Illustrated Parts Manual Models 600A 600AJ Prior to S/N 0300069000 P/N 3120841 September 1, 2013
REVISION LOG NOTES: ADE SYSTEM IDENTIFICATION Most 600A and 600AJ machines from S/N 64249 incorporate the ADE System, but no clean S/N break exist. The following machine serial numbers prior to S/N 64249 also utilize ADE System: 63908, 63912, 63932, 63936, 63938, 63954, 63959 and 63963. A machine that incorporates ADE System can be outwardly identified by the analyzer connection at the base of the platform control box.
REVISION LOG Section 9 Pages: 9-1 Section 10 Pages: 10-2 February 12, 1999 - Revised (Manual edited to 0010519 Revision 50) September 30, 1999 - Revised (Manual edited to 0010519 Revision 58) March 1, 2000 - Revised (Manual edited to 0010519 Revision 63) August 22, 2001 - Revised (Manual edited to 0010519 Revision 73) (Manual edited to 0010577 Revision 6 With ADE System) March 1, 2002 - Revised (Manual edited to 0010577 Revision 9) July 31, 2002 - Revised (Manual edited to 0010577 Revision 18) February 15,
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 2WD FRONT AXLE AND STEERING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . .1-2 4WD FRONT AXLE AND STEERING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . .1-6 4WS REAR STEERING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 4-12 TITLE PAGE NO. PLATFORM CONSOLE ASSEMBLY (WITH ADE SYSTEM) (S/N 0300064249 TO S/N 0300069000). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16 OEM CONTROLLER ASSEMBLY (SWING AND LIFT) (PRIOR TO S/N 0300039749) . . 4-20 OEM CONTROLLER ASSEMBLY (SWING AND LIFT) (S/N 0300039749 TO S/N 0300064249). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. 7-8 7-9 TITLE PAGE NO. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (S/N 0300064249 TO S/N 0300064270) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-36 HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (S/N 0300064270 TO S/N 0300069000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-44 SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. iv TITLE PAGE NO.
SECTION 1 FRAME TABLE OF CONTENTS FIGURE 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 3120841 DESCRIPTION 2WD FRONT AXLE AND STEERING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4WD FRONT AXLE AND STEERING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4WS REAR STEERING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 1 FRAME S E C T I O N FIGURE 1-1. 2WD FRONT AXLE AND STEERING INSTALLATIONS 22 23 20 303 304 7 12 13 1 11 21 301 304 F R A M E 302 7 107 9 109 3 8 103 108 203 5 4 202 1 101 6 7 228 212 204 25 111 25 10 111 110 107 106 102 104 105 117 209 227 211 212 207 210 226 205 210 221 220 5 226 2 6 7 213 214 215 214 206A 218 206 219 REVERSE VIEW OF SPINDLE ASSEMBLY.
SECTION 1 FRAME . FIGURE 1-1. 2WD FRONT AXLE AND STEERING INSTALLATIONS FIG & ITEM # PART NUMBER 0255404 0256398 0255418 0256397 1 2 4844929 4844960 1683280 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 3120841 Use 3422592 3422592 3422426 3841143 0641608 0100011 3841258 0642012 4740158 4640871 7012693 7002840 0641414 4711400 Not Used 3538047 4070878 4070879 0641612 4711600 1100098 0641820 4751800 4566832 Not Used 0961950 DESCRIPTION AXLE INSTALLATIONS - OSCILLATING 8FT/2.
SECTION 1 FRAME S E C T I O N FIGURE 1-1.
SECTION 1 FRAME FIGURE 1-1.
SECTION 1 FRAME S E C T I O N FIGURE 1-2. 4WD FRONT AXLE AND STEERING INSTALLATIONS 22 23 20 303 304 7 12 13 1 11 21 301 304 F R A M E 302 7 107 9 109 3 8 103 108 5 4 201 6 7 205 1 101 24 10 111 110 107 106 102 104 105 117 208 24 111 4 212 215 211 212 210 217 219 204 210 213 203 210 207 2 214 5 209 216 211 212 206 218 219 218 219 208 FRAME REF. 216 202 204 212 215 2 6 7 308 305 306 307 308 REVERSE VIEW OF SPINDLE ASSEMBLY.
SECTION 1 FRAME . FIGURE 1-2.
SECTION 1 FRAME S E C T I O N FIGURE 1-2.
SECTION 1 FRAME FIGURE 1-2. 4WD FRONT AXLE AND STEERING INSTALLATIONS (CONTINUED) FIG & ITEM # PART NUMBER 304 305 306 307 308 4751500 0641520 4751500 0100011 4640937 7012978 7012980 7012994 4060808 309 DESCRIPTION Flatwasher 5/16in Regular Bolt 5/16in-18NC x 2-1/2in Flatwasher 5/16in Regular Compound, Locking (Prior to S/N 68274) Valve, Flow Divider Cartridge Seal Kit- 7012978 Cartridge Orifice Shield, Flex Trim QTY. REV. 4 4 4 A/R 2 1 1 1 S E C T I O N 1 3/5ft/1.
SECTION 1 FRAME S E C T I O N FIGURE 1-3. 4WS REAR STEERING INSTALLATIONS 2 1 F R A M E 8 3 18 19 10 12 15 5 11 12 1 6 12 13 10 16 14 18 19 8 7 5 3 12 15 12 15 5 11 12 10 1 9 REVERSE VIEW OF SPINDLE ASSEMBLY.
SECTION 1 FRAME . FIGURE 1-3. 4WS REAR STEERING INSTALLATIONS FIG & ITEM # PART NUMBER 0256716 0256717 0255854 0256523 0255412 0256715 0255411 0256399 0255855 0256400 1 2 3 4130331 4130330 1683208 1683304 4 3841285 3841291 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 3120841 Use 3422802 Use 3422802 3422802 3422426 3422429 0440161 3422430 3841143 0641608 0100011 0641610 3311605 0681608 1670752 0962005 Use 0962272 0962272 0100063 DESCRIPTION QTY. REV.
SECTION 1 FRAME S E C T I O N FIGURE 1-4.
SECTION 1 FRAME . FIGURE 1-4.
SECTION 1 FRAME S E C T I O N FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS FIG & ITEM # PART NUMBER 101 102 103 104 4520171 4520259 4860158 4640113 1702740 1 0255422 0258764 F R A M E 201 4520172 4520210 4520173 4520211 7016206 7020135 0255397 301 302 303 1-14 1670777 0641542 0100011 DESCRIPTION Tire 14 x 17.5 Options: Galaxy (1 Per Assembly) OTR (1 Per Assembly) Rim, Wheel (1 Per Assembly) Valve, Air Decal - Tire Pressure 8FT/2.4M AND 7FT/2.
SECTION 1 FRAME FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 1 FRAME S E C T I O N FIGURE 1-5.
SECTION 1 FRAME . FIGURE 1-5.
SECTION 1 FRAME S E C T I O N FIGURE 1-6.
SECTION 1 FRAME . FIGURE 1-6.
