Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times.
NOTE: This manual also applies to a machine with the following Serial Number: 0300176207.
FOREWORD FOREWORD This manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE A RED BACKGROUND. INDICATES A POTENTIALLY HAZARDOUS SITUATION. IF NOT AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY.
FOREWORD For: THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY-RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS PRODUCT. • Accident Reporting • Product Safety Publications • Current Owner Updates JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES, INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE.
FOREWORD REVISION LOG d Original Issue - November 6, 2013 Revised - January 1, 2014 Revised - July 4, 2014 Revised - October 1, 2014 – JLG Lift – 3121615
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT SECTION - 1 - SAFETY PRECAUTIONS 1.1 1.2 1.3 1.4 1.5 2.3 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Operator Training and Knowledge . . . . . . . . . . . . . . . . . 1-1 Workplace Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Machine Inspection. .
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT 4.7 4.8 4.9 4.10 4.11 4.12 4.13 4.14 4.15 PAGE BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 Swinging the Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 Raising and Lowering the Tower Boom. . . . . . . . . . . . 4-11 Raising and Lowering the Main Boom . . . . . . . . . . . . . 4-12 Telescoping the Main Boom . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT 6.7 6.8 PAGE SECTION - PARAGRAPH, SUBJECT PAGE PROPANE FUEL SYSTEM PRESSURE RELIEF . . . . . . . . . . . 6-32 SUPPLEMENTAL INFORMATION . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE This Page Left Blank Intentionally.
LIST OF FIGURES FIGURE NUMBER - TITLE PAGE FIGURE NUMBER - TITLE 2-1. 2-2. 2-3. Basic Nomenclature - 600A . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Basic Nomenclature - 600AJ . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Daily Walk-Around Inspection Diagram Deutz D2011L04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 2-4. Daily Walk-Around Inspection Diagram Deutz TD2.9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIST OF FIGURES FIGURE NUMBER - TITLE PAGE FIGURE NUMBER - TITLE PAGE This Page Left Blank Intentionally.
LIST OF TABLES TABLE NUMBER - TITLE 1-1 1-2 2-1 4-1 4-2 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-11 6-12 6-13 6-14 6-15 6-16 6-17 7-1 3121615 PAGE TABLE NUMBER - TITLE PAGE Minimum Approach Distances (M.A.D.) . . . . . . . . . . . . . . . 1-6 Beaufort Scale (For Reference Only). . . . . . . . . . . . . . . . . . . 1-9 Inspection and Maintenance Table . . . . . . . . . . . . . . . . . . . 2-3 600A Decal Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-27 600AJ Decal Legend. .
LIST OF TABLES TABLE NUMBER - TITLE PAGE TABLE NUMBER - TITLE PAGE This Page Left Blank Intentionally.
SECTION 1 - SAFETY PRECAUTIONS SECTION 1. SAFETY PRECAUTIONS 1.1 GENERAL This section outlines the necessary precautions for proper and safe machine usage and maintenance. It is mandatory that a daily routine is established based on the content of this manual to promote proper machine usage.
SECTION 1 - SAFETY PRECAUTIONS • An operator must not accept operating responsibilities until adequate training has been given by competent and authorized persons. • Allow only those authorized and qualified personnel to operate the machine who have demonstrated that they understand the safe and proper operation and maintenance of the unit. • Precautions to avoid all hazards in the work area must be taken by the user before and during operation of the machine.
SECTION 1 - SAFETY PRECAUTIONS Machine Inspection 1.3 • Do not operate this machine until the inspections and functional checks as specified in Section 2 of this manual have been performed. General • Do not operate this machine until it has been serviced and maintained according to the maintenance and inspection requirements as specified in the machine’s Service and Maintenance Manual. • Ensure all safety devices are operating properly. Modification of these devices is a safety violation.
SECTION 1 - SAFETY PRECAUTIONS • Do not carry materials directly on platform railing unless approved by JLG. • When two or more persons are in the platform, the operator shall be responsible for all machine operations. • Always ensure that power tools are properly stowed and never left hanging by their cord from the platform work area. Trip and Fall Hazards • During operation, occupants in the platform must wear a full body harness with a lanyard attached to an authorized lanyard anchorage point.
SECTION 1 - SAFETY PRECAUTIONS • Before operating the machine, make sure all gates are closed and fastened in their proper position. Electrocution Hazards • This machine is not insulated and does not provide protection from contact or proximity to electrical current. • Keep both feet firmly positioned on the platform floor at all times. Never position ladders, boxes, steps, planks, or similar items on unit to provide additional reach for any purpose.
SECTION 1 - SAFETY PRECAUTIONS Table 1-1. Minimum Approach Distances (M.A.D.) • Allow for machine movement and electrical line swaying.
SECTION 1 - SAFETY PRECAUTIONS • The minimum approach distance may be reduced if insulating barriers are installed to prevent contact, and the barriers are rated for the voltage of the line being guarded. These barriers shall not be part of (or attached to) the machine. The minimum approach distance shall be reduced to a distance within the designed working dimensions of the insulating barrier.
SECTION 1 - SAFETY PRECAUTIONS • Never exceed the maximum work load as specified on the platform. Keep all loads within the confines of the platform, unless authorized by JLG. • Do not operate the machine when wind conditions exceed 28 mph (12.5 m/s). Refer to Table 1-2, Beaufort Scale (For Reference Only). • Keep the chassis of the machine a minimum of 2 ft. (0.6m) from holes, bumps, drop-offs, obstructions, debris, concealed holes, and other potential hazards at the ground level.
