Parts Manual Manual

ManualsBrandsJLG ManualsSpecial machinery600A_AJ

Illustrated Parts Manual

Models

600A

600AJ

S/N 0300069000 to

S/N 0300087000

P/N

3121855

September 1, 2013

Summary of content (314 pages)

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Illustrated Parts Manual Models 600A 600AJ S/N 0300069000 to S/N 0300087000 P/N 3121855 September 1, 2013
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REVISION LOG March 6, 2003 - Original Issue Of Manual (Manual edited to 0010577 Revision 27) June 16, 2003 - Revised Manual (Edited to 0010577 Revision 31) September 12, 2003 - Revised Manual (Edited to 0010577 Revision 37) January 12, 2004 - Revised Manual (Edited to 0010577 Revision 39) May 5, 2004 - Revised Manual (Edited to 0010577 Revision 42) September 9, 2004 - Revised Manual (Edited to 0010577 Revision 44) December 6, 2004 - Revised Manual (Edited to 0010577 Revision 50 & 0010629 Rev 3) April 12, 20
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REVISION LOG B 600A 600AJ 3121855
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 1-15 1-16 1-17 1-18 2WD FRONT AXLE & STEERING INSTALLATIONS (S/N 0300069000 TO S/N 0300081836) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2WD FRONT AXLE & STEERING INSTALLATIONS (S/N 0300081836 TO S/N 0300087000) .
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TABLE OF CONTENTS FIGURE NO. 2-20 2-21 TITLE PAGE NO. ENGINE TRAY JACK INSTALLATIONS (OPTIONAL). . . . . . . . . . . . . . . . . . . . . . . . . . . 2-80 HOODS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82 SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 3-1 3-2 3-3 3-4 3-5 3-6 3-7 BOOMS & CYLINDERS INSTALLATION - 600A. . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1 7-1 7-2 7-3 7-4 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ELECTRICAL SCHEMATIC (DEUTZ S/N0300069000 TO S/N 0300084711 & ALL CATERPILLAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. iv TITLE PAGE NO.
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SECTION 1 FRAME 3121855 600A 600AJ 1-1
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SECTION 1 FRAME FIGURE 1-1. 2WD FRONT AXLE & STEERING INSTALLATIONS (S/N 0300069000 TO S/N 0300081836) 7 107 9 109 3 8 108 103 203 5 4 202 1 101 6 7 228 212 204 25 111 25 10 111 110 107 106 102 104 105 117 209 227 211 212 207 210 226 205 210 221 220 5 226 2 6 7 213 214 215 214 206A 218 206 219 REVERSE VIEW OF SPINDLE ASSEMBLY.
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SECTION 1 FRAME FIGURE 1-1. 2WD FRONT AXLE & STEERING INSTALLATIONS (S/N 0300069000 TO S/N 0300081836) ITEM # PART NUMBER QTY. 0256398 0256397 Ref. Ref. Ref.
PAGE 12
SECTION 1 FRAME FIGURE 1-1. 2WD FRONT AXLE & STEERING INSTALLATIONS (S/N 0300069000 TO S/N 0300081836) (CONTINUED) ITEM # PART NUMBER QTY. 0256388 0256391 Ref. Ref. Ref.
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SECTION 1 FRAME FIGURE 1-1. 2WD FRONT AXLE & STEERING INSTALLATIONS (S/N 0300069000 TO S/N 0300081836) (CONTINUED) ITEM # 3121855 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
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SECTION 1 FRAME FIGURE 1-2.
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SECTION 1 FRAME FIGURE 1-2. 2WD FRONT AXLE & STEERING INSTALLATIONS (S/N 0300081836 TO S/N 0300087000) ITEM # 1 2 3 4 5 6 7 8 9 10 11 to 13 14 101 102 PART NUMBER QTY. 0273954 0274234 0274047 0274256 Ref. Ref. Ref. Ref. Ref. 0100011 A/R 1 0280167 0280183 0280171 0280185 0641814 0642012 0961950 1684280 3422592 3841258 4740158 4891800 Not Used 4071101 A/R 0273959 0274054 Ref. Ref. Ref.
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SECTION 1 FRAME FIGURE 1-2. 2WD FRONT AXLE & STEERING INSTALLATIONS (S/N 0300081836 TO S/N 0300087000) (CONTINUED) ITEM # PART NUMBER QTY. 115 4071101 A/R 0274132 Ref. STEERING INSTALLATION (8FT/2.
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SECTION 1 FRAME FIGURE 1-2. 2WD FRONT AXLE & STEERING INSTALLATIONS (S/N 0300081836 TO S/N 0300087000) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 18
SECTION 1 FRAME FIGURE 1-3. 4WD FRONT AXLE & STEERING INSTALLATIONS (S/N 0300069000 TO S/N 0300081836) 7 107 9 109 3 8 103 108 5 4 201 6 7 205 1 101 24 10 111 110 107 106 102 104 105 117 211 212 206 REVERSE VIEW OF SPINDLE ASSEMBLY.
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SECTION 1 FRAME FIGURE 1-3. 4WD FRONT AXLE & STEERING INSTALLATIONS (S/N 0300069000 TO S/N 0300081836) ITEM # 1 2 3 4 5 6 7 8 9 10 11 to 14 15 16 17 18 19 20 to 23 24 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 201 202 203 204 205 3121855 PART NUMBER QTY. 0256392 Ref.
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SECTION 1 FRAME FIGURE 1-3. 4WD FRONT AXLE & STEERING INSTALLATIONS (S/N 0300069000 TO S/N 0300081836) (CONTINUED) ITEM # PART NUMBER QTY.
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SECTION 1 FRAME FIGURE 1-3. 4WD FRONT AXLE & STEERING INSTALLATIONS (S/N 0300069000 TO S/N 0300081836) (CONTINUED) ITEM # 3121855 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
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SECTION 1 FRAME FIGURE 1-4.
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SECTION 1 FRAME FIGURE 1-4. 4WD FRONT AXLE & STEERING INSTALLATIONS (S/N 0300081836 TO S/N 0300087000) ITEM # 1 2 3 4 5 6 7 8 9 10 11 to 13 14 101 102 103 104 105 106 107 108 109 110 111 112 to 114 115 201 202 203 204 205 206 207 3121855 PART NUMBER QTY. 0273954 0274234 Ref. Ref. Ref. 0100011 A/R 1 DESCRIPTION AXLE INSTALLATIONS - OSCILLATING 8FT/2.4m Wide Machines without Tow Package 8FT/2.4m Wide Machines with Tow Package A/R 0273959 Ref.
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SECTION 1 FRAME FIGURE 1-4. 4WD FRONT AXLE & STEERING INSTALLATIONS (S/N 0300081836 TO S/N 0300087000) (CONTINUED) ITEM # PART NUMBER QTY. 208 209 3422426 2 A/R 2 1 1 2 2 6 2 1 1 1 210 211 212 213 214 215 216 217 218 1-16 3422429 3422429 3422427 3422430 3422900 3841143 3841258 3841285 4130401 4130402 4130412 4740256 4740463 2 2 DESCRIPTION REV.
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SECTION 1 FRAME FIGURE 1-4. 4WD FRONT AXLE & STEERING INSTALLATIONS (S/N 0300081836 TO S/N 0300087000) (CONTINUED) ITEM # 3121855 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
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SECTION 1 FRAME FIGURE 1-5. 4WS REAR STEERING INSTALLATIONS (S/N 0300069000 TO S/N 0300081836) 2 8 3 18 19 10 12 15 5 11 12 1 6 12 13 10 18 19 14 8 7 5 3 12 15 12 15 5 11 12 10 1 9 REVERSE VIEW OF SPINDLE ASSEMBLY.