SECTION 1 FRAME S E C T I O N 1 FIGURE 1-6. DRIVE BRAKE ASSEMBLY FIG & ITEM # PART NUMBER 22 23 24 25 26 26A 26B 27 7007933 See Note 7007924 Not Used 2900766 2900768 2900767 7018608 F R A M E 51 1-20 7018612 7000731 DESCRIPTION Gasket O-Ring (Note: Use Item 26A, 26B or 27) Plug, Pipe QTY.
SECTION 1 FRAME FIGURE 1-6. DRIVE BRAKE ASSEMBLY FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 1 FRAME S E C T I O N FIGURE 1-7.
SECTION 1 FRAME . FIGURE 1-7.
SECTION 1 FRAME S E C T I O N FIGURE 1-8.
SECTION 1 FRAME . FIGURE 1-8. DRIVE MOTOR ASSEMBLY - REXROTH (4WD) FIG & ITEM # QTY. REV. 3160204 DRIVE MOTOR ASSEMBLY - REXROTH (4WD) Ref.
SECTION 1 FRAME S E C T I O N FIGURE 1-9. TOW PACKAGE INSTALLATION (OPTIONAL) 6 (NOT SHOWN) 5 (SHOWN) 15 9 21 16 10 7 22 14 4 1 3 F R A M E 23 14 1 29 13 12 1 7 11 25 SWING TURNTABLE TO 16 AS SHOWN. PLACE ARROW IN THIS AREA ON FRAME DECK, ALIGN CORRESPONDING ARROW ON CWT.
SECTION 1 FRAME . FIGURE 1-9.
SECTION 1 FRAME S E C T I O N FIGURE 1-9. TOW PACKAGE INSTALLATION (OPTIONAL) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 2 TURNTABLE TABLE OF CONTENTS FIGURE 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16 2-17 2-18 2-19 2-20 3120841 DESCRIPTION CONTROL VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MAIN VALVE BLOCK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ACCESSORY VALVE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 2 TURNTABLE FIGURE 2-1. CONTROL VALVES INSTALLATIONS S E C T I O N REF ENGINE TRAY ON OPPOSITE SIDE OF MACHINE 25 20 24 23 9 9A 2 4A 201 9B T U R N T A B L E 4 201B 204 203 202 201A 201B 16 17 18 43 19 20 43 10B 26 MOUNT EXISTING STEER SECTION HERE 10 10A 21B 22 11 21 12 3C OPTIONAL 4WS VALVE ASSEMBLY 1 3 21A 46 17 29 32 44 2C 2D 2F 2G 2-2 3A 3B 45 6 6A 37 20 25 30 2 2H 14 13 43 2B 2A 2E 14 31 43 TORQUE TO 60 IN/LBS.
SECTION 2 TURNTABLE . FIGURE 2-1.
SECTION 2 TURNTABLE FIGURE 2-1.
SECTION 2 TURNTABLE FIGURE 2-1.
SECTION 2 TURNTABLE FIGURE 2-2.
SECTION 2 TURNTABLE . FIGURE 2-2.
SECTION 2 TURNTABLE FIGURE 2-2.
SECTION 2 TURNTABLE FIGURE 2-2. MAIN VALVE BLOCK ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 2 TURNTABLE FIGURE 2-3. ACCESSORY VALVE ASSEMBLIES 7 S E C T I O N 2 2A 2C 2B 6 2 T U R N T A B L E 1 4 NOTE: TORQUE ITEMS 6, 7,103 &104 TO 60 IN/LBS.
SECTION 2 TURNTABLE . FIGURE 2-3.
SECTION 2 TURNTABLE FIGURE 2-4. SWING DRIVE, TURNTABLE BEARING & LOCK INSTALLATIONS S E C T I O N 9 4 8 2 3 4 102 103 104 2 4 10 11 7 5 1 4 6 T U R N T A B L E TURNTABLE REF.
SECTION 2 TURNTABLE . FIGURE 2-4.
SECTION 2 TURNTABLE FIGURE 2-5.
SECTION 2 TURNTABLE . FIGURE 2-5.
SECTION 2 TURNTABLE FIGURE 2-6.
SECTION 2 TURNTABLE . FIGURE 2-6.
SECTION 2 TURNTABLE FIGURE 2-6. SWING BRAKE ASSEMBLY (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER 21 22 23 25 to 25 26 27 28 7007923 7018603 7007934 See Note Not Used 2900766 2900768 2900767 2 7018608 T U R N T A B L E 51 2-18 DESCRIPTION QTY.
SECTION 2 TURNTABLE FIGURE 2-6. SWING BRAKE ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 2 TURNTABLE FIGURE 2-7.
SECTION 2 TURNTABLE . FIGURE 2-7.
SECTION 2 TURNTABLE S E C T I O N 2 T U R N T A B L E FIGURE 2-8. DEUTZ ENGINE INSTALLATION - WITHOUT NOISE REDUCTION (PRIOR TO S/N 0300029930) 308 28 27 OPPOSITE SIDE OF ENGINE.
SECTION 2 TURNTABLE . FIGURE 2-8.
SECTION 2 TURNTABLE FIGURE 2-8.
SECTION 2 TURNTABLE FIGURE 2-8.
SECTION 2 TURNTABLE FIGURE 2-8.
SECTION 2 TURNTABLE FIGURE 2-8. DEUTZ ENGINE INSTALLATION - WITHOUT NOISE REDUCTION (PRIOR TO S/N 0300029930) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-9. DEUTZ ENGINE INSTALLATION - WITH NOISE REDUCTION (S/N 0300028190 TO S/N 0300069000) 28 307 27 357 OPPOSITE SIDE OF ENGINE 312 360 31A 313 361 73 62 304 354 33 41 58 31B 368 31 31C 303 353 31 2 T U R N T A B L E 32 62 34 7 301 351 9 48 52 42 43 103 30 93 63 124 127 20 359 104 15 89 3 37 37 39 36 13 26 58 55 57 48 57 57 50 RETURN 51 54 57 106 49 52 48 86 57 53 85 FUEL TANK REF.
SECTION 2 TURNTABLE . FIGURE 2-9.
SECTION 2 TURNTABLE FIGURE 2-9.
SECTION 2 TURNTABLE FIGURE 2-9.
SECTION 2 TURNTABLE FIGURE 2-9.
SECTION 2 TURNTABLE FIGURE 2-9.
SECTION 2 TURNTABLE FIGURE 2-9.
SECTION 2 TURNTABLE FIGURE 2-9. DEUTZ ENGINE INSTALLATION - WITH NOISE REDUCTION (S/N 0300028190 TO S/N 0300069000) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-10.
SECTION 2 TURNTABLE . FIGURE 2-10. GENERATOR INSTALLATION (OPTIONAL - DEUTZ ENGINE MACHINES) FIG & ITEM # PART NUMBER 0255396 0257853 0271544 0272480 0272293 0272482 0257160 0257857 0271547 0272481 1 2 3580158 2460011 2460032 2460039 2460013 2460034 2460013 2A 7012558 2460049 1001100321 7020193 7026199 70000123 7020108 7020109 7012513 7012514 7020110 7020111 7020190 3120841 DESCRIPTION GENERATOR INSTALLATION OPTIONS: Note: Numbered Colored Wiring starts after S/N 0300035129.