SECTION 1 - SAFETY PRECAUTIONS DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED 28 MPH (12.5 M/ S). Table 1-2. Beaufort Scale (For Reference Only) 3121615 Wind Speed Beaufort Number mph m/s 0 0 0-0.2 Calm Calm. Smoke rises vertically 1 1-3 0.3-1.5 Light air Wind motion visible in smoke 2 4-7 1.6-3.3 Light breeze Wind felt on exposed skin. Leaves rustle Description Land Conditions 3 8-12 3.4-5.4 Gentle breeze Leaves and smaller twigs in constant motion 4 13-18 5.5-7.
SECTION 1 - SAFETY PRECAUTIONS • Keep non-operating personnel at least 6 ft. (1.8m) away from machine during all driving and swing operations. Crushing and Collision Hazards • Approved head gear must be worn by all operating and ground personnel. • Check work area for clearances overhead, on sides, and bottom of platform when lifting or lowering platform, and driving.
SECTION 1 - SAFETY PRECAUTIONS 1.4 TOWING, LIFTING, AND HAULING 1.5 • Never allow personnel in platform while towing, lifting, or hauling. This sub-section contains general safety precautions which must be observed during maintenance of this machine. Additional precautions to be observed during machine maintenance are inserted at the appropriate points in this manual and in the Service and Maintenance Manual.
SECTION 1 - SAFETY PRECAUTIONS • DO NOT use your hand to check for leaks. Use a piece of cardboard or paper to search for leaks. Wear gloves to help protect hands from spraying fluid. • Do not use machine as a ground for welding. • When performing welding or metal cutting operations, precautions must be taken to protect the chassis from direct exposure to weld and metal cutting spatter. • Do not refuel the machine with the engine running. • Use only approved non-flammable cleaning solvents.
SECTION 1 - SAFETY PRECAUTIONS Battery Hazards • Always disconnect batteries when servicing electrical components or when performing welding on the machine. • Do not allow smoking, open flame, or sparks near battery during charging or servicing. BATTERY FLUID IS HIGHLY CORROSIVE. AVOID CONTACT WITH SKIN AND CLOTHING AT ALL TIMES. IMMEDIATELY RINSE ANY CONTACTED AREA WITH CLEAN WATER AND SEEK MEDICAL ATTENTION. • Do not contact tools or other metal objects across the battery terminals.
SECTION 1 - SAFETY PRECAUTIONS NOTES: 1-14 – JLG Lift – 3121615
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 6. The safest means to operate the machine where overhead obstructions, other moving equipment, and obstacles, depressions, holes, dropoffs. 2.1 PERSONNEL TRAINING The aerial platform is a personnel handling device; so it is necessary that it be operated and maintained only by trained personnel.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.2 PREPARATION, INSPECTION, AND MAINTENANCE The following table covers the periodic machine inspections and maintenance recommended by JLG Industries, Inc. Consult local regulations for further requirements for aerial work platforms.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Table 2-1.Inspection and Maintenance Table Type Pre-Start Inspection Primary Responsibility Frequency Reference User or Operator User or Operator Operator and Safety Manual Pre-Delivery Inspection (See Note) Before each sale, lease, or rental delivery.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 5. “Walk-Around” Inspection – Refer to Figure 2-3. thru Figure 2-7. Pre-Start Inspection The Pre-Start Inspection should include each of the following: 6. Battery – Charge as required. 1. Cleanliness – Check all surfaces for leakage (oil, fuel, or battery fluid) or foreign objects. Report any leakage to the proper maintenance personnel. 7. Fuel (Combustion Engine Powered Machines) – Add the proper fuel as necessary. 2.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 3. With the platform in the transport (stowed) position: Function Check Perform the Function Check as follows: a. Drive the machine on a grade, not to exceed the rated gradeability, and stop to ensure the brakes hold; 1. From the ground control panel with no load in the platform: b. Check the tilt sensor alarm to ensure proper operation. a. Check that all guards protecting the switches or locks are in place; b.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.3 4. Swing turntable to LEFT and RIGHT a minimum of 45 degrees. Check for smooth motion. LIMIT SWITCH FUNCTIONAL CHECK 5. Check the chassis out of level indicator located on the platform control console by driving, with the machine in level position, up a suitable ramp of at least 5° slope. Check the out of level indicator, with the machine on the ramp.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION d. Lift boom up until 1000 lb. (454 kg for ANSI markets and 450 kg for CE and Australia markets) light comes on. Boom angle should be 55 degrees to 64 degrees. c. Mark wear pad location on the fly and mid booms. d. Telescope boom out to full extension. e. Measure from the mark on the fly boom to the wear pad and measure from mark on the mid boom to the wear pad. f.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Main Boom Angle Switch. d. Lift main boom down until 500 lb. (227 kg for ANSI markets and 230 kg for CE and Australia markets) light comes on. The boom angle at this point should be 45 degrees to 50 degrees. a. Lift main boom to approximately horizontal. b. Telescope boom out until 500 lb. (227 kg for ANSI markets and 230 kg for CE and Australia markets) light comes on (may need to used auxiliary power to position boom correctly).
