Includes Items 26.5ft/8.
PAGE 207
SECTION 2 TURNTABLE FIGURE 2-27. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) (CONTINUED) ITEM # 3121236 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 208
SECTION 2 TURNTABLE FIGURE 2-28. HOODS INSTALLATION (SN 0300096000 TO SN 0300126457) 25 2 29 26 2 29 49 102 25 25 102 29 2 36 41 50 102 43 32 23 24 42 29 2 14A 14B 15 46 26 47 4 23 32 11 17 26 38 40 4 13A 23 32 4 11 45 51 13 44 3 12 32 23 14 27 1 3 32 NOTE: HEAT SHIELD CONFIGURATIONS HAVE CHANGED. ONLY CURRENT VERSIONS ARE AVAILABLE. ENSURE ADEQUATE COVERAGE.
PAGE 209
SECTION 2 TURNTABLE FIGURE 2-28. HOODS INSTALLATION (SN 0300096000 TO SN 0300126457) ITEM # 1 2 3 4 5 6 to 7 8 9 10 11 12 13 13A 14 PART NUMBER QTY.
PAGE 210
SECTION 2 TURNTABLE FIGURE 2-28. HOODS INSTALLATION (SN 0300096000 TO SN 0300126457) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 211
SECTION 2 TURNTABLE FIGURE 2-28. HOODS INSTALLATION (SN 0300096000 TO SN 0300126457) (CONTINUED) ITEM # 3121236 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 212
SECTION 2 TURNTABLE FIGURE 2-29. HOODS INSTALLATION (SN 0300126457 TO PRESENT) 25 2 29 26 2 29 49 51 52 102 25 25 41 51 52 102 29 2 36 50 51 52 102 43 32 23 24 29 2 14A 14B 15 47 51 52 102 4 23 32 11 17 26 38 40 26 4 13A 23 32 4 11 45 44 3 12 32 23 14 13 27 1 3 32 48 51 52 NOTE: HEAT SHIELD CONFIGURATIONS HAVE CHANGED. ONLY CURRENT VERSIONS ARE AVAILABLE. ENSURE ADEQUATE COVERAGE.
PAGE 213
SECTION 2 TURNTABLE FIGURE 2-29. HOODS INSTALLATION (SN 0300126457 TO PRESENT) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 13A 14 PART NUMBER QTY.
PAGE 214
SECTION 2 TURNTABLE FIGURE 2-29. HOODS INSTALLATION (SN 0300126457 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY. 15B 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 0902668 2680516 2680471 3300441 3311405 3311501 3311505 3311601 3311605 3900232 Not Used 3960389 4060805 4160182 4740362 4751400 4751500 4751600 2 1 1 4 16 4 4 4 AR 3 34 35 36 37 38 39 40 41 4846092 1001146884 4846095 4846100 4846110 1001147045 3460375 1001117037 4846111 0750808 Not Used 4740120 27ft/8.
PAGE 215
SECTION 2 TURNTABLE FIGURE 2-29. HOODS INSTALLATION (SN 0300126457 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 216
SECTION 2 TURNTABLE FIGURE 2-29. HOODS INSTALLATION (SN 0300126457 TO PRESENT) (CONTINUED) ITEM # PART NUMBER 50 QTY. 1 1001109403 1001109403 1001109403 1001109403 1001152840 1001109403 1001109403 51 Use 1001117139 1001117139 1001117140 1 52 1001152566 1 0270354 Ref Not Used 2820099 9 Use 1001146992 1 101 102 2-154 DESCRIPTION REV.
PAGE 217
SECTION 3 BOOM 3121236 400S 460SJ 3-1
PAGE 218
3-2 2 7 400S 460SJ 2 5 19 2 32 22 17 2 7 22 21 18 21 17 9 223 226 GORTRAC 211 GEMCO 2 29 11 14 201 202 203 31 8 104B 212 114 226 104A 3121236 2 4 30 104 208 207 218 106 110 101 108 205 225 13 23 204 101 102 106 206 207 208 213 112 214 208 207 109 201 215 112 106 111 106 101 110 113 227 106 111 205 225 213 101 102 106 SECTION 3 BOOM FIGURE 3-1.
PAGE 219
SECTION 3 BOOM FIGURE 3-1. BOOM INSTALLATIONS ITEM # 1 2 3 4 5 6 7 8 PART NUMBER QTY.
PAGE 220
SECTION 3 BOOM FIGURE 3-1. BOOM INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. 7006140 AR 7006151 2Pr. 7006152 AR 70001994 70001994 1180379 7016505 AR 1 1 AR 7016524 2Pr.
PAGE 221
SECTION 3 BOOM FIGURE 3-1. BOOM INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 211 212 213 3572165 4060919 214 215 216 to 217 218 219 to 222 223 224 225 226 227 3340897 3340942 3841340 0641605 Not Used 0641516 Not Used 4060808 Not Used 0100081 4060805 DESCRIPTION 1 2 Cover Trim, Protection Pad Options: SN 0300096000 to SN 0300104749 SN 0300104749 to Present Rod, Hose Loop Bolt 3/8in-16NC x 5/8in 1 Bolt 5/16in-18NC x 2in 6ft/1.8m 2 5ft/1.5m AR 1.5ft/0.5m 1 3572345 3340942 3121236 QTY. REV.
PAGE 222
3-6 25 26 14 17 16 23 24 2 4 30 107 30 2 4 400S 460SJ 2 4 106 109 102 106 20 103 18 109 102 21 1 21 FRONT OF BASE BOOM 105 110 25 26 14 30 22 19 101 104 108 106 2 5 2 7 30 12 21 35 11 2 42 13 44 REAR OF FLY BOOM 43 14 25 2 26 30 2 6 4 30 32 10 34 41 3 34 29 37 41 29 8 2 4 32 30 2 7 15 28 27 30 26 25 14 38 39 36 SECTION 3 BOOM FIGURE 3-2.
PAGE 223
SECTION 3 BOOM FIGURE 3-2. BOOM ASSEMBLY - 400S ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NUMBER QTY.
PAGE 224
SECTION 3 BOOM FIGURE 3-2. BOOM ASSEMBLY - 400S (CONTINUED) ITEM # PART NUMBER 40 41 42 43 Not Used 4071007 0741605 44 101 102 103 104 105 106 107 108 109 110 3-8 QTY. 2 AR 2 3340870 1001149039 1670836 6 0272070 See Note Ref Ref Ref See Note Ref See Note Ref 0100011 0641812 0642684 0681608 3300243 3311805 4846573 4891600 4891800 4892600 AR 8 1 8 1 8 1 8 8 1 DESCRIPTION REV.
PAGE 225
SECTION 3 BOOM FIGURE 3-2. BOOM ASSEMBLY - 400S (CONTINUED) ITEM # 3121236 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 226
SECTION 3 BOOM FIGURE 3-3.
PAGE 227
SECTION 3 BOOM FIGURE 3-3. BOOM ASSEMBLY - 460SJ ITEM # PART NUMBER QTY.
PAGE 228
SECTION 3 BOOM FIGURE 3-3. BOOM ASSEMBLY - 460SJ (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 229
SECTION 3 BOOM FIGURE 3-3. BOOM ASSEMBLY - 460SJ (CONTINUED) ITEM # 301 302 303 304 305 306 307 308 309 310 3121236 PART NUMBER QTY.
PAGE 230
3-14 102 102 103 400S 460SJ 41B 41 41A 1 32 25 34 33 2 42 1A 400S 3 20 22 102 103 1B 45A 102 460SJ 42 4 33 34 25 32 27 24 100A 100B 101 45B SECTION 3 BOOM FIGURE 3-4.
PAGE 231
SECTION 3 BOOM FIGURE 3-4. ROTATOR ASSEMBLIES ITEM # PART NUMBER QTY.