SECTION 2 TURNTABLE FIGURE 2-10. GENERATOR INSTALLATION (OPTIONAL - DEUTZ ENGINE MACHINES) (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER 2B 70002239 7003657 70002235 3520028 4460190 4460027 70000124 70000125 2 70002240 4360542 7000126 7020191 2920162 T U R N T A B L E 2C 2420203 7020192 2D 3580134 3580134 3580276 3580134 3580276 3580134 7027887 3 4845184 4845531 4 0200530 0200741 0200742 5 6 7 0480050 0480119 0480111 0480121 0711414 4751900 0641610 8 2-38 0100011 DESCRIPTION QTY.
SECTION 2 TURNTABLE FIGURE 2-10. GENERATOR INSTALLATION (OPTIONAL - DEUTZ ENGINE MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER 9 0681612 0641772 10 11 12 13 4751600 2860012 3311605 0700819 3311705 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 3120841 3740080 4460023 0641508 4751500 Not Used 3520028 0721006 3311005 4751000 4360294 Not Used 4360336 4740397 4060802 Not Used 2820031 3251102 1705325 DESCRIPTION QTY.
10 2-40 80 6 40 29 5 1 4 3 37 19 18 87 21 58 36 38 20 35 23 34 24 53 50 25 54 28 51 2 87 45 44 79 2 T U R N T A B L E 57 27 49 26 32 33 31 32 33 30 55 S E C T I O N 86 6 80 61 SECTION 2 TURNTABLE FIGURE 2-11. PISTON PUMP ASSEMBLY.
3120841 62 66 63 47 83 64 65 89 88 82 81 42 41 60 85 39 84 46 59 84 43 56 11 16 15 73 74 75 70 71 69 67 52 12 14 48 7 72 76 78 77 78 76 14 68 52 12 11 102 103 101A 101B GENUINE PARTS SECTION 2 TURNTABLE S E C T I O N 2 2-41 T U R N T A B L E
SECTION 2 TURNTABLE FIGURE 2-11. PISTON PUMP ASSEMBLY.
SECTION 2 TURNTABLE FIGURE 2-11. PISTON PUMP ASSEMBLY.
SECTION 2 TURNTABLE FIGURE 2-11. PISTON PUMP ASSEMBLY. (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER 87 88 89 90 to 100 101 101A 7007477 7007476 7010120 Not Used 101B 102 103 7007412 2900826 2900827 2900752 DESCRIPTION Plug, Orifice (.
SECTION 2 TURNTABLE FIGURE 2-11. PISTON PUMP ASSEMBLY. (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 2 TURNTABLE FIGURE 2-12.
SECTION 2 TURNTABLE . FIGURE 2-12. GEAR PUMP ASSEMBLY FIG & ITEM # PART NUMBER 3600242 1 2 3 4 5 6 7 8 9 10 11 12 13 14 to 25 26 3120841 7010105 Use 3600242 Use 3600242 7010103 7012987 7012988 Use 7007489 Use 7007489 See Note 7010104 See Note Use 7007489 Use 7007489 Not Used 7007489 DESCRIPTION GEAR PUMP ASSEMBLY QTY. REV. Ref.
SECTION 2 TURNTABLE FIGURE 2-13.
SECTION 2 TURNTABLE . FIGURE 2-13.
SECTION 2 TURNTABLE FIGURE 2-14.
SECTION 2 TURNTABLE . FIGURE 2-14.
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-15.
SECTION 2 TURNTABLE . FIGURE 2-15.
SECTION 2 TURNTABLE FIGURE 2-15.
SECTION 2 TURNTABLE FIGURE 2-15. GROUND CONTROL BOX INSTALLATIONS (PRIOR TO S/N 0300064249) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
SECTION 2 TURNTABLE S E C T I O N 2 T U R N T A B L E FIGURE 2-16.
SECTION 2 TURNTABLE . FIGURE 2-16.
SECTION 2 TURNTABLE FIGURE 2-16. GROUND CONTROL BOX INSTALLATIONS (ADE SYSTEM) (S/N 0300064249 TO S/N 0300069000) (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER 32 33 34 35 36 37 to 39 40 4460875 4460905 4740444 4751400 4761400 Not Used 2 41 42 4922485 4922666 Not Used 1705132 T U R N T A B L E 43 44 Not Used 3520035 2-58 DESCRIPTION QTY.
SECTION 2 TURNTABLE FIGURE 2-16. GROUND CONTROL BOX INSTALLATIONS (ADE SYSTEM) (S/N 0300064249 TO S/N 0300069000) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 2 TURNTABLE FIGURE 2-17.
SECTION 2 TURNTABLE . FIGURE 2-17.
SECTION 2 TURNTABLE FIGURE 2-17.
SECTION 2 TURNTABLE FIGURE 2-17. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 2 TURNTABLE FIGURE 2-18.
SECTION 2 TURNTABLE . FIGURE 2-18. ENGINE TRAY JACK INSTALLATION (OPTIONAL) FIG & ITEM # PART NUMBER 0255880 1 2 3 3537445 4845163 2840016 2840018 3A 3B 3C 3D 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 7016374 7024598 7016322 0962051 3430816 4891800 4711800 3450404 0641609 3311605 4891600 0641810 Not Used 3422530 1380147 3910610 3310601 4750600 4751000 0100011 Not Used 3910608 3310601 4770600 0641406 4751400 27 3311405 3120841 DESCRIPTION ENGINE TRAY JACK INSTALLATION QTY.
SECTION 2 TURNTABLE FIGURE 2-19.
SECTION 2 TURNTABLE 36 17 S E C T I O N 14 19 22 17 19 29 22 19 10 2 36 T U R N T A B L E 34 12 33 35 15 28 27 2 9 25 20 23 16 30 18 3 7 21 18 12 31 32 21 19 22 19 17 12 17 19 19 39 39 19 3120841 39 8 12 28 27 39 19 26 6 9 8 12 19 22 25 13 2-67
SECTION 2 TURNTABLE . FIGURE 2-19.
SECTION 2 TURNTABLE FIGURE 2-19. HOODS INSTALLATIONS - WITHOUT NOISE REDUCTION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 2 TURNTABLE FIGURE 2-20.
SECTION 2 TURNTABLE 36 17 S E C T I O N 2B 19 22 17 19 29 22 19 10 2 36 34 T U R N T A B L E 41 12 33 2D 2C 28 27 2 2A 25 20 23 16 30 18 3 7 21 18 12 31 32 21 19 22 19 17 12 17 19 19 39 39 19 3120841 39 8 12 28 27 39 19 26 6 2A 8 12 19 22 25 13 2-71
SECTION 2 TURNTABLE . FIGURE 2-20.
SECTION 2 TURNTABLE FIGURE 2-20.