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 1. 2. 3. 4. Platform Platform Control Box Rotator Fly Boom 5. 6. 7. Base Boom Upright Tower Boom 8. Front Drive/Steer Wheels 9. Rear Drive Wheels 10. Footswitch Figure 2-1.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 1. 2. 3. 4. Platform Platform Control Box Rotator Jib 5. 6. 7. Fly Boom Base Boom Upright 8. Tower Boom 9. Front Drive/Steer Wheels 10. Rear Drive Wheels 11. Platform Leveling Cylinder 12. Jib Lift Cylinder 13. Foot Switch Figure 2-2.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Figure 2-3.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Figure 2-4. Daily Walk-Around Inspection Diagram - Deutz TD2.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Figure 2-5. Daily Walk-Around Inspection Diagram - GM 3.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 4. Jib (If Equipped) - See Inspection Note. General Begin the "Walk-Around Inspection" at Item 1, as noted on the diagram. Continue checking each item in sequence for the conditions listed in the following checklist. TO AVOID POSSIBLE INJURY BE SURE MACHINE POWER IS OFF. 5. Power Track - See Inspection Note.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 11. Auxiliary Power Pump - See Inspection Note. 17. Battery - Proper electrolyte levels if adjustable; cables tight, no visible damage or corrosion. 12. Swing Drive Motor and Brake - See Inspection Note. 18. Hydraulic Pump - See Inspection Note. 13. Main Control Valve - See Inspection Note. 14. Turntable Bearing - Evidence of proper lubrication. No evidence of loose bolts or looseness between bearing and structure. 19.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION NOTES: 2-16 – JLG Lift – 3121615
SECTION 3 - MACHINE CONTROLS AND INDICATORS SECTION 3. MACHINE CONTROLS AND INDICATORS 3.1 NOTE: GENERAL THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND OPERATION. THE USER AND OPERATOR ARE RESPONSIBLE FOR CONFORMING WITH GOOD SAFETY PRACTICES. This section provides the necessary information needed to understand control functions. 3.2 The indicator panels use different shaped symbols to alert the operator to different types of operational situations that could arise.
SECTION 3 - MACHINE CONTROLS AND INDICATORS Ground Control Station (See Figure 3-2. and Figure 3-1.) NOTE: If equipped, the Function Enable switch must be held down in order to operate Main Boom Telescope, Tower Lift, Swing, Main Lift, Jib Lift, Platform Level Override, and Platform Rotate functions. ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF THE PLATFORM. INCORRECT USE COULD CAUSE THE LOAD/OCCUPANT TO SHIFT OR FALL. FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Platform Rotate Platform Leveling Override Jib Power/Emergency Stop Engine Start/Auxiliary Power/Function Enable Boom Lift Hourmeter Platform/Ground Select Switch Swing Tower Lift Main Boom Lift Telescope Figure 3-1.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Platform Rotate Platform Leveling Override Not Used Power/Emergency Stop Engine Start/Auxiliary Power/Function Enable Tower Telescope Hourmeter Platform/Ground Select Switch Swing Tower Lift Main Boom Lift Main Boom Telescope Figure 3-2.
SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTE: When Power/Emergency Stop switch is in the “On” position and engine is not running, an alarm will sound, indicating Ignition is “On”. 5. Engine Start/ Auxiliary Power Switch /Function Enable To start the engine, the switch must be held "Up" until the engine starts. To use auxiliary power, the switch must be held “Down” for duration of auxiliary pump use.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 6. Tower Telescope NOTE: This switch provides extending and retracting of the tower boom. This function works only when the tower boom is fully elevated (lift up). TO AVOID UPSET AND SERIOUS INJURY, DO NOT OPERATE MACHINE IF TOWER LIFT AND TELESCOPE FUNCTIONS DO NOT OPERATE IN THE ABOVE SEQUENCE. 7. Hourmeter Registers the amount of time the machine has been in use, with engine running.
SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTE: Main Lift, Tower Lift, Swing, Platform Level, Main Telescope, Tower Telescope, Platform Rotator and Auxiliary Power control switches are spring-loaded and will automatically return to neutral (off) when released. WHEN OPERATING THE BOOM ENSURE THERE ARE NO PERSONNEL AROUND OR UNDER PLATFORM. 10. Tower Lift This switch provides raising and lowering of the tower boom. This function works only when the tower boom is fully retracted. 11.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 4. Engine Oil Temperature Indicator (Deutz) Ground Control Indicator Panel Indicates that the temperature of the engine oil, which also serves as engine coolant, is abnormally high and service is required. (See Figure 3-3.) 1. No Alternator Output Indicator 5. System Distress Indicator Indicates a problem in the charging circuit, and service is required.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. 2. 3. 4. No Alternator Output Low Engine Oil Pressure High Engine Coolant Temp. Engine Oil Temp. 5. 6. 7. 8. System Distress Glow Plug Wait to Start Platform Overload Drive and Steer Disable Figure 3-3.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 6. Glow Plug/ Wait to Start Indicator Platform Station Indicates the glow plugs are on. The glow plugs are automatically turned on with the ignition circuit and remain on for approximately seven seconds. Start the engine only after the light goes out. 7. Platform Overload Indicator. (If Equipped) (See Figure 3-4.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 2. Steer Select (If Equipped) When equipped with four wheel steering, the action of the steering system is operator selectable. The center switch position gives conventional front wheel steering with the rear wheels unaffected. This is for normal driving at maximum speeds. The forward position is for “crab” steering. When in this mode both front and rear axles steer in the same direction, which allows the chassis to move sideways as it goes forward.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. 2. 3. 4. 5. Drive Speed Steer Select Platform Leveling Override Horn Power/Emergency Stop 6. 7. 8. 9. 10. Start/Aux. Power Fuel Select Drive Orientation Override Drive/Steer Main Boom Telescope 11. 12. 13. 14. 15. Lights Jib Soft Touch Override Tower Telescope Tower Lift 16. 17. 18. 19. Soft Touch Indicator Platform Rotate Function Speed Main Lift/Swing Figure 3-4.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 5. Power/Emergency Stop Switch 7. Fuel Select (Dual Fuel Engine Only) (If Equipped) A two-position red mushroom shaped switch furnishes power to Platform Controls when pulled out (on). When pushed in (off ), power is shut off to the platform functions. Gasoline or liquid propane fuel may be selected by moving the switch to the appropriate position.
SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTE: Lift, Swing, and Drive control levers are spring-loaded and will automatically return to neutral (off) position when released. 10. Main Boom Telescope Provides extension and retraction of the main boom. TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE OFF OR NEUTRAL POSITION WHEN RELEASED. NOTE: 11.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 14. Soft Touch Indicator (If Equipped) Indicates the Soft Touch bumper is against an object. All controls are cut out until the override button is pushed, at which time controls are active in the Creep Mode. NOTE: To operate the Main Boom Lift/Swing joystick, pull up on the locking ring below the handle. NOTE: The Main Boom Lift/Swing joystick is spring loaded and will automatically return to neutral (off) position when released. 15. Platform Rotate 17.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 3. Capacity Indicator Platform Control Indicator Panel Indicates the maximum platform capacity for the current position of the platform. Restricted capacities are permitted at restricted platform positions (shorter boom lengths and higher boom angles). (See Figure 3-5., Platform Control Indicator Panel) 1. Tilt Alarm Warning Light and Alarm This illuminator indicates that the chassis is on a slope.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. 2. 3. 4. Tilt Overload Capacity Enable 5. 6. 7. Glow Plug Low Fuel System Distress 8. AC Generator 9. Drive Orientation 10. Creep Figure 3-5.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 4. Footswitch/Enable Indicator 5. Glow Plug/Wait to Start Indicator To operate any function, the footswitch must be depressed and the function selected within seven seconds. The enable indicator shows that the controls are enabled.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 8. AC Generator (If Equipped) 10. Creep Speed Indicator Indicates the generator is in operation. When the Function Speed Control is turned to the creep position, the indicator acts as a reminder that all functions are set to the slowest speed. 9. Drive Orientation Indicator When the boom is swung beyond the rear drive tires or further in either direction, the Drive Orientation indicator will illuminate when the drive function is selected.
SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTES: 3-20 – JLG Lift – 3121615
SECTION 4 - MACHINE OPERATION SECTION 4. MACHINE OPERATION 4.1 DESCRIPTION 4.2 This machine is a self-propelled hydraulic personnel lift equipped with a work platform on the end of an elevating and rotating boom. Capacities The primary operator control station is in the platform. From this control station, the operator can drive and steer the machine in both forward and reverse directions. The operator can raise or lower the main or tower boom or swing the boom to the left or right.
SECTION 4 - MACHINE OPERATION Stability Machine stability is based on two positions which are called FORWARD and BACKWARD stability. The machines position of least FORWARD stability is shown in Figure 4-2., Position of Least Forward Stability, and its position of least BACKWARD stability is shown in Figure 4-1., Position of Least Backward Stability. TO AVOID FORWARD OR BACKWARD TIPPING, DO NOT OVERLOAD MACHINE OR OPERATE THE MACHINE ON AN OUT-OF-LEVEL SURFACE. Figure 4-1.
SECTION 4 - MACHINE OPERATION Figure 4-2.
SECTION 4 - MACHINE OPERATION 4.3 NOTE: 2. Pull the Power/Emergency Stop switch to On. ENGINE OPERATION Initial starting should always be performed from the Ground Control station. 3. Push the Engine Start switch until engine starts. Starting Procedure ALLOW ENGINE TO WARM-UP FOR A FEW MINUTES AT LOW SPEED BEFORE APPLYING ANY LOAD. IF ENGINE FAILS TO START PROMPTLY, DO NOT CRANK FOR AN EXTENDED TIME. SHOULD ENGINE FAIL TO START AGAIN, ALLOW STARTER TO “COOL OFF” FOR 2-3 MINUTES.
SECTION 4 - MACHINE OPERATION 7. Push the Engine Start switch until engine starts. Fuel Reserve / Shut-Off System NOTE: NOTE: Footswitch must be in released (up) position before starter will operate. If starter operates with footswitch in the depressed position, DO NOT OPERATE MACHINE. Shutdown Procedure IF AN ENGINE MALFUNCTION CAUSES AN UNSCHEDULED SHUTDOWN, DETERMINE THE CAUSE AND CORRECT IT BEFORE RESTARTING THE ENGINE. 1.
SECTION 4 - MACHINE OPERATION • Engine Restart - When the engine shuts down, the operator will be permitted to cycle power and restart the engine for approximately 2 minutes of run time. After the 2 minutes of run time is complete, the operator may cycle power and restart the engine for an additional 2 minutes of run time. The operator can repeat this process until there is no more fuel available. CONTACT A QUALIFIED JLG MECHANIC IF THE MACHINE NEEDS RESTARTED AFTER NO MORE FUEL IS AVAILABLE. 4.
