Parts Manual Owner manual

ManualsBrandsJLG ManualsSpecial machinery500RTS ANSI

Illustrated Parts Manual

Models

400RTS

500RTS

P/N

3120697

September 30, 2013

Summary of content (284 pages)

PAGE 1
Illustrated Parts Manual Models 400RTS 500RTS P/N 3120697 September 30, 2013
PAGE 2
PAGE 3
REVISION LOG June 1, 1993 - Original Issue Of Manual January 1996 - Revised December 1997 - Revised November 11, 1999 - Updated Page 7-3, 7-5, 7-14 & 7-15 July 18, 2000 - Revised July 11, 2003 - Revised (Manual edited to 0010488 Revision 36 - 400RTS) (Manual edited to 0010458 Revision 59 - 500RTS) February 4, 2004 - Revised (Manual edited to 0010458 Revision 62 - 500RTS) June 14, 2004 - Revised (Manual edited to 0010458 Revision 63 - 500RTS) June 30, 2007 - Revised (Manual edited to 0010458 Revision 69 - 50
PAGE 4
REVISION LOG B 400RTS 500RTS 3120697
PAGE 5
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 FRAME, STEERING, AND AXLE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOCKOUT VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 6
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1 5-1 5-2 5-3 5-4 5-5 5-6 5-7 AXLE LOCKOUT CYLINDER ASSEMBLY (OSCILLATING CYLINDER) (OPTIONAL) . . 5-2 LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION) (PRIOR TO S/N 104832) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 7
SECTION 1 FRAME 3120697 400RTS 500RTS 1-1
PAGE 8
SECTION 1 FRAME FIGURE 1-1.
PAGE 9
SECTION 1 FRAME FIGURE 1-1. FRAME, STEERING, AND AXLE INSTALLATIONS ITEM # PART NUMBER QTY. Ref. 1 51 52 2360364 2360491 Ref. Ref. Ref. 0961739 2 2360358 2360492 Ref. Ref. Ref. 0961739 0961029 2 4 0252790 Ref. Ref.
PAGE 10
SECTION 1 FRAME FIGURE 1-1. FRAME, STEERING, AND AXLE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. 122 123 124 125 126 127 3450610 1120311 0721004 4761000 3300012 0630137 2 2 6 6 18 18 0100019 0100011 A/R A/R 0253078 Ref. 0253059 Ref. 0254214 Ref.
PAGE 11
SECTION 1 FRAME FIGURE 1-1. FRAME, STEERING, AND AXLE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 2 1682681 1682967 1660204 3322602 1660205 3300228 2160003 0642622 4712600 Not Used 3421190 0440161 Not Used Not Used Not Used 0641608 4751600 1380124 4920096 8 ft./2.4m 0100019 A/R 0253171 0253172 Ref. Ref. Ref.
PAGE 12
SECTION 1 FRAME FIGURE 1-1. FRAME, STEERING, AND AXLE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. 414 415 416 417 418 4751600 0902214 0902215 3440616 4280298 16 1 1 4 2 Ref. 0252772 0252525 501 1 4844129 4844868 0961029 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 526 527 528 529 1-6 Ref. Ref.
PAGE 13
SECTION 1 FRAME FIGURE 1-1. FRAME, STEERING, AND AXLE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. 530 531 532 533 4280298 0902214 0902215 3440616 2 1 1 4 0100019 A/R 3120697 DESCRIPTION REV. Strip, Wear (Prior to S/N 77909) Bracket, L.H. (September 1995 to Present) Bracket, R.H.
PAGE 14
SECTION 1 FRAME FIGURE 1-2.
PAGE 15
SECTION 1 FRAME FIGURE 1-2. LOCKOUT VALVE ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 3120697 PART NUMBER QTY. DESCRIPTION 4640485 Ref.
PAGE 16
SECTION 1 FRAME FIGURE 1-3.
PAGE 17
SECTION 1 FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS ITEM # PART NUMBER QTY. Ref. 1 2 3 4 5 6 7 8 9 10 101 102 103 104 105 106 107 0252484 Ref. 2780169 3300012 0642014 4762000 0920084 2 18 12 12 2 0920110 2 3160158 3311801 4761800 4300092 4711800 2 4 4 4 4 0100011 A/R 0251661 Ref. 2780195 3160158 0642014 4762000 0641810 4761800 3300012 2 2 12 12 4 4 18 0253545 Ref. 0255103 Ref.
PAGE 18
SECTION 1 FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 210 0920084 2 0920110 2 3311801 4711800 4 4 0100011 A/R Drive Brake Assembly (See Figure 1-5 for Breakdown) (Prior to S/N 36645) Drive Brake Assembly (See Figure 1-5 for Breakdown) (S/N 36645 to Present) Nut 1/2"-13NC Flatwasher 1/2" —————————— Loctite #242 0251660 Ref.
PAGE 19
SECTION 1 FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 401 QTY. 4 Use 4520267 4520267 4520129 4520225 402 4 4843635 4860126 4860065 403 404 4640392 4640113 4640392 1702738 4 4 4 0253089 Ref. Ref. Ref. 0255660 Ref. 0272826 Ref. Ref. 501 2 0253088 Use 0273414 0273414 2 0253087 Use 0273415 0273415 Ref 601 3120697 4520153 4 DESCRIPTION REV. Tire Options: Standard 31-16.5 x 15 - OTR TRITAN (was p/n 4520123) Standard 31-16.
PAGE 20
SECTION 1 FRAME FIGURE 1-4.
PAGE 21
SECTION 1 FRAME FIGURE 1-4. DRIVE MOTOR ASSEMBLY ITEM # PART NUMBER QTY. Ref. 3160158 Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Use Item 51 Use Item 51 7004906 Use Item 51 7004907 7004908 7007874 7004910 7007875 7007876 7004917 Use Item 51 7007878 7007879 7007880 1 1 1 2 2 1 1 1 1 1 1 1 1 6 1 51 2900714 1 3120697 DESCRIPTION REV.
PAGE 22
SECTION 1 FRAME FIGURE 1-5.
PAGE 23
SECTION 1 FRAME FIGURE 1-5. DRIVE BRAKE ASSEMBLY ITEM # PART NUMBER QTY. DESCRIPTION 0920084 Ref. Ref. 0920110 Ref. DRIVE BRAKE ASSEMBLIES MICO - (ORIGINAL EQUIPMENT) (MACHINES BUILT PRIOR TO S/N 36645) MICO - (SERVICE REPLACEMENT) (MACHINES BUILT S/N 36645 TO PRESENT) Note: Original Equipment Brake may have been replaced with Service Replacement Brake. Identify the brake by the serial number plate before ordering parts. Ref.
PAGE 24
SECTION 1 FRAME FIGURE 1-5. DRIVE BRAKE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 25
SECTION 1 FRAME FIGURE 1-5. DRIVE BRAKE ASSEMBLY (CONTINUED) ITEM # 3120697 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 26
SECTION 1 FRAME FIGURE 1-6.
PAGE 27
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB ASSEMBLIES ITEM # 1 2 3 4 5 6 7 PART NUMBER QTY. 2780169 Ref. Ref. 2780167 Ref. 2780175 Ref. 7000246 7000247 7000248 7000230 7001989 1 1 1 1 2 1 1 2 12 4 1 16 Flatwasher 1 7000251 7007652 9 1 7000252 7007653 10 11 12 13 14 15 16 1 Not Required 7007654 7000253 7000217 7000214 7000206 Not Used 7007603 Ref.
PAGE 28
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB ASSEMBLIES (CONTINUED) ITEM # 201 202 203 204 205 206 207 PART NUMBER QTY. 7000247 Ref. 7001931 7001911 7001913 7001985 7001909 7000263 7001912 7007643 1 3 3 6 96 3 3 3 See Kit Options See Kit Options Ref. Ref. Ref.
PAGE 29
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB ASSEMBLIES (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 1 Ref. Cover Kit Options: Note: Kit Replaces Items 5, 11 (Spacer), 12, 13 (Dowel Pins) & 301-308. Cast Cover (Original Equipment) (was p/n 7001989 & p/n 7017099) Aluminum Cover (Service Replacement) (was p/n 7017090) 7000250 7007650 Ref. Ref.
PAGE 30
SECTION 1 FRAME FIGURE 1-7.
PAGE 31
SECTION 1 FRAME FIGURE 1-7. DRIVE HUB/BRAKE ASSEMBLIES ITEM # PART NUMBER QTY. 2780195 2780191 2780193 Ref. Ref. Ref. Ref.
PAGE 32
SECTION 1 FRAME FIGURE 1-7. DRIVE HUB/BRAKE ASSEMBLIES (CONTINUED) ITEM # PART NUMBER QTY. Ref. 101 1 7010473 7010469 102 103 104 105 106 107 108 109 110 111 112 113 201 202 203 204 205 206 Use Item 701 7007683 7007684 7007685 7007686 7007687 7007688 7007689 7007690 7000242 7000241 7007617 1 1 1 1 1 1 1 1 1 2 9 2 7000247 NPN NPN Ref. Ref. Ref. 7001931 7001985 7001909 7000263 7001911 1 6 96 3 3 3 7001912 7007643 207 3 7001913 7010474 See Kit Options See Kit Options 301 Ref. Ref. Ref.
PAGE 33
SECTION 1 FRAME FIGURE 1-7. DRIVE HUB/BRAKE ASSEMBLIES (CONTINUED) ITEM # PART NUMBER 303 QTY. 1 Use 70001111 Not Required 304 1 Use 70001111 Use 70001349 305 1 Use 70001111 Use 70001349 306 1 Use 70001111 Use 70001349 307 Use 70001111 A/R 4 Use 70001349 2 Use 70001111 A/R 1 Use 70001349 2 308 309 to 350 351 Use 70001111 352 Use 70001349 7007650 7000250 401 501 502 503 3120697 REV.