SECTION 2 TURNTABLE FIGURE 2-20. HOODS INSTALLATIONS - WITH NOISE REDUCTION (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 3 BOOM TABLE OF CONTENTS FIGURE 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 DESCRIPTION BOOMS AND CYLINDERS INSTALLATION - 600A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BOOMS AND CYLINDERS INSTALLATION - 600AJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TOWER BOOM ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MAIN BOOM ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 3 BOOM FIGURE 3-1. BOOMS AND CYLINDERS INSTALLATION - 600A 24 S E C T I O N 3 B O O M 23 20 24 32 31 30 15 20 26 7 2 33 34 17 21 3 6 36 22 12 19 23 24 14 23 20 24 13 23 24 12 9 19 23 24 19 8 5 19 39 20 205 210 201 204 208 39 16 23 25 206 37 23 24 FRONT ENTRY PLATFORM 23 19 24 23 20 25 35 9 23 20 26 17 21 18 206 203 209 209 202 202 207 11 19 SIDE ENTRY PLATFORM 23 24 FRONT VIEW OF UPRIGHT REF.
SECTION 3 BOOM . FIGURE 3-1. BOOMS AND CYLINDERS INSTALLATION - 600A FIG & ITEM # PART NUMBER 0255238 0258694 0256321 0272326 1 0801019 2 3 4 Use 4846005 4846005 0801022 1683288 5 Use 1684498 6 7 8 1683294 1683266 1683271 1683415 9 Use 3422571 3422571 10 11 12 Use 3422573 3422573 3422575 Use 3422572 3422572 13 Use 3422576 3422576 14 Use 3422565 3422565 15 Use 3422577 3422577 16 Use 3422578 3422578 3120841 DESCRIPTION QTY. REV.
SECTION 3 BOOM FIGURE 3-1.
SECTION 3 BOOM FIGURE 3-1.
SECTION 3 BOOM FIGURE 3-2. BOOMS AND CYLINDERS INSTALLATION - 600AJ S E C T I O N 3 B O O M 31 23 36 2 15 3 7 6 47 12 31 36 13 22 31 36 14 32 23 36 22 31 36 12 9 22 31 36 22 22 5 55 55 48 31 36 9 FRONT VIEW OF UPRIGHT REF.
SECTION 3 BOOM 56 57 36 S E C T I O N 51 58 217 36 36 52 46 36 51 3 B O O M 58 21 36 36 50 301 43 42 41 36 44 45 303 29 SIDE ENTRY PLATFORM 3120841 FRONT ENTRY PLATFORM 3-7
SECTION 3 BOOM . FIGURE 3-2. BOOMS AND CYLINDERS INSTALLATION - 600AJ FIG & ITEM # PART NUMBER 0255239 S E C T I O N 0256322 0258695 0271339 0272135 3 1 B O O M 0801019 2 3 4 Use 4846006 4846006 0801025 1683288 5 Use 1684498 6 7 8 1683294 1683263 1683253 1683418 9 Use 3422571 3422571 10 11 12 Use 3422573 3422573 3422575 Use 3422572 3422572 13 Use 3422576 3422576 14 Use 3422566 3422566 15 Use 3422579 3422579 3-8 DESCRIPTION QTY. REV.
SECTION 3 BOOM FIGURE 3-2.
SECTION 3 BOOM FIGURE 3-2.
SECTION 3 BOOM FIGURE 3-2. BOOMS AND CYLINDERS INSTALLATION - 600AJ (CONTINUED) FIG & ITEM # PART NUMBER 0255878 0270821 201to 215 216 217 218 Not Used 1670769 0561237 0641416 0272070 See Note 301 302 303 304 305 306 307 308 309 310 3120841 0100011 0641812 0641822 0642682 0681608 0681610 3272605 3311805 4846573 4891600 4891800 4892600 DESCRIPTION QTY. REV. CABLE INSTALLATION OPTIONS: Prior to S/N 0300064249 S/N 0300064249 to S/N 0300069000 Ref. Ref. Ref.
SECTION 3 BOOM FIGURE 3-3.
SECTION 3 BOOM . FIGURE 3-3.
SECTION 3 BOOM FIGURE 3-3.
SECTION 3 BOOM FIGURE 3-3. TOWER BOOM ASSEMBLIES (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 3 BOOM FIGURE 3-4.
SECTION 3 BOOM . FIGURE 3-4.
SECTION 3 BOOM FIGURE 3-4.
SECTION 3 BOOM FIGURE 3-4. MAIN BOOM ASSEMBLIES (CONTINUED) FIG & ITEM # PART NUMBER 106 Not Used 3340787 3340765 0100011 0641640 0641606 4711600 3311605 4070932 4060804 107 108 109 110 111 112 113 DESCRIPTION Pad Options: 600A 600AJ Compound, Locking Bolt 3/8in-16NC x 5in Bolt 3/8in-16NC x 3/4in Flatwasher 3/8in Thin Locknut 3/8in-16NC Shim Flex-Trim (S/N 0300027207 to S/N 0300069000) QTY. REV.
SECTION 3 BOOM FIGURE 3-5.
SECTION 3 BOOM FIGURE 3-5. ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM) FIG & ITEM # PART NUMBER 0060035 0060076 0060031 0060074 1 See Note 2 7017177 Use 7017177 7017162 See Note 3 7017115 7017163 4 5 6 7 7017174 Use 7017174 7017164 See Note Not Used 7017102 7017119 3272605 8 9 10 11 12 13 14 15 16 17 Not Used See Note See Note See Note See Note See Note See Note See Note See Note Use 7017183 7017183 17A 7011331 7017193 3120841 DESCRIPTION QTY. REV.
SECTION 3 BOOM FIGURE 3-5.
SECTION 3 BOOM FIGURE 3-5. ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 3 BOOM FIGURE 3-6.
SECTION 3 BOOM FIGURE 3-6.
SECTION 3 BOOM FIGURE 3-7.
SECTION 3 BOOM . FIGURE 3-7.
SECTION 3 BOOM FIGURE 3-7.
SECTION 3 BOOM FIGURE 3-7. VALVES AND SWITCHES INSTALLATION (BOOM MOUNTED) (CONTINUED) FIG & ITEM # PART NUMBER 256 4420060 257 4751400 258 259 260 Not Used 1670824 0641403 DESCRIPTION Tape, Foam 600A 600AJ Flatwasher 1/4in Regular (S/N 0300028924 to S/N 0300069000) Cover, Switch (S/N 0300028924 to S/N 0300069000) Bolt 3/8in-16NC x 3/8in (S/N 0300028924 to S/N 0300069000) QTY. REV. A/R 161in/4m S E C T I O N 127in/3.
SECTION 3 BOOM FIGURE 3-8.
SECTION 3 BOOM . FIGURE 3-8.
SECTION 3 BOOM FIGURE 3-8. BOOM WIPERS INSTALLATIONS (OPTIONAL) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 4 PLATFORM TABLE OF CONTENTS FIGURE 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 4-12 DESCRIPTION PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY) . . . . . . . . . . . . . . . . . . . . . . . . PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY) . . . . . . . . . . . . . . . . . . . . . . . . . . PLATFORM CONSOLE ASSEMBLY (PRIOR TO S/N 0300064249) . . . . . . . . . . . . . . . . . . . . . PLATFORM CONSOLE ASSEMBLIES (WITH ADE SYSTEM) (S/N 0300064249 TO S/N 0300069000) . . . . . . . . . . . . . . . .
SECTION 4 PLATFORM FIGURE 4-1.