SECTION 4 - MACHINE OPERATION Figure 4-3.
SECTION 4 - MACHINE OPERATION Traveling Forward and Reverse DO NOT DRIVE WITH BOOM ABOVE HORIZONTAL EXCEPT ON A SMOOTH, FIRM AND LEVEL SURFACE. 1. At Platform Controls, pull out Emergency Stop switch and activate footswitch. TO AVOID LOSS OF TRAVEL CONTROL OR “TIP OVER”, DO NOT DRIVE MACHINE ON GRADES EXCEEDING THOSE SPECIFIED ON THE SERIAL NUMBER PLATE. 2. Position Drive controller to FORWARD or REVERSE as desired. BE SURE THE TURNTABLE LOCK IS ENGAGED BEFORE ANY EXTENDED TRAVELING.
SECTION 4 - MACHINE OPERATION 1. Match the black and white direction arrows on both platform control panel and the chassis to determine the direction the machine will travel. 2. Push and release the Drive Orientation Override switch. Within 3 seconds, slowly move the Drive control toward the arrow matching the intended direction of machine travel. The indicator light will flash during the 3 second interval until the drive function is selected. 4.
SECTION 4 - MACHINE OPERATION 4.7 BOOM Swinging the Boom DO NOT SWING OR RAISE BOOM ABOVE HORIZONTAL WHEN MACHINE IS OUT OF LEVEL. To swing boom, use Swing control switch to select Right or Left direction. DO NOT DEPEND ON TILT ALARM AS A LEVEL INDICATOR FOR THE CHASSIS. TO AVOID TIP OVER, LOWER PLATFORM TO GROUND LEVEL. THEN DRIVE MACHINE TO A LEVEL SURFACE BEFORE RAISING BOOM. WHEN SWINGING THE BOOM MAKE SURE THERE IS AMPLE ROOM FOR THE BOOM TO CLEAR SURROUNDING WALLS, PARTITIONS AND EQUIPMENT.
SECTION 4 - MACHINE OPERATION b. The Tower lift “down” will only operate when the Tower Boom is fully retracted. Raising and Lowering the Tower Boom This machine has two controls for the tower boom (two toggle switches), one controls tower lift, the other tower telescope. The switching system will sequence its Lift and Telescope functions as follows: 1. Sequence while raising the Tower Boom from the fully lowered position. a.
SECTION 4 - MACHINE OPERATION Raising and Lowering the Main Boom To raise or lower the Main Boom, position the Main Boom Lift switch to Up or Down until the desired height is reached. Telescoping the Main Boom To extend or retract the main boom, use the Main Telescope Control Switch to select In or Out movement. 4.
Figure 4-4.
Figure 4-5.
SECTION 4 - MACHINE OPERATION 4.9 SHUT DOWN AND PARK 4.10 OSCILLATING AXLE LOCKOUT TEST (IF EQUIPPED) 1. Drive machine to a protected area. 2. Assure boom is fully retracted and lowered over rear (Drive) axle; all access panels and doors closed and secured. LOCKOUT SYSTEM TEST MUST BE PERFORMED QUARTERLY, ANY TIME A SYSTEM COMPONENT IS REPLACED, OR WHEN IMPROPER SYSTEM OPERATION IS SUSPECTED. 3.
SECTION 4 - MACHINE OPERATION Prior to towing the machine, complete the following: 4.12 TOWING (IF EQUIPPED) RUNAWAY VEHICLE/MACHINE HAZARD. MACHINE HAS NO TOWING BRAKES. TOWING VEHICLE MUST BE ABLE TO CONTROL MACHINE AT ALL TIMES. ON-HIGHWAY TOWING NOT PERMITTED. FAILURE TO FOLLOW INSTRUCTIONS COULD CAUSE SERIOUS INJURY OR DEATH. DO NOT TOW MACHINE WITH ENGINE OPERATING OR DRIVE HUBS ENGAGED. 1. Retract, lower and position boom over rear drive wheels in line with direction of travel; lock turntable. 2.
SECTION 4 - MACHINE OPERATION STEER SELECT VALVE Figure 4-6.
SECTION 4 - MACHINE OPERATION 3. Disconnect drive hubs by inverting disconnect cap.Refer to Figure 4-7., Drive Disconnect Hub. 4. Actuate steer/tow selector valve for towing; pull valve knob OUT to float position. (This opens the steer circuit to reservoir, allowing the steer cylinder rod free travel.) The machine is now in the towing mode. After towing the machine, complete the following: 1. Actuate steer/tow selector valve for steering; push valve knob IN to the actuated position. 2.
SECTION 4 - MACHINE OPERATION 4.13 AUXILIARY POWER 4. Position Auxiliary Power switch to On and hold. WHEN OPERATING ON AUXILIARY POWER, DO NOT OPERATE MORE THAN ONE FUNCTION AT A TIME. (SIMULTANEOUS OPERATION CAN OVERLOAD THE 12-VOLT AUXILIARY PUMP MOTOR.) 5. Operate appropriate control switch, lever or controller for desired function and hold. A toggle type auxiliary power control switch is located on the platform control station and another is located on the ground control station.
SECTION 4 - MACHINE OPERATION 4. Operate appropriate control switch or controller for desired function and hold. Changing From Gasoline to LP Gas 1. Start engine from Ground Control Station. 5. Release Auxiliary Power switch, and appropriate control switch or controller. 6. Position Power/Emergency Stop switch to Off. 4.14 DUAL FUEL SYSTEM (GAS ENGINE ONLY) 2. Open hand valve on LP gas supply tank by turning counterclockwise.