PAGE 34
SECTION 1 FRAME FIGURE 1-7. DRIVE HUB/BRAKE ASSEMBLIES (CONTINUED) ITEM # PART NUMBER QTY. 504 505 506 507 508 509 510 7014103 Use Item 702 Use Item 702 Use Item 702 Use Item 702 7014108 7014109 7014110 Use Item 702 7014112 Not Available 7014113 6 1 1 1 1 1 6 2 1 1 8 1 7010473 Ref. BRAKE ASSEMBLY - 2WD/4WS MACHINES AND 4WD MACHINES WITH I.D.
PAGE 35
SECTION 1 FRAME FIGURE 1-7. DRIVE HUB/BRAKE ASSEMBLIES (CONTINUED) ITEM # 3120697 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 36
SECTION 1 FRAME FIGURE 1-8.
PAGE 37
SECTION 1 FRAME FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION ITEM # PART NUMBER QTY. Ref. 0253517 0272935 Ref. Ref. 0272969 Ref. 0254058 Ref. 0254059 Ref. 0272936 Ref.
PAGE 38
SECTION 1 FRAME FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 22 1060966 1 0253237 Ref. 0253238 Ref. 0271332 Ref. 0253933 Ref. 0253934 Ref.
PAGE 39
SECTION 1 FRAME FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 117 3520071 A/R 0253446 Ref. 0253727 Ref. 0273055 Ref. 0253728 Ref. 0273056 Ref. 0140032 4300038 4761500 3311501 4751500 1 2 2 2 2 3990010 3740049 1540002 A/R 1 1 0273057 Ref. 0140044 4300032 4761400 3311401 4751400 1 2 2 2 2 4460539 4460465 4460466 1 2 1 0253448/0253449 Ref.
PAGE 40
SECTION 1 FRAME FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 402 403 3910610 4770600 3 3 1-34 DESCRIPTION REV.
PAGE 41
SECTION 1 FRAME FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION (CONTINUED) ITEM # 3120697 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 42
SECTION 1 FRAME FIGURE 1-9.
PAGE 43
SECTION 1 FRAME FIGURE 1-9. FRAME MOUNTED OPTIONS INSTALLATION ITEM # 1 2 PART NUMBER QTY. 0253678 Ref. 0271314 Ref.
PAGE 44
SECTION 1 FRAME FIGURE 1-9. FRAME MOUNTED OPTIONS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 0253821 Ref.
PAGE 45
SECTION 1 FRAME FIGURE 1-9. FRAME MOUNTED OPTIONS INSTALLATION (CONTINUED) ITEM # 3120697 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 46
SECTION 1 FRAME FIGURE 1-10.
PAGE 47
SECTION 1 FRAME FIGURE 1-10. TOW PACKAGE INSTALLATION - BALL (OPTIONAL) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 3120697 PART NUMBER QTY. DESCRIPTION 0253079 Ref.
PAGE 48
SECTION 1 FRAME FIGURE 1-11.
PAGE 49
SECTION 1 FRAME FIGURE 1-11. TOW PACKAGE INSTALLATION - PINTLE HOOK (OPTIONAL) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 101 102 103 104 105 106 107 108 109 110 111 3120697 PART NUMBER QTY. DESCRIPTION 0271499 Ref.
PAGE 50
SECTION 1 FRAME FIGURE 1-11. TOW PACKAGE INSTALLATION - PINTLE HOOK (OPTIONAL) (CONTINUED) ITEM # 1-44 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 51
SECTION 2 GROUND CONTROLS 3120697 400RTS 500RTS 2-1
PAGE 52
SECTION 2 GROUND CONTROLS FIGURE 2-1.
PAGE 53
SECTION 2 GROUND CONTROLS FIGURE 2-1. CONTROL VALVES AND TANKS INSTALLATION ITEM # PART NUMBER QTY. Ref. 0254054 Ref. 0253424 Ref. 0271668 Ref. 0254053 Ref. 0253423 Ref. 0271669 Ref. 0254052 Ref. 0253422 Ref. 0271670 Ref. 0254051 Ref. 0253421 Ref. 0271671 Ref. 1 4640123 7004368 7000558 7012518 7006075 1 1 1 1 1 Ref.
PAGE 54
SECTION 2 GROUND CONTROLS FIGURE 2-1. CONTROL VALVES AND TANKS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 55
SECTION 2 GROUND CONTROLS FIGURE 2-1. CONTROL VALVES AND TANKS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 56
SECTION 2 GROUND CONTROLS FIGURE 2-1. CONTROL VALVES AND TANKS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 44 2200009 1 45 4060807 6.75ft/2.1m Fitting, Cap Options: 400RTS (S/N 74638 to Present) 500RTS (S/N 74638 to S/N 103576) Shield, Flex Trim (Not Shown) (S/N 101987 to Present) 4400347 Ref.
PAGE 57
SECTION 2 GROUND CONTROLS FIGURE 2-1. CONTROL VALVES AND TANKS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. Ref. 301 302 303 304 305 306 307 308 309 310 311 3120697 0254196 Ref. 0254197 Ref. 0253614 Ref. 0253615 Ref. 0271196 Ref. 0273062 Ref.
PAGE 58
SECTION 2 GROUND CONTROLS FIGURE 2-1. CONTROL VALVES AND TANKS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. Ref. 401 402 401 402 401 402 401 402 2-8 1120362 Not Required 0257412 1120486 2200108 0257413 1120485 2420183 0270492 1120485 Not Used DESCRIPTION FUEL CAP INSTALLATIONS Ref. 1 Prior To S/N 34451 Installation: Cap, Fuel Ref. Ref. 1 1 S/N 34451 To Present Installations: Standard Cap Installation Cap, Fuel Plug Ref. 1 1 Ref. 1 REV.
PAGE 59
SECTION 2 GROUND CONTROLS FIGURE 2-1. CONTROL VALVES AND TANKS INSTALLATION (CONTINUED) ITEM # 3120697 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 60
SECTION 2 GROUND CONTROLS FIGURE 2-2.
PAGE 61
SECTION 2 GROUND CONTROLS FIGURE 2-2. CONTROL VALVE ASSEMBLY (PRIOR TO S/N 107516) ITEM # PART NUMBER QTY. DESCRIPTION 4640840 Ref. Ref. 4640786 Ref.
PAGE 62
SECTION 2 GROUND CONTROLS FIGURE 2-2. CONTROL VALVE ASSEMBLY (PRIOR TO S/N 107516) (CONTINUED) ITEM # PART NUMBER QTY. Ref. 51 4 7012591 4640789 7012730 7012725 7012736 7012754 4641091 7018991 7012773 52 8 4 4 8 8 4 1 7012591 4640788 7012730 7012725 4641090 2 1 7018991 7012773 3931032 7012754 2 1 4 2 Ref. 53 1 7012591 4640788 7012730 7012725 4641090 2 1 7018991 7012773 3931032 7012754 2 1 4 2 Ref. 2-12 DESCRIPTION REV.
PAGE 63
SECTION 2 GROUND CONTROLS FIGURE 2-2. CONTROL VALVE ASSEMBLY (PRIOR TO S/N 107516) (CONTINUED) ITEM # 3120697 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 64
SECTION 2 GROUND CONTROLS FIGURE 2-3.
PAGE 65
SECTION 2 GROUND CONTROLS FIGURE 2-3. CONTROL VALVE ASSEMBLY (S/N 107516 TO PRESENT) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 101 102 103 3120697 PART NUMBER QTY. 4641190 Ref. 7012936 7017477 7010542 7010543 7017420 7012998 7023988 7012998 7023989 7017496 7012941 7012944 7010543 7017433 7012944 7017402 7023990 7023994 7012925 7012910 7012943 2900708 7017454 7012943 7012903 Not Serviced 7017492 Not Serviced 7017493 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 2 1 1 1 1 1 1 4 9 4 1 1 1 4 4641197 Ref.
PAGE 66
SECTION 2 GROUND CONTROLS FIGURE 2-4.
PAGE 67
SECTION 2 GROUND CONTROLS FIGURE 2-4. ENGINE INSTALLATION - FORD VSG-411 ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 PART NUMBER QTY. 0253307 0253309 Ref. Ref. Ref.
PAGE 68
SECTION 2 GROUND CONTROLS FIGURE 2-4. ENGINE INSTALLATION - FORD VSG-411 (CONTINUED) ITEM # PART NUMBER 43 QTY.
PAGE 69
SECTION 2 GROUND CONTROLS FIGURE 2-4. ENGINE INSTALLATION - FORD VSG-411 (CONTINUED) ITEM # 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 3120697 PART NUMBER QTY. 0253308/0253310 Ref.
PAGE 70
SECTION 2 GROUND CONTROLS FIGURE 2-4. ENGINE INSTALLATION - FORD VSG-411 (CONTINUED) ITEM # PART NUMBER QTY. 145 146 147 1060360 0630370 0400002 2910479 3620027 Not Used 1320020 1320026 1 2 1 2 1 Cable, Battery (Battery Neg to Ground) Rod, Tie-Down Tie-Down, Battery Clips, Tie Down Radiator 1 1 U-Clamp 1 1/2" U-Clamp 1 3/4" 0252808 Ref. 1660207 0080163 0700808 4831900 0641610 4761600 1 1 6 6 8 8 3020021 A/R 0250815 Ref.
