Illustrated Parts Manual Models 400RTS 500RTS P/N 3120830 September 30, 2013
REVISION LOG June 1, 1993 - Original Issue Of Manual January 1996 - Revised December 1997 - Revised November 11, 1999 - Updated Page 7-3, 7-5, 7-14 & 7-15 July 18, 2000 - Revised July 11, 2003 - Revised (Manual edited to 0010488 Revision 36 - 400RTS) (Manual edited to 0010458 Revision 59 - 500RTS) February 4, 2004 - Revised (Manual edited to 0010458 Revision 62 - 500RTS) June 14, 2004 - Revised (Manual edited to 0010458 Revision 63 - 500RTS) June 30, 2007 - Revised (Manual edited to 0010458 Revision 69 - 50
REVISION LOG B 400RTS 500RTS 3120830
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 FRAME, STEERING, AND AXLE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE MOTOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1 5-1 5-2 5-3 5-4 5-5 5-6 5-7 AXLE LOCKOUT CYLINDER ASSEMBLY (OSCILLATING CYLINDER) (OPTIONAL) . . 5-2 LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION) (PRIOR TO S/N 104832) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 1 FRAME 3120830 400RTS 500RTS 1-1
SECTION 1 FRAME FIGURE 1-1.
SECTION 1 FRAME FIGURE 1-1. FRAME, STEERING, AND AXLE INSTALLATIONS ITEM # PART NUMBER QTY. Ref. 1 51 52 101 102 2360364 2360491 Ref. Ref. Ref. 0961739 2 2360358 2360492 Ref. Ref. Ref. 0961739 0961029 2 4 0252790 Ref.
SECTION 1 FRAME FIGURE 1-1. FRAME, STEERING, AND AXLE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. 127 0630137 18 0100019 0100011 A/R A/R 0253078 Ref. 0253059 Ref. 4130279 4130280 1 1 1 201 202 203 204 205 206 207 208 209 210 211 212 213 214 to 216 217 218 219 220 301 302 303 304 305 306 307 1-4 1682681 1682967 1660204 3322602 1660205 3300228 2160003 0642622 4712600 Not Used 3421190 0440161 Not Used 0641608 4751600 1380124 4920096 8 8 8 4 ft./1.
SECTION 1 FRAME FIGURE 1-1. FRAME, STEERING, AND AXLE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. 308 309 310 311 312 313 314 to 316 317 318 319 320 2160003 0642622 4712600 Not Used 3421190 0440161 Not Used 0641608 4751600 1380124 4920096 8 4 A/R 16 16 16 8 ft./2.4m 0100019 A/R 0253171 0253172 Ref. Ref. Ref.
SECTION 1 FRAME FIGURE 1-1. FRAME, STEERING, AND AXLE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 0253381 0253380 501 503 504 505 506 1-6 DESCRIPTION REV. Ref. OSCILLATING AXLE INSTALLATION - OPTION (STANDARD PARTS WHEN EQUIPPED) OSCILLATING AXLE INSTALLATION - 2WD OSCILLATING AXLE INSTALLATION - 4WD 11 10 Ref. Ref. 1 4844129 4844868 0961029 502 QTY.
SECTION 1 FRAME FIGURE 1-1. FRAME, STEERING, AND AXLE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. 535 536 537 538 539 540 541 4761400 3911014 4761000 3311001 4751600 4751000 0641610 2 4 4 4 2 4 4 0100019 A/R 3120830 DESCRIPTION REV.
SECTION 1 FRAME FIGURE 1-2.
SECTION 1 FRAME FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS ITEM # PART NUMBER QTY. Ref. 1 2 3 4 5 6 7 8 9 10 101 102 103 104 105 106 107 0252484 Ref. 2780169 3300012 0642014 4762000 0920084 2 18 12 12 2 0920110 2 3160158 3311801 4761800 4300092 4711800 2 4 4 4 4 0100011 A/R 0251661 Ref. 2780195 3160158 0642014 4762000 0641810 4761800 3300012 2 2 12 12 4 4 18 0253545 Ref. 0255103 Ref.
SECTION 1 FRAME FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 210 0920084 2 0920110 2 3311801 4711800 4 4 0100011 A/R Drive Brake Assembly (See Figure 1-5 for Breakdown) (Prior to S/N 36645) Drive Brake Assembly (See Figure 1-5 for Breakdown) (S/N 36645 to Present) Nut 1/2"-13NC Flatwasher 1/2" —————————— Loctite #242 0251660 Ref. 2780191 3160158 0642014 4762000 0641810 4761800 3300012 4 4 24 24 8 8 36 0253089 Ref.
SECTION 1 FRAME FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) ITEM # 3120830 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 1 FRAME FIGURE 1-3.
SECTION 1 FRAME FIGURE 1-3. DRIVE MOTOR ASSEMBLY ITEM # PART NUMBER QTY. Ref. 3160158 Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Use Item 51 Use Item 51 7004906 Use Item 51 7004907 7004908 7007874 7004910 7007875 7007876 7004917 Use Item 51 7007878 7007879 7007880 1 1 1 2 2 1 1 1 1 1 1 1 1 6 1 51 2900714 1 3120830 DESCRIPTION REV.
SECTION 1 FRAME FIGURE 1-4.
SECTION 1 FRAME FIGURE 1-4. DRIVE BRAKE ASSEMBLY ITEM # PART NUMBER QTY. DESCRIPTION 0920084 Ref. Ref. 0920110 Ref. DRIVE BRAKE ASSEMBLIES MICO - (ORIGINAL EQUIPMENT) (MACHINES BUILT PRIOR TO S/N 36645) MICO - (SERVICE REPLACEMENT) (MACHINES BUILT S/N 36645 TO PRESENT) Note: Original Equipment Brake may have been replaced with Service Replacement Brake. Identify the brake by the serial number plate before ordering parts. Ref.
SECTION 1 FRAME FIGURE 1-4. DRIVE BRAKE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-4. DRIVE BRAKE ASSEMBLY (CONTINUED) ITEM # 3120830 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 1 FRAME FIGURE 1-5.
SECTION 1 FRAME FIGURE 1-5. DRIVE HUB ASSEMBLIES ITEM # 1 2 3 4 5 6 7 PART NUMBER QTY. 2780169 Ref. Ref. 2780167 Ref. 7000246 7000247 7000248 7000230 7001989 1 1 1 1 2 1 1 2 12 4 1 16 Flatwasher 1 7000251 7007652 9 1 7000252 7007653 10 11 12 13 14 15 16 1 Not Required 7007654 7000253 7000217 7000214 7000206 Not Used 7007603 Ref.
SECTION 1 FRAME FIGURE 1-5. DRIVE HUB ASSEMBLIES (CONTINUED) ITEM # 201 202 203 204 205 206 207 PART NUMBER QTY. 7000247 Ref. 7001931 7001911 7001913 7001985 7001909 7000263 7001912 1 3 3 6 96 3 3 See Kit Options See Kit Options Ref. Ref. Ref.
SECTION 1 FRAME FIGURE 1-5. DRIVE HUB ASSEMBLIES (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 1 Ref. Cover Kit Options: Note: Kit Replaces Items 5, 11 (Spacer), 12, 13 (Dowel Pins) & 301-308. Cast Cover (Original Equipment) (was p/n 7001989 & p/n 7017099) Aluminum Cover (Service Replacement) (was p/n 7017090) 7000250 7007650 Ref. Ref.
SECTION 1 FRAME FIGURE 1-6.
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES ITEM # PART NUMBER QTY. 2780195 2780191 2780193 Ref. Ref. Ref. Ref.
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES (CONTINUED) ITEM # PART NUMBER QTY. Ref. 101 1 7010473 7010469 102 103 104 105 106 107 108 109 110 111 112 113 201 202 203 204 205 206 Use Item 701 7007683 7007684 7007685 7007686 7007687 7007688 7007689 7007690 7000242 7000241 7007617 1 1 1 1 1 1 1 1 1 2 9 2 7000247 NPN NPN Ref. Ref. Ref. 7001931 7001985 7001909 7000263 7001911 1 6 96 3 3 3 7001912 7007643 207 3 7001913 7010474 See Kit Options See Kit Options 301 Ref. Ref. Ref.
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES (CONTINUED) ITEM # PART NUMBER 303 QTY. 1 Use 70001111 Not Required 304 1 Use 70001111 Use 70001349 305 1 Use 70001111 Use 70001349 306 1 Use 70001111 Use 70001349 307 Use 70001111 A/R 4 Use 70001349 2 Use 70001111 A/R 1 Use 70001349 2 308 309 to 350 351 Use 70001111 352 Use 70001349 7007650 7000250 401 501 502 503 3120830 REV.