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SECTION 1 FRAME FIGURE 1-5. 4WS REAR STEERING INSTALLATIONS (S/N 0300069000 TO S/N 0300081836) ITEM # 1 2 3 PART NUMBER QTY. 0256717 0256523 0256715 Ref. Ref. Ref. Ref. 4WS REAR STEERING INSTALLATIONS OPTIONS: 2WD/4WS 8FT Wide/2.4m Machines 2WD/4WS 7FT Wide/2.1m Machines 4WD/4WS Machines 2 2 2 0256399 0256400 Ref. Ref. Ref. REAR STEERING INSTALLATION 8 FT/2.4m Width Frame 7 FT/2.
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SECTION 1 FRAME FIGURE 1-6.
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SECTION 1 FRAME FIGURE 1-6. 4WS REAR STEERING INSTALLATIONS (S/N 0300081836 TO S/N 0300087000) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 3121855 PART NUMBER QTY. See Note Ref. Ref. 0274062 0274121 Ref. Ref. 0100011 0100063 0641608 0642012 0962005 0962131 A\R A\R 6 2 2 4 2 1684418 1683208 3422426 3422429 3422430 3422900 3841143 3841258 3841677 3841285 4130401 4130402 4740256 4740463 2 2 2 2 6 2 1 1 1 2 2 DESCRIPTION 4WS REAR STEERING INSTALLATIONS OPTIONS: 2WD/4WS 8FT/2.
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SECTION 1 FRAME FIGURE 1-7.
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SECTION 1 FRAME FIGURE 1-7. TIRE & WHEEL DRIVE INSTALLATIONS ITEM # PART NUMBER QTY. Ref. DESCRIPTION REV. WHEEL DRIVE INSTALLATIONS (S/N 0300069000 TO S/N 0300081836) 0270123 0270124 Ref. Ref. 1 2780213 A/R 2 Use 0920119 7018612 A/R A/R 7000731 3160205 A/R Ref.
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SECTION 1 FRAME FIGURE 1-7. TIRE & WHEEL DRIVE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. 113 4740393 12 Ref. 0255421 0271613 0255605 0271611 0255606 0271610 201 202 4520171 4520259 4860158 Ref. Ref. Ref. Ref. 2 2 2 2 A/R A/R Ref. 301 302 4520346 Ref. Ref. Ref. 4520344 4520345 4520288 4520287 2 2 A/R A/R 401 Ref. 0255422 0258764 Ref. Ref. Ref. 2 4520172 4520210 2 4520173 4520211 80 7016206 7020135 1-24 DESCRIPTION REV.
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SECTION 1 FRAME FIGURE 1-7. TIRE & WHEEL DRIVE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 501 Ref. 4520341 4520284 4520283 7016206 601 602 603 3121855 QTY. Ref. Ref. 2 2 80 0255397 Ref. Ref. 1670777 0641542 0100011 4 16 A/R DESCRIPTION AIRBOSS TIRE & WHEEL INSTALLATIONS (8FT/2.4M & 7FT/2.
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SECTION 1 FRAME FIGURE 1-8.
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SECTION 1 FRAME FIGURE 1-8. DRIVE HUB ASSEMBLY (S/N 0300069000 TO S/N 0300081836) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 to 50 51 52 53 3121855 PART NUMBER QTY. 2780213 Ref.
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SECTION 1 FRAME FIGURE 1-9.
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SECTION 1 FRAME FIGURE 1-9. DRIVE HUB/BRAKE ASSEMBLY (S/N 0300081836 TO S/N 0300087000) ITEM # PART NUMBER QTY. 2780269 Ref.
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SECTION 1 FRAME FIGURE 1-9. DRIVE HUB/BRAKE ASSEMBLY (S/N 0300081836 TO S/N 0300087000) ITEM # PART NUMBER QTY.
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SECTION 1 FRAME FIGURE 1-9. DRIVE HUB/BRAKE ASSEMBLY (S/N 0300081836 TO S/N 0300087000) ITEM # 3121855 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
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SECTION 1 FRAME FIGURE 1-10.
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SECTION 1 FRAME FIGURE 1-10. DRIVE MOTOR ASSEMBLY (2WD MACHINES S/N 0300069000 TO S/N 0300071020) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 3121855 PART NUMBER QTY. 3160205 Ref.
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SECTION 1 FRAME FIGURE 1-11.
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SECTION 1 FRAME FIGURE 1-11. DRIVE MOTOR ASSEMBLY (2WD MACHINES S/N 0300071020 TO S/N 0300081836) ITEM # 1 2 3 3A 4 5 6 7 8 9 10 11 12 12A 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 to 50 51 3121855 PART NUMBER QTY. DESCRIPTION 3160297 Ref.
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SECTION 1 FRAME FIGURE 1-12.
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SECTION 1 FRAME FIGURE 1-12. DRIVE MOTOR ASSEMBLY (4WD MACHINES S/N 0300069000 TO S/N 0300081836) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 3121855 PART NUMBER QTY. DESCRIPTION 3160204 Ref.
PAGE 46
SECTION 1 FRAME FIGURE 1-13.
PAGE 47
SECTION 1 FRAME FIGURE 1-13. DRIVE MOTOR ASSEMBLY (2WD & 4WD MACHINES S/N 0300081836 TO S/N 0300087000) (ORIGINAL EQUIPMENT) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 3121855 PART NUMBER QTY. 3160299 3160300 Ref. Ref. Ref.
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SECTION 1 FRAME FIGURE 1-13. DRIVE MOTOR ASSEMBLY (2WD & 4WD MACHINES S/N 0300081836 TO S/N 0300087000) (ORIGINAL EQUIPMENT) (CONTINUED) ITEM # PART NUMBER QTY. 43 44 to 50 51 7022371 Not Used 7022328 1 Washer, Support 1 Seal Kit (Includes Items 2,3,7,26,28,30,34,36,37,38 and 42) 1-40 DESCRIPTION 600A 600AJ REV.
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SECTION 1 FRAME FIGURE 1-13. DRIVE MOTOR ASSEMBLY (2WD & 4WD MACHINES S/N 0300081836 TO S/N 0300087000) (ORIGINAL EQUIPMENT) (CONTINUED) ITEM # 3121855 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 50
SECTION 1 FRAME FIGURE 1-14.
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SECTION 1 FRAME FIGURE 1-14. DRIVE MOTOR ASSEMBLY (2WD & 4WD MACHINES) (SERVICE REPLACEMENT) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 to 50 51 3121855 PART NUMBER QTY.
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SECTION 1 FRAME FIGURE 1-15.
PAGE 53
SECTION 1 FRAME FIGURE 1-15. DRIVE VALVES & SHIELDS INSTALLATION (FRAME MOUNTED) (S/N 0300069000 TO S/N 0300081836) ITEM # 1 to 10 11 12 13 14 to 19 20 21 22 23 101 102 103 104 105 201 202 203 204 205 206 207 208 209 3121855 PART NUMBER QTY. 0256398 0256397 0256392 Ref. Ref. Ref. Ref. Not Used 4640871 7012693 7002840 0641414 4711400 Not Used 1100098 0641816 4751800 4566832 DESCRIPTION OSCILLATING AXLE LOCKOUT VALVE INSTALLATIONS 2WD with 8FT/2.4m Wide Frame 2WD with 7FT/2.
PAGE 54
SECTION 1 FRAME FIGURE 1-16.