PAGE 232
SECTION 3 BOOM FIGURE 3-4. ROTATOR ASSEMBLIES (CONTINUED) ITEM # 3-16 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 233
SECTION 4 PLATFORM 3121236 400S 460SJ 4-1
PAGE 234
SECTION 4 PLATFORM FIGURE 4-1.
PAGE 235
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION ITEM # PART NUMBER QTY.
PAGE 236
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 237
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 104B 104C 104D 104E 105 106 107 108 109 110 1060918 4460071 4460464 4460226 3311405 3311605 3380434 4740362 4751400 4751600 7.5ft/2.
PAGE 238
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION (CONTINUED) 4-6 ITEM # PART NUMBER QTY. 411 4420037 1 DESCRIPTION REV.
PAGE 239
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION (CONTINUED) ITEM # 3121236 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 240
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) NOTE: OTHER REPLACEMENT DECALS MUST BE ORDERED SEPARATELY -SEE SECTION 8.
PAGE 241
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 3121236 PART NUMBER QTY. 3510884 Ref Ref Ref 0681822 1060919 1705014 1706385 2410014 3271805 3311605 See Note 3520072 3900054 4751800 0962270 4 1 1 1 1 4 1 1 1 1 AR 2 DESCRIPTION PLATFORM ASSEMBLY (FALL ARREST) 3ft x 6ft (0.9m x 1.83m) Note: Fall Arrest Not Available on CE Spec Platform Assembly. REV.
PAGE 242
SECTION 4 PLATFORM FIGURE 4-3.
PAGE 243
SECTION 4 PLATFORM FIGURE 4-3. SOFT TOUCH INSTALLATION (OPTIONAL) ITEM # 1 2 3 4 5 6 7 PART NUMBER QTY. 1001108256 0272427 Ref Ref Ref Ref 0100011 0200048 0630462 0641414 0721005 AR 2 8 8 4 1 0940177 0940103 1060341 22ft/6.
PAGE 244
SECTION 4 PLATFORM FIGURE 4-4.
PAGE 245
SECTION 4 PLATFORM FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NUMBER QTY.
PAGE 246
SECTION 4 PLATFORM FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 24 25 26 27 28 29 30 31 32 33 34 35 36 1705132 2420197 3790012 2560136 2760109 2920129 3300353 3520054 Not Used 4360328 4360331 4360387 4360407 See Note 1 1 AR 1 1 10 4 AR 37 37A 38 38 to 41 42 43 44 45 46 47 48 49 50 51 4-14 70003784 4360475 7020175 7020176 4360476 Not Used 4460234 4460428 Not Used 4460470 4460471 4460488 4460708 4460905 4751400 4 1 1 1 1 DESCRIPTION REV.
PAGE 247
SECTION 4 PLATFORM FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 248
SECTION 4 PLATFORM FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # 501 501A 501B PART NUMBER QTY.
PAGE 249
SECTION 4 PLATFORM FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # 3121236 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 250
SECTION 4 PLATFORM FIGURE 4-5.
PAGE 251
SECTION 4 PLATFORM FIGURE 4-5. CONTROLLER ASSEMBLY (SWING AND LIFT) ITEM # PART NUMBER QTY.
PAGE 252
SECTION 4 PLATFORM FIGURE 4-5. CONTROLLER ASSEMBLY (SWING AND LIFT) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 105 106 107 108 109 110 111 112 70002732 7022815 70002733 70002734 70002735 70002906 Use 1001129555 7022819 4460871 4 1 1 4 1 1 1 1 6 Screw Bezel Adapter Screw Can, Enclosure Cap Mechanical Assembly (Note: Not Available for Purchase) Plug, Male 8 Position (Natural) (Not Shown) Socket, Female 4-20 400S 460SJ REV.
PAGE 253
SECTION 4 PLATFORM FIGURE 4-5. CONTROLLER ASSEMBLY (SWING AND LIFT) (CONTINUED) ITEM # 3121236 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 254
SECTION 4 PLATFORM FIGURE 4-6.
PAGE 255
SECTION 4 PLATFORM FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE AND STEER) ITEM # PART NUMBER QTY.
PAGE 256
SECTION 4 PLATFORM FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE AND STEER) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 108 109 Use 1001118416 7022825 4460871 1 1 7 Mechanical Assembly (Note: Not Available for Purchase) Plug, Male - 8 Position (Black) Socket, Female 7022812 70002727 Ref Ref Ref 201 202 203 204 205 206 207 208 209 210 4-24 7003972 7003973 7003980 7019167 7019164 7019165 7019196 7019166 70002729 7003982 7003983 7019194 7003989 1 2 4 4 1 1 1 2 2 2 1 2 REV.
PAGE 257
SECTION 5 CYLINDER 3121236 400S 460SJ 5-1
PAGE 258
SECTION 5 CYLINDER FIGURE 5-1.
PAGE 259
SECTION 5 CYLINDER FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY (SN 0300096000 TO SN 0300115396) ITEM # PART NUMBER QTY. 1684139 Ref 1 15 16 17 18 19 20 1683572 Not Used Use 2901548 Use 2901548 Use 2901548 Use 2901548 Use 2901548 Use 2901548 Use 2901548 1684138 1683076 3760367 3931516 4641162 2900770 4640858 0962474 0100011 0100038 2220885 0962140 1 1 2 1 1 1 1 1 1 1 8 2 2 2 2 AR AR 1 1 100 2901548 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 3121236 DESCRIPTION AXLE LOCKOUT CYLINDER ASSEMBLY REV.
PAGE 260
SECTION 5 CYLINDER FIGURE 5-2.
PAGE 261
SECTION 5 CYLINDER FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY (SN 0300115396 TO PRESENT) ITEM # PART NUMBER QTY. 1684465 Ref 1 2 3 4 5 6 7 8 9 0370026 1684290 2220890 3480288 Use 2902266 Use 2902266 Use 2902266 4640858 4641390 7017496 1 1 1 1 2 1 1 1 1 1 100 2902266 1 3121236 DESCRIPTION AXLE LOCKOUT CYLINDER ASSEMBLY REV.
PAGE 262
SECTION 5 CYLINDER FIGURE 5-3.
PAGE 263
SECTION 5 CYLINDER FIGURE 5-3. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY ITEM # PART NUMBER QTY. DESCRIPTION Ref Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
PAGE 264
SECTION 5 CYLINDER FIGURE 5-4.
PAGE 265
SECTION 5 CYLINDER FIGURE 5-4.
PAGE 266
SECTION 5 CYLINDER FIGURE 5-5.
PAGE 267
SECTION 5 CYLINDER FIGURE 5-5. LIFT CYLINDER ASSEMBLY - JIB (460SJ) ITEM # PART NUMBER QTY.
PAGE 268
SECTION 5 CYLINDER FIGURE 5-6.
PAGE 269
SECTION 5 CYLINDER FIGURE 5-6. LIFT CYLINDER ASSEMBLY - MAIN ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 100 3121236 PART NUMBER QTY.
PAGE 270
SECTION 5 CYLINDER FIGURE 5-7.
PAGE 271
SECTION 5 CYLINDER FIGURE 5-7. MASTER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT FOR SN 0300096000 TO SN 0300165145) ITEM # PART NUMBER QTY. DESCRIPTION Ref Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
PAGE 272
SECTION 5 CYLINDER FIGURE 5-8.
PAGE 273
SECTION 5 CYLINDER FIGURE 5-8. MASTER CYLINDER ASSEMBLY (SERVICE REPLACEMENT FOR SN 0300096000 TO SN 0300165145 & ORIGINAL EQUIPMENT FOR SN 0300165145 TO PRESENT) ITEM # 1 1A 2 2A 3 to 5 6 7 8 9 to 11 12 13 14 15 16 17 18 19 20 21 22 23 24 to 49 50 3121236 PART NUMBER QTY. DESCRIPTION Ref Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
PAGE 274
SECTION 5 CYLINDER FIGURE 5-9.