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES (CONTINUED) ITEM # PART NUMBER QTY. 504 505 506 507 508 509 510 7014103 Use Item 702 Use Item 702 Use Item 702 Use Item 702 7014108 7014109 7014110 Use Item 702 7014112 Not Available 7014113 6 1 1 1 1 1 6 2 1 1 8 1 7010473 Ref. BRAKE ASSEMBLY - 2WD/4WS MACHINES AND 4WD MACHINES WITH I.D.
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES (CONTINUED) ITEM # 3120830 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 1 FRAME FIGURE 1-7.
SECTION 1 FRAME FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATION ITEM # PART NUMBER QTY. Ref. 0253517 0272935 Ref. Ref. 0272969 Ref. 0254058 Ref. 0254059 Ref. 0272936 Ref.
SECTION 1 FRAME FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 22 1060966 1 Cable - 16/2 (85ft/25.9m) (Not Shown) (S/N 1075516 to S/N 109670) 0253237 Ref. 0253238 Ref. 0271332 Ref. 0253933 Ref. 0253934 Ref. 0254302 Ref.
SECTION 1 FRAME FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 114 115 to 116 117 0641510 Not Used 3520071 1 A/R 0253446 Ref. 0253727 Ref. 0273055 Ref. 0253728 Ref. 0273056 Ref. See Note Ref. 0140032 4300038 4761500 3311501 4751500 1 2 2 2 2 3990010 3740049 1540002 A/R 1 1 0273057 Ref. 0140044 4300032 4761400 3311401 4751400 1 2 2 2 2 4460539 4460465 4460466 1 2 1 0253448/0253449 Ref.
SECTION 1 FRAME FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATION (CONTINUED) ITEM # 401 402 403 1-32 PART NUMBER QTY. 0253453 Ref. 2420038 3910610 4770600 1 3 3 DESCRIPTION CIRCULAR LEVEL INSTALLATION REV.
SECTION 1 FRAME FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATION (CONTINUED) ITEM # 3120830 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 1 FRAME FIGURE 1-8.
SECTION 1 FRAME FIGURE 1-8. FRAME MOUNTED OPTIONS INSTALLATION ITEM # 1 2 PART NUMBER QTY. 0253678 Ref. 0271314 Ref.
SECTION 1 FRAME FIGURE 1-8. FRAME MOUNTED OPTIONS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 0253821 Ref.
SECTION 1 FRAME FIGURE 1-8. FRAME MOUNTED OPTIONS INSTALLATION (CONTINUED) ITEM # 3120830 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 1 FRAME FIGURE 1-9.
SECTION 1 FRAME FIGURE 1-9. TOW PACKAGE INSTALLATION - BALL (OPTIONAL) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 3120830 PART NUMBER QTY. DESCRIPTION 0253079 Ref.
SECTION 1 FRAME FIGURE 1-10.
SECTION 1 FRAME FIGURE 1-10. TOW PACKAGE INSTALLATION - PINTLE HOOK (OPTIONAL) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 101 102 103 104 105 106 107 108 109 110 111 3120830 PART NUMBER QTY. DESCRIPTION 0271499 Ref.
SECTION 1 FRAME FIGURE 1-10. TOW PACKAGE INSTALLATION - PINTLE HOOK (OPTIONAL) (CONTINUED) ITEM # 1-42 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 2 GROUND CONTROLS 3120830 400RTS 500RTS 2-1
SECTION 2 GROUND CONTROLS FIGURE 2-1.
SECTION 2 GROUND CONTROLS FIGURE 2-1. CONTROL VALVES AND TANKS INSTALLATION ITEM # PART NUMBER QTY. Ref. 0253424 Ref. 0271668 Ref. 0253423 Ref. 0271669 Ref. 0253422 Ref. 0271670 Ref. 0253421 Ref. 0271671 Ref. 1 4640123 7004368 7000558 7012518 7006075 1 1 1 1 1 Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-1. CONTROL VALVES AND TANKS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-1. CONTROL VALVES AND TANKS INSTALLATION (CONTINUED) ITEM # PART NUMBER 35 QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-1. CONTROL VALVES AND TANKS INSTALLATION (CONTINUED) ITEM # 151 152 153 154 155 156 157 158 159 160 161 PART NUMBER QTY. 4400461 Ref. 4400461 7026122 7024440 7024441 7024443 2120120 7024444 7024445 7024446 3311401 4751400 1 1 1 1 1 1 1 1 1 6 6 0254055 0254063 Ref. Ref. Ref. 201 1 Use 4360354 202 203 204 4360354 4360348 0641406 4751400 3311405 2 A/R A/R Ref. 301 2-6 0254196 0254197 Ref. Ref. 0253614 0253615 Ref. Ref. 0271196 Ref. 0273062 Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-1. CONTROL VALVES AND TANKS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-2.
SECTION 2 GROUND CONTROLS FIGURE 2-2. CONTROL VALVE ASSEMBLY (PRIOR TO S/N 107516) ITEM # PART NUMBER QTY. 4640786 Ref. Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-2. CONTROL VALVE ASSEMBLY (PRIOR TO S/N 107516) (CONTINUED) ITEM # PART NUMBER QTY. Ref. 51 4 7012591 4640789 7012730 7012725 7012736 7012754 4641091 7018991 7012773 52 8 4 4 8 8 4 1 7012591 4640788 7012730 7012725 4641090 2 1 7018991 7012773 3931032 7012754 2 1 4 2 Ref. 53 1 7012591 4640788 7012730 7012725 4641090 2 1 7018991 7012773 3931032 7012754 2 1 4 2 Ref. 2-10 DESCRIPTION REV.
SECTION 2 GROUND CONTROLS FIGURE 2-2. CONTROL VALVE ASSEMBLY (PRIOR TO S/N 107516) (CONTINUED) ITEM # 3120830 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 2 GROUND CONTROLS FIGURE 2-3.
SECTION 2 GROUND CONTROLS FIGURE 2-3. CONTROL VALVE ASSEMBLY (S/N 107516 TO PRESENT) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 101 102 103 3120830 PART NUMBER QTY. 4641190 Ref. 7012936 7017477 7010542 7010543 7017420 7012998 7023988 7012998 7023989 7017496 7012941 7012944 7010543 7017433 7012944 7017402 7023990 7023994 7012925 7012910 7012943 2900708 7017454 7012943 7012903 Not Serviced 7017492 Not Serviced 7017493 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 2 1 1 1 1 1 1 4 9 4 1 1 1 4 4641197 Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-4.
SECTION 2 GROUND CONTROLS FIGURE 2-4. ENGINE INSTALLATION - FORD VSG-411 ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 to 39 40 41 PART NUMBER QTY. 0253307 0253309 Ref. Ref. Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-4. ENGINE INSTALLATION - FORD VSG-411 (CONTINUED) ITEM # PART NUMBER 43 QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-4. ENGINE INSTALLATION - FORD VSG-411 (CONTINUED) ITEM # 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 3120830 PART NUMBER QTY. 0253308/0253310 Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-4. ENGINE INSTALLATION - FORD VSG-411 (CONTINUED) ITEM # PART NUMBER QTY. 145 146 147 1060360 0630370 0400002 2910479 3620027 Not Used 1320020 1320026 1 2 1 2 1 Cable, Battery (Battery Neg to Ground) Rod, Tie-Down Tie-Down, Battery Clips, Tie Down Radiator 1 1 U-Clamp 1 1/2" U-Clamp 1 3/4" 0252808 Ref. 1660207 0080163 0700808 4831900 0641610 4761600 1 1 6 6 8 8 3020021 A/R 0250815 Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-4. ENGINE INSTALLATION - FORD VSG-411 (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-4. ENGINE INSTALLATION - FORD VSG-411 (CONTINUED) ITEM # PART NUMBER QTY. 603 604 605 606 607 608 609 610 611 612 4300068 4751400 4761400 0641406 2220459 2220315 1320022 2220273 0100020 3311401 2 4 4 2 1 2 2 1 A/R 2 2-20 DESCRIPTION REV.
SECTION 2 GROUND CONTROLS FIGURE 2-4. ENGINE INSTALLATION - FORD VSG-411 (CONTINUED) ITEM # 3120830 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 2 GROUND CONTROLS FIGURE 2-5.
SECTION 2 GROUND CONTROLS FIGURE 2-5. DUAL FUEL COMPONENTS INSTALLATION - FORD VSG-411 ENGINE OPTION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 36 37 101 102 103 104 105 3120830 PART NUMBER QTY. 0250790 Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-5. DUAL FUEL COMPONENTS INSTALLATION - FORD VSG-411 ENGINE OPTION ITEM # PART NUMBER QTY. 106 107 108 4751600 4761600 3311601 8 8 2-24 DESCRIPTION REV.
SECTION 2 GROUND CONTROLS FIGURE 2-5. DUAL FUEL COMPONENTS INSTALLATION - FORD VSG-411 ENGINE OPTION ITEM # 3120830 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 2 GROUND CONTROLS FIGURE 2-6.