PAGE 71
SECTION 2 GROUND CONTROLS FIGURE 2-4. ENGINE INSTALLATION - FORD VSG-411 (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 72
SECTION 2 GROUND CONTROLS FIGURE 2-4. ENGINE INSTALLATION - FORD VSG-411 (CONTINUED) ITEM # 601 602 603 604 605 606 607 608 609 610 611 612 2-22 PART NUMBER QTY. 0253902 Ref. 2120138 0901932 4300068 4751400 4761400 0641406 2220459 2220315 1320022 2220273 0100020 3311401 1 1 2 4 4 2 1 2 2 1 A/R 2 DESCRIPTION SPIN-ON FUEL FILTER INSTALLATION (OPTIONAL) REV.
PAGE 73
SECTION 2 GROUND CONTROLS FIGURE 2-4. ENGINE INSTALLATION - FORD VSG-411 (CONTINUED) ITEM # 3120697 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 74
SECTION 2 GROUND CONTROLS FIGURE 2-5.
PAGE 75
SECTION 2 GROUND CONTROLS FIGURE 2-5. DUAL FUEL COMPONENTS INSTALLATION - FORD VSG-411 ENGINE OPTION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 101 102 103 104 105 106 3120697 PART NUMBER QTY. 0250790 Ref.
PAGE 76
SECTION 2 GROUND CONTROLS FIGURE 2-5. DUAL FUEL COMPONENTS INSTALLATION - FORD VSG-411 ENGINE OPTION ITEM # PART NUMBER QTY. 107 108 4761600 3311601 8 2-26 DESCRIPTION REV.
PAGE 77
SECTION 2 GROUND CONTROLS FIGURE 2-5. DUAL FUEL COMPONENTS INSTALLATION - FORD VSG-411 ENGINE OPTION ITEM # 3120697 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 78
SECTION 2 GROUND CONTROLS FIGURE 2-6.
PAGE 79
SECTION 2 GROUND CONTROLS FIGURE 2-6. 110 VOLT GENERATOR INSTALLATION (FORD VSG-411) (OPTIONAL) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 3120697 PART NUMBER QTY. DESCRIPTION 0250444 Ref. 0255037 Ref.
PAGE 80
SECTION 2 GROUND CONTROLS FIGURE 2-7.
PAGE 81
SECTION 2 GROUND CONTROLS FIGURE 2-7. ENGINE INSTALLATION - FORD LSG-423 ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 to 37 38 39 40 41 42 43 44 45 46 47 48 3120697 PART NUMBER QTY. 0254965/0254963 Ref.
PAGE 82
SECTION 2 GROUND CONTROLS FIGURE 2-7. ENGINE INSTALLATION - FORD LSG-423 (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 83
SECTION 2 GROUND CONTROLS FIGURE 2-7. ENGINE INSTALLATION - FORD LSG-423 (CONTINUED) ITEM # 120 to 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 to 154 155 156 157 158 159 160 161 162 to 166 3120697 PART NUMBER QTY. 0254964/0254966 Ref. DESCRIPTION ENGINE INSTALLATION REV.
PAGE 84
SECTION 2 GROUND CONTROLS FIGURE 2-7. ENGINE INSTALLATION - FORD LSG-423 (CONTINUED) ITEM # 201 202 203 204 205 206 207 208 209 301 302 303 PART NUMBER QTY. 0238044 Ref. 0901373 2500004 0641408 3311401 4751400 4761400 3840898 3321401 1660157 1 1 7 7 7 7 1 2 2 2000125 Ref. 2000088 1660212 4860155 1 1 1 Ref. 2-34 7000643 7000878 1140009 7000877 7000884 7012577 7012578 7000867 7010633 7012595 7014677 1 1 1 1 1 1 1 1 1 4 1 7014678 1 7014679 1 DESCRIPTION REV.
PAGE 85
SECTION 2 GROUND CONTROLS FIGURE 2-7. ENGINE INSTALLATION - FORD LSG-423 (CONTINUED) ITEM # 3120697 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 86
SECTION 2 GROUND CONTROLS FIGURE 2-8.
PAGE 87
SECTION 2 GROUND CONTROLS FIGURE 2-8. ENGINE INSTALLATION - FORD LRG-423 DIS/LRG-425 ITEM # PART NUMBER QTY. 0255207/0255208 Ref. Ref. Ref.
PAGE 88
SECTION 2 GROUND CONTROLS FIGURE 2-8. ENGINE INSTALLATION - FORD LRG-423 DIS/LRG-425 (CONTINUED) ITEM # PART NUMBER 38 QTY. DESCRIPTION 2 Screw Options: Screw #10-24NC x 1 1/2" Lg. (Prior to S/N 32690) Screw #10-24NC x 1 5/8" Lg. (S/N 32690 to S/N 46528) Screw #10-24NC x 7/8" Lg.
PAGE 89
SECTION 2 GROUND CONTROLS FIGURE 2-8. ENGINE INSTALLATION - FORD LRG-423 DIS/LRG-425 (CONTINUED) ITEM # PART NUMBER 116 QTY.
PAGE 90
SECTION 2 GROUND CONTROLS FIGURE 2-8. ENGINE INSTALLATION - FORD LRG-423 DIS/LRG-425 (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 91
SECTION 2 GROUND CONTROLS FIGURE 2-8. ENGINE INSTALLATION - FORD LRG-423 DIS/LRG-425 (CONTINUED) ITEM # PART NUMBER QTY. 2000126/2000149 Ref.
PAGE 92
SECTION 2 GROUND CONTROLS FIGURE 2-8. ENGINE INSTALLATION - FORD LRG-423 DIS/LRG-425 (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 93
SECTION 2 GROUND CONTROLS FIGURE 2-8. ENGINE INSTALLATION - FORD LRG-423 DIS/LRG-425 (CONTINUED) ITEM # 3120697 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 94
SECTION 2 GROUND CONTROLS FIGURE 2-9.
PAGE 95
SECTION 2 GROUND CONTROLS FIGURE 2-9. DUAL FUEL COMPONENTS INSTALLATION - FORD LSG-423/LRG-423 DIS/ LRG425 ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PART NUMBER 52 53 3120697 DESCRIPTION Ref.
PAGE 96
SECTION 2 GROUND CONTROLS FIGURE 2-9. DUAL FUEL COMPONENTS INSTALLATION - FORD LSG-423/LRG-423 DIS/ LRG425 (CONTINUED) ITEM # PART NUMBER QTY. 54 Not Required 2180360 0641510 0641416 4761500 4761400 3311501 3311401 2180250 2220273 3538436 Not Required Not Required 0902089 2180749 Not Required 2180504 Not Required Not Required 0902361 0 1 2 2 2 2 2 2 1 1 1 0 0 1 1 0 1 0 0 1 0253447 Ref. 4844185 0641522 4761500 3311501 0641610 4751600 4761600 3311601 2 2 2 2 8 8 8 0256909 Ref.
PAGE 97
SECTION 2 GROUND CONTROLS FIGURE 2-9. DUAL FUEL COMPONENTS INSTALLATION - FORD LSG-423/LRG-423 DIS/ LRG425 (CONTINUED) ITEM # 3120697 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 98
SECTION 2 GROUND CONTROLS FIGURE 2-10.
PAGE 99
SECTION 2 GROUND CONTROLS FIGURE 2-10. GENERATOR INSTALLATION - FORD LSG-423/LRG-423/LRG-425 ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 3120697 PART NUMBER QTY. 0257152 Ref.
PAGE 100
SECTION 2 GROUND CONTROLS FIGURE 2-10. GENERATOR INSTALLATION - FORD LSG-423/LRG-423/LRG-425 ITEM # PART NUMBER QTY. 25 26 0901609 1 2 2 2 1 1 1 2 2 1 27 28 29 30 31 32 2-50 0641507 0641407 2180360 4360037 4932735 4711400 3311405 0641608 DESCRIPTION REV.
PAGE 101
SECTION 2 GROUND CONTROLS FIGURE 2-10. GENERATOR INSTALLATION - FORD LSG-423/LRG-423/LRG-425 ITEM # 3120697 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 102
SECTION 2 GROUND CONTROLS FIGURE 2-11.
PAGE 103
SECTION 2 GROUND CONTROLS FIGURE 2-11. ENGINE INSTALLATION - DEUTZ F3L1011 ITEM # PART NUMBER QTY. 0253370 0273976 Ref. Ref. Ref.
PAGE 104
SECTION 2 GROUND CONTROLS FIGURE 2-11. ENGINE INSTALLATION - DEUTZ F3L1011 (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 105
SECTION 2 GROUND CONTROLS FIGURE 2-11. ENGINE INSTALLATION - DEUTZ F3L1011 (CONTINUED) ITEM # PART NUMBER QTY. 63 64 65 66 2720058 1320022 2200462 2180348 2220317 2220805 Not Used 2180666 0641406 4565932 4280280 3600205 3790152 0641810 0641812 4761800 14 ft./4.
PAGE 106
SECTION 2 GROUND CONTROLS FIGURE 2-11. ENGINE INSTALLATION - DEUTZ F3L1011 (CONTINUED) ITEM # PART NUMBER QTY. 112 70003622 7020424 7012698 7016309 7016308 7019607 7020471 7020477 7027250 3 3 1 1 1 1 3 1 1 2000138 Ref. ENGINE COMPONENTS - DEUTZ F3L1011F (July 1995 to S/N 121830) Ref.
PAGE 107
SECTION 2 GROUND CONTROLS FIGURE 2-11. ENGINE INSTALLATION - DEUTZ F3L1011 (CONTINUED) ITEM # 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 PART NUMBER QTY. 2000242 Ref. ENGINE COMPONENTS - DEUTZ F3L2011F (S/N 121830 to Present) Ref.