PAGE 275
SECTION 5 CYLINDER FIGURE 5-9. STEER CYLINDER ASSEMBLY (SN 0300096000 TO SN 0300161285) ITEM # PART NUMBER QTY.
PAGE 276
SECTION 5 CYLINDER FIGURE 5-10.
PAGE 277
SECTION 5 CYLINDER FIGURE 5-10. STEER CYLINDER ASSEMBLY (SN 0300161285 TO PRESENT) ITEM # PART NUMBER QTY. 1001143434 Ref 1 2 3 4 5 6 7 8 9 10 11 12 70003933 70003934 70003098 Use 70003099 Use 70003099 Use 70003099 Use 70003099 Use 70003099 Use 70003099 Use 70003099 Use 70003099 Use 70003099 1 1 2 2 2 2 2 2 2 1 1 2 50 70003099 1 3121236 DESCRIPTION STEER CYLINDER ASSEMBLY REV.
PAGE 278
SECTION 5 CYLINDER 32 4 1 2 25 6 30A 12 22 12 29 30 10 9 14 31 17 14 27 16 13 18 21 8 7 19 1 2 5 20 24 23 23 100 32 1 2 1 5 2 26 29 FIGURE 5-11.
PAGE 279
SECTION 5 CYLINDER FIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY ITEM # PART NUMBER QTY.
PAGE 280
SECTION 5 CYLINDER FIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY (CONTINUED) ITEM # 5-24 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 281
SECTION 6 HYDRAULIC 3121236 400S 460SJ 6-1
PAGE 282
SECTION 6 HYDRAULIC FIGURE 6-1.
PAGE 283
SECTION 6 HYDRAULIC FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM (SN 0300096000 TO SN 0300115396) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 3121236 PART NUMBER QTY.
PAGE 284
SECTION 6 HYDRAULIC FIGURE 6-2. AXLE LOCKOUT HYDRAULIC DIAGRAM (ANSI SPEC - SN 0300115396 TO SN 0300140365) SHUTTLE VALVE 4 6 3 1 5 14 (2WD) 3 (4WD) 14 11 FLOW DIVIDER AUX.
PAGE 285
SECTION 6 HYDRAULIC FIGURE 6-2. AXLE LOCKOUT HYDRAULIC DIAGRAM (ANSI SPEC - SN 0300115396 TO SN 0300140365) ITEM # PART NUMBER QTY. 1001091926 1001091729 Ref Ref Ref 1 2 3 2220371 2220415 2220582 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 2220775 8902175 2220919 2752445 1001096193 2220385 1001096557 2220603 1001096192 2220504 2220605 1001096191 2752487 2220490 2750888 3121236 3 4 AR 2 3 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 DESCRIPTION AXLE LOCKOUT HYDRAULIC DIAGRAM (ANSI SPEC) 2WD 4WD REV.
PAGE 286
SECTION 6 HYDRAULIC FIGURE 6-3.
PAGE 287
SECTION 6 HYDRAULIC FIGURE 6-3. AXLE LOCKOUT HYDRAULIC DIAGRAM (CE SPEC - SN 0300115396 TO SN 0300140365) ITEM # PART NUMBER QTY.
PAGE 288
SECTION 6 HYDRAULIC FIGURE 6-4.
PAGE 289
SECTION 6 HYDRAULIC FIGURE 6-4. AXLE LOCKOUT HYDRAULIC DIAGRAM (ANSI & CE SPEC - SN 0300140365 TO PRESENT) ITEM # 1 2 3 4 5 6 7 8 9 3121236 PART NUMBER QTY. 1001106966 Ref 2220371 2220415 2220468 2220490 2220504 2752487 1001096191 1001096193 1001108482 3 2 1 1 1 1 2 2 1 DESCRIPTION AXLE LOCKOUT HYDRAULIC DIAGRAM (ANSI SPEC) REV.
PAGE 290
SECTION 6 HYDRAULIC FIGURE 6-5.
PAGE 291
SECTION 6 HYDRAULIC FIGURE 6-5. DRIVE HYDRAULIC DIAGRAM - 2WD (SN 0300096000 TO SN 0300115396) ITEM # PART NUMBER QTY.
PAGE 292
6-12 400S 460SJ 8 15 12 19 28 CASE PORT "L2" 7 CASE PORT "L2" 28 10 19 10 HYD. BRAKES 8 29 LEFT 23 4 PORT "B" RIGHT "A" PORT 23 17 "A" 15 PORT PORT "B" 17 24 13 24 17 18 SWIVEL PORTS 26 21 17 PORT #2 PORT #2 7 2-SPEED REAR CASE DRAIN REAR X 9 X 4 X X 26 7 17 22 11 PORT #6 FORWARD 1 2 FLOW 11 DIVIDER 14 12 3 X 7 PORT #1 BRAKES SWIVEL PORTS 26 PORT #5 6 17 AUX.
PAGE 293
SECTION 6 HYDRAULIC FIGURE 6-6. DRIVE HYDRAULIC DIAGRAM - 2WD (SN 0300115396 TO SN 0300140365) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 3121236 PART NUMBER QTY.
PAGE 294
6-14 15 400S 460SJ 10 19 12 28 CASE PORT "L2" 7 CASE PORT "L2" 19 7 23 23 17 17 21 14 2-SPEED REAR PORT #2 CONTROL PORT "X1" SHIFT TO MIN ANGLE PORT "B" RIGHT PORT "A" 4 15 PORT "A" CONTROL PORT "X1" SHIFT TO MIN ANGLE PORT "B" 28 10 LEFT 1 LEFT REAR DRIVE MOTOR USE ENDCAP PORTS FOR HOSING 2 CASE DRAIN REAR SMALL PORT #7 BRAKE PORTS LOCATED ON INSIDE FACE OF HUB HYD.
PAGE 295
SECTION 6 HYDRAULIC FIGURE 6-7. DRIVE HYDRAULIC DIAGRAM - 2WD (SN 0300140365 TO PRESENT) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 3121236 PART NUMBER QTY.
PAGE 296
SECTION 6 HYDRAULIC FIGURE 6-8.
PAGE 297
SECTION 6 HYDRAULIC FIGURE 6-8. DRIVE HYDRAULIC DIAGRAM - 4WD (SN 0300096000 TO SN 0300115396) ITEM # PART NUMBER QTY.
PAGE 298
SECTION 6 HYDRAULIC FIGURE 6-8. DRIVE HYDRAULIC DIAGRAM - 4WD (SN 0300096000 TO SN 0300115396) ITEM # PART NUMBER QTY. 30 31 32 33 34 35 36 37 38 39 2752443 2754229 2752506 2753162 2753343 2752496 4641282 2220472 2220602 2220466 1 2 1 2 2 2 1 2 1 2 6-18 DESCRIPTION REV. Hose Hose Hose Hose Hose Hose Valve, Restrictor (.
PAGE 299
SECTION 6 HYDRAULIC FIGURE 6-8. DRIVE HYDRAULIC DIAGRAM - 4WD (SN 0300096000 TO SN 0300115396) ITEM # 3121236 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 300
SECTION 6 HYDRAULIC FIGURE 6-9.
PAGE 301
SECTION 6 HYDRAULIC FIGURE 6-9. DRIVE HYDRAULIC DIAGRAM - 4WD (SN 0300115396 TO SN 0300140365) ITEM # PART NUMBER 1001091986/ 1001091687 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 3121236 QTY.
PAGE 302
SECTION 6 HYDRAULIC FIGURE 6-9. DRIVE HYDRAULIC DIAGRAM - 4WD (SN 0300115396 TO SN 0300140365) (CONTINUED) ITEM # PART NUMBER 39 2 2753345 1001099161 1001093935 1001099162 6-22 QTY. DESCRIPTION REV.