SECTION 2 GROUND CONTROLS FIGURE 2-6. 110 VOLT GENERATOR INSTALLATION (FORD VSG-411) (OPTIONAL) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 3120830 PART NUMBER QTY. DESCRIPTION 0250444 Ref. 0255037 Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-7.
SECTION 2 GROUND CONTROLS FIGURE 2-7. ENGINE INSTALLATION - FORD LSG-423 ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 to 37 38 39 40 41 42 43 44 45 46 47 48 3120830 PART NUMBER QTY. 0254965/0254963 Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-7. ENGINE INSTALLATION - FORD LSG-423 (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-7. ENGINE INSTALLATION - FORD LSG-423 (CONTINUED) ITEM # 120 to 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 to 154 155 156 157 158 159 160 161 162 to 166 3120830 PART NUMBER QTY. 0254964/0254966 Ref. DESCRIPTION ENGINE INSTALLATION REV.
SECTION 2 GROUND CONTROLS FIGURE 2-7. ENGINE INSTALLATION - FORD LSG-423 (CONTINUED) ITEM # 201 202 203 204 205 206 207 208 209 301 302 303 PART NUMBER QTY. 0238044 Ref. 0901373 2500004 0641408 3311401 4751400 4761400 3840898 3321401 1660157 1 1 7 7 7 7 1 2 2 2000125 Ref. 2000088 1660212 4860155 1 1 1 Ref. 2-32 7000643 7000878 1140009 7000877 7000884 7012577 7012578 7000867 7010633 7012595 7014677 1 1 1 1 1 1 1 1 1 4 1 7014678 1 7014679 1 DESCRIPTION REV.
SECTION 2 GROUND CONTROLS FIGURE 2-7. ENGINE INSTALLATION - FORD LSG-423 (CONTINUED) ITEM # 3120830 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 2 GROUND CONTROLS FIGURE 2-8.
SECTION 2 GROUND CONTROLS FIGURE 2-8. ENGINE INSTALLATION - FORD LRG-423 DIS/LRG-425 ITEM # PART NUMBER QTY. 0255207/0255208 Ref. Ref. Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-8. ENGINE INSTALLATION - FORD LRG-423 DIS/LRG-425 (CONTINUED) ITEM # PART NUMBER 38 QTY. DESCRIPTION 2 Screw Options: Screw #10-24NC x 1 1/2" Lg. (Prior to S/N 32690) Screw #10-24NC x 1 5/8" Lg. (S/N 32690 to S/N 46528) Screw #10-24NC x 7/8" Lg.
SECTION 2 GROUND CONTROLS FIGURE 2-8. ENGINE INSTALLATION - FORD LRG-423 DIS/LRG-425 (CONTINUED) ITEM # PART NUMBER 116 QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-8. ENGINE INSTALLATION - FORD LRG-423 DIS/LRG-425 (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-8. ENGINE INSTALLATION - FORD LRG-423 DIS/LRG-425 (CONTINUED) ITEM # PART NUMBER QTY. 2000126/2000149 Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-8. ENGINE INSTALLATION - FORD LRG-423 DIS/LRG-425 (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-8. ENGINE INSTALLATION - FORD LRG-423 DIS/LRG-425 (CONTINUED) ITEM # 3120830 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 2 GROUND CONTROLS FIGURE 2-9.
SECTION 2 GROUND CONTROLS FIGURE 2-9. DUAL FUEL COMPONENTS INSTALLATION - FORD LSG-423/LRG-423 DIS/ LRG425 ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PART NUMBER 52 53 3120830 DESCRIPTION Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-9. DUAL FUEL COMPONENTS INSTALLATION - FORD LSG-423/LRG-423 DIS/ LRG425 (CONTINUED) ITEM # PART NUMBER QTY. 54 Not Required 2180360 0641510 0641416 4761500 4761400 3311501 3311401 2180250 2220273 3538436 Not Required Not Required 0902089 2180749 Not Required 2180504 Not Required Not Required 0902361 0 1 2 2 2 2 2 2 1 1 1 0 0 1 1 0 1 0 0 1 0253447 Ref. 4844185 0641522 4761500 3311501 0641610 4751600 4761600 3311601 2 2 2 2 8 8 8 0256909 Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-9. DUAL FUEL COMPONENTS INSTALLATION - FORD LSG-423/LRG-423 DIS/ LRG425 (CONTINUED) ITEM # 3120830 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 2 GROUND CONTROLS FIGURE 2-10.
SECTION 2 GROUND CONTROLS FIGURE 2-10. GENERATOR INSTALLATION - FORD LSG-423/LRG-423/LRG-425 ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 3120830 PART NUMBER QTY. 0257152 Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-10. GENERATOR INSTALLATION - FORD LSG-423/LRG-423/LRG-425 ITEM # PART NUMBER QTY. 25 26 0901609 1 2 2 2 1 1 1 2 2 1 27 28 29 30 31 32 2-48 0641507 0641407 2180360 4360037 4932735 4711400 3311405 0641608 DESCRIPTION REV.
SECTION 2 GROUND CONTROLS FIGURE 2-10. GENERATOR INSTALLATION - FORD LSG-423/LRG-423/LRG-425 ITEM # 3120830 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 2 GROUND CONTROLS FIGURE 2-11.
SECTION 2 GROUND CONTROLS FIGURE 2-11. ENGINE INSTALLATION - DEUTZ F3L1011 ITEM # PART NUMBER QTY. DESCRIPTION 0253370 Ref. Ref. 0273976 Ref. 0257247 0273977 Ref. Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-11. ENGINE INSTALLATION - DEUTZ F3L1011 (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-11. ENGINE INSTALLATION - DEUTZ F3L1011 (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-11. ENGINE INSTALLATION - DEUTZ F3L1011 (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 90 91 92 93 94 95 96 97 1703476 4740308 4832000 0701016 0840046 0840047 2220273 1320095 1 2 2 2 1 1 2 1 98 4923062 1 0100043 A/R Decal - Battery Connect and Disconnect (CE Spec Only) Washer, Thick (S/N 34060 to Present) Lockwasher (S/N 34060 to Present) Bolt 10mm x 40mm (S/N 34060 to Present) Boot, Battery Pos. (S/N 83238 to Present) Boot, Battery Neg.
SECTION 2 GROUND CONTROLS FIGURE 2-11. ENGINE INSTALLATION - DEUTZ F3L1011 (CONTINUED) ITEM # PART NUMBER 209 QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-11. ENGINE INSTALLATION - DEUTZ F3L1011 (CONTINUED) ITEM # PART NUMBER QTY. 262 263 264 265 7027239 7020414 7020471 7020479 7026608 7020417 7027252 Use 7016330 7027241 7027251 7027249 7027250 7020449 7020471 Use 70003475 7020460 1 1 3 1 1 1 266 267 268 269 270 271 272 0250597 0256848 301 1 1 1 1 1 3 3 1 1 Ref. Ref. Ref. 1 1660184 1660234 Ref. 302 303 304 305 306 401 402 403 501 2-56 DESCRIPTION REV.
SECTION 2 GROUND CONTROLS FIGURE 2-11. ENGINE INSTALLATION - DEUTZ F3L1011 (CONTINUED) ITEM # 601 602 603 701 3120830 PART NUMBER QTY. DESCRIPTION REV. 0256898 Ref. SPARK ARRESTOR INSTALLATION (OPTIONAL) (PRIOR TO S/N 65349) — 4567159 1320021 3220036 1 1 1 0259488 Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-12.
SECTION 2 GROUND CONTROLS FIGURE 2-12. 110 VOLT GENERATOR INSTALLATION - DEUTZ (OPTIONAL) ITEM # 1 2 3 4 5 6 7 8 9 10 11 PART NUMBER QTY. 0251801 Ref. 0255038 Ref. 0272421 Ref. 0256152 Ref. 0272420 Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-12. 110 VOLT GENERATOR INSTALLATION - DEUTZ (OPTIONAL) (CONTINUED) ITEM # 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 2-60 PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-12. 110 VOLT GENERATOR INSTALLATION - DEUTZ (OPTIONAL) (CONTINUED) ITEM # PART NUMBER 34 35 36 37 38 3120830 QTY. 2 4751600 4711700 0363082 4892000 3900322 3311505 1 2 2 2 0100011 A/R DESCRIPTION REV.
SECTION 2 GROUND CONTROLS FIGURE 2-13.
SECTION 2 GROUND CONTROLS FIGURE 2-13. PUMP ASSEMBLY - SUNSTRAND ITEM # PART NUMBER QTY. 3600164 3600260 Ref. Ref. Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-13. PUMP ASSEMBLY - SUNSTRAND (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-13. PUMP ASSEMBLY - SUNSTRAND (CONTINUED) ITEM # PART NUMBER QTY. 86 87 88 89 7007475 7007477 7007476 7010120 1 2 1 1 101 2900752 1 102 103 104 7007412 2900826 2900827 1 1 1 3120830 DESCRIPTION REV. Plug, Orifice/Screen -.156 Plug, Orifice -.