PAGE 108
SECTION 2 GROUND CONTROLS FIGURE 2-11. ENGINE INSTALLATION - DEUTZ F3L1011 (CONTINUED) ITEM # PART NUMBER QTY. 305 306 0701013 4832000 8 8 3020021 A/R 0275748 Ref. 401 402 4360357 2180360 1 1 403 2180749 1 0100020 A/R Fitting, 45° —————————— Sealant, Pipe 0253875 Ref. SPARK ARRESTOR INSTALLATION (OPTIONAL) 3220083 1 0256898 Ref. 4567159 1320021 3220036 1 1 1 0259488 Ref. 3220118 1 501 601 602 603 701 2-58 DESCRIPTION REV.
PAGE 109
SECTION 2 GROUND CONTROLS FIGURE 2-11. ENGINE INSTALLATION - DEUTZ F3L1011 (CONTINUED) ITEM # 3120697 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 110
SECTION 2 GROUND CONTROLS FIGURE 2-12.
PAGE 111
SECTION 2 GROUND CONTROLS FIGURE 2-12. 110 VOLT GENERATOR INSTALLATION - DEUTZ (OPTIONAL) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 3120697 PART NUMBER QTY. 0251801 Ref. 0255038 Ref.
PAGE 112
SECTION 2 GROUND CONTROLS FIGURE 2-12. 110 VOLT GENERATOR INSTALLATION - DEUTZ (OPTIONAL) (CONTINUED) ITEM # PART NUMBER QTY. 24 25 26 27 28 29 30 31 32 33 34 3911004 3311001 4761000 0901609 0641507 4751500 4761500 3251476 0681610 4761600 4751600 0100011 2 2 2 1 2 2 2 1 2 2 2 A/R 2-62 DESCRIPTION REV.
PAGE 113
SECTION 2 GROUND CONTROLS FIGURE 2-12. 110 VOLT GENERATOR INSTALLATION - DEUTZ (OPTIONAL) (CONTINUED) ITEM # 3120697 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 114
SECTION 2 GROUND CONTROLS FIGURE 2-13.
PAGE 115
SECTION 2 GROUND CONTROLS FIGURE 2-13. PUMP ASSEMBLY - SUNSTRAND ITEM # PART NUMBER QTY. 3600164 3600260 Ref. Ref. Ref.
PAGE 116
SECTION 2 GROUND CONTROLS FIGURE 2-13. PUMP ASSEMBLY - SUNSTRAND (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 117
SECTION 2 GROUND CONTROLS FIGURE 2-13. PUMP ASSEMBLY - SUNSTRAND (CONTINUED) ITEM # PART NUMBER QTY. 86 87 88 89 7007475 7007477 7007476 7010120 1 2 1 1 101 2900752 1 102 103 104 7007412 2900826 2900827 1 1 1 3120697 DESCRIPTION REV. Plug, Orifice/Screen -.156 Plug, Orifice -.
PAGE 118
SECTION 2 GROUND CONTROLS FIGURE 2-14.
PAGE 119
SECTION 2 GROUND CONTROLS FIGURE 2-14. PUMP ASSEMBLY - BARNES ITEM # PART NUMBER QTY. 3600205 Ref.
PAGE 120
SECTION 2 GROUND CONTROLS FIGURE 2-15.
PAGE 121
SECTION 2 GROUND CONTROLS FIGURE 2-15. GROUND CONTROL BOX INSTALLATION ITEM # PART NUMBER QTY. DESCRIPTION 0860810 0861010 0861011 0861539 Ref. Ref. Ref. Ref. Ref. 0860812 0861234 Ref. Ref.
PAGE 122
SECTION 2 GROUND CONTROLS FIGURE 2-15. GROUND CONTROL BOX INSTALLATION (CONTINUED) ITEM # PART NUMBER 30 QTY.
PAGE 123
SECTION 2 GROUND CONTROLS FIGURE 2-15. GROUND CONTROL BOX INSTALLATION (CONTINUED) ITEM # 101 102 103 104 105 106 201 202 PART NUMBER QTY. DESCRIPTION 0255557 0255558 0253348 0272224 Ref. Ref. Ref. Ref. Ref. 0253350 0258665 Ref. Ref.
PAGE 124
SECTION 2 GROUND CONTROLS FIGURE 2-16.
PAGE 125
SECTION 2 GROUND CONTROLS FIGURE 2-16. HOODS AND BEACON LIGHT INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 3120697 PART NUMBER QTY. 0253280 Ref.
PAGE 126
SECTION 2 GROUND CONTROLS FIGURE 2-16. HOODS AND BEACON LIGHT INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 124 125 126 4711400 4060969 3820019 6 1 6 2902130 1 Ref. Flatwasher 1/4” (S/N 44721 to Present) Shield, Intake (S/N 48837 to Present) Rivet (S/N 48837 to Present) —————————— Kit, Hood (Includes Items 101-106, 115, 118 & 125) Note: Replacement decals must be ordered separately - See Section 8. 0253299 Ref.
PAGE 127
SECTION 2 GROUND CONTROLS FIGURE 2-16. HOODS AND BEACON LIGHT INSTALLATION (CONTINUED) ITEM # PART NUMBER 305 306 307 308 309 310 311 312 313 314 315 316 317 401 3120697 4060887 4060893 1670560 3300353 0641406 4751400 4761400 3311405 0641408 0641412 2940042 0100011 0362100 0751006 QTY.
PAGE 128
SECTION 2 GROUND CONTROLS FIGURE 2-16. HOODS AND BEACON LIGHT INSTALLATION (CONTINUED) ITEM # 2-78 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 129
SECTION 3 SCISSORS ARMS 3120697 400RTS 500RTS 3-1
PAGE 130
SECTION 3 SCISSORS ARMS FIGURE 3-1.
PAGE 131
SECTION 3 SCISSORS ARMS FIGURE 3-1. SIZZORS ARMS INSTALLATION - 400RTS (PRIOR TO S/N 41058) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 3120697 PART NUMBER QTY. 0253916 0253917 Ref. Ref.
PAGE 132
SECTION 3 SCISSORS ARMS FIGURE 3-1. SIZZORS ARMS INSTALLATION - 400RTS (PRIOR TO S/N 41058) (CONTINUED) ITEM # PART NUMBER QTY. 36 37 38 39 0641626 4751600 3422169 0200518 0961731 1320095 4740310 8 16 1 1 3 1 2 0100011 2901329 A/R 1 0254274 Ref. 1320162 0641522 4751500 4761500 3311501 2820025 6 6 6 6 6 22 Ft. 0252587 Ref. 40 41 101 102 103 104 105 106 201 24 Use 3340841 3340841 3-4 DESCRIPTION REV.
PAGE 133
SECTION 3 SCISSORS ARMS FIGURE 3-1. SIZZORS ARMS INSTALLATION - 400RTS (PRIOR TO S/N 41058) (CONTINUED) ITEM # 3120697 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 134
SECTION 3 SCISSORS ARMS FIGURE 3-2.
PAGE 135
SECTION 3 SCISSORS ARMS FIGURE 3-2. SIZZORS ARMS INSTALLATION - 400RTS (S/N 41058 TO PRESENT) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 3120697 PART NUMBER QTY. 0257729 0257730 Ref. Ref.
PAGE 136
SECTION 3 SCISSORS ARMS FIGURE 3-2. SIZZORS ARMS INSTALLATION - 400RTS (S/N 41058 TO PRESENT) ITEM # PART NUMBER QTY. DESCRIPTION 36 37 38 39 0641626 4751600 3422626 0200518 0961731 1320095 0100011 Not Used 4740310 Not Used 2540002 8 16 1 1 3 1 A/R Bolt 3/8"-16NC x 3 1/4" Flatwasher 3/8" Pin, Pivot Arm Weldment (Upper Mid - Outboard) Bushing, Bronze Clamp, Hose (Not Shown) Loctite #242 4ft/1.2m 2901536 1 0254274 Ref. 1320162 0641522 4751500 4761500 3311501 2820025 6 6 6 6 6 22 Ft.
PAGE 137
SECTION 3 SCISSORS ARMS FIGURE 3-2. SIZZORS ARMS INSTALLATION - 400RTS (S/N 41058 TO PRESENT) ITEM # 3120697 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 138
SECTION 3 SCISSORS ARMS FIGURE 3-3.
PAGE 139
SECTION 3 SCISSORS ARMS FIGURE 3-3. SIZZORS ARMS INSTALLATION - 500RTS (PRIOR TO S/N 27997) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 3120697 PART NUMBER QTY. 0253611 0253612 Ref. Ref.
PAGE 140
SECTION 3 SCISSORS ARMS FIGURE 3-3. SIZZORS ARMS INSTALLATION - 500RTS (PRIOR TO S/N 27997) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 141
SECTION 3 SCISSORS ARMS FIGURE 3-3. SIZZORS ARMS INSTALLATION - 500RTS (PRIOR TO S/N 27997) (CONTINUED) ITEM # 3120697 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 142
SECTION 3 SCISSORS ARMS FIGURE 3-4.
PAGE 143
SECTION 3 SCISSORS ARMS FIGURE 3-4. SIZZORS ARMS INSTALLATION - 500RTS (S/N 27997 TO PRESENT) ITEM # 1 2 3 4 5 6 7 8 9 PART NUMBER QTY. 0256818 0272966 0256819 0272967 Ref. Ref. Ref. Ref. Ref.
PAGE 144
SECTION 3 SCISSORS ARMS FIGURE 3-4. SIZZORS ARMS INSTALLATION - 500RTS (S/N 27997 TO PRESENT) ITEM # PART NUMBER QTY.
PAGE 145
SECTION 3 SCISSORS ARMS FIGURE 3-4. SIZZORS ARMS INSTALLATION - 500RTS (S/N 27997 TO PRESENT) ITEM # PART NUMBER QTY. 0641522 0641510 4751500 4761500 3311505 4060806 2820025 1320270 0641512 A/R 7 6 10 7 10 1 Ft. 66 Ft. 13 4 0252588 Ref. 102 103 104 105 106 107 108 109 201 32 3340645 3340841 3340848 3120697 DESCRIPTION REV.