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SECTION 1 FRAME FIGURE 1-16. DRIVE VALVES & SHIELDS INSTALLATION (FRAME MOUNTED) (S/N 0300081836 TO S/N 0300087000) ITEM # 1 2 3 to 7 8 9 10 10A PART NUMBER QTY. 0273049 0274441 0273048 0273366 Ref. Ref. Ref. Ref. Ref.
PAGE 56
SECTION 1 FRAME FIGURE 1-16. DRIVE VALVES & SHIELDS INSTALLATION (FRAME MOUNTED) (S/N 0300081836 TO S/N 0300087000) (CONTINUED) ITEM # 101 PART NUMBER QTY. 4641287 4641409 1001100120 Ref. Ref. Ref. Ref. 7023933 7021625 70000781 102 1 1 1 1 7024850 7024892 103 104 201 7023936 7022397 7022399 7023935 7023936 1 2 2 1 1 4641280 4641410 1001098503 Ref. Ref. Ref. Ref.
PAGE 57
SECTION 1 FRAME FIGURE 1-16. DRIVE VALVES & SHIELDS INSTALLATION (FRAME MOUNTED) (S/N 0300081836 TO S/N 0300087000) (CONTINUED) ITEM # 301 302 302A 302B 303 304 3121855 PART NUMBER QTY. 0274349 0274229 0274349 0274348 Ref. Ref. Ref. Ref. Ref. 0641608 A/R 1 3380557 3380560 Not Required 3380573 3380558 4751600 A/R 0 1 1 A/R DESCRIPTION FRAME SHIELDS INSTALLATION 2WD/2WS 2WD/4WS (n600A/AJ Only) 4WD/2WS 4WD/4WS REV.
PAGE 58
SECTION 1 FRAME FIGURE 1-17. TOW PACKAGE INSTALLATION (S/N 0300069000 TO S/N 0300081836) (OPTIONAL) 6 (NOT SHOWN) 5 (SHOWN) 9 15 21 16 22 10 7 14 4 3 23 14 1 29 13 12 1 7 11 25 SWING TURNTABLE TO 16° AS SHOWN. PLACE ARROW IN THIS AREA ON FRAME DECK, ALIGN CORRESPONDING ARROW ON CWT.
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SECTION 1 FRAME FIGURE 1-17. TOW PACKAGE INSTALLATION (S/N 0300069000 TO S/N 0300081836) (OPTIONAL) ITEM # 1 2 PART NUMBER QTY. 0257436 0257101 Ref. Ref. Ref.
PAGE 60
SECTION 1 FRAME FIGURE 1-18.
PAGE 61
SECTION 1 FRAME FIGURE 1-18. TOW PACKAGE INSTALLATION (S/N 0300081836 TO S/N 0300087000) (OPTIONAL) ITEM # 1 2 3 4 to 5 6 7 8 9 10 11 12 13 14 to 15 16 17 18 19 20 to 21 22 23 to 24 25 26 27 to 28 29 101 102 103 104 105 106 107 108 109 110 111 3121855 PART NUMBER QTY. 0274257 0274220 Ref. Ref. Ref. TOW INSTALLATIONS 7FT/2.1M Width Machines 8FT/2.4M Width Machines 3 Bolt 3/8in-16NC x 1in 8 Bolt 3/8in-16NC x 1in Options: 2 1 Bushing Bushing 1 1 2 Pivot Link, Tow Options: 7FT/2.
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SECTION 1 FRAME FIGURE 1-18. TOW PACKAGE INSTALLATION (S/N 0300081836 TO S/N 0300087000) (OPTIONAL) (CONTINUED) ITEM # 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 1-54 PART NUMBER QTY. 0270528 Ref. 0100011 0362910 0642010 0721004 0741607 1060584 3420372 3420447 3421565 3422841 3422847 3572009 3572010 3572011 3572012 3760170 4568133 4740036 4751000 4846295 4846296 A/R 1 4 2 24 6 2 1 2 2 1 2 2 2 2 8 1 1 2 1 1 DESCRIPTION TOW BAR ASSEMBLY REV.
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SECTION 2 TURNTABLE 3121855 600A 600AJ 2-1
PAGE 64
SECTION 2 TURNTABLE FIGURE 2-1.
PAGE 65
SECTION 2 TURNTABLE FIGURE 2-1. CONTROL VALVES INSTALLATIONS ITEM # 1 2 PART NUMBER QTY. 0255440 0274276 0274309 0255442 0274278 0274311 0255441 0274277 0274310 0255443 0274279 0274312 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 66
SECTION 2 TURNTABLE FIGURE 2-1. CONTROL VALVES INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 2G QTY.
PAGE 67
SECTION 2 TURNTABLE FIGURE 2-1. CONTROL VALVES INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 11 QTY.
PAGE 68
SECTION 2 TURNTABLE FIGURE 2-1. CONTROL VALVES INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 47 to 200 Not Used 2792195 Ref. 201B 4640906 7012974 7012905 7012944 See Note 1 1 1 1 2 202 203 204 7012972 0641508 4891500 4711500 2 2 2 2 201 201A 2-6 QTY. DESCRIPTION REV.
PAGE 69
SECTION 2 TURNTABLE FIGURE 2-1. CONTROL VALVES INSTALLATIONS (CONTINUED) ITEM # 3121855 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 70
SECTION 2 TURNTABLE FIGURE 2-2.
PAGE 71
SECTION 2 TURNTABLE FIGURE 2-2. MAIN VALVE BLOCK ASSEMBLY ITEM # 1 1A 2 3 4 4A 5 6 7 8 9 10 10A PART NUMBER QTY. 4641097 Ref. 7017410 7012967 7012944 7017411 7012518 7017418 7012998 Use 70001976 7012773 7012772 7018912 7012914 7012918 7012914 7012918 7017428 7012998 7017427 7012998 7012989 7012953 Use 70001976 7012773 7012772 7018912 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 11 Use 70000579 70000579 Ref.
PAGE 72
SECTION 2 TURNTABLE FIGURE 2-2. MAIN VALVE BLOCK ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 73
SECTION 2 TURNTABLE FIGURE 2-2. MAIN VALVE BLOCK ASSEMBLY (CONTINUED) ITEM # 3121855 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 74
SECTION 2 TURNTABLE FIGURE 2-3. ACCESSORY VALVE ASSEMBLIES 7 2 2A 2C 2B 6 1 4 NOTE: TORQUE ITEMS 6, 7,103 &104 TO 60 IN/LBS.
PAGE 75
SECTION 2 TURNTABLE FIGURE 2-3. ACCESSORY VALVE ASSEMBLIES ITEM # PART NUMBER QTY. 4640921 Ref. 5 6 7012965 7012953 Use 70001976 7012773 7018945 7018912 7012772 7017421 7012998 7017422 7012998 4460499 7018946 1 1 1 1 4 2 2 1 1 1 1 2 4 7 8 7018942 7012776 4 4 4640922 Ref. 102A 102B 102C 103 7017420 7012998 7012774 7012773 7018945 7018912 7012772 7018946 2 2 1 1 4 2 2 4 104 105 7018942 7018948 4 4 1 2 2A 2B 2C 3 4 101 102 3121855 DESCRIPTION ARTICULATING JIB VALVE ASSEMBLY REV.
PAGE 76
SECTION 2 TURNTABLE FIGURE 2-4. SWING DRIVE, TURNTABLE BEARING & LOCK INSTALLATIONS 9 4 10 11 102 103 104 2 3 4 1 7 5 4 6 TURNTABLE REF.