SECTION 2 GROUND CONTROLS FIGURE 2-14.
SECTION 2 GROUND CONTROLS FIGURE 2-14. PUMP ASSEMBLY - BARNES ITEM # PART NUMBER QTY. 3600205 Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-15.
SECTION 2 GROUND CONTROLS FIGURE 2-15. GROUND CONTROL BOX INSTALLATION ITEM # PART NUMBER QTY. DESCRIPTION 0860810 0861010 0861011 0860812 Ref. Ref. Ref. Ref. Ref. 0861098 Ref. 0861605 Ref. 0861234 Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-15. GROUND CONTROL BOX INSTALLATION (CONTINUED) ITEM # PART NUMBER 27 28 29 30 QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-15. GROUND CONTROL BOX INSTALLATION (CONTINUED) ITEM # PART NUMBER 52 QTY. 54 55 56 57 58 59 60 61 62 63 4460308 Not Required 4070987 0720603 3321001 4750600 3520026 3520028 3340841 3910606 2420084 2920026 A/R 2 0 A/R 1 0 5 5 8 2 1 A/R 4 2 2 1 64 2920029 1 0255557 0255558 0253348 0253350 0258665 0257240 0273054 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Not Used 0641410 4751400 4761400 3311401 0362591 2 4 2 2 1 0250790 Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-15. GROUND CONTROL BOX INSTALLATION (CONTINUED) ITEM # 401 402 2-72 PART NUMBER 4360314 3790012 QTY. DESCRIPTION Ref OPTIONAL PLATFORM EXTENSION CONTROLS INSTALLATION - DUAL EXTENSIONS 1 1 REV.
SECTION 2 GROUND CONTROLS FIGURE 2-15. GROUND CONTROL BOX INSTALLATION (CONTINUED) ITEM # 3120830 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 2 GROUND CONTROLS FIGURE 2-16.
SECTION 2 GROUND CONTROLS FIGURE 2-16. HOODS AND BEACON LIGHT INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 3120830 PART NUMBER QTY. 0253280 Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-16. HOODS AND BEACON LIGHT INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 124 125 126 4711400 4060969 3820019 6 1 6 2902130 1 Ref. Flatwasher 1/4” (S/N 44721 to Present) Shield, Intake (S/N 48837 to Present) Rivet (S/N 48837 to Present) —————————— Kit, Hood (Includes Items 101-106, 115, 118 & 125) Note: Replacement decals must be ordered separately - See Section 8. 0253299 Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-16. HOODS AND BEACON LIGHT INSTALLATION (CONTINUED) ITEM # PART NUMBER 305 306 307 308 309 310 311 312 313 314 315 316 317 401 3120830 4060887 4060893 1670560 3300353 0641406 4751400 4761400 3311405 0641408 0641412 2940042 0100011 0362100 0751006 QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-16. HOODS AND BEACON LIGHT INSTALLATION (CONTINUED) ITEM # 2-78 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 3 SCISSORS ARMS 3120830 400RTS 500RTS 3-1
SECTION 3 SCISSORS ARMS FIGURE 3-1.
SECTION 3 SCISSORS ARMS FIGURE 3-1. SIZZORS ARMS INSTALLATION - 400RTS (PRIOR TO S/N 41058) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 3120830 PART NUMBER QTY. 0253916 Ref.
SECTION 3 SCISSORS ARMS FIGURE 3-1. SIZZORS ARMS INSTALLATION - 400RTS (PRIOR TO S/N 41058) (CONTINUED) ITEM # PART NUMBER QTY. 40 41 1320095 4740310 0100011 2901329 1 2 A/R 1 0254272 Ref. 1320162 0641522 4751500 4761500 3311501 2820025 6 6 6 6 6 22 Ft. 0252587 Ref. 101 102 103 104 105 106 201 24 Use 3340841 3340841 3-4 DESCRIPTION REV.
SECTION 3 SCISSORS ARMS FIGURE 3-1. SIZZORS ARMS INSTALLATION - 400RTS (PRIOR TO S/N 41058) (CONTINUED) ITEM # 3120830 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 3 SCISSORS ARMS FIGURE 3-2.
SECTION 3 SCISSORS ARMS FIGURE 3-2. SIZZORS ARMS INSTALLATION - 400RTS (S/N 41058 TO PRESENT) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 3120830 PART NUMBER QTY. 0257729 Ref.
SECTION 3 SCISSORS ARMS FIGURE 3-2. SIZZORS ARMS INSTALLATION - 400RTS (S/N 41058 TO PRESENT) ITEM # PART NUMBER QTY. DESCRIPTION 39 0200518 0961731 1320095 0100011 Not Used 4740310 Not Used 2540002 1 3 1 A/R Arm Weldment (Upper Mid - Outboard) Bushing, Bronze Clamp, Hose (Not Shown) Loctite #242 4ft/1.2m 2901536 1 0254272 Ref. 40 41 42 43 44 45 101 0641522 0641510 4751500 4761500 3311505 4060806 2820025 1320270 0641512 A/R 7 10 A/R 7 6 10 7 10 1 Ft. 66 Ft. 13 4 0252587 Ref.
SECTION 3 SCISSORS ARMS FIGURE 3-2. SIZZORS ARMS INSTALLATION - 400RTS (S/N 41058 TO PRESENT) ITEM # 3120830 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 3 SCISSORS ARMS FIGURE 3-3.
SECTION 3 SCISSORS ARMS FIGURE 3-3. SIZZORS ARMS INSTALLATION - 500RTS (PRIOR TO S/N 27997) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 3120830 PART NUMBER QTY. 0253611 Ref.
SECTION 3 SCISSORS ARMS FIGURE 3-3. SIZZORS ARMS INSTALLATION - 500RTS (PRIOR TO S/N 27997) (CONTINUED) ITEM # PART NUMBER QTY. 40 41 42 3422154 3422158 0200506 0961731 0200518 0961731 1320095 4740310 0100011 1 2 1 3 1 3 1 2 A/R 2901328 1 0254272 Ref. 43 44 45 46 101 0641522 0641510 4751500 4761500 3311505 4060806 2820025 1320270 0641512 A/R 7 10 A/R 7 6 10 7 10 1 Ft. 66 Ft. 13 4 0252588 Ref.
SECTION 3 SCISSORS ARMS FIGURE 3-3. SIZZORS ARMS INSTALLATION - 500RTS (PRIOR TO S/N 27997) (CONTINUED) ITEM # 3120830 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 3 SCISSORS ARMS FIGURE 3-4.
SECTION 3 SCISSORS ARMS FIGURE 3-6. SIZZORS ARMS GUARD INSTALLATION - 400RTS ITEM # 1 2 3 4 5 6 7 8 9 PART NUMBER QTY. 0256818 0272966 See Note Ref. Ref. Ref. Ref.
SECTION 3 SCISSORS ARMS FIGURE 3-6. SIZZORS ARMS GUARD INSTALLATION - 400RTS (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 3 SCISSORS ARMS FIGURE 3-6. SIZZORS ARMS GUARD INSTALLATION - 400RTS (CONTINUED) ITEM # PART NUMBER QTY. 107 108 109 2820025 1320270 0641512 66 Ft. 13 4 0252588 Ref. 201 32 3340645 3340841 3340848 3120830 DESCRIPTION REV.
SECTION 3 SCISSORS ARMS FIGURE 3-5.
SECTION 3 SCISSORS ARMS FIGURE 3-6. SIZZORS ARMS GUARD INSTALLATION - 400RTS ITEM # PART NUMBER QTY. 0253466 0253467 0253468 Ref. Ref. Ref. Ref. 1 1 4844305 4844307 4844308 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 3120830 1 4844306 4844306 4844309 4844310 4844457 4300048 4711800 4761800 3311801 0641514 4761500 3311501 4921380 4240033 1 4 8 A/R 8 16 4 4 4 34ft/10.
SECTION 3 SCISSORS ARMS FIGURE 3-6.
SECTION 3 SCISSORS ARMS FIGURE 3-6. SIZZORS ARMS GUARD INSTALLATION - 400RTS ITEM # PART NUMBER QTY. 0254282 0254283 0254284 Ref. Ref. Ref. Ref.
SECTION 3 SCISSORS ARMS FIGURE 3-6. SIZZORS ARMS GUARD INSTALLATION - 400RTS (CONTINUED) ITEM # 3-22 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 4 PLATFORM 3120830 400RTS 500RTS 4-1
SECTION 4 PLATFORM FIGURE 4-1.
SECTION 4 PLATFORM FIGURE 4-1. FIXED PLATFORM (STANDARD), HANDRAILS AND OPTIONAL COMPONENTS INSTALLATION ITEM # PART NUMBER QTY. 0253203 0253201 0253202 0270863 Ref. Ref. Ref. Ref. Ref.