PAGE 303
SECTION 6 HYDRAULIC FIGURE 6-9. DRIVE HYDRAULIC DIAGRAM - 4WD (SN 0300115396 TO SN 0300140365) (CONTINUED) ITEM # 3121236 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 304
6-24 400S 460SJ 13 22 15 15 6 RIGHT 6 CASE PORT "L2" 5 6 BRAKE PORTS LOCATED ON INSIDE FACE OF HUB 38 5 6 PORT "A" 2 13 PORT "A" PORT "B" 26 26 28 14 36 12 34 14 CONTROL PORT "X1" SHIFT TO MIN. ANGLE PORT "B" CONTROL PORT "X1" SHIFT TO MIN. ANGLE LEFT REAR DRIVE MOTOR USE ENDCAP PORTS FOR HOSING CASE PORT "L2" HYD.
PAGE 305
SECTION 6 HYDRAULIC FIGURE 6-10. DRIVE HYDRAULIC DIAGRAM - 4WD (SN 0300140365 TO PRESENT) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 to 31 32 33 34 35 36 37 38 39 PART NUMBER QTY.
PAGE 306
6-26 400S 460SJ 30 21 65 20 80 66 81 70 73 18 4 37 21 64 19 67 68 23 40 74 5 5 3 63 3 62 69 27 59 18 3 25 74 61 57 69 55 74 32 13 52 38 56 33 37 12 54 22 35 36 51 28 5 1 50 9 17 24 45 31 9 53 10 49 29 18 11 30 2 43 34 5 6 47 45 8 1283084 Q 79 77 82 78 46 48 7 44 42 16 24 39 41 SECTION 6 HYDRAULIC FIGURE 6-11.
PAGE 307
SECTION 6 HYDRAULIC FIGURE 6-11. STANDARD HYDRAULIC DIAGRAM ITEM # PART NUMBER QTY. DESCRIPTION REV.
PAGE 308
SECTION 6 HYDRAULIC FIGURE 6-11. STANDARD HYDRAULIC DIAGRAM (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 309
SECTION 6 HYDRAULIC FIGURE 6-11. STANDARD HYDRAULIC DIAGRAM (CONTINUED) ITEM # 3121236 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 310
6-30 400S 460SJ 30 R E 36 20 35 21 63 64 65 62 MAIN LIFT CYLINDER R E EXTEND-A-REACH CYLNDER 4 L1 18 31 26 39 5 40 22 5 PORT #4 12 SWIVEL PORTS 17 PORT #3 21 A1 23 PSI. CHECK JIB 11 19 B1 SWING MOTOR AND BRAKE 37 31 18 23 21 V1 9 27 59 FREE FLOW 6 55 13 22 MASTER CYLINDER 61 FREE FLOW 5 6 4 V2 V1 18 V1 V2 6 3 7 8 ROTATOR ACTUATOR 60 3 25 SLAVE CYLINDER 58 1 2 MAIN VALVE BOTTOM VIEW 37 M5 PSI.
PAGE 311
SECTION 6 HYDRAULIC FIGURE 6-12. STANDARD HYDRAULIC DIAGRAM ITEM # PART NUMBER QTY. DESCRIPTION REV.
PAGE 312
SECTION 6 HYDRAULIC FIGURE 6-12. STANDARD HYDRAULIC DIAGRAM (CONTINUED) ITEM # PART NUMBER QTY. 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 2221044 2753352 2753353 2753354 2753357 2753351 2752433 2752763 2753350 2752430 2753358 2753355 2753349 2753356 2752519 2753360 2753359 2753514 2753372 1 1 1 1 1 1 1 2 1 2 2 1 2 1 2 1 1 2 1 1 60 61 62 63 64 65 66 6-32 2753517 2753512 2753368 2753516 2753513 2753511 2753515 2180724 2180422 2220622 1 1 1 1 1 1 1 DESCRIPTION REV.
PAGE 313
SECTION 6 HYDRAULIC FIGURE 6-12. STANDARD HYDRAULIC DIAGRAM (CONTINUED) ITEM # 3121236 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 314
A1 4 SWING RIGHT 31 30 21 20 R E 36 R E 35 21 39 SWIVEL 39 9 3 10 5 5 21 V1 V2 1 60 3 3 6 V2 V1 3 25 ROTATOR ACTUATOR TELESCOPE CYL. HOLDING VALVE 58 2 MAIN VALVE BOTTOM VIEW MS PSI. CHECK SWING FRONT STEER 40 FRONT STEER 19 22 22 PORT PORTS PORT #4 #3 LIFT UP LIFT DOWN REFER TO DRIVE CIR. MAIN LIFT CYL. 62 63 17 18 12 SWING LEFT PSI.
PAGE 315
SECTION 6 HYDRAULIC FIGURE 6-13. STANDARD HYDRAULIC DIAGRAM ITEM # PART NUMBER QTY. DESCRIPTION REV.
PAGE 316
SECTION 6 HYDRAULIC FIGURE 6-13. STANDARD HYDRAULIC DIAGRAM (CONTINUED) ITEM # PART NUMBER QTY. 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 2753352 2753353 2753354 2753357 2753351 2752433 2752763 2753350 2752430 2753358 2753355 2753349 2753356 2752519 2753360 2753359 2753514 2753372 1 1 1 1 1 1 2 1 2 2 1 2 1 2 1 1 2 1 1 60 61 62 63 64 65 66 67 68 6-36 2753517 2753512 2753368 2753516 2753513 2753511 2753515 2180724 2180422 2220622 2220677 2220468 1 1 1 1 1 1 1 1 1 DESCRIPTION REV.
PAGE 317
SECTION 6 HYDRAULIC FIGURE 6-13. STANDARD HYDRAULIC DIAGRAM (CONTINUED) ITEM # 3121236 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 318
30 21 R E 36 20 E 35 62 17 22 39 40 PORT SWIVEL PORT #3 PORTS #4 39 9 3 10 5 5 21 V2 V1 1 60 3 3 6 V2 V1 ROTATOR ACTUATOR TELESCOPE CYL. HOLDING VALVE 58 2 MAIN VALVE BOTTOM VIEW MS PSI. CHECK SWING FRONT STEER 22 FRONT STEER 19 REFER TO DRIVE CIR. 21 LIFT DOWN LIFT UP EAR RETRACT 63 18 PSI. 11 CHECK JIB 4 EAR EXTEND MAIN LIFT CYL.
PAGE 319
SECTION 6 HYDRAULIC FIGURE 6-14. STANDARD HYDRAULIC DIAGRAM ITEM # PART NUMBER QTY. DESCRIPTION REV. USAGE CHART: Machines With Deutz TD2.
PAGE 320
SECTION 6 HYDRAULIC FIGURE 6-14. STANDARD HYDRAULIC DIAGRAM (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 321
SECTION 6 HYDRAULIC FIGURE 6-14. STANDARD HYDRAULIC DIAGRAM (CONTINUED) ITEM # 3121236 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 322
SECTION 6 HYDRAULIC FIGURE 6-15. HYDRAULIC DIAGRAM LIST ITEM # PART NUMBER QTY. DESCRIPTION Ref Note: Diagrams with asterisk (*) are shown in the preceding pages. Information on diagrams not shown is available from JLG Service/Parts Departments.
PAGE 323
SECTION 6 HYDRAULIC ITEM # PART NUMBER QTY. DESCRIPTION 2792387 1001093691 1001108461 Ref Ref Ref Ref Standard Hydraulic Schematic SN 0300096000 to SN 0300115396 SN 0300115396 to SN 0300140365 SN 0300140365 to Present 2792432 Ref Sky Welder Hydraulic Diagram (Optional) 2792598/1283084 Ref Ref Ref Tow Hydraulic Diagram SN 0300096000 to SN 0300115396 SN 0300115396 to SN 0300140365 1001093941/ 1001091687 1001108467 3121236 Ref REV.