PAGE 77
SECTION 2 TURNTABLE FIGURE 2-4. SWING DRIVE, TURNTABLE BEARING & LOCK INSTALLATIONS ITEM # PART NUMBER QTY. 0270329 Ref. 1 2 3 4 5 6 7 3537318 0642018 4892000 0100011 2780205 3932224 0920119 7018612 1 10 10 A/R 1 4 1 1 8 9 10 11 Not Used 3160273 0681836 4891800 1 2 2 0254798 Ref. 101 Use 2915087 1 102 103 104 0682016 4892000 0100019 36 36 A/R 0255410 Ref. 4844958 3421565 3760170 1260017 1 1 2 9in/23cm 0255444 Ref.
PAGE 78
SECTION 2 TURNTABLE FIGURE 2-5.
PAGE 79
SECTION 2 TURNTABLE FIGURE 2-5. SWING HUB ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 PART NUMBER QTY. 2780205 Ref. SWING HUB ASSEMBLY 7010492 7000228 7000255 7000256 7000257 7000258 7017089 7007633 7000229 7010494 7001928 7000246 Ref.
PAGE 80
SECTION 2 TURNTABLE FIGURE 2-6.
PAGE 81
SECTION 2 TURNTABLE FIGURE 2-6. SWING MOTOR ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 to 25 26 26A 26B 27 27A 27B 3121855 PART NUMBER QTY. 3160273 Ref.
PAGE 82
2-20 67 143 10 44 67 68 29 49 33 53 37 27 29 31 46 600A 600AJ 69 39 3 23 53A 18 66 41 73 48 53A 3 19 68 56 27 213 215 224 46 68 14 40 63 34 202 207 36 4 206 64 204 225 2 230 214 35 27 203 211 209 208 210 229 221 3 57 15 27 32 71 59 38 22 21 18 3 52 67 41 66 48 218 14 68 205 46 212 50 28 70 19 4 77 29 216 20 1 68 76 44 28 58 41 51 13 121 142 102 65 228 42 43 30 68 3 22 45 14 68 46 66 48 6 3 23 70 12 69 18 67 117 62 103
PAGE 83
3121855 600A 600AJ E 9 110 GRD. GRD. AUX PWR PUMP 107D 107C GLOW PLUG RELAY 108 8 72 AUX.P WR. RELAY 74 109 START RELAY 107 A + GRD. 107B 135 BATTE RY + GRD. 107B 115 25 17 69 47 129 136 115 26 RETURN 114 112 134 132 106 113 121 121 138 BAT TER Y CAB LES KIT REV ISIO N C & NEW ER BATTE RY 107A START RELAY 74 107 C 109 AUX.P WR.
PAGE 84
SECTION 2 TURNTABLE FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 2-22 PART NUMBER QTY. 0272796 0274491 Ref. Ref. Ref.
PAGE 85
SECTION 2 TURNTABLE FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 41 42 3200406 3220113 70001017 3290801 3311405 3311505 3311605 3311801 3311805 3539872 3574206 3574207 3574208 3620047 7027412 70004182 3740067 3960468 3960469 4031911 4220191 4360392 4 1 1 4 14 4 18 1 4 1 1 1 1 1 1 1 3 1 1 4 2 1 Mount, Engine Muffler, Spark Arresting Clamp Nut M8 x 1.
PAGE 86
SECTION 2 TURNTABLE FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (CONTINUED) ITEM # 101 102 103 104 105 106 107 PART NUMBER QTY. 0273520 0273972 0274525 Ref. Ref. Ref. Ref. 125 126 127 2-24 REV. CATERPILLAR ENGINE INSTALLATIONS S/N 0300069000 to S/N 0300081836 S/N 0300081836 to S/N 0300084829 S/N 0300084829 to S/N 0300087000 3 1 1/A Not Used 3600260 1 1 3600381 1 3600242 3422448 3841143 3422553 2902296 1 1 1 1 1 Ref.
PAGE 87
SECTION 2 TURNTABLE FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 128 129 2220459 1 15ft./4.6m 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 201 202 203 204 205 206 207 208 209 210 211 212 2720271 2720058 2220794 2720058 4751400 0641608 3311405 0641507 3311505 0641407 0641808 1320022 1701505 0641610 0641812 3960389 7019658 1 30ft/9.1m 4 2 2 3 3 1 1 7 1 1 2 5ft/1.5m 1 2000194 Ref.
PAGE 88
SECTION 2 TURNTABLE FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 216 217 218 7026800 7026801 7026802 7026803 7026804 1 1 1 1 1 7026805 7026806 7026807 7026809 7026810 7026813 7026812 7026819 7026816 7026817 7026818 1 1 1 1 1 1 1 1 2 4 1 7026826 7026827 7026829 7026828 7026832 7026845 7026838 1 1 1 1 4 1 1 219 220 221 222 223 224 225 226 227 228 229 230 231 2-26 DESCRIPTION REV.
PAGE 89
SECTION 2 TURNTABLE FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (CONTINUED) ITEM # 3121855 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 90
SECTION 2 TURNTABLE FIGURE 2-8.
PAGE 91
SECTION 2 TURNTABLE FIGURE 2-8. GENERATOR INSTALLATION (CATERPILLAR ENGINE MACHINES) (OPTIONAL) ITEM # 1 2 2A 2B PART NUMBER QTY. 0273538 0274091 0273539 0274087 Ref. Ref. Ref. Ref. Ref.
PAGE 92
SECTION 2 TURNTABLE FIGURE 2-8. GENERATOR INSTALLATION (CATERPILLAR ENGINE MACHINES) (OPTIONAL) (CONTINUED) ITEM # PART NUMBER 5 6 7 8 9 10 11 12 13 1 0200742 0200819 1480120 0641610 0100011 0641772 4751600 3574684 0701210 1 1 A/R 1 6 1 2 1 14 15 16 17 18 19 20 21 22 23 24 25 26 0962653 0962563 3311605 3311705 3740080 4460023 0641508 4751500 Not Used 3520028 0721006 3311005 4751000 4360336 4740397 27 28 4060802 1705325 1 1 3252507 1 2820031 3251102 4in/10cm 1 29 30 2-30 QTY.
PAGE 93
SECTION 2 TURNTABLE FIGURE 2-8. GENERATOR INSTALLATION (CATERPILLAR ENGINE MACHINES) (OPTIONAL) (CONTINUED) ITEM # 3121855 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 94
SECTION 2 TURNTABLE FIGURE 2-9. DEUTZ ENGINE INSTALLATION (S/N 0300069000 TO S/N 0300077490) OPPOSITE SIDE OF ENGINE 28 70C 27 32 AUX POWER PUMP 360 70A GRD. AUX POWER RELAY START RELAY 70E 366 (2902296 KIT) 70D 356 70E 354 70B STARTER 357 361 (2901358 KIT) 70D 70A 70B 70C STARTER GRD. GRD.
PAGE 95
SECTION 2 TURNTABLE FIGURE 2-9. DEUTZ ENGINE INSTALLATION (S/N 0300069000 TO S/N 0300077490) ITEM # 1 2 3 4 5 6 7 7A 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 to 47 48 3121855 PART NUMBER QTY. 0270850 Ref.
PAGE 96
SECTION 2 TURNTABLE FIGURE 2-9. DEUTZ ENGINE INSTALLATION (S/N 0300069000 TO S/N 0300077490) ITEM # PART NUMBER QTY. 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 2220273 2180536 2220313 2750532 2220250 2220459 2720271 0641812 0100020 0100011 Not Used 2720449 0700808 Not Used 0641507 3380428 2720434 4845395 0641510 3311505 0961986 2901358 2902296 2 1 1 6ft./1.83m 1 1 15ft./4.