SECTION 4 PLATFORM FIGURE 4-1. FIXED PLATFORM (STANDARD), HANDRAILS AND OPTIONAL COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 23 24 25 Not Used 1060379 QTY. A/R 1 27 28 29 30 31 32 33 34 35 36 37 38 39 A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R Pad, Nylon Cover (S/N 56277 to Present) Ring, Quick Release Pin (S/N 56277 to Present) 101 102 103 104 105 106 107 108 2 ft./.
SECTION 4 PLATFORM FIGURE 4-1. FIXED PLATFORM (STANDARD), HANDRAILS AND OPTIONAL COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 109 QTY.
SECTION 4 PLATFORM FIGURE 4-1. FIXED PLATFORM (STANDARD), HANDRAILS AND OPTIONAL COMPONENTS INSTALLATION (CONTINUED) ITEM # 301 302 303 304 305 306 307 308 309 310 311 PART NUMBER QTY. DESCRIPTION 3510387 0253611 0256818 0272973 3510775 0272975 See Note Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
SECTION 4 PLATFORM FIGURE 4-1. FIXED PLATFORM (STANDARD), HANDRAILS AND OPTIONAL COMPONENTS INSTALLATION (CONTINUED) ITEM # 401 402 403 404 405 406 407 408 409 410 3120830 PART NUMBER QTY. 0253795 Ref. 2920111 4460206 4460185 1060341 4240033 0901930 0641416 4751400 4761400 3311401 2 2 2 140 ft./43m 10 2 2 2 2 2 DESCRIPTION OPTIONAL PLATFORM WORKLIGHTS INSTALLATION REV.
SECTION 4 PLATFORM FIGURE 4-2.
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM EXTENSION INSTALLATION (OPTIONAL) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 to 30 31 32 33 34 35 36 37 38 39 40 41 3120830 PART NUMBER QTY. 0254196 0254197 0253614 0253615 Ref. Ref. Ref. Ref. Ref. Ref.
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM EXTENSION INSTALLATION (OPTIONAL) (CONTINUED) ITEM # PART NUMBER QTY. 42 43 to 44 45 4752200 Not Used 4280284 4420062 1701907 3820011 Not Used 3841233 3322202 3760348 Not Used 0641512 3760170 Not Used 1060966 4 46 47 48 to 53 54 55 56 57 to 60 61 62 63 64 101 102 103 104 4-10 1 2 4 4 4 Rod, Roller Support Nut, Jam 3/4" Ring, Retainer 2 ft./0.6m 1 A/R 1 1 2902037 1 0253410 Ref.
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM EXTENSION INSTALLATION (OPTIONAL) (CONTINUED) ITEM # PART NUMBER QTY. 213 214 215 216 217 218 219 220 221 0860037 3500812 4460049 3300047 0960239 0641406 4751400 4761400 3311401 1 1 3 3 3 2 2 2 2 3120830 DESCRIPTION REV.
SECTION 4 PLATFORM FIGURE 4-3.
SECTION 4 PLATFORM FIGURE 4-3. PLATFORM EXTENSION INSTALLATION - MEGADECK (OPTIONAL) ITEM # PART NUMBER QTY. Ref. 0270858 0270859 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 101 102 103 104 105 106 107 108 109 110 111 3120830 Ref. Ref.
SECTION 4 PLATFORM FIGURE 4-3. PLATFORM EXTENSION INSTALLATION - MEGADECK (OPTIONAL) ITEM # PART NUMBER QTY. 112 113 114 115 116 117 118 1060379 3760170 3422219 3311505 4711400 3520072 0901916 6 6 6 25 50 4 1 0271196 Ref. 201 to 203 204 Not Used 1682872 2 205 1684107 2 206 207 208 209 210 211 212 213 214 215 1320019 4711500 0901904 0642228 3312205 0642236 4711600 4761600 3311601 0641608 4 8 4 4 8 4 8 10 8 2 0253410 Ref.
SECTION 4 PLATFORM FIGURE 4-3. PLATFORM EXTENSION INSTALLATION - MEGADECK (OPTIONAL) ITEM # 3120830 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 4 PLATFORM FIGURE 4-4.
SECTION 4 PLATFORM 3120830 400RTS 500RTS 4-17
SECTION 4 PLATFORM FIGURE 4-4. POWER DECK EXTENSION AND PLATFORM ASSEMBLY ITEM # PART NUMBER QTY. 0273062 Ref. 1 2 3&4 5 6 7 8 to 9 10 11 12 13 14 15 16 17 18 to 19 20 3423052 0100011 Not Used 0641636 3760351 0902839 Not Used 1320019 Not Used 1684266 Not Used 3272005 3300471 Not Used 3311605 Not Used 0272990 4 A/R 21 22 23 to 27 28 29 to 30 31 32 3900330 3931664 Not Used 4641219 Not Used 4751600 4752200 4641219 Ref.
SECTION 4 PLATFORM FIGURE 4-4. POWER DECK EXTENSION AND PLATFORM ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 4 PLATFORM FIGURE 4-5.
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE BOX ASSEMBLY ITEM # PART NUMBER QTY. 0253516 0273060 0258664 Ref. Ref. Ref. Ref. 1 1 0860799 0861377 2 3 4 5 6 7 1 3252310 3252620 3252620 3252810 4420008 0901897 0902456 4845938 0641404 4791400 1060380 2560141 8 9 10 11 12 13 14 15 16 17 3760170 0181847 3421453 4460463 4460470 4460471 4460480 4360339 7012593 4360267 0100035 0610103 7012590 0610114 0610110 0902514 18 38in./96.
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE BOX ASSEMBLY (CONTINUED) ITEM # PART NUMBER 21 22 23 24 25 26 27 28 29 30 31 32 33 34 1600157 1600290 4740120 3900178 4360345 4360336 4360336 4060802 3790012 4360274 4360314 4360289 7012611 7012612 4360475 7020175 7020176 Not Used 3520079 0100009 2920029 QTY.
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE BOX ASSEMBLY (CONTINUED) ITEM # 101 102 103 PART NUMBER QTY. 0254063 Ref. 0140011 2920026 2920029 1 1 1 Ref. 201 202 203 4360314 3790012 2920027 2920029 4 4 1 1 Ref. 301 401 501 502 601 3120830 4360314 4060802 3790012 1 1 1 0253821 Ref. 4360329 3790012 1 1 0253614 0253615 0271196 Ref. Ref. Ref. Ref. 4360330 4360314 3790012 4360330 3790012 A/R A/R A/R 1 1 4921543 4922257 4921598 4922256 4921544 4922252 4921599 4922251 Ref. Ref. Ref.
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE BOX ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 602 603 604 605 606 607 608 4460473 4460468 4460464 4460481 4460465 4460466 1060458 1060826 609 610 611 4460462 7002818 4460467 1 1 20 1 A/R A/R A/R A/R 100 ft. 115 ft. 1 1 1 0273062 Ref. Not Used 4360387 2 701 to 725 726 4-24 DESCRIPTION REV.
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE BOX ASSEMBLY (CONTINUED) ITEM # 3120830 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 4 PLATFORM FIGURE 4-6.
SECTION 4 PLATFORM FIGURE 4-6. DRIVE/LIFT CONTROLLER ASSEMBLY (PRIOR TO S/N 57701) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NUMBER QTY. 1600157 Ref. 7011931 7011932 7011933 7003772 7011934 7011935 7003789 7003790 7003791 7011936 1 1 1 1 1 1 1 1 1 1 A/R 7011938 7011923 Not Used 7011940 7003751 1 1 4460343 4460367 4460226 4460227 3120830 1 1 A/R 1 1 12 12 DESCRIPTION SLIDE LOCK CONTROLLER ASSEMBLY - STRAIGHT REV.
SECTION 4 PLATFORM FIGURE 4-7.
SECTION 4 PLATFORM FIGURE 4-7. DRIVE/LIFT CONTROLLER ASSEMBLY (S/N 57701 TO PRESENT) ITEM # 1 1A 1B 1C 1D 2 2A 2B 2C 2D 2E 2F 2G 3 4 4A 4B 4C 4D 4E 3120830 PART NUMBER QTY. 1600290 Ref. 7020503 Not Serviced 7020520 7020504 7020502 7020528 7011991 7020500 7020501 Use 7020541 Use 7020541 1 1 1 1 1 2 1 2 1 1 1 Ref. 7003791 7011997 7003790 7011938 4460367 4460226 4460343 4460227 7011923 7020509 7003751 7011940 7020511 7011982 1 1 1 1 1 12 1 12 1 1 1 1 1 1 DESCRIPTION CONTROLLER ASSEMBLY REV.
SECTION 4 PLATFORM FIGURE 4-7. DRIVE/LIFT CONTROLLER ASSEMBLY (S/N 57701 TO PRESENT) (CONTINUED) ITEM # 4-30 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 5 CYLINDER 3120830 400RTS 500RTS 5-1
SECTION 5 CYLINDER FIGURE 5-1.