PAGE 324
SECTION 6 HYDRAULIC ITEM # 6-44 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 325
SECTION 7 ELECTRICAL 3121236 400S 460SJ 7-1
PAGE 326
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST ITEM # PART NUMBER QTY. Ref 4933026/1282937 Ref Ref Ref Note: Diagrams are available from the JLG Service Department. ALARM ELECTRICAL DIAGRAMS Motion Alarm Travel Alarm 1283002 Ref COLD WEATHER KITS WIRING DIAGRAM 2902393/4933307 Ref DRIVE/STEER CUTOUT WIRING DIAGRAM 0270649 Ref ETHER START WIRING DIAGRAM (DEUTZ ENGINE MACHINES) Ref Ref 4933025/1282937 7-2 DESCRIPTION REV.
PAGE 327
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST (CONTINUED) ITEM # PART NUMBER 1870132 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 1870191 Ref 1870215 1870215 Ref Ref 1001102901 1001109121 1001150927 1001109200 1001151230 DESCRIPTION REV.
PAGE 328
SECTION 7 ELECTRICAL FIGURE 7-2.
PAGE 329
SECTION 7 ELECTRICAL 209 701N 701D 702A 702K 702H GENERATOR CONTROL BOX 704C 702D 701M 701K 701L 2500W GENERATOR RELAY 703A 703B 703D 703F 704A 704B 704D 702J 703B 703C 703E 703G 7500W GENERATOR PLATFORM BOX 209 702E 703I 705C 705A 701 701A 701J 703J 703H 705B 7500W GENERATOR CONTROL BOX 701E 701B 701C 701F 209 7500W GENERATOR RELAYS 7500W SKYPOWER GENERATOR 704E 209 704F 705A 708A 709B 609 705A 708A 709B 702F 705F THROTTLE ACTUATOR (CAT) 609A 431 336 461 448 449 450 ENGINE 6
PAGE 330
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (MACHINES WITHOUT UGM) ITEM # 1 to 3 4 5 to 42 43 44 45 46 47 48 49 50 51 52 52A 52B 53 to 55 56 56A 56B 101 to 118 119 120 121 122 123 to 124 125 7-6 PART NUMBER Not Used 0100048 Not Used 4460428 Not Used 4460470 4460471 Not Used 4460708 4460905 Not Used QTY. DESCRIPTION Ref NOTE: FOR MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE A.
PAGE 331
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (MACHINES WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER 126 to 129 130 Not Used 4460418 4460419 Not Used 4120035 4460226 4460635 Not Used 4460225 4460268 4460225 4460227 Not Used 4460434 4460227 131 132 133 134 135 136 137 138 to 142 143 201 to 208 209 3121236 0271160 1001093916 0271162 0272612 1001093922 0271159 1001093919 0271161 0272613 1001093924 Not Used QTY.
PAGE 332
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (MACHINES WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. 4922548 1001093918 4922547 1001093921 AR 1 1 1 1 AR 210 210A 210B 210C 210D 210E 211 to 223 224 225 1060896 4923462 1060896 4923462 4460465 4460865 4460509 4460473 4460466 Not Used 4460865 4460473 22 1 8 1 4 1 1 Connector Deutsch - 19 Position Clamp. Cable 54ft/16.5m 54ft/16.5m 60ft/18.3m 60ft/18.
PAGE 333
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (MACHINES WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER 336 (cont’d) 337 4923419 QTY.
PAGE 334
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (MACHINES WITHOUT UGM) (CONTINUED) ITEM # 401 to 422 423 424 425 426 to 429 430 431 432 433 434 to 436 437 438 439 to 447 448 449 450 451 452 7-10 PART NUMBER QTY.
PAGE 335
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (MACHINES WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 336
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (MACHINES WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 337
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (MACHINES WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 338
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (MACHINES WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 339
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (MACHINES WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER 701A (cont’d) See Note QTY. 1001091971,1001091972, 1001100328 & 100110329 Installations (Note: Was p/n 0861782 which is no longer available. Use p/n 1001100344 CEE 7 Side Ground Service Kit or p/n 1001100343 CEE 7 Post Ground Service Kit. Kit include Box p/n 1001141967 & items 701B, 701C & 701D.
PAGE 340
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (MACHINES WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER 701D (cont’d) 4461200 QTY. 4461203 4461205 4461206 4461249 4461250 1 4460071 4460968 1001101191 4460662 4460968 1001101191 Not Required Not Required 1001101196 Not Required 1001101196 701F 701G 0100020 3960422 4460315 701H 701J 7-16 AR 1 1 1 1703464 3252507 0903484 REV.
PAGE 341
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (MACHINES WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. 701K 0903566 1 701L AR 2902549 1001109864 1 Ref 1001109477 1001109475 1001109482 0861880 4460957 4460956 701M 701N 1 1 1 2 4460633 1001097150 1060908 6ft/1.
PAGE 342
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (MACHINES WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 343
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (MACHINES WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 344
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (MACHINES WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 345
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (MACHINES WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. 710 710A 710B 4933218 1060902 4460871 1 23ft/7m 2 Ref 801 802 7002821 7002823 1 1 803 4460467 1 804 4460510 1 805 806 806A 806B 806C 7002828 2901443 1600244 1060633 4460321 4460226 1 1 1 1 2 8 3121236 DESCRIPTION Soft-Touch System Wiring Diagram Cable, Electrical - 18/2 Socket, Female REV.
PAGE 346
SECTION 7 ELECTRICAL FIGURE 7-3.
PAGE 347
SECTION 7 ELECTRICAL 701D 702A GENERATOR CONTROL BOX 702J 702G 702D 702E 701M 703A 703B 703D 703F 704A 704B 704D 703I 705B 7500W GENERATOR CONTROL BOX 209 7500W GENERATOR RELAYS 705C 701 701A 701J 701E 701B 701C 701F 703J 703H 705A 704C 701K 701L 2500W GENERATOR RELAY 702H 703B 703C 703E 703G 7500W GENERATOR PLATFORM BOX 209 209 701N 7500W SKYPOWER GENERATOR 704E 209 704F ENGINE 603B CONTROL (DEUTZ) 603A 603D 702F 705F 433 705A 708A 709B 458 705A 708A 709B DGC ECM ACTUATOR
PAGE 348
SECTION 7 ELECTRICAL FIGURE 7-3.
PAGE 349
SECTION 7 ELECTRICAL FIGURE 7-3.
PAGE 350
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300069000 TO SN 0300177683) (CONTINUED) ITEM # PART NUMBER QTY. 210 (cont’d) 4922547 1001093921 1 1 AR 1060896 4923462 1060896 4923462 4460465 4460865 4460509 4460473 4460466 Not Used 4460865 4460473 54ft/16.5m 210A 210B 210C 210D 210E 211 to 223 224 225 54ft/16.5m 60ft/18.3m 60ft/18.
PAGE 351
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300069000 TO SN 0300177683) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 352
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300069000 TO SN 0300177683) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 353
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300069000 TO SN 0300177683) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 354
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300069000 TO SN 0300177683) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 355
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300069000 TO SN 0300177683) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION REV.
PAGE 356
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300069000 TO SN 0300177683) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 357
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300069000 TO SN 0300177683) (CONTINUED) ITEM # PART NUMBER 701C QTY. 1 4060700 1001110873 4060092 4461198 4461201 Use 1001100343 Use 1001100344 4461244 4461245 4461246 1001141968 1001141969 701D 1 4460205 4460233 4461196 4461197 4461199 4461200 4461202 4461203 4461205 4461206 4461249 4461250 701E 1 4460071 4460968 1001101191 4460662 3121236 DESCRIPTION REV.
PAGE 358
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300069000 TO SN 0300177683) (CONTINUED) ITEM # PART NUMBER 701E (cont’d) 4460968 QTY. 1001101191 1 Not Required Not Required 1001101196 Not Required 1001101196 701F 701G 0100020 3960422 4460315 701H AR 1 1 1 701J 1703464 3252507 0903484 AR 701K 0903566 1 701L AR 2902549 1001109864 1 Ref 701M 1001109477 1001109475 1001109482 0861880 4460957 4460956 1001097150 701N 1060908 1 1 1 2 6ft/1.