PAGE 97
SECTION 2 TURNTABLE FIGURE 2-9. DEUTZ ENGINE INSTALLATION (S/N 0300069000 TO S/N 0300077490) ITEM # PART NUMBER QTY. 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 to 102 103 104 105 106 3960407 4791400 0701012 0701015 0642010 4752000 1701505 2720058 2220794 4711600 Not Used 3200362 4711400 3960468 3960469 Not Used 4060805 Not Used 4751800 1060637 0641808 3311801 3539956 Not Used 4567815 0641826 4740274 7019658 1 4 4 4 1 1 1 16ft/4.9m 1 3 0256689 0256690 201 2 1 1 1 2.
PAGE 98
SECTION 2 TURNTABLE FIGURE 2-9. DEUTZ ENGINE INSTALLATION (S/N 0300069000 TO S/N 0300077490) ITEM # PART NUMBER QTY.
PAGE 99
SECTION 2 TURNTABLE FIGURE 2-9. DEUTZ ENGINE INSTALLATION (S/N 0300069000 TO S/N 0300077490) ITEM # 3121855 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 100
2-38 257 600A 600AJ 201 216 236 257 210 254 210 257 223 112 243 210 257 210 262 255 237 257 236 240 231 412 401 223 247 255 237 233 257 236 231 257 212 210 409 411 225 227 201 213 202 226 257 236 257 236 239 210 201 216 402 236 257 254 212 238 224 202 226 255 237 260 303 241 304 219 219 219 426 234 405 256 301 307 232 211 227 228 205 302 229 264 201 214 245 235 249 258 253 201 258 306 201 263 101 306 201 215 215 103 109 114 108 101 111 11
PAGE 101
3121855 28 600A 600AJ 20D 35 30 4 20A AUX.PWR. RELAY 5 BATTERY 20B 246 32 33 36 217 (INCLUDES ITEMS 20A THRU 20E) GRD. 33 31 # 20 - BATTERY CABLE KIT 20C START RELAY 261 10 STARTER 20A START ASSIST SOL. ON ENGINE GRD. AUX.PWR.
PAGE 102
SECTION 2 TURNTABLE FIGURE 2-10. DEUTZ ENGINE INSTALLATION (S/N 0300077490 TO S/N 0300087000) ITEM # QTY. 0273685 0273970 0274299 Ref. Ref. Ref. Ref.
PAGE 103
SECTION 2 TURNTABLE FIGURE 2-10. DEUTZ ENGINE INSTALLATION (S/N 0300077490 TO S/N 0300087000) ITEM # PART NUMBER QTY. 33 34 35 3311405 4711400 4922978 4 8 1 36 85941017 2 37 7019658 1 2000224 2000221 2000280 Ref. Ref. Ref. Ref. 101 102 103 104 105 106 107 108 0100011 0641407 0641812 Not Used 3020016 3311405 3422532 3600395 109 A/R 1 2 3.
PAGE 104
SECTION 2 TURNTABLE FIGURE 2-10. DEUTZ ENGINE INSTALLATION (S/N 0300077490 TO S/N 0300087000) ITEM # PART NUMBER QTY.
PAGE 105
SECTION 2 TURNTABLE FIGURE 2-10. DEUTZ ENGINE INSTALLATION (S/N 0300077490 TO S/N 0300087000) ITEM # PART NUMBER 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 301 302 303 304 305 306 307 402 403 404 405 406 407 408 3121855 1 1 1 1 4567815 4569171 4640751 Not Used 4711600 4711700 4711900 4740274 4751400 4751600 4751700 3 6 6 4 A/R 40 2 4791400 4845395 4845404 4846566 0701014 4360392 2180798 4 1 1 1 4 1 1 0256847 1660234 0080163 0700810 4831900 Not Used 4832000 3020021 Ref.
PAGE 106
SECTION 2 TURNTABLE FIGURE 2-10. DEUTZ ENGINE INSTALLATION (S/N 0300077490 TO S/N 0300087000) ITEM # PART NUMBER QTY.
PAGE 107
SECTION 2 TURNTABLE FIGURE 2-10. DEUTZ ENGINE INSTALLATION (S/N 0300077490 TO S/N 0300087000) ITEM # 3121855 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 108
SECTION 2 TURNTABLE FIGURE 2-11.
PAGE 109
SECTION 2 TURNTABLE FIGURE 2-11. GENERATOR INSTALLATION (DEUTZ ENGINE MACHINES) (OPTIONAL) ITEM # 1 2 2A 2B PART NUMBER QTY. 0272482 0274090 0272481 0274086 Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 110
SECTION 2 TURNTABLE FIGURE 2-11. GENERATOR INSTALLATION (DEUTZ ENGINE MACHINES) (OPTIONAL) ITEM # PART NUMBER QTY. 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 0641610 0100011 0641772 4751600 2860012 3311605 3311705 3740080 4460023 0641508 4751500 Not Used 3520028 0721006 3311005 4751000 4360294 Not Used 4360336 4740397 4060802 3252507 2820031 3251102 1 A/R 1 6 1 1 1 1 1 1 A/R 1 1 1 1 4in/10cm 1 2902085 1 2-48 1 4 4 9 1 DESCRIPTION REV.
PAGE 111
SECTION 2 TURNTABLE FIGURE 2-11. GENERATOR INSTALLATION (DEUTZ ENGINE MACHINES) (OPTIONAL) ITEM # 3121855 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 112
SECTION 2 TURNTABLE 26 21 58 19 18 40 29 5 87 45 44 1 4 3 80 10 86 6 6 80 79 2 37 87 61 57 36 38 20 35 23 34 53 24 50 25 54 28 51 49 27 32 33 31 30 33 32 55 FIGURE 2-12.
PAGE 113
3121855 600A 600AJ 101 62 66 63 47 83 64 65 89 88 82 81 42 41 60 85 39 84 46 84 43 106 59 102 11 105 56 103 16 15 73 74 75 70 71 69 67 52 12 14 48 7 104 72 76 78 77 78 76 14 68 52 12 11 92A 92B 91A 91B GENUINE PARTS SECTION 2 TURNTABLE 2-51
PAGE 114
SECTION 2 TURNTABLE FIGURE 2-12. PISTON PUMP ASSEMBLY (S/N 0300069000 TO S/N 0300079888) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 2-52 PART NUMBER QTY. DESCRIPTION 3600260 Ref.
PAGE 115
SECTION 2 TURNTABLE FIGURE 2-12. PISTON PUMP ASSEMBLY (S/N 0300069000 TO S/N 0300079888) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 116
SECTION 2 TURNTABLE FIGURE 2-12. PISTON PUMP ASSEMBLY (S/N 0300069000 TO S/N 0300079888) (CONTINUED) ITEM # PART NUMBER QTY. 91 91A 2900752 1 7007412 1 2900826 2900827 1 1 3600397 Ref. 2220374 2220375 2220377 2220578 2220646 3600260 2 1 1 1 2 1 91B 92 92A 92B 101 102 103 104 105 106 2-54 DESCRIPTION REV.
PAGE 117
SECTION 2 TURNTABLE FIGURE 2-12. PISTON PUMP ASSEMBLY (S/N 0300069000 TO S/N 0300079888) (CONTINUED) ITEM # 3121855 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 118
SECTION 2 TURNTABLE 26 21 20 58 40 29 5 87 45 1 4 44 3 2-56 600A 600AJ 6 80 10 10A 86 91 6 91 80 79 2 37 87 18 19 57 36 38 35 34 23 53 24 50 25 54 28 51 49 27 32 33 31 30 33 32 55 FIGURE 2-13.