SECTION 5 CYLINDER FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY (OSCILLATING CYLINDER) (OPTIONAL) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 51 3120830 PART NUMBER QTY. 1682427 Ref.
SECTION 5 CYLINDER FIGURE 5-2.
SECTION 5 CYLINDER FIGURE 5-2. LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION) (PRIOR TO S/N 104832) ITEM # PART NUMBER QTY. DESCRIPTION REV. 1682720 Ref. LEVELING JACK CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT) Note: Original Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts. 4 Ref.
SECTION 5 CYLINDER FIGURE 5-3.
SECTION 5 CYLINDER FIGURE 5-3. LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION) (S/N 104832 TO PRESENT) ITEM # 1 2 3 to 5 6 7 8 9 10 11 12 PART NUMBER QTY. DESCRIPTION 1684216 1683966 1684217 Ref. Ref. Ref. Ref. Ref. LEVELING JACK CYLINDER ASSEMBLY Prior to S/N 107516 (Service Replacement for p/n 1682720) S/N 107516 to Present (Original Equipment) Service Replacement for p/n 1683966 Note: Original Cylinder may have been replaced with Service Replacement Cylinder.
SECTION 5 CYLINDER FIGURE 5-3. LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION) (S/N 104832 TO PRESENT) (CONTINUED) 5-8 ITEM # PART NUMBER QTY. 31 32 33 34 35 3760453 3900170 4565647 0320015 0681606 1 1 1 1 6 51 2901941 1 DESCRIPTION REV.
SECTION 5 CYLINDER FIGURE 5-3. LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION) (S/N 104832 TO PRESENT) (CONTINUED) ITEM # 3120830 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 5 CYLINDER FIGURE 5-4.
SECTION 5 CYLINDER FIGURE 5-4. LIFT CYLINDER ASSEMBLIES ITEM # PART NUMBER QTY. DESCRIPTION 1682748 1683468 1682969 1683467 1682931 Ref. Ref. Ref. Ref. Ref. Ref. Ref. LIFT CYLINDER ASSEMBLIES: 500RTS (Original Equipment) (Prior to S/N 28655) 500RTS (Service Replacement) (S/N 28655 to Present) 400RTS (Original Equipment) (Prior to S/N 28655) 400RTS (Service Replacement) (S/N 28655 to Present) 400RTS (S/N 8770 Only) Note: Original Cylinder may have been replaced with Service Replacement Cylinder.
SECTION 5 CYLINDER FIGURE 5-4. LIFT CYLINDER ASSEMBLIES (CONTINUED) ITEM # PART NUMBER QTY. 4640819 7011112 4640509 2900792 1 1 1 1 1 22 51 51A 51B 52 52A 52B 5-12 1 2901223 2901441 2901252 2901252 2901439 1 0253786 Ref. 0460097 1320058 2 2 DESCRIPTION REV.
SECTION 5 CYLINDER FIGURE 5-4. LIFT CYLINDER ASSEMBLIES (CONTINUED) ITEM # 3120830 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 5 CYLINDER FIGURE 5-5.
SECTION 5 CYLINDER FIGURE 5-5. PLATFORM EXTENSION CYLINDER ASSEMBLY ITEM # PART NUMBER 1682872 1684107 1684266 1 2 3 4 5 6 7 8 9 10 11 12 13 51 3120830 QTY. Ref. Ref. Ref. Ref. Ref. 1 7001609 7001084 7001610 Use Item 51 Use Item 51 7001615 7023030 7023035 7001616 7023029 7023036 7001613 Use Item 51 Use Item 51 Use Item 51 Use Item 51 7001614 7001617 7023031 7001617 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7001608 1 0253788/0253791 Ref. 0460098 1320031 A/R A/R DESCRIPTION PLATFORM LENGTH - 14.
SECTION 5 CYLINDER FIGURE 5-6.
SECTION 5 CYLINDER FIGURE 5-6. STEER CYLINDER ASSEMBLY (MACHINES BUILT PRIOR TO JUNE 1993) ITEM # PART NUMBER QTY. DESCRIPTION REV. 1682681 Ref. Ref. STEER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT) Note: Original Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
SECTION 5 CYLINDER FIGURE 5-7.
SECTION 5 CYLINDER FIGURE 5-7. STEER CYLINDER ASSEMBLY (MACHINES BUILT JUNE 1993 TO PRESENT) ITEM # PART NUMBER QTY. DESCRIPTION REV. 1682967 Ref. Ref. STEER CYLINDER ASSEMBLY (SERVICE REPLACEMENT) Note: Original Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
SECTION 5 CYLINDER FIGURE 5-7. STEER CYLINDER ASSEMBLY (MACHINES BUILT JUNE 1993 TO PRESENT) ITEM # 5-20 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 6 HYDRAULIC 3120830 400RTS 500RTS 6-1
SECTION 6 HYDRAULIC FIGURE 6-1.
SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM - AUXILIARY POWER ITEM # 1 2 3 4 5 6 7 8 9 3120830 PART NUMBER QTY. DESCRIPTION 2792020 Ref. 2220622 2220700 2220600 2220371 2220385 2220619 Not Used 2750968 2750910 1 1 1 1 1 1 Fitting, Reducer Fitting, Tee Fitting Fitting Fitting, Tee Fitting, Reducer 1 1 Hose Hose HYDRAULIC DIAGRAM - AUXILIARY POWER 400RTS 500RTS REV.
SECTION 6 HYDRAULIC FIGURE 6-2.
SECTION 6 HYDRAULIC FIGURE 6-2. HYDRAULIC DIAGRAM - OSCILLATING AXLE (OPTIONAL) ITEM # 1 2 3 4 5 6 PART NUMBER QTY. 2791903 Ref. 2220582 2220462 2220466 2220605 2220235 6 4 3 3 1 1 2220385 2220635 7 8 9 10 11 12 13 14 15 3120830 1 2220618 2220609 2752011 2751396 2750897 2750895 2751027 4640013 2220414 2 4 1 1 1 1 2 2751424 2750900 2220416 2 0100020 A/R DESCRIPTION HYDRAULIC DIAGRAM - AXLE (OSCILLATING) REV.
SECTION 6 HYDRAULIC FIGURE 6-3.
SECTION 6 HYDRAULIC FIGURE 6-3. HYDRAULIC DIAGRAM - PLATFORM EXTENSION ITEM # PART NUMBER QTY. Ref. 1 2 3 4 5 6 Ref. 2792064 Ref. 2792014 Ref. 2792065 Ref.
SECTION 6 HYDRAULIC FIGURE 6-3. HYDRAULIC DIAGRAM - PLATFORM EXTENSION (CONTINUED) ITEM # PART NUMBER QTY. 110 2751902 2751432 2751902 2752441 2751893 2751914 2750769 2751914 1 1 1 1 1 1 1 1 111 112 113 6-8 DESCRIPTION REV.
SECTION 6 HYDRAULIC FIGURE 6-3. HYDRAULIC DIAGRAM - PLATFORM EXTENSION (CONTINUED) ITEM # 3120830 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 6 HYDRAULIC FIGURE 6-4.
SECTION 6 HYDRAULIC 3120830 400RTS 500RTS 6-11
SECTION 6 HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD 2WD/2WS ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 6-12 PART NUMBER QTY. 2792514 2792508 Ref. Ref. Ref.
SECTION 6 HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD 2WD/2WS (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 6 HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD 2WD/2WS (CONTINUED) ITEM # PART NUMBER 115 QTY.
SECTION 6 HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD 2WD/2WS (CONTINUED) ITEM # 3120830 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 6 HYDRAULIC FIGURE 6-5.
SECTION 6 HYDRAULIC 3120830 400RTS 500RTS 6-17
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - STANDARD 4WD/2WS ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 6-18 PART NUMBER QTY. 2792515 2792513 Ref. Ref. Ref.
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - STANDARD 4WD/2WS (CONTINUED) ITEM # PART NUMBER 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 101 102 103 104 105 106 107 108 109 110 111 112 to 113 114 3120830 QTY. 1 2220377 2220646 2220385 2220618 1 1 1 2220618 2220871 2221026 2220710 2220407 2220621 2220349 2220237 Not Used 4640382 A/R 7009742 A/R 7000645 2900503 A/R A/R 2900800 0100020 2220603 2220810 2220642 2220923 2221077 A/R A/R 1 1 1 2 4 2902091 2902088 Ref. Ref. Ref.
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - STANDARD 4WD/2WS (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - STANDARD 4WD/2WS (CONTINUED) ITEM # 3120830 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 6 HYDRAULIC FIGURE 6-6.
SECTION 6 HYDRAULIC 3120830 400RTS 500RTS 6-23
SECTION 6 HYDRAULIC FIGURE 6-6. HYDRAULIC DIAGRAM - STANDARD 4WD/4WS ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 6-24 PART NUMBER QTY. 2792517 2792512 Ref. Ref. Ref.