PAGE 146
SECTION 3 SCISSORS ARMS FIGURE 3-4. SIZZORS ARMS INSTALLATION - 500RTS (S/N 27997 TO PRESENT) ITEM # 3-18 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 147
SECTION 4 PLATFORM 3120697 400RTS 500RTS 4-1
PAGE 148
SECTION 4 PLATFORM FIGURE 4-1.
PAGE 149
SECTION 4 PLATFORM FIGURE 4-1. FIXED PLATFORM (STANDARD), HANDRAILS AND OPTIONAL COMPONENTS INSTALLATION ITEM # PART NUMBER QTY. 0253200 0253198 0253199 0271538 Ref. Ref. Ref. Ref. Ref.
PAGE 150
SECTION 4 PLATFORM FIGURE 4-1. FIXED PLATFORM (STANDARD), HANDRAILS AND OPTIONAL COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 24 25 1060379 A/R 1 0901916 Not Required 26 27 to 32 33 34 35 36 37 101 102 103 104 105 106 107 108 2 ft./.6m Use 4420062 4420062 Not Used 2820097 3300151 0100019 3340564 3760170 A/R A/R A/R A/R A/R 2902030 1 2902031 1 2902053 1 2902032 1 0253272 0256526 Ref. Ref. Ref.
PAGE 151
SECTION 4 PLATFORM FIGURE 4-1. FIXED PLATFORM (STANDARD), HANDRAILS AND OPTIONAL COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 110 QTY.
PAGE 152
SECTION 4 PLATFORM FIGURE 4-1. FIXED PLATFORM (STANDARD), HANDRAILS AND OPTIONAL COMPONENTS INSTALLATION (CONTINUED) ITEM # 301 302 303 304 305 306 307 308 309 310 311 PART NUMBER QTY. 3510387 0253611 0253612 0256818 0256819 0272972 3510775 0272974 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 153
SECTION 4 PLATFORM FIGURE 4-1. FIXED PLATFORM (STANDARD), HANDRAILS AND OPTIONAL COMPONENTS INSTALLATION (CONTINUED) ITEM # 401 402 403 404 405 406 407 408 409 410 3120697 PART NUMBER QTY. 0253795 Ref. 2920111 4460206 4460185 1060341 4240033 0901930 0641416 4751400 4761400 3311401 2 2 2 140 ft./43m 10 2 2 2 2 2 DESCRIPTION OPTIONAL PLATFORM WORKLIGHTS INSTALLATION REV.
PAGE 154
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 155
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM EXTENSION INSTALLATION (OPTIONAL) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 to 30 31 32 33 34 35 36 37 38 39 40 41 3120697 PART NUMBER QTY. 0254196 0254197 0253614 0253615 Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 156
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM EXTENSION INSTALLATION (OPTIONAL) (CONTINUED) ITEM # PART NUMBER QTY. 42 43 to 44 45 4752200 Not Used 4280284 4420062 1701907 3820011 Not Used 3841233 3322202 3760348 Not Used 0641512 3760170 Not Used 1060966 4 46 47 48 to 53 54 55 56 57 to 60 61 62 63 64 101 102 103 104 4-10 1 2 4 4 4 Rod, Roller Support Nut, Jam 3/4" Ring, Retainer 2 ft./0.6m 1 A/R 1 1 2902037 1 0253410 Ref.
PAGE 157
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM EXTENSION INSTALLATION (OPTIONAL) (CONTINUED) ITEM # PART NUMBER QTY. 213 214 215 216 217 218 219 220 221 0860037 3500812 4460049 3300047 0960239 0641406 4751400 4761400 3311401 1 1 3 3 3 2 2 2 2 3120697 DESCRIPTION REV.
PAGE 158
SECTION 4 PLATFORM FIGURE 4-3.
PAGE 159
SECTION 4 PLATFORM FIGURE 4-3. PLATFORM EXTENSION INSTALLATION - MEGADECK (OPTIONAL) ITEM # PART NUMBER QTY. Ref. 0270858 0270859 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 101 102 103 104 105 106 107 108 109 110 111 3120697 Ref. Ref.
PAGE 160
SECTION 4 PLATFORM FIGURE 4-3. PLATFORM EXTENSION INSTALLATION - MEGADECK (OPTIONAL) ITEM # PART NUMBER QTY. 112 113 114 115 116 117 118 1060379 3760170 3422219 3311505 4711400 3520072 0901916 6 6 6 25 50 4 1 0271196 Ref. 201 to 203 204 Not Used 1682872 2 205 1684107 2 206 207 208 209 210 211 212 213 214 215 1320019 4711500 0901904 0642228 3312205 0642236 4711600 4761600 3311601 0641608 4 8 4 4 8 4 8 10 8 2 0253410 Ref.
PAGE 161
SECTION 4 PLATFORM FIGURE 4-3. PLATFORM EXTENSION INSTALLATION - MEGADECK (OPTIONAL) ITEM # 3120697 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 162
SECTION 4 PLATFORM FIGURE 4-4.
PAGE 163
SECTION 4 PLATFORM 3120697 400RTS 500RTS 4-17
PAGE 164
SECTION 4 PLATFORM FIGURE 4-4. POWER DECK EXTENSION AND PLATFORM ASSEMBLY ITEM # PART NUMBER QTY. 0273062 Ref. 1 2 3&4 5 6 7 8 to 9 10 11 12 13 14 15 16 17 18 to 19 20 3423052 0100011 Not Used 0641636 3760351 0902839 Not Used 1320019 Not Used 1684266 Not Used 3272005 3300471 Not Used 3311605 Not Used 0272990 4 A/R 21 22 23 to 27 28 29 to 30 31 32 3900330 3931664 Not Used 4641219 Not Used 4751600 4752200 4641219 Ref.
PAGE 165
SECTION 4 PLATFORM FIGURE 4-4. POWER DECK EXTENSION AND PLATFORM ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 166
SECTION 4 PLATFORM FIGURE 4-5.
PAGE 167
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE BOX ASSEMBLY ITEM # PART NUMBER QTY. 0253516 0258664 Ref. Ref. Ref. 0272223 0254074 0254075 Ref. Ref. Ref. 1 1 0860799 0861377 0860799 2 3 4 5 6 7 1 3252310 3252620 4420008 0901897 0902456 4845938 0641404 4791400 1060380 2560141 8 9 10 11 12 13 14 15 16 17 3760170 0181847 3421453 4460463 4460470 4460471 4460480 4360339 7012593 4360267 0100035 0610103 7012590 0610114 0610110 0902514 18 38in./96.
PAGE 168
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE BOX ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 169
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE BOX ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 103 2920029 1 Ref. 201 202 203 4360314 3790012 2920027 2920029 4 4 1 1 Ref. 301 401 501 502 4360314 4060802 3790012 1 1 1 0253821 Ref. 4360329 3790012 1 1 0253614 0253615 0271196 Ref. Ref. Ref. Ref. 4360330 4360314 3790012 4360330 3790012 A/R A/R A/R 1 1 4921543 4922257 4921598 4922256 4921544 4922252 4921599 4922251 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 170
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE BOX ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 606 607 608 4460465 4460466 1060458 1060826 609 610 611 4460462 7002818 4460467 A/R A/R A/R A/R 100 ft. 115 ft. 1 1 1 0273062 Ref. Not Used 4360387 2 701 to 725 726 4-24 DESCRIPTION REV.
PAGE 171
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE BOX ASSEMBLY (CONTINUED) ITEM # 3120697 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 172
SECTION 4 PLATFORM FIGURE 4-6.
PAGE 173
SECTION 4 PLATFORM FIGURE 4-6. DRIVE/LIFT CONTROLLER ASSEMBLY (PRIOR TO S/N 57701) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NUMBER QTY. 1600157 Ref. 7011931 7011932 7011933 7003772 7011934 7011935 7003789 7003790 7003791 7011936 1 1 1 1 1 1 1 1 1 1 A/R 7011938 7011923 Not Used 7011940 7003751 1 1 4460343 4460367 4460226 4460227 3120697 1 1 A/R 1 1 12 12 DESCRIPTION SLIDE LOCK CONTROLLER ASSEMBLY - STRAIGHT REV.
PAGE 174
SECTION 4 PLATFORM FIGURE 4-7.
PAGE 175
SECTION 4 PLATFORM FIGURE 4-7. DRIVE/LIFT CONTROLLER ASSEMBLY (S/N 57701 TO PRESENT) ITEM # 1 1A 1B 1C 1D 2 2A 2B 2C 2D 2E 2F 2G 3 4 4A 4B 4C 4D 4E 3120697 PART NUMBER QTY. 1600290 Ref. 7020503 Not Serviced 7020520 7020504 7020502 7020528 7011991 7020500 7020501 Use 7020541 Use 7020541 1 1 1 1 1 2 1 2 1 1 1 Ref. 7003791 7011997 7003790 7011938 4460367 4460226 4460343 4460227 7011923 7020509 7003751 7011940 7020511 7011982 1 1 1 1 1 12 1 12 1 1 1 1 1 1 DESCRIPTION CONTROLLER ASSEMBLY REV.
PAGE 176
SECTION 4 PLATFORM FIGURE 4-7. DRIVE/LIFT CONTROLLER ASSEMBLY (S/N 57701 TO PRESENT) (CONTINUED) ITEM # 4-30 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 177
SECTION 5 CYLINDER 3120697 400RTS 500RTS 5-1
PAGE 178
SECTION 5 CYLINDER FIGURE 5-1.