PAGE 119
3121855 600A 600AJ 104 62 47 89 83 64 88 82 81 42 41 103 84 46 60 43 105 59 84 61 7A 7 11 11A 103 56 101 15 73 74 75 90 70 71 69 12 67 14 7 7A 48A 48 102 72 76 78 77 78 76 14 68 92 12 11A 11 95 94A 94B GENUINE PARTS SECTION 2 TURNTABLE 2-57
PAGE 120
SECTION 2 TURNTABLE FIGURE 2-13. PISTON PUMP ASSEMBLY (S/N 0300079888 TO S/N 0300087000) ITEM # 1 2 3 4 5 6 7 7A 8 to 9 10 10A 11 11A 12 13 14 15 16 to 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 2-58 PART NUMBER QTY. DESCRIPTION 3600381 Ref.
PAGE 121
SECTION 2 TURNTABLE FIGURE 2-13. PISTON PUMP ASSEMBLY (S/N 0300079888 TO S/N 0300087000) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 122
SECTION 2 TURNTABLE FIGURE 2-13. PISTON PUMP ASSEMBLY (S/N 0300079888 TO S/N 0300087000) (CONTINUED) ITEM # PART NUMBER 93 94 94A Not Used 7021232 1 94B 95 7007412 7010116 1 1 3600396 Ref. 2220479 2220578 2220646 2220947 3600381 1 1 2 2 1 101 102 103 104 105 2-60 QTY. DESCRIPTION REV.
PAGE 123
SECTION 2 TURNTABLE FIGURE 2-13. PISTON PUMP ASSEMBLY (S/N 0300079888 TO S/N 0300087000) (CONTINUED) ITEM # 3121855 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 124
SECTION 2 TURNTABLE FIGURE 2-14.
PAGE 125
SECTION 2 TURNTABLE FIGURE 2-14. GEAR PUMP ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 to 25 26 101 102 103 104 3121855 PART NUMBER QTY. DESCRIPTION 3600242 Ref.
PAGE 126
SECTION 2 TURNTABLE FIGURE 2-15.
PAGE 127
SECTION 2 TURNTABLE FIGURE 2-15. TANK INSTALLATIONS ITEM # PART NUMBER QTY. 0255409 0257482 Ref. Ref. Ref.
PAGE 128
SECTION 2 TURNTABLE FIGURE 2-16.
PAGE 129
SECTION 2 TURNTABLE FIGURE 2-16. ROTARY COUPLING INSTALLATIONS (S/N 0300069000 TO S/N 0300081836) ITEM # 1 2 3 4 5 6 7 8 PART NUMBER QTY. DESCRIPTION 0255262 0255294 Ref. Ref. Ref. ROTARY COUPLING INSTALLATIONS 2WS 4WS 0641820 4751800 3311805 0641611 4751600 0100011 0902520 2 4 2 4 4 A/R 2 1 1660219 1660223 8A 1 7013187 7016342 1 1660219RR 1660223RR 3121855 REV.
PAGE 130
SECTION 2 TURNTABLE FIGURE 2-17.
PAGE 131
SECTION 2 TURNTABLE FIGURE 2-17. ROTARY COUPLING INSTALLATIONS (S/N 0300081836 TO S/N 0300087000) ITEM # 1 2 3 4 5 6 PART NUMBER QTY. DESCRIPTION 0273052 0273161 Ref. Ref. Ref. ROTARY COUPLING INSTALLATIONS 2WS 4WS 0100011 0641612 0641811 0641820 0903056 A/R 2 1 2 1 1 Use 1660303 1660303 Ref. Use 1660304 1660304 Ref. 7 8 9 10 3271805 4751600 4751800 3322201 1660257 1660303 1660258 1660304 101 102 See Note 2 2 5 2 Ref. Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 132
SECTION 2 TURNTABLE FIGURE 2-17. ROTARY COUPLING INSTALLATIONS (S/N 0300081836 TO S/N 0300087000) ITEM # PART NUMBER QTY.
PAGE 133
SECTION 2 TURNTABLE FIGURE 2-17. ROTARY COUPLING INSTALLATIONS (S/N 0300081836 TO S/N 0300087000) ITEM # 3121855 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 134
SECTION 2 TURNTABLE FIGURE 2-18.
PAGE 135
SECTION 2 TURNTABLE FIGURE 2-18. GROUND CONTROL BOX ASSEMBLIES ITEM # PART NUMBER 0861610 0861702 0861611 0861703 0861472 0861691 0861473 0861692 1 2 3 4 5 6 6A 7 0100011 0100048 0630518 0630548 0641506 0861407 7020246 QTY. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 136
SECTION 2 TURNTABLE FIGURE 2-18. GROUND CONTROL BOX ASSEMBLIES (CONTINUED) ITEM # PART NUMBER QTY. 25 26 27 28 29 30 31 32 33 34 35 36 37 to 39 40 4360476 4460426 4460470 4460471 4460488 4460526 4460874 4460875 4460905 4740444 4751400 4761400 Not Used 4922666 1 A/R 1 1 7 1 1 1 4 8 20 10 41 42 43 Not Used 1705132 3520035 2-74 DESCRIPTION REV.
PAGE 137
SECTION 2 TURNTABLE FIGURE 2-18. GROUND CONTROL BOX ASSEMBLIES (CONTINUED) ITEM # 3121855 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 138
SECTION 2 TURNTABLE FIGURE 2-19.
PAGE 139
SECTION 2 TURNTABLE FIGURE 2-19. ELECTRICAL OPTIONS INSTALLATIONS (TURNTABLE MOUNTED) ITEM # 1 2 3 4 5 6 to 9 10 11 PART NUMBER QTY. 0270833 Ref. 0257887 0140032 2820035 4460424 4460268 0641406 4711400 Not Used 0100048 Not Used 1 1 6in/15cm 1 2 2 2 A/R Sealant, Silicone 0270805 Ref.
PAGE 140
SECTION 2 TURNTABLE FIGURE 2-19. ELECTRICAL OPTIONS INSTALLATIONS (TURNTABLE MOUNTED) ITEM # PART NUMBER QTY. 35 36 37 38 39 40 41 3960461 Not Used 4240032 4460234 4360336 3790012 3820001 2 Gasket 21 21 1 1 11 Tie-Strap (Not Shown) Mount, Tie-Strap (Not Shown) Switch, Toggle (Not Shown - Located on Console) O- Ring (Not Shown - Located on Console) Pop Rivet (Not Shown) 0274200 Ref.
PAGE 141
SECTION 2 TURNTABLE FIGURE 2-19. ELECTRICAL OPTIONS INSTALLATIONS (TURNTABLE MOUNTED) ITEM # 3121855 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 142
SECTION 2 TURNTABLE FIGURE 2-20.
PAGE 143
SECTION 2 TURNTABLE FIGURE 2-20. ENGINE TRAY JACK INSTALLATIONS (OPTIONAL) ITEM # 1 2 3 3A 3B 3C 3D 4 5 6 7 8 9 10 11 12 13 14 15 16 to 21 22 23 24 25 26 27 3121855 PART NUMBER QTY. 0255880 Ref. 3537445 4845163 2840018 1 1 1 1 7016374 7024598 7016322 0962051 3430816 4891800 4711800 3450404 0641609 3311605 4891600 0641810 Not Used 3422530 1380147 Not Used 3910608 3310601 4770600 0641406 4751400 3311405 1 2 1 1 A/R 1 4 4 4 4 DESCRIPTION ENGINE TRAY JACK INSTALLATION REV.
PAGE 144
SECTION 2 TURNTABLE FIGURE 2-21.