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY) FIG & ITEM # PART NUMBER 3510751 3510728 3510499 3510763 3510537 3510542 3510500 3510764 3510538 3510543 1 to 3 4 5 6 7 8 9 to 13 14 15 16 17 QTY. REV. PLATFORM OPTIONS: 5ft/1.52m Platform - With Self-Closing Gate (EN280 & CE Specs) 5ft/1.52m Platform - With Self-Closing Gate (Australian Spec) 6ft/1.83m Platform - With Drop Bar (EN280 & CE Specs) 6ft/1.
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (FRONT ENTRY) (CONTINUED) FIG & ITEM # PART NUMBER 52 4846194 4844955 4846228 4844924 4846240 S E C T I O N 53 54 55 56 57 58 59 60 4 P L A T F O R M 4846195 4844956 4846229 4844925 4846241 4845287 4845288 0641418 4740411 3300151 0961845 4420055 DESCRIPTION Rail Weldment - Right Side Options: 5ft/152m Platforms 6ft/1.83m Platforms 6ft/1.83m Platforms (Mesh to Mid Rail) 8ft/2.44m Platforms 8ft/2.
SECTION 4 PLATFORM FIGURE 4-1.
SECTION 4 PLATFORM FIGURE 4-2.
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY) FIG & ITEM # PART NUMBER Use 1001144023 Use 1001144024 1 2 3 4 5 6 0100040 2080040 2600281 2940074 3311001 See Note 7 8 9 10 3520072 3911008 4751000 4846452 1001144629 0271945 0271941 101 102 103 104 0641406 0641408 0641610 0861517 104A Use 0272970 4360031 1001117320 7000625 3120841 DESCRIPTION PLATFORM ASSEMBLIES: 8ft (2.44m) with No Mesh (was p/n 3510822) 6ft (1.
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY) (CONTINUED) FIG & ITEM # PART NUMBER 104A (cont’d) 104B 104C 105 70003483 1060918 4460071 S E C T I O N 106 107 108 109 110 111 112 113 1702563 1702676 3311405 3311605 3380434 4360331 4740362 4751400 4751600 3790012 0270814 4 P L A T F O R M DESCRIPTION WORKLIGHTS INSTALLATIONS (OPTIONAL) Ref.
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (SIDE ENTRY) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 4 PLATFORM FIGURE 4-3.
SECTION 4 PLATFORM FIGURE 4-3.
SECTION 4 PLATFORM FIGURE 4-3.
SECTION 4 PLATFORM FIGURE 4-3.
SECTION 4 PLATFORM FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (PRIOR TO S/N 0300064249) (CONTINUED) FIG & ITEM # S E C T I O N 101 102 103 104 105 106 107 PART NUMBER DESCRIPTION QTY. REV. 0860984 1220022 1220023 2600211 3900224 3931672 Not Used CONSOLE BOX ASSEMBLY Lid, Cast Bottom, Box Hinge Capscrew, Socket Head Countersunk 6mm x 16mm Capscrew, Socket Head 3/8in-16NC x 4-1/2in Ref.
SECTION 4 PLATFORM FIGURE 4-3.
SECTION 4 PLATFORM FIGURE 4-4.
SECTION 4 PLATFORM FIGURE 4-4.
SECTION 4 PLATFORM FIGURE 4-4.
SECTION 4 PLATFORM FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (WITH ADE SYSTEM) (S/N 0300064249 TO S/N 0300069000) (CONTINUED) FIG & ITEM # PART NUMBER 101 102 103 104 105 106 107 108 0861414 0100011 Use 0861414 Use 0861414 2600211 3311601 3900224 3931672 3520174 110 111 112 113 114 115 0861537 1220096 1220102 3311601 3450304 3931672 4711500 QTY. REV.
SECTION 4 PLATFORM FIGURE 4-5.
SECTION 4 PLATFORM FIGURE 4-5. OEM CONTROLLER ASSEMBLY (SWING AND LIFT) (PRIOR TO S/N 0300039749) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PART NUMBER QTY. REV. A 1600242 OEM CONTROLLER ASSEMBLY (LIFT/SWING) (PRIOR TO S/N 0300039749) Ref.
SECTION 4 PLATFORM FIGURE 4-5.
SECTION 4 PLATFORM FIGURE 4-5. OEM CONTROLLER ASSEMBLY (SWING AND LIFT) (PRIOR TO S/N 0300039749) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 4 PLATFORM FIGURE 4-6.
SECTION 4 PLATFORM FIGURE 4-6.
SECTION 4 PLATFORM FIGURE 4-7.
SECTION 4 PLATFORM FIGURE 4-7.
SECTION 4 PLATFORM FIGURE 4-7. OEM CONTROLLER ASSEMBLY (SWING AND LIFT) (WITH ADE SYSTEM) (S/N 0300064249 TO S/N 0300069000) (CONTINUED) FIG & ITEM # PART NUMBER 109 110 111 70002735 See Note Use 1001129555 112 7022819 4460871 S E C T I O N DESCRIPTION Can, Enclosure Cap (Note: Not Available for Purchase) Mechanical Assembly (Note: Not Available Purchase Complete Assembly) Plug, Male 8 Position (Natural) (Not Shown) Socket, Female QTY. REV.
SECTION 4 PLATFORM FIGURE 4-7. OEM CONTROLLER ASSEMBLY (SWING AND LIFT) (WITH ADE SYSTEM) (S/N 0300064249 TO S/N 0300069000) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 4 PLATFORM FIGURE 4-8.
SECTION 4 PLATFORM FIGURE 4-8.
SECTION 4 PLATFORM FIGURE 4-8. OEM CONTROLLER ASSEMBLY (DRIVE/STEER) (PRIOR TO S/N 0300039749) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
SECTION 4 PLATFORM FIGURE 4-8. OEM CONTROLLER ASSEMBLY (DRIVE/STEER) (PRIOR TO S/N 0300039749) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 4 PLATFORM FIGURE 4-9.
SECTION 4 PLATFORM FIGURE 4-9.
SECTION 4 PLATFORM FIGURE 4-10.
SECTION 4 PLATFORM FIGURE 4-10.
SECTION 4 PLATFORM FIGURE 4-10.
SECTION 4 PLATFORM FIGURE 4-10. OEM CONTROLLER ASSEMBLY (DRIVE/STEER) (WITH ADE SYSTEM) (S/N 0300064249 TO S/N 0300069000) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 4 PLATFORM FIGURE 4-11.
SECTION 4 PLATFORM FIGURE 4-11. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) FIG & ITEM # PART NUMBER 0257840 0257849 0271550 0257841 0257850 0271551 1 4845308 4845309 2 3 4 5 6 7 1670804 1670803 1670787 1670785 1670786 1670793 1670798 1670796 8 1670797 1670795 9 1670799 1670789 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 3120841 1670801 1670791 0940038 1670788 3539719 0630462 4761500 4751800 3311501 4751500 4460049 3530072 Not Used 4360057 0731005 4751000 DESCRIPTION QTY. REV.
SECTION 4 PLATFORM FIGURE 4-11.
SECTION 4 PLATFORM FIGURE 4-11. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 4 PLATFORM FIGURE 4-12.