SECTION 4 - MACHINE OPERATION NOTE: 4.15 TIE DOWN AND LIFTING When transporting machine, boom must be in the stowed mode with turntable lock pin engaged and machine securely tied down to truck or trailer deck. Four tie down eyes are provided in the frame slab, one at each corner of the machine.
SECTION 4 - MACHINE OPERATION Figure 4-8.
SECTION 4 - MACHINE OPERATION Aus 68 26 36 28 36 10 11 22 27 64 33 44 22 61 7 16 17 35 49 48 43 39 10 11 6 62 21 34 Figure 4-9.
SECTION 4 - MACHINE OPERATION Figure 4-10.
SECTION 4 - MACHINE OPERATION 13 63 12 66 12 3 4 66 12 47 22 67 12 12 24 51 55 52 58 54 55 58 29 5 53 37 43 42 25 37 39 Figure 4-11.
SECTION 4 - MACHINE OPERATION Figure 4-12.
SECTION 4 - MACHINE OPERATION Table 4-1.
SECTION 4 - MACHINE OPERATION Table 4-1.
SECTION 4 - MACHINE OPERATION Table 4-1.
SECTION 4 - MACHINE OPERATION Table 4-1.
SECTION 4 - MACHINE OPERATION Table 4-2.
SECTION 4 - MACHINE OPERATION Table 4-2.
SECTION 4 - MACHINE OPERATION Table 4-2.
SECTION 4 - MACHINE OPERATION Table 4-2.
SECTION 5 - EMERGENCY PROCEDURES SECTION 5. EMERGENCY PROCEDURES 5.1 GENERAL This section explains the steps to be taken in case of an emergency situation while operating. 5.2 INCIDENT NOTIFICATION JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is evident, the factory should be contacted by telephone and provided with all necessary details.
SECTION 5 - EMERGENCY PROCEDURES Platform or Boom Caught Overhead 5.4 If the platform or boom becomes jammed or snagged in overhead structures or equipment, rescue platform occupants prior to freeing the machine. 5-2 EMERGENCY TOWING PROCEDURES Towing this machine is prohibited, unless properly equipped. However, provisions for moving the machine have been incorporated. For specific procedures, refer to Section 4.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE SECTION 6. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 6.1 INTRODUCTION 6.2 This section of the manual provides additional necessary information to the operator for proper operation and maintenance of this machine.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 6-1. Operating Specifications Turning Radius - (inside) narrow chassis 2WS 4WS Maximum Tire Load: Ground Bearing Pressure 600A 600AJ 600A - narrow chassis 600AJ - narrow chassis Dimensional Data 12 ft. 2 in. (3.71 m) 5 ft. 7 in. (1.7 m) Table 6-2. Dimensional Data 11,700 lbs. (5307 kg) Machine Height (Stowed) 600A 600AJ 8 ft. 4 in. (2.54 m) 8 ft. 5 in. (2.57 m) 77 psi (5.5kg/cm2) 77 psi (5.5 kg/cm2) 94 psi (6.6 kg/cm2) 94 psi (6.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Capacities Engine Data Table 6-3. Capacities Fuel Tank Hydraulic Oil Tank Hydraulic System (Including Tank) Table 6-4. Deutz D2011L04 Specifications 30 Gallons (113.6 L) 30.6 Gallons (115.8 L) 40 Gallons (151.4 L) Torque Hub, Drive* 20 ounces (0.6 L) Engine Crankcase Deutz D2011L04 Deutz TD 2.9L GM 11 quarts (10.5 L) 2.4 Gallon (8.9 L) w/Filter 4.5 qts. (4.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 6-5. Deutz TD 2.9 Specifications Fuel Table 6-6. GM 3.0L Ultra Low Sulfur Diesel (15 ppm) Output 67 hp (50 kW) Torque 173 ft.lbs. (234 Nm) @ 1800rpm Oil Capacity (Crankcase) Cooling System 2.4 Gallon (8.9 L) w/Filter 3.3 Gallon (12.5 L) Low RPM 1200 ±50 rpm High RPM 2600±50 rpm Alternator 95 Amp Fuel Consumption 0.65 GPH (2.48 lph) Fuel No. of Cylinders BHP Gasoline LP 4 83 hp @ 3000 rpm 75 hp @ 3000 rpm Bore 4.0 in. (101.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Tires Hydraulic Oil Table 6-8. Hydraulic Oil Table 6-7. Tire Specifications Size IN355/55D 625 IN355/55D 625 14 x 17.5 Load Range G G * Ply Rating 14 14 N/A +0° to +180° F (-18° C to +83° C) 10W Air-Boss +0° F to +210° F (-18° C to +99° C) 10W-20, 10W-30 +50° F to +210° F (+10° C to +210° C) 20W-20 Tire Pressure 90 PSI (6 Bar) Foam-Filled HYDRAULIC SYSTEM OPERATING TEMPERATURE RANGE * Load Capacity - 11,700 lb.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 6-9. Mobilfluid 424 Specs Table 6-10. Mobil DTE 13M Specs SAE Grade 10W30 ISO Viscosity Grade #32 Gravity, API 29.0 Specific Gravity 0.877 Density, Lb/Gal. 60°F 7.35 Pour Point, Max -40°F (-40°C) Pour Point, Max -46°F (-43°C) Flash Point, Min. 330°F (166°C) Flash Point, Min. 442°F (228°C) Viscosity at 40° C Viscosity 6-6 33cSt Brookfield, cP at -18°C 2700 at 100° C 6.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 6-11. Mobil EAL H 46 Specs Table 6-12. Exxon Univis HVI 26 Specs Synthetic Biodegradable Specific Gravity 32.1 ISO Viscosity Grade 46 Pour Point -76°F (-60°C) Specific Gravity .910 Type Pour Point -44°F (-42°C) Flash Point 500°F (260°C) Operating Temp. 0 to 180°F (-17 to 162°C) Weight 7.64 lb. per gal. (0.9 kg per liter) Flash Point 217°F (103°C) Viscosity NOTE: at 40° C 25.8 cSt at 100° C 9.