PAGE 359
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300069000 TO SN 0300177683) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 360
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300069000 TO SN 0300177683) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 361
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300069000 TO SN 0300177683) (CONTINUED) ITEM # PART NUMBER QTY. 0861542 Ref Ref 0861567 Ref 704 704A 2ft/.6m 60Hz Spec See Note 50Hz Spec (Note: Not Available - Purchase Locally) 2.5ft/.
PAGE 362
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300069000 TO SN 0300177683) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 708D 2400070 2400066 1 1 AR 2 Fuse Holder, Fuse Platform Floodlights Components Platform Floodlights External Harness (Includes Lights and Wire Only) (Not Shown) Harness, Console Box to Aux Relay Options: 400S (63ft/19.
PAGE 363
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300069000 TO SN 0300177683) (CONTINUED) ITEM # 3121236 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 364
SECTION 7 ELECTRICAL FIGURE 7-4.
PAGE 365
SECTION 7 ELECTRICAL 209 701N 701D 702A 702J 702G GENERATOR CONTROL BOX 702D 701M 701K 701L 2500W GENERATOR RELAY 703A 703B 703D 703F 704A 704B 704D 702H 703B 703C 703E 703G 7500W GENERATOR PLATFORM BOX 704C 705A 708A 709B 209 702E 703I 703J 703H 705B 7500W GENERATOR CONTROL BOX 209 705A ENGINE 603B 705G CONTROL (DEUTZ D2011) 603A 603D 558 702F 704F WATER IN FUEL IND. OR 533 BOSCH FUEL REGULATOR (GM) 554 DEUTZ TD2.
PAGE 366
SECTION 7 ELECTRICAL FIGURE 7-4.
PAGE 367
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300177683 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 368
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300177683 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY. 210 (cont’d) 1060896 4923462 1060896 4923462 4460465 4460865 4460509 4460473 4460466 Not Used 4460865 4460473 54ft/16.5m 210A 210B 210C 210D 210E 211 to 223 224 225 22 1 8 1 4 1 1 Connector Deutsch - 19 Position Clamp. Cable 54ft/16.5m 60ft/18.3m 60ft/18.
PAGE 369
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300177683 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 370
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300177683 TO PRESENT) (CONTINUED) ITEM # 501 to 516 517 518 519 520 to 522 523 524 525 526 to 527 528 529 to 532 533 534 to 538 539 540 to 547 548 449 550 551 7-46 PART NUMBER QTY.
PAGE 371
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300177683 TO PRESENT) (CONTINUED) ITEM # PART NUMBER 552 to 553 554 Not Used 4461109 4461111 4461113 4461222 Not Used 2902443 4461071 4461072 4461073 4461074 Not Used 4461157 4460458 4460979 555 556 557 558 QTY.
PAGE 372
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300177683 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 373
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300177683 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 374
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300177683 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 375
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300177683 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 376
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300177683 TO PRESENT) (CONTINUED) ITEM # PART NUMBER 701B (cont’d) 4461246 QTY. 1001141968 1001141969 701C 1 4060700 1001110873 4060092 4461198 4461201 Use 1001100343 Use 1001100344 4461244 4461245 4461246 1001141968 1001141969 701D 1 4460205 4460233 4461196 4461197 4461199 4461200 4461202 4461203 4461205 4461206 4461249 4461250 701E 1 4460071 4460968 7-52 DESCRIPTION REV.
PAGE 377
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300177683 TO PRESENT) (CONTINUED) ITEM # PART NUMBER 701E (cont’d) 1001101191 QTY.
PAGE 378
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300177683 TO PRESENT) (CONTINUED) ITEM # PART NUMBER 701N 1060908 QTY. 6ft/1.8m 10ft/3m 7-54 0275216 1 1001100341 1 0275217 1 1001100342 1 Use 1001100343 1 1001100343 1 Use 1001100344 1 1001100344 1 0275452 1 1001100345 1 0275453 1 1001100347 1 0275454 1 1001100346 1 2902549 1 DESCRIPTION REV.
PAGE 379
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300177683 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 380
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300177683 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY. 703J 4460225 4460226 1 6 Ref Ref 704 0861542 Ref 60Hz Spec (Deutz TD2.9L4 Engines) D Ref 60Hz Spec (GM Engines) D Ref 50Hz Specs Cable, Electrical 12/3 60Hz Spec B 2ft/.6m 1060494 See Note 704B 50Hz Spec (Note: Not Available - Purchase Locally) 2.5ft/.
PAGE 381
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300177683 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 707A 3740049 4922643 1 1 AR 1 Relay Harness, Bag (Located at Ground Control Box) (Not Shown) Platform Worklights Components Harness, Console Box to Aux Relay Options: 400S (63ft/19.
PAGE 382
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (MACHINES WITH UGM) (SN 0300177683 TO PRESENT) (CONTINUED) ITEM # 7-58 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 383
SECTION 8 DECALS 3121236 400S 460SJ 8-1
PAGE 384
8-2 400S 460SJ 46 45 24 35 (S/N 0300096000 TO S/N 0300140365) 3 7 50 26 35 45 24 25 (S/N 0300096000 TO S/N 0300140365) (S/N 0300096000 TO S/N 0300161285 ONLY) 45 24 22 19 20 33 21 400S 35 7 38 37 24 35 (S/N 0300140365 TO PRESENT) (S/N 0300140365 TO PRESENT) 17 47 49 16 18 9 11 9 8 13 52 12 38 37 26 400S 49 34 33 50 45 18 3 1 23 11 5 54 24 35 40 14 238 28 31 32 53 29 30 10 31 32 13 (S/N 0300096000 TO S/N 0300140365) 36 27 6 35 3 25 26 52 WWW.JLG.
PAGE 385
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) ITEM # 1 2 3 4 5 PART NUMBER QTY.
PAGE 386
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 387
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED) ITEM # PART NUMBER QTY. 50 51 52 1704726 Not Used 1704885 53 54 0641406 1705351 4 1 AR 2 1 4 1 1001160080 Ref Not Used 1001125387 1 101 to 237 238 3121236 DESCRIPTION REV. Decal - Lock Latch Decal - WWW.JLG.
PAGE 388
8-6 400S 460SJ 46 45 24 35 3 (S/N 0300096000 TO S/N 0300140365) 7 50 253 19 (S/N 0300096000 TO S/N 0300161285 ONLY) 45 24 26 22 20 33 21 400S 35 7 35 11 45 24 25 (S/N 0300096000 TO S/N 0300140365) 38 37 24 35 (S/N 0300140365 TO PRESENT) (S/N 0300140365 TO PRESENT) 17 47 49 16 18 9 9 8 13 52 12 38 37 26 400S 49 34 33 50 45 18 3 5 24 35 40 14 1 23 11 54 28 31 32 53 29 30 10 31 32 13 (S/N 0300096000 TO S/N 0300140365) 36 27 6 35 3 25 26 52 WWW.JLG.
PAGE 389
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPECS) ITEM # PART NUMBER 0270398 0259185 0259183 0259181 0259175 0259177 0259179 0259994 0259993 0259992 0259989 0259990 0259991 0259186 0259184 0259182 0259176 0259178 0259180 1 QTY.
PAGE 390
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPECS) (CONTINUED) ITEM # PART NUMBER 4 QTY.
PAGE 391
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPECS) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 392
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPECS) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 393
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPECS) (CONTINUED) ITEM # PART NUMBER 15 16 17 18 19 3251813 Not Required 1701502 1701503 1701504 1704008 Not Required 1704006 Not Required Not Required 1704007 20 21 AR 1 0 1 1 2 AR 1 0 1 0 0 1 1700584 Not Required 1001131269 1 AR 1 0 1 22 See Note 1 23 24 25 26 27 1701509 1702300 1701500 1701529 1 AR 4 4 AR 1 0 1 1 1 AR AR AR 1 28 29 30 31 32 33 34 See Note QTY.