PAGE 145
SECTION 2 TURNTABLE 36 17 2B 19 22 17 19 29 22 19 10 36 34 41 12 33 2D 2C 28 27 2 2A 25 20 23 16 30 18 3 7 21 18 12 31 32 21 19 22 19 17 12 17 19 19 39 39 19 3121855 39 8 12 28 27 39 19 26 6 2A 8 12 19 22 25 13 600A 600AJ 2-83
PAGE 146
SECTION 2 TURNTABLE FIGURE 2-21. HOODS INSTALLATIONS ITEM # 1 1A 1B 1C 2 2A 2B 2C 2D 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 2-84 PART NUMBER QTY. 0256821 Ref.
PAGE 147
SECTION 2 TURNTABLE FIGURE 2-21. HOODS INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. 40 41 3311501 3520033 2 2 0256822 Ref. 2820076 2820077 2820078 2820082 2820083 3539988 0641606 4751600 0100011 1 1 1 1 1 1 5 5 A/R 101 102 103 104 105 106 107 108 109 3121855 DESCRIPTION REV.
PAGE 148
SECTION 2 TURNTABLE FIGURE 2-21. HOODS INSTALLATIONS (CONTINUED) ITEM # 2-86 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 149
SECTION 3 BOOM 3121855 600A 600AJ 3-1
PAGE 150
SECTION 3 BOOM FIGURE 3-1. BOOMS & CYLINDERS INSTALLATION - 600A 24 23 20 24 32 31 30 15 20 26 7 2 33 34 17 21 3 6 36 22 12 19 23 24 14 23 20 24 13 23 24 12 9 19 23 24 19 8 5 19 39 20 205 210 201 204 208 39 16 23 25 206 37 23 24 FRONT ENTRY PLATFORM 23 19 24 23 20 25 35 9 23 20 26 17 21 18 206 203 209 209 202 202 207 11 19 SIDE ENTRY PLATFORM 23 24 FRONT VIEW OF UPRIGHT REF.
PAGE 151
SECTION 3 BOOM FIGURE 3-1. BOOMS & CYLINDERS INSTALLATION - 600A ITEM # PART NUMBER QTY. 0258694 0256321 0272326 Ref. Ref. Ref. Ref.
PAGE 152
SECTION 3 BOOM FIGURE 3-1. BOOMS & CYLINDERS INSTALLATION - 600A (CONTINUED) ITEM # PART NUMBER QTY. 37 38 39 0961949 3422582 3900239 4 1 4 0255423 Ref. 101to 107 108 109 to 115 116 117 118 119 120 121 122 123 124 125 201 202 203 204 205 206 207 208 209 210 3-4 Not Used 0641403 Not Used 3539779 1320243 0641532 4751600 4751400 3570374 Not Used 3311505 Not Used 4751500 DESCRIPTION REV.
PAGE 153
SECTION 3 BOOM FIGURE 3-1. BOOMS & CYLINDERS INSTALLATION - 600A (CONTINUED) ITEM # 3121855 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 154
SECTION 3 BOOM FIGURE 3-2. BOOMS & CYLINDERS INSTALLATION - 600AJ 31 23 36 2 15 3 7 6 47 12 31 36 13 22 31 36 14 32 23 36 22 31 36 12 9 22 31 36 22 22 5 55 55 48 31 36 9 FRONT VIEW OF UPRIGHT REF.
PAGE 155
SECTION 3 BOOM 56 57 36 51 58 217 36 36 52 46 36 51 58 21 36 36 50 301 43 42 41 36 44 45 303 29 SIDE ENTRY PLATFORM 3121855 FRONT ENTRY PLATFORM 600A 600AJ 3-7
PAGE 156
SECTION 3 BOOM FIGURE 3-2. BOOMS & CYLINDERS INSTALLATION - 600AJ ITEM # PART NUMBER QTY. 0271339 0272135 Ref. Ref. Ref.
PAGE 157
SECTION 3 BOOM FIGURE 3-2. BOOMS & CYLINDERS INSTALLATION - 600AJ (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 158
SECTION 3 BOOM FIGURE 3-2. BOOMS & CYLINDERS INSTALLATION - 600AJ (CONTINUED) ITEM # 301 302 303 304 305 306 307 308 309 310 3-10 PART NUMBER QTY. 0272070 Ref. See Note Ref. 0100011 0641812 0642684 0681608 3272605 3311805 4846573 4891600 4891800 4892600 A/R 8 1 8 1 8 1 8 8 1 DESCRIPTION PLATFORM SUPPORT INSTALLATIONS (SIDE ENTRY PLATFORM) (AUSTRALIAN SPEC) CE Spec Machines (Note: For Replacement Parts, Contact JLG Customer Service and Request Manual p/n 3124287.) REV.
PAGE 159
SECTION 3 BOOM FIGURE 3-2. BOOMS & CYLINDERS INSTALLATION - 600AJ (CONTINUED) ITEM # 3121855 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 160
SECTION 3 BOOM FIGURE 3-3. TOWER BOOM ASSEMBLIES 13 14 8 15 16 110 5 6 8 18 3 2 109 14 15 13 7 8 102 103 107 115 REAR OF BOOM REF.
PAGE 161
SECTION 3 BOOM FIGURE 3-3. TOWER BOOM ASSEMBLIES ITEM # PART NUMBER QTY. 0801019 Ref. 1 1A 2 2A 3 0801085 0961949 0801021 0961949 1683312 1 2 1 2 1 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 0561185 3422575 3841203 0641606 0100011 3340871 4070863 4070864 0641612 3340881 4070897 4070898 0641608 0641618 0641809 4070929 0561248 4711600 4060808 0641610 2 1 1 26 A/R 4 A/R A/R 12 12 A/R A/R 6 4 1 A/R 1 2 0255423 101 101A 4 Ref. 1 Ref.
PAGE 162
SECTION 3 BOOM FIGURE 3-3. TOWER BOOM ASSEMBLIES (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 163
SECTION 3 BOOM FIGURE 3-3. TOWER BOOM ASSEMBLIES (CONTINUED) ITEM # 3121855 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 164
SECTION 3 BOOM FIGURE 3-4.
PAGE 165
SECTION 3 BOOM FIGURE 3-4. MAIN BOOM ASSEMBLIES ITEM # PART NUMBER QTY. 0801022 0801025 Ref. Ref.
PAGE 166
SECTION 3 BOOM FIGURE 3-4. MAIN BOOM ASSEMBLIES (CONTINUED) ITEM # 101 102 PART NUMBER QTY. 0255281 0255288 Ref. Ref. 1 103 107 108 109 110 111 112 113 114 115 1 4844972 4844979 3340764 3538758 Not Used 3340787 3340765 0100011 0641640 0641606 4711600 3311605 4070932 4060804 1320314 2 1 1 A/R 2 22 18 4 A/R A/R 1 3 3574171 3574185 116 117 118 119 120 121 121A 121B 3-18 REV.
PAGE 167
SECTION 3 BOOM FIGURE 3-4. MAIN BOOM ASSEMBLIES (CONTINUED) ITEM # PART NUMBER QTY. 122 Ref. 122A 122B 3121855 Use 1001099836 7016519 7006151 7016521 7006158 7006152 1001099836 70001999 70002000 A/R 2 Pair A/R A/R A/R A/R 1 DESCRIPTION REV. 600AJ Power Track Assembly Options: Note: Various Power Tracks use on this model. Identify brand before ordering parts. Gemco Brand Power Track (was p/n 1180338) 1Ft.
PAGE 168
SECTION 3 BOOM FIGURE 3-5.