PAGE 179
SECTION 5 CYLINDER FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY (OSCILLATING CYLINDER) (OPTIONAL) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 to 18 19 20 21 51 3120697 PART NUMBER QTY. DESCRIPTION 1682185 Ref.
PAGE 180
SECTION 5 CYLINDER FIGURE 5-2.
PAGE 181
SECTION 5 CYLINDER FIGURE 5-2. LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION) (PRIOR TO S/N 104832) ITEM # PART NUMBER QTY. DESCRIPTION REV. 1682720 Ref. LEVELING JACK CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT) Note: Original Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts. 4 Ref.
PAGE 182
SECTION 5 CYLINDER FIGURE 5-3.
PAGE 183
SECTION 5 CYLINDER FIGURE 5-3. LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION) (S/N 104832 TO PRESENT) ITEM # 1 2 3 to 5 6 7 8 9 10 11 12 PART NUMBER QTY. DESCRIPTION 1684216 1683966 1684217 Ref. Ref. Ref. Ref. Ref. LEVELING JACK CYLINDER ASSEMBLY Prior to S/N 107516 (Service Replacement for p/n 1682720) S/N 107516 to Present (Original Equipment) Service Replacement for p/n 1683966 Note: Original Cylinder may have been replaced with Service Replacement Cylinder.
PAGE 184
SECTION 5 CYLINDER FIGURE 5-3. LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION) (S/N 104832 TO PRESENT) (CONTINUED) 5-8 ITEM # PART NUMBER QTY. 31 32 33 34 35 3760453 3900170 4565647 0320015 0681606 1 1 1 1 6 51 2901941 1 DESCRIPTION REV.
PAGE 185
SECTION 5 CYLINDER FIGURE 5-3. LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION) (S/N 104832 TO PRESENT) (CONTINUED) ITEM # 3120697 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 186
SECTION 5 CYLINDER FIGURE 5-4.
PAGE 187
SECTION 5 CYLINDER FIGURE 5-4. LIFT CYLINDER ASSEMBLIES ITEM # PART NUMBER QTY. DESCRIPTION 1682748 1683468 1682969 1683467 1682931 Ref. Ref. Ref. Ref. Ref. Ref. Ref. LIFT CYLINDER ASSEMBLIES: 500RTS (Original Equipment) (Prior to S/N 28655) 500RTS (Service Replacement) (S/N 28655 to Present) 400RTS (Original Equipment) (Prior to S/N 28655) 400RTS (Service Replacement) (S/N 28655 to Present) 400RTS (S/N 8770 Only) Note: Original Cylinder may have been replaced with Service Replacement Cylinder.
PAGE 188
SECTION 5 CYLINDER FIGURE 5-4. LIFT CYLINDER ASSEMBLIES (CONTINUED) ITEM # PART NUMBER QTY. 4640819 7011112 4640509 2900792 1 1 1 1 1 22 51 51A 51B 52 52A 52B 5-12 1 2901223 2901441 2901252 2901252 2901439 1 0253786 Ref. 0460097 1320058 2 2 DESCRIPTION REV.
PAGE 189
SECTION 5 CYLINDER FIGURE 5-4. LIFT CYLINDER ASSEMBLIES (CONTINUED) ITEM # 3120697 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 190
SECTION 5 CYLINDER FIGURE 5-5.
PAGE 191
SECTION 5 CYLINDER FIGURE 5-5. PLATFORM EXTENSION CYLINDER ASSEMBLY ITEM # PART NUMBER 1682872 1684107 1684266 1 2 3 4 5 6 7 8 9 10 11 12 13 51 3120697 QTY. Ref. Ref. Ref. Ref. Ref. 1 7001609 7001084 7001610 Use Item 51 Use Item 51 7001615 7023030 7023035 7001616 7023029 7023036 7001613 Use Item 51 Use Item 51 Use Item 51 Use Item 51 7001614 7001617 7023031 7001617 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7001608 1 0253788/0253791 Ref. 0460098 1320031 A/R A/R DESCRIPTION PLATFORM LENGTH - 14.
PAGE 192
SECTION 5 CYLINDER FIGURE 5-6.
PAGE 193
SECTION 5 CYLINDER FIGURE 5-6. STEER CYLINDER ASSEMBLY (MACHINES BUILT PRIOR TO JUNE 1993) ITEM # PART NUMBER QTY. DESCRIPTION REV. 1682681 Ref. Ref. STEER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT) Note: Original Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
PAGE 194
SECTION 5 CYLINDER FIGURE 5-7.
PAGE 195
SECTION 5 CYLINDER FIGURE 5-7. STEER CYLINDER ASSEMBLY (MACHINES BUILT JUNE 1993 TO PRESENT) ITEM # PART NUMBER QTY. DESCRIPTION REV. 1682967 Ref. Ref. STEER CYLINDER ASSEMBLY (SERVICE REPLACEMENT) Note: Original Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
PAGE 196
SECTION 5 CYLINDER FIGURE 5-7. STEER CYLINDER ASSEMBLY (MACHINES BUILT JUNE 1993 TO PRESENT) ITEM # 5-20 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 197
SECTION 6 HYDRAULIC 3120697 400RTS 500RTS 6-1
PAGE 198
SECTION 6 HYDRAULIC FIGURE 6-1.
PAGE 199
SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM - AUXILIARY POWER ITEM # 1 2 3 4 5 6 7 8 9 3120697 PART NUMBER QTY. DESCRIPTION 2792020 Ref. 2220622 2220700 2220600 2220371 2220385 2220619 Not Used 2750968 2750910 1 1 1 1 1 1 Fitting, Reducer Fitting, Tee Fitting Fitting Fitting, Tee Fitting, Reducer 1 1 Hose Hose HYDRAULIC DIAGRAM - AUXILIARY POWER 400RTS 500RTS REV.
PAGE 200
SECTION 6 HYDRAULIC FIGURE 6-2.
PAGE 201
SECTION 6 HYDRAULIC FIGURE 6-2. HYDRAULIC DIAGRAM - OSCILLATING AXLE (OPTIONAL) ITEM # PART NUMBER QTY. 2791574 Ref. 1 2 3 4 5 6 7 8 9 10 4 2220417 2220472 2220414 2750760 2751010 2220582 2750897 2750900 2220605 Not Used 2220472 2 2 4 1 1 2 2 1 2751404 2750897 0100020 3120697 A/R DESCRIPTION HYDRAULIC DIAGRAM - AXLE (OSCILLATING) REV.
PAGE 202
SECTION 6 HYDRAULIC FIGURE 6-3.
PAGE 203
SECTION 6 HYDRAULIC FIGURE 6-3. HYDRAULIC DIAGRAM - PLATFORM EXTENSION ITEM # PART NUMBER QTY. Ref. 1 2 3 4 5 6 Ref. 2792064 Ref. 2792014 Ref. 2792065 Ref.
PAGE 204
SECTION 6 HYDRAULIC FIGURE 6-3. HYDRAULIC DIAGRAM - PLATFORM EXTENSION (CONTINUED) ITEM # PART NUMBER QTY. 110 2751902 2751432 2751902 2752441 2751893 2751914 2750769 2751914 1 1 1 1 1 1 1 1 111 112 113 6-8 DESCRIPTION REV.
PAGE 205
SECTION 6 HYDRAULIC FIGURE 6-3. HYDRAULIC DIAGRAM - PLATFORM EXTENSION (CONTINUED) ITEM # 3120697 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 206
SECTION 6 HYDRAULIC FIGURE 6-4.
PAGE 207
SECTION 6 HYDRAULIC 3120697 400RTS 500RTS 6-11
PAGE 208
SECTION 6 HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD 2WD/2WS ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 6-12 PART NUMBER QTY. 2792514 2792508 Ref. Ref. Ref.
PAGE 209
SECTION 6 HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD 2WD/2WS (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 210
SECTION 6 HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD 2WD/2WS (CONTINUED) ITEM # PART NUMBER 115 QTY.
PAGE 211
SECTION 6 HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD 2WD/2WS (CONTINUED) ITEM # 3120697 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 212
SECTION 6 HYDRAULIC FIGURE 6-5.
PAGE 213
SECTION 6 HYDRAULIC 3120697 400RTS 500RTS 6-17
PAGE 214
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - STANDARD 4WD/2WS ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 6-18 PART NUMBER QTY. 2792515 2792513 Ref. Ref. Ref.
PAGE 215
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - STANDARD 4WD/2WS (CONTINUED) ITEM # PART NUMBER 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 101 102 103 104 105 106 107 108 109 110 111 112 to 113 114 3120697 QTY. 1 2220377 2220646 2220385 2220618 1 1 1 2220618 2220871 2221026 2220710 2220407 2220621 2220349 2220237 Not Used 4640382 A/R 7009742 A/R 7000645 2900503 A/R A/R 2900800 0100020 2220603 2220810 2220642 2220923 2221077 A/R A/R 1 1 1 2 4 2902091 2902088 Ref. Ref. Ref.
PAGE 216
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - STANDARD 4WD/2WS (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 217
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - STANDARD 4WD/2WS (CONTINUED) ITEM # 3120697 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 218
SECTION 6 HYDRAULIC FIGURE 6-6.
PAGE 219
SECTION 6 HYDRAULIC 3120697 400RTS 500RTS 6-23
PAGE 220
SECTION 6 HYDRAULIC FIGURE 6-6. HYDRAULIC DIAGRAM - STANDARD 4WD/4WS ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 6-24 PART NUMBER QTY. 2792517 2792512 Ref. Ref. Ref.