SECTION 4 PLATFORM FIGURE 4-12. LOAD SENSING SYSTEM INSTALLATION (FRONT ENTRY PLATFORM) FIG & ITEM # 1 1A 1B 1C 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NUMBER DESCRIPTION QTY. REV. 0257997 PLATFORM LOAD SENSING DEVICE INSTALLATION (WITHOUT ADE SYSTEM PRIOR TO S/N 0300058378) Ref.
SECTION 4 PLATFORM FIGURE 4-12. LOAD SENSING SYSTEM INSTALLATION (FRONT ENTRY PLATFORM) (CONTINUED) FIG & ITEM # PART NUMBER 205 206 207 208 209 0641407 4761400 3311401 Not Used 4460226 S E C T I O N DESCRIPTION QTY. Bolt 1/4in-20NC x 7/8in Lockwasher 1/4in Nut 1/4in-20NC 2 2 2 Terminal, Socket (Not Shown) (Located in Console Box) 4 REV.
SECTION 5 CYLINDER TABLE OF CONTENTS FIGURE 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-12 DESCRIPTION AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLATFORM LEVEL CYL ASSEMBLIES (PRIOR TO S/N 0300024714) . . . . . . . . . . . . . . . . . . PLATFORM LEVEL CYL ASSEMBLIES (S/N 0300024714 TO S/N 0300069000). . . . . . . . . . . LEVEL (UPRIGHT) CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 5 CYLINDER FIGURE 5-1.
SECTION 5 CYLINDER FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY FIG & ITEM # 1 2 3 4 5 PART NUMBER REV.
SECTION 5 CYLINDER FIGURE 5-2.
SECTION 5 CYLINDER FIGURE 5-2.
SECTION 5 CYLINDER FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLIES (PRIOR TO S/N 0300024714) (CONTINUED) FIG & ITEM # PART NUMBER 24 to 25 26 Not Used 2901303 2901301 DESCRIPTION Seal Kit Options (Includes Items 13-21): 600A 600AJ QTY. REV.
SECTION 5 CYLINDER FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLIES (PRIOR TO S/N 0300024714) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 5 CYLINDER FIGURE 5-3.
SECTION 5 CYLINDER FIGURE 5-3.
SECTION 5 CYLINDER FIGURE 5-3.
SECTION 5 CYLINDER FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLIES (S/N 0300024714 TO S/N 0300069000) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 5 CYLINDER FIGURE 5-4.
SECTION 5 CYLINDER FIGURE 5-4.
SECTION 5 CYLINDER FIGURE 5-5.
SECTION 5 CYLINDER . FIGURE 5-5.
SECTION 5 CYLINDER FIGURE 5-6.
SECTION 5 CYLINDER . FIGURE 5-6.
SECTION 5 CYLINDER FIGURE 5-7.
SECTION 5 CYLINDER FIGURE 5-7.
SECTION 5 CYLINDER FIGURE 5-8.
SECTION 5 CYLINDER FIGURE 5-8.
SECTION 5 CYLINDER FIGURE 5-8. MASTER CYLINDER ASSEMBLIES (CONTINUED) FIG & ITEM # PART NUMBER 15 16 17 18 19 20 21 See Note See Note See Note See Note See Note Not Used S E C T I O N 22 23 24 25 26 0630534 0630535 0100063 Not Used 2220885 DESCRIPTION QTY.
SECTION 5 CYLINDER FIGURE 5-8. MASTER CYLINDER ASSEMBLIES (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 5 CYLINDER FIGURE 5-9.
SECTION 5 CYLINDER . FIGURE 5-9. STEER CYLINDER ASSEMBLIES FIG & ITEM # PART NUMBER 1683208 1683304 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 to 25 26 3120841 7001626 7001627 Use 7001625 Use 7001625 See Note 7001633 7001628 7001629 Use 7001625 Use 7001625 Use 7001625 Use 7001625 7001630 Use 7001625 0961977 0961890 Not Used 7001625 DESCRIPTION STEER CYLINDER ASSEMBLIES 8FT/2.4M WIDTH MACHINES 7FT/2.1M WIDTH MACHINES Locknut Piston Seal O-Ring Barrel (Note: Not Available for Purchase) Rod Options: 8ft/2.
SECTION 5 CYLINDER FIGURE 5-10.
SECTION 5 CYLINDER . FIGURE 5-10.
SECTION 5 CYLINDER FIGURE 5-11.
SECTION 5 CYLINDER . FIGURE 5-11.
SECTION 5 CYLINDER 1 S E C T I O N 600A 600AJ FIGURE 5-12.
SECTION 5 CYLINDER . FIGURE 5-12.
SECTION 5 CYLINDER FIGURE 5-12. CYLINDER BELLOWS INSTALLATION (OPTIONAL) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 6 HYDRAULIC TABLE OF CONTENTS FIGURE 6-1 6-2 6-3 6-4 6-5 DESCRIPTION DRIVE HYDRAULIC DIAGRAM - 2WD/2WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE HYDRAULIC DIAGRAM - 4WD/2WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC DIAGRAM - OSCILLATING AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC DIAGRAM - STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-2 23 HYD.
SECTION 6 HYDRAULIC FIGURE 6-1.
6-4 23 HYD.
SECTION 6 HYDRAULIC FIGURE 6-2.
SECTION 6 HYDRAULIC FIGURE 6-2.
SECTION 6 HYDRAULIC FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
6-8 2 1 3 4 4 SWIVEL PORT #5 V P 4 18 7 17 6 H Y D R A U L I C 5 6 9 8 A 16 T P 15 6 LOCK-OUT VALVE 17 4 18 V P 10 11 12 V - VALVE P - PILOT SWIVEL PORT #7 13 14 EXISTING CASE DRAIN HOSE EXISTING FTG S E C T I O N G FLOW DIVIDER SECTION 6 HYDRAULIC FIGURE 6-3.
SECTION 6 HYDRAULIC FIGURE 6-3.
6-10 87 1 2 3 #3 #4 70 S V2 V1 C1 C2 82 88 44 110 74 75 73 46 35 18 46 17 45 36 SWING C/B VALVE 46 45 A BRAKE B SWING MOTOR AND BRAKE 17 P2 V2 V1 V1 V2 P2 PORT BLOCK ON LOWER LIFT CYL. P1 89 64 1 44 43 2 1 12 80 16 68 56 V2 T V1 ROTATOR ACTUATOR R PORT BLOCK ON LOWER TELE CYL. E MD LOWER TELE EXTEND 56 111 17 57 MASTER CYL.
SECTION 6 HYDRAULIC FIGURE 6-4.
SECTION 6 HYDRAULIC FIGURE 6-4.
SECTION 6 HYDRAULIC FIGURE 6-4.
SECTION 6 HYDRAULIC FIGURE 6-5.HYDRAULIC DIAGRAM LIST Note: Diagrams with asterisk (*) are shown in the preceding pages. Information on diagrams not shown is available from JLG Service/Parts Departments. Ref. Ref. 2792191 2792192 Drive Hydraulic Diagrams 600A and 600AJ With 8ft/2.4m Width Frame: 2WD/2WS 2WD/4WS 4WD/2WS 4WD/4WS 600A and 600AJ With 7ft/2.1m Width Frame: 2WD/2WS 2WD/2WS 2792230* Oscillating Axle Hydraulic Diagram Ref.