PAGE 394
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPECS) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 395
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPECS) (CONTINUED) ITEM # 101 to 252 253 3121236 PART NUMBER QTY. 1001160080 Ref Not Used 1001125387 1 DESCRIPTION REV.
PAGE 396
8-14 400S 460SJ 3 46 45 24 41 35 (S/N 0300096000 TO S/N 0300140365) 8 7 35 35 24 25 41 9 24 45 50 (S/N 0300096000 TO S/N 0300140365) (S/N 0300140365 TO PRESENT) (S/N 0300096000 TO S/N 0300161285 ONLY) 50 16 17 45 24 26 253 20 22 33 21 400S 49 47 18 35 (S/N 0300140365 TO PRESENT) 7 52 13 4 12 34 33 26 400S 49 45 18 8 3 1 24 35 52 41 55 14 23 28 31 32 53 4 29 30 10 31 32 12 27 (S/N 0300096000 TO S/N 0300140365) 36 49 3 25 26 WWW.JLG.
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SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) ITEM # PART NUMBER 0275066 1001114404 Ref 0275068 Ref 0275067 1001114405 Ref Ref 1705921 1705822 1705961 1701518 Not Used 1 1 3 3 Decal - Tipping/Electrocution (Platform) Options: Decal - Electrocution/Safety Manual Decal - Electrocution Decal - Warning Crushing 2 Decal - Model Designation Options: Model 400S Model 460SJ Decal - JLG Lift (8in) Decal - JLG Lift (3.
PAGE 398
SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 399
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 400S/460SJ The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
PAGE 400
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 400S/460SJ The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
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SECTION 10 SPECIAL OPTIONS 3121236 400S 460SJ 10-1
PAGE 402
SECTION 10 SPECIAL OPTIONS FIGURE 10-1. SPECIAL OPTIONS LIST ITEM # PART NUMBER DESCRIPTION Ref Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.
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SECTION 10 SPECIAL OPTIONS FIGURE 10-1. SPECIAL OPTIONS LIST (CONTINUED) ITEM # PART NUMBER 1001117253 1001121609 1001139128 1001117260 1001119943 See Note 1001139147 1001119949 QTY.
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SECTION 10 SPECIAL OPTIONS FIGURE 10-1. SPECIAL OPTIONS LIST (CONTINUED) ITEM # PART NUMBER QTY. Continued 1702868 Ref 2 1704000 2 1702962 1702961 1001095409 0273710 1 1 Ref Ref Ref Ref Ref Ref REV.
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SECTION 10 SPECIAL OPTIONS FIGURE 10-1. SPECIAL OPTIONS LIST (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 406
SECTION 10 SPECIAL OPTIONS FIGURE 10-1. SPECIAL OPTIONS LIST (CONTINUED) ITEM # PART NUMBER QTY. 1001094475 Ref Hourmeter, Generator 1001109766 0271607 1001147367 Ref Ref Ref Ref Hydraulic Oil Cooler Installations Caterpillar/Perkins Engines Deutz D2011/GM Engines Deutz TD2.
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SECTION 10 SPECIAL OPTIONS FIGURE 10-1. SPECIAL OPTIONS LIST (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 408
SECTION 10 SPECIAL OPTIONS FIGURE 10-1. SPECIAL OPTIONS LIST (CONTINUED) ITEM # 10-8 PART NUMBER QTY.
PAGE 409
SECTION 10 SPECIAL OPTIONS FIGURE 10-1. SPECIAL OPTIONS LIST (CONTINUED) ITEM # 3121236 PART NUMBER QTY. DESCRIPTION 7002826 7016655 4922012 1001137005 1 1 1 1 0257728 0274661 Ref Ref Ref Tube Rack Installation All Specs except Australian Spec Australian Specs Only 0271240 0271446 Ref Ref Ref Weld Leads at Platform Installations 400S 460SJ REV.
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SECTION 10 SPECIAL OPTIONS FIGURE 10-1. SPECIAL OPTIONS LIST (CONTINUED) ITEM # 10-10 PART NUMBER QTY. DESCRIPTION 400S 460SJ REV.
PAGE 411
SECTION 11 PARTS NUMBER INDEX Part Number 0020006 0060048 0060059 0080163 0080181 0080201 0080231 0080241 0100009 0100011 0100019 0100020 0100035 0100038 0100048 0100062 3121236 Page ....................... 1-49 .............. 3-12, 3-15 ................ 3-7, 3-15 .............. 2-53, 2-64 2-24, 2-32, 2-40, 282, 2-92, 2-102 2-24, 2-32, 2-40, 271, 2-77, 2-82, 2-92, 2-102 ....................... 2-50 ..................... 2-141 .......................
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SECTION 11 Part Number 0272924 0272925 0272926 0272927 0272954 0272955 0272956 0272970 0272999 0273003 0273004 0273051 0273064 0273065 0273145 0273146 0273147 0273148 0273149 0273250 0273353 0273370 0273473 0273493 0273494 0273512 0273710 0274016 0274079 0274084 0274085 0274089 0274247 0274334 0274415 0274416 0274417 0274418 0274529 0274570 0274574 0274584 0274600 0274601 0274605 0274661 0275032 0275039 0275055 0275056 0275057 0275059 0275060 0275066 0275067 0275068 0275112 0275113 11-2 PARTS NUMBER INDE
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SECTION 11 Part Number 0642684 0651406 0681607 0681608 0681632 0681810 0681820 0681822 0681824 0681828 0681832 0681856 0681872 0682014 0682018 0682026 0682034 0682040 0682048 0682248 0700808 0700810 0700816 0711014 0711214 0711414 0720805 0721003 0721004 0721005 0721006 0721008 0731005 0731007 0741605 0741606 0741610 0750808 0760410 0760612 0760808 0760810 0760815 0761210 0771012 0771414 0801213 0801214 0801215 3121236 Page 1-15, 1-16, 1-21, 3-3 ................ 3-8, 3-13 .........................
PAGE 414
SECTION 11 Part Number 1001096160 1001096161 1001096167 1001096168 1001096191 1001096192 1001096193 1001096556 1001096557 1001097150 1001097331 1001097332 1001097551 1001097552 1001097553 1001097554 1001097555 1001097588 1001097893 1001097962 1001097963 1001098130 1001098149 1001098525 1001098764 1001098839 1001098923 1001099161 1001099162 1001099370 1001099376 1001099390 1001099391 1001099421 1001099422 1001099830 1001099926 1001099927 1001100027 1001100305 1001100326 1001100327 1001100328 1001100329 10
PAGE 415
SECTION 11 Part Number Page 1001110872 7-19, 7-36, 7-55 1001110873 ...7-15, 7-19, 733, 7-36, 7-52, 7-55 1001110999 ................. 10-5 1001111000 ................. 10-5 1001111001 ................. 10-5 1001111285 ................. 10-5 1001111341 ................. 2-64 1001112101 7-36, 10-7, 10-8 1001112408 ........ 7-36, 10-8 1001112551 ................. 8-16 1001112586 ........ 7-37, 7-56 1001112587 ........ 7-37, 7-56 1001112588 .7-2, 7-35, 7-55 1001112589 ........ 7-36, 7-55 1001112607 ..........