PAGE 221
SECTION 6 HYDRAULIC FIGURE 6-6. HYDRAULIC DIAGRAM - STANDARD 4WD/4WS (CONTINUED) ITEM # PART NUMBER 44 45 Not Used 46 47 48 49 50 51 52 53 54 55 56 57 58 59 101 102 103 104 105 106 107 108 109 110 111 112 to 113 114 115 116 117 118 3120697 Not Required 2220403 2220642 2220710 2220407 2220621 2220349 2220237 Not Used 4640382 QTY. A/R 0 1 1 1 A/R 1 1 2 2 7009742 A/R 7000645 2900503 A/R A/R 2900800 0100020 2220349 2220810 2220923 2221077 2220819 A/R A/R 1 1 4 4 1 2902093 2902095 Ref. Ref.
PAGE 222
SECTION 6 HYDRAULIC FIGURE 6-6.
PAGE 223
SECTION 6 HYDRAULIC FIGURE 6-6. HYDRAULIC DIAGRAM - STANDARD 4WD/4WS (CONTINUED) ITEM # 3120697 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 224
SECTION 6 HYDRAULIC FIGURE 6-7.
PAGE 225
SECTION 6 HYDRAULIC 3120697 400RTS 500RTS 6-29
PAGE 226
SECTION 6 HYDRAULIC FIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD 2WD/4WS ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 to 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 to 39 40 41 42 to 44 45 PART NUMBER QTY. 2792516 2792511 Ref. Ref. Ref.
PAGE 227
SECTION 6 HYDRAULIC FIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD 2WD/4WS (CONTINUED) ITEM # PART NUMBER QTY. 46 47 48 49 50 51 52 53 2220642 2220710 2220407 2220621 2220349 2220237 Not Used 4640382 1 1 A/R 1 1 3 7009742 A/R 7000645 2900503 A/R A/R 2900800 0100020 2220349 2220810 2220923 2220819 A/R A/R 1 1 2 1 2902094 2902096 Ref. Ref. Ref.
PAGE 228
SECTION 6 HYDRAULIC FIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD 2WD/4WS (CONTINUED) ITEM # PART NUMBER 128 129 Not Used Not Required 2752525 130 131 132 133 134 Not Required 2752526 2752513 2752591 2750775 2752953 Not Required 135 136 137 138 139 140 141 142 143 144 to 145 146 147 148 6-32 Nor Required 2752678 2751893 2751027 2752980 2751892 2752450 2752451 2751021 2750902 Not Used 2751683 2751395 2751006 QTY. A/R 0 1 A/R 0 1 1 2 1 A/R 0 1 A/R 0 2 2 3 2 2 1 1 1 1 1 2 1 DESCRIPTION REV.
PAGE 229
SECTION 6 HYDRAULIC FIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD 2WD/4WS (CONTINUED) ITEM # 3120697 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 230
SECTION 6 HYDRAULIC FIGURE 6-8.
PAGE 231
SECTION 6 HYDRAULIC FIGURE 6-8. HYDRAULIC DIAGRAM - TOW PACKAGE (OPTIONAL) ITEM # 1 2 3 4 5 6 7 8 3120697 PART NUMBER QTY. 2791962 Ref. 2220385 2220618 2751893 2220468 2220605 2751018 2751412 2220472 1 1 1 3 2 1 1 2 DESCRIPTION HYDRAULIC DIAGRAM - TOW PACKAGE REV.
PAGE 232
SECTION 6 HYDRAULIC FIGURE 6-9. HYDRAULIC DIAGRAM LIST ITEM # 6-36 PART NUMBER QTY. DESCRIPTION Ref. Note: Diagrams with asterisk (*) are shown in the preceding pages. Information on diagrams not shown is available form JLG Service/Parts Departments. 2791574* 2792064* 2792065* 2792013* 2792014* 2792611 Ref. Ref. Ref. Ref. Ref. Ref. 2792020* 2792047 Ref. Ref. 2792048 Ref. 2792049 Ref. 2792050 Ref. 2792164 2792165 2792166 2792167 2791997 Ref. Ref. Ref. Ref. Ref. 2792508* Ref.
PAGE 233
SECTION 6 HYDRAULIC ITEM # 3120697 PART NUMBER QTY. 2792171 Ref. 2792517* Ref. 2792027 2791962* 2792371 Ref. Ref. Ref. DESCRIPTION REV.
PAGE 234
SECTION 6 HYDRAULIC ITEM # 6-38 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 235
SECTION 7 ELECTRICAL 3120697 400RTS 500RTS 7-1
PAGE 236
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST ITEM # 7-2 PART NUMBER QTY. DESCRIPTION REV. Ref. Note: Diagrams with asterisks (*) are shown in the following pages. Diagrams not shown are available from the JLG Service Department. 1282015 0253727 Ref. Ref. — B 0273055 Ref. 0253728 Ref. 0273056 Ref. 0253446 0140032 3990010 3740049 1540002 Ref.
PAGE 237
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST (CONTINUED) ITEM # PART NUMBER QTY. 4932735* Ref. 3990010 3740049 1 2 4932387 0254118 1060016 REV. ELECTRICAL DIAGRAM - GENERATOR 110V (OPTIONAL ON FORD ENGINES) (JULY 1994 TO PRESENT) Diode 6 Amp Relay (Located in Ground Control Box) 5 Ref. ELECTRICAL DIAGRAM - GENERATOR 220V (OPTIONAL ON DEUTZ ENGINES) 2 Ref. ELECTRICAL DIAGRAM - HOURMETER (QUARTZ) 2 A/R ELECTRICAL CABLE - LIFT CYLINDER (STANDARD 12/3) 500RTS 400RTS 75 ft./22.
PAGE 238
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST (CONTINUED) ITEM # PART NUMBER 1060308 1060973 1060308 1060908 QTY. DESCRIPTION Ref. ELECTRICAL CABLE - RECEPTACLE 110V/220V AT PLATFORM (OPTIONAL) Prior to S/N 107516 S/N 107516 to Present 500RTS (Prior to S/N 107516) 500RTS (S/N 107516 to Present) Ref. Ref. 80 FT/24.4M 96 FT/29.3M 67 FT/14.3M Ref. 1281974 1283064* 4932590 4932588 4933096 3990010 3990010 4921540 4921770 1060341 Ref. Ref. Ref. Ref. Ref. Ref. A/R 10 1 1 A/R 237 ft/72.
PAGE 239
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST (CONTINUED) ITEM # PART NUMBER QTY. Ref. 1282100 1283066 4932650 4932850 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. A/R 10 1 1 4932645 4933097 3990010 3990010 4921540 4921545 1060341 237 ft/72.3m 3730003 1 1282099 Ref. 4932649 4932648 3990010 3990010 4921540 4921546 1060341 Ref. Ref. 8 10 1 1 237 ft/72.3m 3730003 1 1282341 Ref. 4932744 4932588 3990010 3990010 4921540 4921714 1060341 3730003 Ref. Ref. 8 10 1 1 237 ft/72.3m 1 Ref.
PAGE 240
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST (CONTINUED) ITEM # PART NUMBER QTY. 3990010 4921540 4921731 1060341 10 1 1 A/R 237 ft/72.3m 340 ft/104m 13 ft/4m 1283328* Ref. 4933255 4933254 3990010 3990010 4921540 4921731 1060341 Ref. Ref. 7 10 1 1 A/R 340 ft/104m 13 ft/4m Ref. REV.
PAGE 241
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST (CONTINUED) ITEM # 3120697 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
PAGE 242
SECTION 7 ELECTRICAL FIGURE 7-2.
PAGE 243
SECTION 7 ELECTRICAL FIGURE 7-3.
PAGE 244
SECTION 7 ELECTRICAL FIGURE 7-4.
PAGE 245
SECTION 7 ELECTRICAL FIGURE 7-5.
PAGE 246
SECTION 7 ELECTRICAL FIGURE 7-6.
PAGE 247
SECTION 7 ELECTRICAL 3120697 400RTS 500RTS 7-13
PAGE 248
SECTION 7 ELECTRICAL FIGURE 7-7.
PAGE 249
SECTION 7 ELECTRICAL 3120697 400RTS 500RTS 7-15
PAGE 250
SECTION 7 ELECTRICAL FIGURE 7-8.
PAGE 251
SECTION 7 ELECTRICAL 3120697 400RTS 500RTS 7-17
PAGE 252
SECTION 7 ELECTRICAL FIGURE 7-9.
PAGE 253
SECTION 7 ELECTRICAL 3120697 400RTS 500RTS 7-19
PAGE 254
SECTION 7 ELECTRICAL THIS PAGE INTENTIONALLY BLANK.
PAGE 255
SECTION 8 DECALS 3120697 400RTS 500RTS 8-1
PAGE 256
SECTION 8 DECALS FIGURE 8-1.
PAGE 257
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION - COMMON ITEM # PART NUMBER QTY. Ref. 0254184/0253518 0271147 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 26 27 28 3120697 Ref. Ref. 2 1701838+ 1702012+ 1701504+* 1701509+* 1703788+ 1701509+* 1701509* 0860520 1060279+ 0641405 4751400 4761400 Use 3311405 3311405 1701837* 1701832+* 1701843+* 1701871+* 1701857 1703795+ 1702631 2820097 1 1 1 1 4 4 4 4 20 ft./6m 2 2 5 4 1 7.5ft/2.3m 4 DESCRIPTION REV.
PAGE 258
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION - COMMON (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 259
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION - COMMON (CONTINUED) ITEM # PART NUMBER 43 44 to 45 46 1701214* Not Required Not Used QTY.
PAGE 260
SECTION 8 DECALS FIGURE 8-2.