SECTION 7 ELECTRICAL TABLE OF CONTENTS FIGURE 7-1 7-2 7-3 7-4 7-5 7-6 7-7 7-8 7-9 DESCRIPTION ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ELECTRICAL SCHEMATIC - CE SPEC MACHINES PRIOR TO S/N 0300035129 WITH COLORED WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST FIG & ITEM # PART NUMBER Ref. BPE LOAD SENSING DEVICE ELECTRICAL DIAGRAM Harness, Wiring (Installation 0259233) Harness, Wiring (Lift Down) (Installation 0271474) Ref. C/B COLD WEATHER START ELECTRICAL DIAGRAM (DEUTZ) Ref. F Ref. Ref. 1/- Ref. 2/B Ref. Ref. 1/2/B Ref. Ref. Ref. Ref.
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST (Continued) FIG & ITEM # PART NUMBER QTY. REV. GENERATOR ELECTRICAL DIAGRAMS 110V Prior to S/N 0300035129 110V S/N 0300035129 to S/N 0300064249 110Volt (ADE SYSTEM) (S/N 0300064249 TO S/N 0300069000) 220V Prior to S/N 0300035129 220V S/N 0300035129 to S/N 0300064249 220 Volt (ADE SYSTEM) (S/N 0300064249 TO S/N 0300069000) Ref. Ref. Ref. Ref. 2/C 2/C 1/A Ref. Ref. Ref. -/1/B 1/A Ref. Ref. Ref.
SECTION 7 ELECTRICAL FIGURE 7-1.
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST (Continued) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 7 ELECTRICAL FIGURE 7-2.
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 3120841 7-7
SECTION 7 ELECTRICAL FIGURE 7-2.
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 3120841 7-9
SECTION 7 ELECTRICAL FIGURE 7-3.
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 3120841 7-11
SECTION 7 ELECTRICAL FIGURE 7-3.
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 3120841 7-13
SECTION 7 ELECTRICAL FIGURE 7-4.
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 3120841 7-15
SECTION 7 ELECTRICAL FIGURE 7-4.
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 3120841 7-17
SECTION 7 ELECTRICAL FIGURE 7-5.
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 3120841 7-19
SECTION 7 ELECTRICAL FIGURE 7-5.
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 3120841 7-21
SECTION 7 ELECTRICAL FIGURE 7-6.
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 3120841 7-23
SECTION 7 ELECTRICAL FIGURE 7-6.
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 1870132 - B 3120841 7-25
SECTION 7 ELECTRICAL FIGURE 7-7.
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 3120841 7-27
SECTION 7 ELECTRICAL FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (PRIOR TO S/N 0300064249) FIG & ITEM # PART NUMBER DESCRIPTION PLATFORM BOX WIRING DIAGRAMS Note: Numbered Colored Wiring starts with S/N 0300035129.
SECTION 7 ELECTRICAL FIGURE 7-7.
SECTION 7 ELECTRICAL FIGURE 7-7.
SECTION 7 ELECTRICAL FIGURE 7-7.
SECTION 7 ELECTRICAL FIGURE 7-7.
SECTION 7 ELECTRICAL FIGURE 7-7.
SECTION 7 ELECTRICAL FIGURE 7-7.
SECTION 7 ELECTRICAL FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (PRIOR TO S/N 0300064249) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
SECTION 7 ELECTRICAL FIGURE 7-8.
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 3120841 7-37
SECTION 7 ELECTRICAL FIGURE 7-8.
SECTION 7 ELECTRICAL FIGURE 7-8.
SECTION 7 ELECTRICAL FIGURE 7-8.
SECTION 7 ELECTRICAL FIGURE 7-8. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (S/N 0300064249 TO S/N 0300064270) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
SECTION 7 ELECTRICAL FIGURE 7-8.
SECTION 7 ELECTRICAL FIGURE 7-8. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (S/N 0300064249 TO S/N 0300064270) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 7 ELECTRICAL FIGURE 7-9.
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 3120841 7-45
SECTION 7 ELECTRICAL FIGURE 7-9.
SECTION 7 ELECTRICAL FIGURE 7-9.
SECTION 7 ELECTRICAL FIGURE 7-9.
SECTION 7 ELECTRICAL FIGURE 7-9.
SECTION 7 ELECTRICAL FIGURE 7-9. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (S/N 0300064270 TO S/N 0300069000) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
SECTION 7 ELECTRICAL FIGURE 7-9.
SECTION 7 ELECTRICAL FIGURE 7-9. HARNESS COMPONENTS INSTALLATION (WITH ADE SYSTEM) (S/N 0300064270 TO S/N 0300069000) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 8 DECALS TABLE OF CONTENTS FIGURE 8-1 DESCRIPTION PAGE DECALS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 8 DECALS FIGURE 8-1.
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION FIG & ITEM # PART NUMBER 0255453 0256626 0256282 0256279 0256280 0256281 0256283 0256278 0255457 0256627 0256289 0256286 0256287 0256288 0256290 0256285 1 2 3 4 Not Used 1701518 Not Used Not Required 1702928 1705084 5 6 7 8 9 1701502 1701503 1701504 1701509 Not Required 3251242 10 11 12 13 14 15 16 1702818 1702819 1702773 1702861 1702774 1702860 Not Used Not Required 1702612 1704277 3120841 DESCRIPTION QTY. REV.
SECTION 8 DECALS FIGURE 8-1.
SECTION 8 DECALS FIGURE 8-1.
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 62 1703664 Not Required 63 1703675 Not Required 64 65 66 1703665 Not Required Not Used 1704885 2900975* S E C T I O N 101 0257734 4420051 DESCRIPTION QTY.
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODELS 600A/600AJ/n600AJ The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
S E C T I O N 9 R E C O M M E N D E D S E R V I C E P A R T S S T O C K SECTION 9 RECOMMENDED SERVICE PARTS MODELS 600A/600AJ/n600AJ The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER 10-1 MISCELLANEOUS SPECIAL OPTIONS QTY. Ref. Ref. Ref. Ref.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. S E C T I O N FIG & ITEM # PART NUMBER DESCRIPTION QTY.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER DESCRIPTION QTY. 7002840 0641614 3311405 4711400 3300151 Platform Huck Fasteners Replacement Hardware Antirotation Pin Removal Tool Bolt 1/4in-20NC x 2in Locknut 1/4in-20NC Flatwasher 1/4in Thin Acorn Nut 1/4in-20NC Ref.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. S E C T I O N FIG & ITEM # PART NUMBER 7002840 0255385 REV. 1 Ref. 0257728 Tube Rack Installation Ref. 0258918 Utility Rack Installation Ref. 0256344 Weld Leads Installation Ref. 0255901 S P E C I A L Pin Removal Tool (Oscillating Axle Cam Valve) QTY.