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SECTION 11 Part Number 1001141989 1001142454 1001142455 1001142456 1001142501 1001142504 1001142505 1001142826 1001142903 1001142904 1001142915 1001142916 1001142917 1001142918 1001142924 1001142925 1001142926 1001142927 1001142929 1001142930 1001142938 1001142939 1001142940 1001142941 1001142963 1001142964 1001143073 1001143234 1001143256 1001143393 1001143434 1001143508 1001143571 1001143604 1001143605 1001143669 1001143797 1001143872 1001143873 1001143874 1001143875 1001143907 1001144018 1001144019 1001
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SECTION 11 Part Number Page 51, 2-72, 2-77, 2-82, 2-92, 2102 1320022 2-24, 2-27, 2-32, 234, 2-40, 2-42, 2-48, 2-49, 2-51, 2-70, 2-72, 2-76, 2-77, 2-82, 2-85, 2-92, 2-95, 2102, 2-104 1320058 2-32, 2-40, 2-92, 2102 1320126 ..................... 2-117 1320127 ..................... 2-117 1320176 .............. 2-51, 2-55 1320218 ..................... 2-117 1320220 .....................
PAGE 418
SECTION 11 Part Number 1705069 1705070 1705071 1705072 1705073 1705074 1705075 1705076 1705084 1705132 1705170 1705276 1705351 1705364 1705426 1705427 1705429 1705430 1705822 1705828 1705905 1705910 1705921 1705961 1705978 1706059 1706060 1706061 1706062 1706063 1706064 1706098 1706126 1706382 1706385 1706708 1706709 1706712 1706941 1706945 1706946 1707013 1707014 1707031 1707042 1707043 1707044 1707045 1707046 1707047 1707048 1707053 1707054 1707055 1707058 1707059 1707060 1707125 1707126 11-8 PARTS NUM
PAGE 419
SECTION 11 Part Number 2220622 2220635 2220648 2220654 2220677 2220711 2220738 2220775 2220794 2220810 2220852 2220883 2220885 2220886 2220888 2220890 2220899 2220919 2220947 2220948 2220949 2220999 2221018 2221019 2221024 2221034 2221040 2221041 2221042 2221043 2221044 2221045 2221063 2221086 2221176 2221216 2300004 2300014 2300016 3121236 Page .....6-32, 6-36, 6-40 .................. 6-3, 6-7 ..................... 2-117 .....6-31, 6-35, 6-39 .............. 6-36, 6-40 .........................
PAGE 420
SECTION 11 Part Number PARTS NUMBER INDEX Page 2753514 6-28, 6-32, 6-36, 640 2753515 6-28, 6-32, 6-36, 640 2753516 6-28, 6-32, 6-36, 640 2753517 6-28, 6-32, 6-36, 640 2754229 6-11, 6-13, 6-15, 618, 6-21, 6-25 2760105 2-130, 2-133, 2-137 2760109 ....................... 4-14 2780221 .............. 1-49, 1-50 2780230 1-5, 1-6, 1-11, 1-12 2780247 .............. 2-11, 2-15 2780267 .............. 1-25, 1-29 2780268 .............. 1-25, 1-29 2792385 .............. 6-11, 6-42 2792386 ..............
PAGE 421
SECTION 11 Part Number 3422865 3422867 3422936 3423081 3450608 3450808 3460375 3470003 3480188 3480210 3480253 3480274 3480288 3510822 3510830 3510831 3510833 3510884 3520034 3520054 3520072 3520189 3520198 3536089 3539275 3539662 3570808 3571019 3571692 3571795 3571818 3571833 3572032 3572041 3572165 3572200 3572345 3572502 3572503 3572504 3572506 3572827 3573667 3574091 3574210 3574235 3574253 3121236 Page ......................... 3-7 ....................... 3-12 .........1-4, 1-9, 1-16 .........
PAGE 422
SECTION 11 Part Number 4130406 4160182 4240032 4240099 4240135 4280295 4300048 4360031 4360057 4360232 4360328 4360330 4360331 4360336 4360387 4360407 4360469 4360470 4360475 4360476 4360517 4360522 4360548 4360549 4360578 4400275 4400420 4400429 4400450 4420037 4420038 4420051 4420060 4420068 4460007 4460049 4460051 4460071 4460121 4460125 4460205 4460224 4460225 4460226 11-12 PARTS NUMBER INDEX Page .............. 1-17, 1-22 .......... 2-147, 2-152 ..................... 2-142 .......
PAGE 423
SECTION 11 Part Number 4460958 4460961 4460963 4460967 4460968 4460979 4460993 4460994 4461005 4461006 4461008 4461052 4461053 4461054 4461060 4461070 4461071 4461072 4461073 4461074 4461095 4461109 4461110 4461111 4461112 4461113 4461121 4461122 4461123 4461124 4461157 4461161 4461196 4461197 4461198 4461199 4461200 4461201 4461202 4461203 4461204 4461205 4461206 4461207 3121236 Page .....7-19, 7-36, 7-55 .....7-18, 7-36, 7-55 .....7-20, 7-37, 7-56 .....
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SECTION 11 Part Number 4811700 4811900 4812100 4812200 4821397 4831900 4844815 4844816 4844817 4844958 4845395 4846070 4846092 4846095 4846096 4846100 4846110 4846111 4846112 4846113 4846186 4846216 4846310 4846393 4846394 4846426 4846452 4846506 4846550 4846551 4846561 4846567 4846573 4846673 4846801 4846802 4846809 4846821 4846852 4860198 4860213 4860214 4860215 4860218 4891500 4891600 4891800 11-14 PARTS NUMBER INDEX Page 2-78 ......................... 4-4 ....................... 2-62 .............
PAGE 425
SECTION 11 Part Number Page 70002103 .2-88, 2-98, 2-106 70002104 ............ 2-88, 2-98 70002105 ............ 2-87, 2-97 70002106 ............ 2-87, 2-97 70002107 ..................... 2-84 70002108 .2-88, 2-98, 2-107 70002109 ............ 2-88, 2-97 7000217 .............. 2-15, 2-20 70002200 ..................... 2-54 70002224 .............. 5-9, 5-17 70002234 ............ 2-88, 2-97 70002257 ................... 2-110 7000228 .............. 2-15, 2-20 7000229 .....1-29, 2-15, 2-20 7000230 .....
PAGE 426
SECTION 11 Part Number 7002828 7002840 7003928 7003933 7003935 7003941 7003946 7003953 7003969 7003972 7003973 7003976 7003977 7003980 7003982 7003983 7003986 7003989 7003992 7003993 7003994 7004035 7004043 7004044 7004275 7004276 7006137 7006140 7006151 7006152 7007289 7007412 7007419 7007437 7007438 7007439 7007446 7007470 7007497 7007498 7007601 7007633 7007640 7007933 7007990 7009992 7009996 7009998 7010429 7010474 7010488 7010494 7010542 7010543 7011016 7011044 7011067 7011112 7012518 11-16 PARTS NU
PAGE 427
SECTION 11 Part Number 7020408 7020410 7020411 7020430 7020447 7020449 7020455 7020459 7020460 7020464 7020465 7020468 7020471 7020479 7020492 7020495 7021237 7021238 7021239 7021240 7021242 7021243 7021248 7021249 7021250 7021251 7021255 7021257 7021258 7021259 7021260 7021263 7021265 7021268 7021269 7021270 7021271 7021272 7021273 7021274 7021275 7021276 7021277 7021278 7021279 7021280 7021281 7021290 7021294 7021296 7021297 7021298 7021299 7021374 7021375 7021625 7021639 7021647 7021648 3121236 Page
PAGE 428
SECTION 11 Part Number PARTS NUMBER INDEX Page 7026883 .............. 2-29, 2-37 7026884 .............. 2-29, 2-37 7026885 2-29, 2-37, 2-84, 294 7026886 2-29, 2-37, 2-84, 294 7027012 2-71, 2-77, 7-12, 730, 7-47 7027013 2-71, 2-77, 7-12, 730, 7-47 7027020 ....................... 7-12 7027021 ...2-43, 2-105, 7-30 7027022 ...2-43, 2-105, 7-30 7027023 ...2-43, 2-105, 7-30 7027024 ...2-43, 2-105, 7-30 7027059 .....1-29, 2-61, 7-47 7027060 .............. 2-61, 7-47 7027061 .............. 2-61, 7-47 7027062 ..
PAGE 429
PAGE 430
3121236 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.