PAGE 261
SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATION - COUNTRY SPECS ITEM # PART NUMBER QTY. Ref. 0254184/0253518 0271147 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 3120697 Ref. Ref. 2 1701838+* 1702012+* 1701504+* 1701509+* 1703788+ 1701509+* 1701509* 0860520 1060279+ 0641405 4751400 4761400 Use 3311405 3311405 1701837* 1701832+* 1701843+* 1701871+* 1701857 1703795+ 1702631 2820024* 1 1 1 1 4 4 4 4 20 ft./6m 2 2 5 4 1 7.5ft/2.
PAGE 262
SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATION - COUNTRY SPECS (CONTINUED) ITEM # PART NUMBER QTY. 0258006 0257989 0254926 0256259 Ref. Ref. Ref. Ref. Ref.
PAGE 263
SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATION - COUNTRY SPECS (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 264
SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATION - COUNTRY SPECS (CONTINUED) ITEM # PART NUMBER 44 45 46 QTY.
PAGE 265
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 400RTS/500RTS The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further infomation, contact your JLG dealer or the JLG Industries Parts Department.
PAGE 266
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 400RTS/500RTS The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further infomation, contact your JLG dealer or the JLG Industries Parts Department. Part Number 9-2 Description 400RTS 500RTS Qty.
PAGE 267
SECTION 10 SPECIAL OPTIONS Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER DESCRIPTION REV. Ref. MISCELLANEOUS SPECIAL OPTIONS 0253443 Ref. Airline to Platform Installation - 1/2" B 1702788 Ref. Biodegradable Hydraulic Fluid Decal — 0256789 Ref. Camera Mount Assembly 0258916 2901111 Ref.
PAGE 268
SECTION 10 SPECIAL OPTIONS Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 10-2 PART NUMBER QTY. 0253818/1282038 Ref. 4 4 1 1 1 Ref.
PAGE 269
SECTION 10 SPECIAL OPTIONS Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY. 0259097 3740118 3990010 Ref. 1 2 Oil Pressure Shut Down Installation (Ford Only) Relay, Delay Diode, 6 Amp 1 0257155 Ref. Oxy/Act Lines Installation (400RTS Only) 1 0257053 3740049 3990010 1060042 1692617 Ref. 1 10 35 ft. 1 Overload Prot. (Japanese Spec.
PAGE 270
SECTION 10 SPECIAL OPTIONS Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 10-4 PART NUMBER QTY. 0256152 0480059 2460013 4360037 4932387 Ref 1 1 1 Ref DESCRIPTION 220V/2500W Generator Belt, Vee Generator/Powerrmite Switch, Pressure Wiring Diagram 400RTS 500RTS REV.
PAGE 271
SECTION 11 PART NUMBER INDEX Part Number Page 0060023 ................ 2-53, 9-1 0080039 2-19, 2-33, 2-39, 254 0080046 ....................... 2-54 0080092 2-17, 2-25, 2-31, 239 0080124 .............. 2-39, 2-45 0080163 .............. 2-20, 2-57 0080167 ....................... 2-25 0080172 ....................... 2-53 0080174 ....................... 2-53 0080175 ....................... 2-18 0080177 ....................... 2-53 0080212 ....................... 2-38 0080249 .......................
PAGE 272
SECTION 11 Part Number 0271151 0271196 0271314 0271332 0271499 0271538 0271633 0271634 0271668 0271669 0271670 0271671 0271911 0272101 0272223 0272224 0272226 0272241 0272242 0272826 0272935 0272936 0272966 0272967 0272969 0272972 0272974 0272990 0272998 0273055 0273056 0273057 0273062 0273259 0273412 0273413 0273414 0273415 0273457 0273976 0274531 0275748 0320008 0320015 0340002 0340041 0360406 0361815 0362080 0362100 0362126 0362166 0362171 0362591 0363019 0400002 0400003 11-2 PART NUMBER INDEX Page
PAGE 273
SECTION 11 Part Number 0901930 0901932 0901966 0901971 0901978 0902087 0902088 0902089 0902092 0902093 0902094 0902214 0902215 0902244 0902360 0902361 0902372 0902382 0902456 0902514 0902733 0902734 0902839 0920084 0920110 0960238 0960239 0960407 0960523 0960911 0961029 0961247 0961731 Page ......................... 4-7 ....................... 2-22 ....................... 1-31 ......................... 2-4 ....................... 2-32 ....................... 2-37 ....................... 2-37 ............
PAGE 274
SECTION 11 Part Number 1701542 1701620 1701621 1701622 1701624 1701625 1701682 1701785 1701831 1701832 1701833 1701834 1701835 1701836 1701837 1701838 1701839 1701840 1701841 1701843 1701857 1701871 1701907 1702012 1702137 1702153 1702249 1702279 1702300 1702341 1702342 1702343 1702344 1702345 1702346 1702347 1702348 1702349 1702350 1702351 1702552 1702594 1702612 1702631 1702738 1702788 1702901 1702961 1702962 1702976 1703523 1703543 1703550 1703551 1703552 1703583 1703612 1703699 1703700 11-4 PART NUMB
PAGE 275
SECTION 11 Part Number 2220648 2220675 2220679 2220695 2220696 2220700 2220710 2220805 2220810 2220819 2220844 2220871 2220873 2220883 2220885 2220914 2220923 2220994 2221026 2221035 2221077 2300014 2300016 2300021 2300027 2360358 2360364 2360491 2360492 2420009 2420033 2420038 2420084 2420091 2420109 2420110 2420111 2420115 2420118 2420127 2420128 2420131 2420149 2420151 2420156 2420183 2420187 2420189 2420203 2460011 2460013 2500004 3120697 Page ....................... 2-25 .....2-19, 2-25, 2-45 .....
PAGE 276
SECTION 11 Part Number PART NUMBER INDEX Page 2900137 ....................... 1-23 2900379 ......................... 5-3 2900503 6-13, 6-19, 6-25, 631 2900708 .............. 2-11, 2-15 2900714 ....................... 1-15 2900745 ......................... 2-3 2900754 ....................... 1-28 2900756 ....................... 2-11 2900766 ....................... 1-18 2900767 ....................... 1-18 2900768 ....................... 1-18 2900770 .........4-18, 5-5, 5-7 2900792 .......................
PAGE 277
SECTION 11 Part Number 3422171 3422172 3422219 3422401 3422617 3422618 3422619 3422620 3422621 3422622 3422623 3422624 3422626 3422627 3422628 3422631 3422662 3422728 3422966 3423052 3423054 3430407 3440410 3440413 3440420 3440616 3450202 3450203 3450610 3451012 3480092 3480116 3480135 3480137 3480164 3480214 3480220 3500812 3510387 3510397 3510775 3510798 3510799 3510842 3520022 3520026 3520028 3520046 3520071 3520072 3520079 3520081 3520082 3533291 3533445 3533663 3533664 3534173 3120697 Page ........
PAGE 278
SECTION 11 Part Number 4070829 4070987 4100025 4100033 4130279 4130280 4130287 4130288 4130306 4130307 4160078 4160116 4200004 4240033 4280280 4280284 4280298 4300032 4300038 4300056 4300068 4300090 4300092 4340569 4340660 4360037 4360056 4360089 4360135 4360157 4360181 4360188 4360212 4360216 4360228 4360232 4360236 4360237 4360239 4360267 4360274 4360277 4360281 4360282 4360289 4360290 4360300 4360314 4360318 4360321 4360329 4360330 4360331 4360336 4360339 4360345 4360348 11-8 PART NUMBER INDEX Page
PAGE 279
SECTION 11 Part Number 4751600 4751700 4751800 4752000 4752200 4760600 4761000 4761400 4761500 4761600 4761700 4761800 4762000 4770600 3120697 Page 33, 1-41, 1-43, 2-4, 2-19, 2-29, 2-32, 2-33, 2-38, 2-46, 2-49, 2-61, 2-62, 2-75, 3-4, 3-8, 3-12, 3-17, 4-13 1-4, 1-5, 1-6, 1-31, 1-32, 2-4, 2-19, 2-25, 2-29, 2-31, 2-33, 2-39, 2-46, 2-49, 2-53, 2-54, 2-62, 3-4, 3-8, 311, 4-6, 4-18, 419 2-17, 2-19, 2-32, 238 2-17, 2-31, 2-39, 253, 4-19 .............. 1-38, 1-43 4-10, 4-13, 4-18, 419 ...................
PAGE 280
SECTION 11 Part Number 7003657 7003751 7003772 7003789 7003790 7003791 7004214 7004248 7004249 7004275 7004276 7004368 7004906 7004907 7004908 7004910 7004917 7006075 7007208 7007321 7007323 7007412 7007413 7007414 7007416 7007417 7007419 7007420 7007421 7007422 7007424 7007425 7007435 7007436 7007437 7007438 7007439 7007440 7007441 7007442 7007444 7007445 7007449 7007453 7007454 7007456 7007458 7007461 7007466 7007468 7007469 7007470 7007471 7007472 7007473 7007474 7007475 7007476 11-10 PART NUMBER INDE
PAGE 281
SECTION 11 Part Number 7014679 7014680 7014682 7014684 7014687 7016308 7016309 7016328 7016330 7016331 7016332 7016359 7016375 7016376 7016600 7016601 7016603 7016605 7016638 7016654 7016662 7016746 7017063 7017067 7017080 7017096 7017402 7017420 7017433 7017454 7017477 7017492 7017493 7017496 7017515 7018602 7018603 7018605 7018606 7018607 7018608 7018991 7019607 7019665 7019666 7019667 7019668 7019670 7019921 7019924 7019925 7019926 7019927 7019929 7019930 7019931 7019932 7019933 7019934 3120697 Page
PAGE 282
SECTION 11 Part Number 11-12 PART NUMBER INDEX Page Part Number Page Part Number 400RTS 500RTS Page Part Number Page 3120697
PAGE 283
PAGE 284
3120697 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.