SECTION 6 HYDRAULIC FIGURE 6-6. HYDRAULIC DIAGRAM - STANDARD 4WD/4WS (CONTINUED) ITEM # PART NUMBER 44 45 Not Used 46 47 48 49 50 51 52 53 54 55 56 57 58 59 101 102 103 104 105 106 107 108 109 110 111 112 to 113 114 115 116 117 118 3120830 Not Required 2220403 2220642 2220710 2220407 2220621 2220349 2220237 Not Used 4640382 QTY. A/R 0 1 1 1 A/R 1 1 2 2 7009742 A/R 7000645 A/R 2900503 A/R 2900800 0100020 2220349 2220810 2220923 2221077 2220819 A/R A/R 1 1 4 4 1 2902093 2902095 Ref. Ref.
SECTION 6 HYDRAULIC FIGURE 6-6.
SECTION 6 HYDRAULIC FIGURE 6-6. HYDRAULIC DIAGRAM - STANDARD 4WD/4WS (CONTINUED) ITEM # 3120830 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 6 HYDRAULIC FIGURE 6-7.
SECTION 6 HYDRAULIC 3120830 400RTS 500RTS 6-29
SECTION 6 HYDRAULIC FIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD 2WD/4WS ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 to 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 to 39 40 41 42 to 44 45 PART NUMBER QTY. 2792516 2792511 Ref. Ref. Ref.
SECTION 6 HYDRAULIC FIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD 2WD/4WS (CONTINUED) ITEM # PART NUMBER QTY. 46 47 48 49 50 51 52 53 2220642 2220710 2220407 2220621 2220349 2220237 Not Used 4640382 1 1 A/R 1 1 3 7009742 A/R 7000645 A/R 2900503 A/R 2900800 0100020 2220349 2220810 2220923 2220819 A/R A/R 1 1 2 1 2902094 2902096 Ref. Ref. Ref.
SECTION 6 HYDRAULIC FIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD 2WD/4WS (CONTINUED) ITEM # PART NUMBER 128 129 Not Used Not Required 2752525 130 131 132 133 134 Not Required 2752526 2752513 2752591 2750775 2752953 Not Required 135 136 137 138 139 140 141 142 143 144 to 145 146 147 148 6-32 Nor Required 2752678 2751893 2751027 2752980 2751892 2752450 2752451 2751021 2750902 Not Used 2751683 2751395 2751006 QTY. A/R 0 1 A/R 0 1 1 2 1 A/R 0 1 A/R 0 2 2 3 2 2 1 1 1 1 1 2 1 DESCRIPTION REV.
SECTION 6 HYDRAULIC FIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD 2WD/4WS (CONTINUED) ITEM # 3120830 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 6 HYDRAULIC FIGURE 6-8.
SECTION 6 HYDRAULIC FIGURE 6-8. HYDRAULIC DIAGRAM - TOW PACKAGE (OPTIONAL) ITEM # 1 2 3 4 5 6 7 8 3120830 PART NUMBER QTY. 2791962 Ref. 2220385 2220618 2751893 2220468 2220605 2751018 2751412 2220472 1 1 1 3 2 1 1 2 DESCRIPTION HYDRAULIC DIAGRAM - TOW PACKAGE REV.
SECTION 6 HYDRAULIC FIGURE 6-9. HYDRAULIC DIAGRAM LIST ITEM # 6-36 PART NUMBER QTY. DESCRIPTION Ref. Note: Diagrams with asterisk (*) are shown in the preceding pages. Information on diagrams not shown is available form JLG Service/Parts Departments. 2792020* 2791903* 2792064* 2792065* 2792013* 2792014* 2792047 Ref. Ref. Ref. Ref. Ref. Ref. Ref. 2792611 Ref. 2792048 Ref. 2792049 Ref. 2792050 Ref. 2792164 Ref. 2792165 Ref. 2792166 Ref. 2792167 Ref. 2791997 Ref. 2792508* Ref.
SECTION 6 HYDRAULIC ITEM # 3120830 PART NUMBER QTY. 2792169 Ref. 2792515* Ref. 2792171 Ref. 2792517* Ref. 2792027 2791962* 2792369 Ref. Ref. Ref. DESCRIPTION REV.
SECTION 6 HYDRAULIC ITEM # 6-38 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 7 ELECTRICAL 3120830 400RTS 500RTS 7-1
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST ITEM # 7-2 PART NUMBER QTY. DESCRIPTION REV. Ref. Note: Diagrams with asterisks (*) are shown in the following pages. Diagrams not shown are available from the JLG Service Department. 1282015 0253727 Ref. Ref. — B 0273055 Ref. 0253728 Ref. 0273056 Ref. 0253727 Ref. 0253728 Ref. 0253446 0140032 3990010 3740049 1540002 Ref.
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST (CONTINUED) ITEM # PART NUMBER QTY. 4932387 Ref. 4932734* Ref. 4932387 Ref. 4932041 Ref. 4932735* Ref. 3990010 3740049 1 2 0254118 Ref. ELECTRICAL DIAGRAM - HOURMETER (QUARTZ) A/R ELECTRICAL CABLE - LIFT CYLINDER (STANDARD 12/3) 500RTS 400RTS 1060016 75 ft./22.9m 30 ft./9.
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST (CONTINUED) ITEM # PART NUMBER QTY. Ref. REV.
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST (CONTINUED) ITEM # PART NUMBER QTY. 1 4921770 4921770 4922910 1060341 A/R 237 ft/72.3m 340 ft/104m 13 ft/4m 3730003 1 Ref. 1282966 1283068* Ref. Ref. 1282100 1283066 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. A/R 10 1 1 4932957 4933057 4932650 4932850 3120830 4932588 4933056 4933098 4932645 4933097 3990010 3990010 4921540 4921545 1060341 237 ft/72.3m 3730003 1 1281973 Ref.
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST (CONTINUED) ITEM # PART NUMBER QTY. 1282099 Ref. 4932649 4932648 3990010 3990010 4921540 4921546 1060341 Ref. Ref. 8 10 1 1 237 ft/72.3m 3730003 1 1282341 Ref. 4932744 4932588 3990010 3990010 4921540 4921714 1060341 3730003 Ref. Ref. 8 10 1 1 237 ft/72.3m 1 Ref. 1282366 1283065* 4932775 4932588 4933096 3990010 3990010 4921540 4921731 1060341 Ref. Ref. Ref. Ref. Ref. Ref. A/R 10 1 1 A/R 237 ft/72.3m 340 ft/104m 13 ft/4m Ref.
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST (CONTINUED) ITEM # 3120830 PART NUMBER QTY. DESCRIPTION REV. 3990010 4921731 4921590 1060341 8 1 1 1 0258916 Ref. ELECTRICAL DIAGRAM - COLD WEATHER A 1282951 4933042 4933043 3990010 Ref. Ref. Ref.
SECTION 7 ELECTRICAL FIGURE 7-2.
SECTION 7 ELECTRICAL FIGURE 7-3.
SECTION 7 ELECTRICAL FIGURE 7-4.
SECTION 7 ELECTRICAL FIGURE 7-5.
SECTION 7 ELECTRICAL FIGURE 7-6.
SECTION 7 ELECTRICAL 3120830 400RTS 500RTS 7-13
SECTION 7 ELECTRICAL FIGURE 7-7.
SECTION 7 ELECTRICAL 3120830 400RTS 500RTS 7-15
SECTION 7 ELECTRICAL FIGURE 7-8.
SECTION 7 ELECTRICAL 3120830 400RTS 500RTS 7-17
SECTION 7 ELECTRICAL THIS PAGE INTENTIONALLY BLANK.
SECTION 8 DECALS 3120830 400RTS 500RTS 8-1
SECTION 8 DECALS FIGURE 8-1.
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION - COMMON ITEM # PART NUMBER QTY. Ref. 0254184/0253518 0271147 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 3120830 Ref. Ref. 2 1701838+ 1702012+ 1701504+* 1701509+* 1703788+ 1701509+* 1701509* 0860520 1060279+ 0641405 4751400 4761400 Use 3311405 3311405 1701837* 1701832+* 1701843+* 1701871+* 1701857 1703795+ 1702631 2820024 1 1 1 1 4 4 4 4 20 ft./6m 2 2 5 4 1 7.5ft/2.
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION - COMMON (CONTINUED) ITEM # 26 to 27 28 PART NUMBER QTY. 0257581 0253525 0253521 0253522 0253523 0253524 0253526 0273217 0274358 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. 2 29 6 Not Required 1706338 30 2 1701839 1701615 1701839 1701512 1701519 1701524 1701856 1704481 Not Available 2080057 1 A/R 1 3252309 3572123 3252230 3572123 34 A/R 3252263 3252267 3252263 3252264 3252265 3252266 3252268 1705274 Not Required 8-4 REV.