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 6-13. Mobil EAL 224H Specs Table 6-14. Quintolubric 888-46 Type Synthetic Biodegradable Density 0.91 @ 15°C (59°F) ISO Viscosity Grade 32/46 Pour Point <-20°C (<-4°F) Specific Gravity .922 Flash Point 275°C (527°F) Pour Point, Max -25°F (-32°C) Fire Point 325°C (617°F) Flash Point, Min. 428°F (220°C) Operating Temp. 0 to 180°F (-17 to 162°C) Weight 7.64 lb. per gal. (0.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 6-15. Critical Stability Weights Critical Stability Weights Platform DO NOT REPLACE ITEMS CRITICAL TO STABILITY WITH ITEMS OF DIFFERENT WEIGHT OR SPECIFICATION (FOR EXAMPLE: BATTERIES, FILLED TIRES, COUNTERWEIGHT, ENGINE & PLATFORM) DO NOT MODIFY UNIT IN ANY WAY TO AFFECT STABILITY. 30x48 151 68 30x60 165 75 36x72 199 90 36x96 230 105 Table 6-15. Critical Stability Weights LB. KG.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Serial Number Locations A serial number plate is affixed to the left rear side of the frame. If the serial number plate is damaged or missing, the machine serial number is stamped on the left side of the frame. Figure 6-1.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE AMBIENT AIR TEMPERATURE 120°F(49°C) NO OPERATION ABOVE THIS AMBIENT TEMPERATURE 110°F(43°C) 100°F(38°C) 90°F(32°C) ENGINE SPECIFICATIONS SUMMER GRADE FUEL 80°F(27°C) 70°F(21°C) 60°F(16°C) 50°F(10°C) 40°F(4°C) 30°F(-1°C) ENGINE WILL START AND OPERATE UNAIDED AT THIS TEMPERATURE WITH THE RECOMMENDED FLUIDS AND A FULLY CHARGED BATTERY.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE EXTENDED DRIVING WITH HYDRAULIC OIL TANK TEMPERATURES OF 180° F (82°C) OR ABOVE. 180° F (82° C) (HYD. OIL TANK TEMP.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE AMBIENT AIR TEMPERATURE NO OPERATION ABOVE THIS AMBIENT TEMPERATURE 120 F(49 C) 110 F(43 C) 100 F(38 C) 90 F(32 C) 80 F(27 C) ENGINE SPECIFICATIONS ENGINE WILL START AND OPERATE ON LPG UNAIDED AT THIS TEMPERATURE WITH THE RECOMMENDED FLUIDS AND A FULLY CHARGED BATTERY. NOTE: THIS IS THE LOWEST ALLOWABLE OPERATING TEMPERATURE ON LPG.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE EXTENDED DRIVING WITH HYDRAULIC OIL TANK TEMPERATURES OF 180°F (82° C) OR ABOVE. 180° F(82° C) (HYD. OIL TANK TEMP.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Figure 6-6.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Figure 6-7. Operator Maintenance & Lubrication Diagram - Deutz TD2.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Figure 6-8. Operator Maintenance & Lubrication Diagram - GM 3.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 6.3 1. Swing Bearing OPERATOR MAINTENANCE NOTE: The following numbers correspond to those in Figure 6-6., Operator Maintenance & Lubrication Diagram - Deutz D2011L04. Table 6-16. Lubrication Specifications KEY SPECIFICATIONS MPG Multipurpose Grease having a minimum dripping point of 350° F (177° C). Excellent water resistance and adhesive qualities, and being of extreme pressure type. (Timken OK 40 pounds minimum.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 2. Wheel Bearings (If equipped) 3. Swing Drive Hub Lube Point(s) - Repack Capacity - A/R Lube - MPG Interval - Every 2 years or 1200 hours of operation 3121615 Lube Point(s) - Level/Fill Plug Capacity - 43 oz. (1.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 4. Wheel Drive Hub 5. Hydraulic Return Filter Lube Point(s) - Level/Fill Plug Capacity - 20 oz. (0.6 L) Lube - EPGL Interval - Check level every 3 months or 150 hrs of operation; change every 2 years or 1200 hours of operation Interval - Change after first 50 hrs. and every 6 months or 300 hrs. thereafter or as indicated by Condition Indicator.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 7. Hydraulic Tank 6. Hydraulic Charge Filter NORMAL OPERATING RANGE WITH BOOM IN STOWED POSITION Interval - Change after first 50 hrs. and every 6 months or 300 hrs. thereafter or as indicated by Condition Indicator. 3121615 – JLG Lift – Lube Point(s) - Fill Cap Capacity - 30.6 gal. (115.8 L) Tank; 40 gal. (151.4 L) System Lube - HO Interval - Check Level daily; Change every 2 years or 1200 hours of operation.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 8. A. Oil Change w/Filter - Deutz 2011 B. Oil Change w/Filter - Deutz TD2.9 Lube Point(s) - Fill Cap/Spin-on Element Capacity - 11 Quarts Crankcase; 5 Quarts Cooler Lube - EO Interval - Every Year or 1200 hours of operation Comments - Check level daily/Change in accordance with engine manual. Refer to Figure 6-9., Deutz 2011 Engine Dipstick. 