SECTION 11 PARTS NUMBER INDEX Part Number 0060031 0060033 0060035 0060066 0060068 0060074 0060076 0080163 0080177 0080241 0100009 0100011 0100019 0100020 0100035 0100038 0100040 0100048 0100063 0100079 0100081 0140001 0140011 0140026 0181727 0200530 0200550 0200741 0200742 0236632 0254798 0255025 0255238 0255239 0255262 0255281 0255288 3120841 Page .......3-9, 3-21, 3-22 .....2-24, 2-30, 7-32 .......3-4, 3-21, 3-22 ................ 3-9, 3-25 ................ 3-4, 3-25 .......3-9, 3-21, 3-22 .......
SECTION 11 Part Number 0271612 0271613 0271912 0271941 0271945 0272070 0272135 0272293 0272301 0272312 0272326 0272350 0272433 0272480 0272481 0272482 0272507 0272521 0272588 0272589 0272606 0272607 0272619 0272626 0272627 0272970 0340041 0362519 0362529 0362611 0362612 0370035 0400075 0440018 0440019 0440161 0440207 0460150 0460151 0460152 0460154 0460155 0460157 0460159 0460160 0460161 0461614 0480050 0480111 0480119 0480121 0540078 0540083 0540099 0540104 0540107 0561076 0561185 0561237 11-2 PARTS NUM
SECTION 11 Part Number 0961896 0961897 0961898 0961899 0961947 Page .............. 5-27, 5-29 ....................... 5-17 ....................... 5-13 ....................... 5-19 3-10, 5-5, 5-9, 5-15, 5-21 0961948 1-5, 1-8, 1-11, 3-4, 3-10, 3-17, 5-17 0961949 . 3-4, 3-10, 3-13, 513, 5-19 0961950 ... 1-3, 1-4, 1-7, 1-8 0961951 3-4, 3-10, 3-17, 5-5, 5-9, 5-21 0961977 ....................... 5-25 0961986 .............. 2-24, 2-30 0962005 .........1-5, 1-8, 1-11 0962051 .......................
SECTION 11 Part Number 1701504 1701505 1701509 1701518 1701529 1701596 1701600 1701602 1701791 1701798 1702265 1702266 1702267 1702268 1702269 1702270 1702300 1702537 1702563 1702564 1702565 1702566 1702567 1702610 1702612 1702633 1702676 1702740 1702773 1702774 1702788 1702818 1702819 1702860 1702861 1702901 1702903 1702908 1702924 1702925 1702926 1702927 1702928 1702938 1702984 1702986 1702987 1702988 1702990 1702991 1702992 1702994 1702995 1702996 1702998 1702999 1703000 1703002 1703003 11-4 PARTS NUM
SECTION 11 Part Number 2680433 2680434 2680440 2680441 2720058 2720271 2720351 2720397 2720398 2720423 2720434 2720449 2740063 2750532 2750756 2750770 2750790 2750900 2751013 2751017 2751020 2751032 2751396 2751427 2752245 2752249 2752258 2752324 2752341 2752343 2752349 2752354 2752356 2752398 2752434 2752444 2752453 2752459 2752462 2752466 2752468 2752469 2752473 2752484 2752497 2752500 2752506 2752516 2752519 2752573 2752579 2752591 2752592 2752593 2752600 2752601 2752602 2752603 2752604 3120841 Page
SECTION 11 Part Number PARTS NUMBER INDEX Page 3311501 .......2-4, 2-73, 4-41 3311505 .1-5, 1-8, 2-4, 2-24, 2-25, 2-30, 2-68, 2-72, 3-5, 3-10, 4-3 3311601 2-49, 2-68, 2-73, 414, 4-19 3311605 ..1-8, 1-11, 2-24, 230, 2-39, 2-65, 2-68, 2-72, 3-10, 3-14, 3-19, 4-8, 4-13, 4-17, 4-42 3311705 ....................... 2-39 3311801 1-13, 2-25, 2-31, 327 3311805 2-23, 2-30, 2-51, 268, 2-72, 3-4, 35, 3-10, 3-11, 445 3313403 ......................... 1-5 3321005 ....................... 2-30 3323403 .................
SECTION 11 Part Number Page 3931430 ....................... 3-27 3931448 ....................... 5-27 3931516 5-5, 5-9, 5-15, 5-21, 5-27, 5-29 3931620 2-23, 2-30, 5-5, 5-9, 5-21 3931672 .............. 4-14, 4-19 3931720 ....................... 5-17 3931860 ....................... 2-13 3932032 ....................... 5-13 3932224 ....................... 2-13 3932240 ....................... 5-19 3960098 ......................... 1-5 3960389 .....2-29, 2-68, 2-72 3960407 .............. 2-24, 2-31 3960418 ..
SECTION 11 Part Number PARTS NUMBER INDEX Page 4460865 .....7-38, 7-39, 7-47 4460866 7-38, 7-39, 7-46, 747, 7-48 4460871 4-18, 4-27, 4-28, 437, 4-38, 7-38, 7-39, 7-40, 7-41, 7-46, 7-48, 7-49, 7-50 4460873 7-38, 7-40, 7-46, 748 4460874 2-57, 7-38, 7-46, 748 4460875 2-58, 7-38, 7-46, 748 4460876 .............. 7-39, 7-48 4460878 .............. 7-39, 7-48 4460879 .............. 7-38, 7-46 4460880 .............. 7-40, 7-49 4460887 7-38, 7-39, 7-46, 748 4460889 .............. 7-40, 7-49 4460890 .............
SECTION 11 Part Number 4921850 4921922 4921925 4921927 4921928 4921938 4921957 4921991 4921992 4921994 4922002 4922008 4922012 4922095 4922304 4922482 4922483 4922484 4922485 4922493 4922494 4922508 4922509 4922515 4922516 4922616 4922637 4922638 4922639 4922641 4922643 4922666 4922810 4922811 4922939 4932783 4932812 4932828 4932839 4932848 4932849 4932850 4932894 4932896 4932902 4932903 4932904 4932905 4932914 4932915 4932917 4932940 4932971 4932974 4932976 4932977 4932980 4932986 3120841 Page ........
SECTION 11 Part Number 7007421 7007423 7007424 7007425 7007426 7007427 7007428 7007429 7007430 7007431 7007434 7007435 7007436 7007437 7007438 7007439 7007440 7007441 7007442 7007444 7007445 7007446 7007449 7007453 7007454 7007456 7007458 7007459 7007461 7007463 7007466 7007468 7007469 7007470 7007471 7007472 7007474 7007475 7007476 7007477 7007478 7007482 7007483 7007484 7007485 7007486 7007487 7007488 7007489 7007490 7007491 7007492 7007494 7007496 7007497 PARTS NUMBER INDEX Page .....................
SECTION 11 Part Number Page 7016374 ....................... 2-65 7016380 ....................... 2-61 7016399 4-5, 4-8, 7-35, 7-42, 7-51 7016422 ....................... 2-21 7016423 ....................... 2-21 7016424 ....................... 2-21 7016425 ....................... 2-21 7016426 ....................... 2-21 7016427 ....................... 2-21 7016502 ................ 3-13, 9-1 7016510 ....................... 3-13 7016519 ....................... 3-18 7016521 .......................
SECTION 11 Part Number 11-12 PARTS NUMBER INDEX Page Part Number Page Part Number Page Part Number Page 3120841
Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.