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION - COMMON (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION - COMMON (CONTINUED) ITEM # PART NUMBER QTY. 48 49 3820019 4 1 1703921 1703921 50 1 1703663 Not Required 51 52 4 1703662 Not Required Not Used 2900850* 1 Ref. 101 1701836 1701835 1701834 1701833 2 2 2 2 1701542* 1701505* 1700712 1703794 1 1 1 1 1 102 103 104 105 106 8-6 Not Required 1702928 1705084 1706493 2 0251642 Ref. 0253807 Ref. 4420052 4ft/1.2m DESCRIPTION REV.
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 400RTS/500RTS The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further infomation, contact your JLG dealer or the JLG Industries Parts Department. Part Number Description Qty.
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 400RTS/500RTS The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further infomation, contact your JLG dealer or the JLG Industries Parts Department. Part Number 9-2 Description 400RTS 500RTS Qty.
SECTION 10 SPECIAL OPTIONS Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY. REV. Ref. MISCELLANEOUS SPECIAL OPTIONS 0253443 Ref. Airline to Platform Installation - 1/2" B 1702788 Ref. Biodegradable Hydraulic Fluid Decal — 0256789 Ref. Camera Mount Assembly 0258916 2901111 Ref.
SECTION 10 SPECIAL OPTIONS Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY. 0259220 4100033 17.3ft/5.3m 0254118 2420151 1060341 1682931 10-2 REV. Hose Shield Installation (4WD/4WS) Shield, Hose Protection 2 Ref. 1 A/R Ref.
SECTION 10 SPECIAL OPTIONS Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY. DESCRIPTION 0272477 0272439 0272531 0273304 0273303 0273216 Ref. Ref. Ref. Ref. Ref. Ref. Ref. 0273044 Ref.
SECTION 10 SPECIAL OPTIONS Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 10-4 PART NUMBER QTY. DESCRIPTION 400RTS 500RTS REV.
SECTION 11 PART NUMBER INDEX Part Number Page 0060023 ................ 2-48, 9-1 0080039 2-17, 2-29, 2-35, 248 0080046 ....................... 2-48 0080092 2-15, 2-21, 2-27, 235 0080124 .............. 2-35, 2-39 0080163 .............. 2-18, 2-51 0080167 ....................... 2-21 0080172 ....................... 2-47 0080174 ....................... 2-47 0080175 ....................... 2-16 0080177 ....................... 2-47 0080212 ....................... 2-34 0080249 .......................
SECTION 11 Part Number 0272242 0272420 0272421 0272439 0272477 0272531 0272826 0272935 0272936 0272961 0272966 0272969 0272973 0272975 0272990 0272998 0273044 0273054 0273055 0273056 0273057 0273060 0273062 0273216 0273217 0273269 0273303 0273304 0273414 0273415 0273976 0273977 0274358 0275748 0320015 0340002 0340041 0360406 0361815 0362080 0362100 0362126 0362171 0362591 0363019 0363082 0400002 0400003 0400075 0400147 0400174 0440085 0440161 0440174 0440175 0440183 11-2 PART NUMBER INDEX Page ........
SECTION 11 Part Number 0901932 0901966 0901971 0901978 0902087 0902088 0902089 0902092 0902093 0902094 0902214 0902215 0902244 0902294 0902360 0902361 0902372 0902376 0902377 0902382 0902456 0902514 0902733 0902734 0902839 0920084 0920110 0960238 0960239 0960407 0960523 0960911 0961029 0961247 0961731 Page ....................... 2-19 ....................... 1-29 ......................... 2-4 ....................... 2-28 ....................... 2-33 ....................... 2-33 ..............
SECTION 11 Part Number 1701535 1701542 1701615 1701616 1701617 1701682 1701785 1701831 1701832 1701833 1701834 1701835 1701836 1701837 1701838 1701839 1701840 1701843 1701856 1701857 1701858 1701860 1701871 1701907 1701908 1701909 1701910 1701911 1701912 1702012 1702300 1702631 1702788 1702928 1703158 1703476 1703662 1703663 1703665 1703788 1703794 1703795 1703811 1703814 1703822 1703921 1704481 1704525 1705084 1705274 1706333 1706334 1706338 1706493 2000088 2000107 2000118 2000125 2000126 11-4 PART NUMB
SECTION 11 Part Number 2420009 2420033 2420038 2420084 2420091 2420109 2420110 2420111 2420115 2420118 2420127 2420128 2420131 2420149 2420151 2420156 2420166 2420183 2420187 2420189 2420203 2460011 2460013 2460039 2460049 2500004 2500005 2540002 2560141 2580026 2580048 2600093 2620037 2680336 2680386 2680406 2680407 2680408 2680415 2680419 2720015 2720042 2720058 2720112 2720118 2720144 2720160 2720232 2720249 2720254 2720271 2720341 2720342 2720379 2750532 2750769 2750775 Page .......................
SECTION 11 Part Number 2901481 2901536 2901812 2901941 2902023 2902033 2902034 2902035 2902036 2902037 2902053 2902055 2902064 2902077 2902088 2902089 2902090 2902091 2902093 2902094 2902095 2902096 2902129 2902130 2902131 2902185 2902186 2902256 2902279 2910033 2910479 2920026 2920027 2920029 2920105 2920110 2920111 2920113 2920162 2940006 2940042 3010099 3020021 3020022 3041404 3100071 3100072 3160158 3200201 3200202 3200362 3200377 3220036 3220083 3220084 3220089 3220095 11-6 PART NUMBER INDEX Page
SECTION 11 Part Number 3510397 3510775 3510798 3510799 3510842 3520022 3520026 3520028 3520046 3520070 3520071 3520072 3520079 3520081 3520082 3533291 3533445 3533663 3533664 3534173 3534805 3535352 3535551 3536092 3536144 3536151 3536156 3536157 3536299 3536302 3536349 3536350 3536351 3536371 3536372 3536373 3536430 3536431 3536434 3536481 3536523 3536607 3536622 3536624 3536708 3537619 3537973 3538051 3538178 3538188 3538189 3538436 3538450 3538735 3538743 3538744 3538745 3120830 Page ................
SECTION 11 Part Number 4360228 4360232 4360236 4360237 4360239 4360267 4360274 4360277 4360281 4360282 4360289 4360290 4360300 4360314 4360318 4360321 4360329 4360330 4360331 4360336 4360339 4360345 4360348 4360349 4360354 4360357 4360387 4360405 4360468 4360469 4360475 4360476 4360478 4360542 4360548 4400040 4400273 4400275 4400281 4400347 4400348 4400402 4400430 4400461 4420008 4420037 4420052 4420055 4420062 4420066 4420069 4460035 4460049 4460051 4460052 4460071 11-8 PART NUMBER INDEX Page ........
SECTION 11 Part Number 4761500 4761600 4761700 4761800 4762000 4770600 4770800 4771000 4791400 4812000 4831700 4831900 4832000 4842621 4843410 4843497 4843513 4843706 4844024 4844059 4844129 4844177 4844185 4844186 4844249 4844250 4844268 4844275 4844279 4844298 4844305 4844306 4844307 4844308 4844309 4844310 3120830 Page 2-67, 2-71, 2-72, 2-73, 4-5, 4-7, 410, 4-11, 4-14, 8-3 1-29, 1-30, 1-31, 139, 1-41, 2-4, 217, 2-21, 2-25, 2-29, 2-40, 2-43, 2-48, 2-55, 2-56, 2-71, 3-4, 3-8, 312, 3-16, 3-19, 4-5
SECTION 11 Part Number 7004249 7004275 7004276 7004368 7004906 7004907 7004908 7004910 7004917 7006075 7007208 7007321 7007323 7007412 7007413 7007414 7007416 7007417 7007419 7007420 7007421 7007422 7007424 7007425 7007435 7007436 7007437 7007438 7007439 7007440 7007441 7007442 7007444 7007445 7007449 7007453 7007454 7007456 7007458 7007461 7007466 7007468 7007469 7007470 7007471 7007472 7007473 7007474 7007475 7007476 7007477 7007478 7007482 7007483 7007484 7007485 7007486 7007487 7007488 11-10 PART NUM
SECTION 11 Part Number 7016654 7016662 7016746 7017063 7017067 7017070 7017080 7017090 7017091 7017092 7017093 7017094 7017095 7017096 7017099 7017402 7017420 7017433 7017454 7017477 7017492 7017493 7017496 7017515 7018602 7018603 7018605 7018606 7018607 7018608 7018991 7019665 7019930 7019933 7019961 7019974 7019977 7019983 7019987 7019988 7019989 7019998 7020023 7020108 7020109 7020110 7020111 7020168 7020175 7020176 7020190 7020191 7020192 7020193 3120830 Page ....................... 10-3 .......
SECTION 11 Part Number 11-12 PART NUMBER INDEX Page Part Number Page Part Number 400RTS 500RTS Page Part Number Page 3120830
3120830 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.