6-22 – JLG Lift – Lube Point(s) - Fill Cap/Spin-on Element Capacity - 9.6 Quarts (9.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE MINIMUM OIL LEVEL MINIMUM LEVEL OIL HOT MAXIMUM LEVEL OIL HOT MINIMUM LEVEL OIL COLD MAXIMUM LEVEL OIL COLD MAXIMUM OIL LEVEL NOTE: Hot oil checks should be made a period of 5 minutes after the engine has been shut down. Figure 6-9.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 10. A. Fuel Filter - Deutz 9. Oil Change w/Filter - GM Lube Point(s) - Fill Cap/Spin-on Element Capacity - 4.5 qt. (4.25 L) w/filter Lube - EO Interval - 3 Months or 150 hours of operation Comments - Check level daily/Change in accordance with engine manual.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE B. Fuel Filter - Deutz TD2.9 (On Turntable) C. Fuel Filter - Deutz TD2.9 (On Engine) Lube Point(s) - Replaceable Element Interval - Change in accordance with engine manual Lube Point(s) - Replaceable Element Interval - Change in accordance with engine manual 11.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 12. A. Air Filter (Deutz 2011 and GM) B. Air Filter (Deutz TD 2.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 13. Fuel Filter (Propane) - GM Engine 6.4 TIRES & WHEELS Tire Inflation The air pressure for pneumatic tires must be equal to the air pressure that is stenciled on the side of the JLG product or rim decal for safe and proper operational characteristics. Tire Damage Interval - 3 Months or 150 hours of operation Comments - Replace filter. Refer to Section 6.6, Propane Fuel Filter Replacement For pneumatic tires, JLG Industries, Inc.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE • any damage to the bead area cords of the tire Wheel Replacement If a tire is damaged but is within the above noted criteria, the tire must be inspected on a daily basis to insure the damage has not propagated beyond the allowable criteria. Tire Replacement JLG recommends a replacement tire be the same size, ply and brand as originally installed on the machine.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 1. Start all nuts by hand to prevent cross threading. DO NOT use a lubricant on threads or nuts. 2. Tighten nuts in the following sequence: Table 6-17. Wheel Torque Chart TORQUE SEQUENCE 1st Stage 2nd Stage 3rd Stage 40 ft. lbs. (55 Nm) 95 ft. lbs. (130 Nm) 170 ft. lbs. (230 Nm) 4. Wheel nuts should be torqued after first 50 hours of operation and after each wheel removal. Check torque every 3 months or 150 hours of operation. 3.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 6.5 boom reaches center, stowed position, lockout cylinders should release and allow wheel to rest on ground, it may be necessary to activate Drive to release cylinders. OSCILLATING AXLE LOCKOUT TEST (IF EQUIPPED) LOCKOUT SYSTEM TEST MUST BE PERFORMED QUARTERLY, ANY TIME A SYSTEM COMPONENT IS REPLACED, OR WHEN IMPROPER SYSTEM OPERATION IS SUSPECTED. 8. Place the 6 inches (15.2 cm) high block with ascension ramp in front of right front wheel.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 6.6 PROPANE FUEL FILTER REPLACEMENT Removal 1. Relieve the propane fuel system pressure. Refer to Propane Fuel System Pressure Relief. 2. Disconnect the negative battery cable. 3. Slowly loosen the Filter housing and remove it. 4. Pull the filter housing from the Electric lock off assembly. 5. Remove the filter from the housing. 6. Locate Filter magnet and remove it. 7. Remove and discard the housing seal. 1. 2. 3. 4. 5.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Installation 6.7 BE SURE TO REINSTALL THE FILTER MAGNET INTO THE HOUSING BEFORE INSTALLING NEW SEAL THE PROPANE FUEL SYSTEM OPERATES AT PRESSURES UP TO 312 PSI (21.5 BAR). TO MINIMIZE THE RISK OF FIRE AND PERSONAL INJURY, RELIEVE THE PROPANE FUEL SYSTEM PRESSURE (WHERE APPLICABLE) BEFORE SERVICING THE PROPANE FUEL SYSTEM COMPONENTS. 1. Install the housing seal. 2. Drop the magnet into the bottom of the filter housing.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 6.8 SUPPLEMENTAL INFORMATION The following information is provided in accordance with the requirements of the European Machinery Directive 2006/42/EC and is only applicable to CE machines.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE NOTES: 6-34 – JLG Lift – 3121615
SECTION 7 - INSPECTION AND REPAIR LOG SECTION 7. INSPECTION AND REPAIR LOG Machine Serial Number _______________________________________ Table 7-1.
SECTION 7 - INSPECTION AND REPAIR LOG Table 7-1.
Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia +61 2 65 811111 JLG Latino Americana Ltda. Rua Eng.