PAGE 169
SECTION 3 BOOM FIGURE 3-5. ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM) ITEM # 1 PART NUMBER QTY. 0060035 0060076 0060031 0060074 Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 170
SECTION 3 BOOM FIGURE 3-5. ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM) (CONTINUED) ITEM # PART NUMBER 17B QTY. A/R 7011332 See Note 1 7011346 See Note 2 1 18 19 20 7017118 See Note 3790110 2 3 3 21 to 25 26 Not Used 1 7017157 7017158 27 3-22 1 28 7017106 7017156 7017159 7017142 1 28A 70001697 6 DESCRIPTION REV.
PAGE 171
SECTION 3 BOOM FIGURE 3-5. ROTATOR ASSEMBLIES (FRONT ENTRY PLATFORM) (CONTINUED) ITEM # 3121855 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 172
SECTION 3 BOOM FIGURE 3-6.
PAGE 173
SECTION 3 BOOM FIGURE 3-6. ROTATOR ASSEMBLIES (SIDE ENTRY PLATFORM) ITEM # PART NUMBER QTY. 0060068 0060066 Ref. Ref. Ref.
PAGE 174
SECTION 3 BOOM FIGURE 3-7.
PAGE 175
SECTION 3 BOOM FIGURE 3-7. VALVES & SWITCHES INSTALLATION (BOOM MOUNTED) ITEM # 1 2 PART NUMBER QTY. 0255438 Ref. 4641139 2 2 Use 4360578 Use 4360578 4360578 3 4 5 6 7 8 9 10 11 12 13 101 101A 102 103 104 3121855 2 4460428 4460968 3931430 Not Used 0100011 0630427 3311801 3930824 3310801 4751400 1670819 3931408 A/R 2 3 4 4 8 1 2 0255440 0274276 0274309 0255442 0274278 0274311 0255441 0274277 0274310 0255443 0274279 0274312 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 176
SECTION 3 BOOM FIGURE 3-7. VALVES & SWITCHES INSTALLATION (BOOM MOUNTED) (CONTINUED) ITEM # PART NUMBER QTY. 0255699 Ref. 201 2 Use 4360578 Use 4360578 4360578 202 203 204 205 206 207 208 209 210 211 212 2 4460428 4460968 0100035 3930816 3930824 3310805 0362529 4420060 4751400 Not Used 1670824 0641403 0257894 231 232 233 234 235 236 237 238 239 240 241 242 243 A/R 2 2 2 1 9.8ft/3m 4 1 4 Ref.
PAGE 177
SECTION 3 BOOM FIGURE 3-7. VALVES & SWITCHES INSTALLATION (BOOM MOUNTED) (CONTINUED) ITEM # PART NUMBER 252 253 254 255 256 QTY. 2 4460428 4460968 0100035 3930816 0362611 0362529 4420060 A/R 2 1 A/R 161in/4m 127in/3.2m 257 258 259 260 3121855 4751400 Not Used 1670824 0641403 4 1 4 DESCRIPTION REV.
PAGE 178
SECTION 3 BOOM FIGURE 3-7. VALVES & SWITCHES INSTALLATION (BOOM MOUNTED) (CONTINUED) ITEM # 3-30 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 179
SECTION 4 PLATFORM 3121855 600A 600AJ 4-1
PAGE 180
SECTION 4 PLATFORM FIGURE 4-1.
PAGE 181
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM ASSEMBLIES (FRONT ENTRY PLATFORM) ITEM # PART NUMBER QTY. DESCRIPTION 3510751 3510728 3510499 3510763 Ref. Ref. Ref. Ref. Ref. 3510537 3510542 3510500 3510764 Ref. Ref. Ref. Ref. 3510538 3510543 Ref. Ref. PLATFORM OPTIONS: 5ft/1.52m Platform - With Self-Closing Gate (CE Specs) 5ft/1.52m Platform - With Self-Closing Gate (Australian Spec) 6ft/1.83m Platform - With Drop Bar (CE Specs) 6ft/1.83m Platform - With Drop Bar (Mesh to Mid Rail) (CE Specs) 6ft/1.
PAGE 182
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM ASSEMBLIES (FRONT ENTRY PLATFORM) (CONTINUED) ITEM # PART NUMBER 53 Cont’d 54 55 56 57 58 59 60 QTY. 1 4844925 4846241 4845287 4845288 0641418 4740411 3300151 0961845 4420055 1 1 2 4 2 2 7in/18cm Ref. 71 1 4846101 4845290 4844954 4845289 4844928 72 1 4846194 4844955 4844924 73 74 75 76 77 78 79 80 81 82 83 4-4 1 4846195 4844956 4844925 4845426 2600287 2940074 3911016 4751000 3311005 Not Required 3539685 4220168 4220165 4060803 1 2 1 4 4 4 4 1 1 6ft/1.
PAGE 183
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM ASSEMBLIES (FRONT ENTRY PLATFORM) (CONTINUED) ITEM # 101 102 103 104 105 106 107 108 109 PART NUMBER QTY. 0270814 0273492 Ref. Ref. Ref. 3536089 0641414 3311405 4711400 2920140 7016399 4240099 2820035 4460042 4460598 4460426 3121855 2 4 4 8 2 2 10 9ft/2.8m 2 1 DESCRIPTION WORKLIGHTS INSTALLATIONS (OPTIONAL) S/N 0300069000 to S/N 0300074445 S/N 0300074445 to S/N 0300087000 REV.
PAGE 184
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 185
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM ASSEMBLIES - SIDE ENTRY ITEM # PART NUMBER QTY. DESCRIPTION Use 1001144027 Use 1001144026 3510832 Ref. Ref. Ref. Ref. PLATFORM ASSEMBLIES: 2.6ft x 4ft (0.70m x 1.22m) with No Mesh (was p/n 3510830) 2.6ft x 5ft (0.70m x 1.52m) with No Mesh (was p/n 3510831) 2.6ft x 6ft (0.70m x 1.83m) with No Mesh (S/N 0300069000 to S/N 0300077490) 3ft x 6ft (0.9m x 1.83m) with No Mesh (was p/n 3510833) 3ft x 8ft (0.9m x 2.
PAGE 186
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM ASSEMBLIES - SIDE ENTRY (CONTINUED) ITEM # PART NUMBER QTY. 104A Use 0272970 1 Ref. 1 4360031 1001117320 104B 104C 105 106 107 108 109 110 111 112 113 201 202 203 204 205 206 207 208 209 7000625 70003483 1060918 4460071 A/R 2 1 7ft/2.14m 1 1 1702563 1702676 3311405 3311605 3380434 4360331 4740362 4751400 4751600 3790012 7 4 1 1 7 4 8 1 0270814 0273492 Ref. Ref. Ref.
PAGE 187
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM ASSEMBLIES - SIDE ENTRY (CONTINUED) ITEM # 401 402 403 404 405 406 407 408 409 410 411 3121855 PART NUMBER QTY. 0274180 Ref. 0641518 2560173 2920157 3250585 4060802 4360336 4420037 4751800 4846561 4922892 4922894 2 2 2 1 1 1 1 2 1 1 1 DESCRIPTION FLOODLIGHT INSTALLATION REV.
PAGE 188
SECTION 4 PLATFORM FIGURE 4-3.
PAGE 189
SECTION 4 PLATFORM FIGURE 4-3. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 3121855 PART NUMBER QTY. 3510868 Ref. 0681814 0681822 0962270 1702773 1705014 2410014 3271805 3311605 See Note 3520072 3890040 3900054 4711800 4751800 1706385 2 6 2 1 1 1 8 1 1 1 1 1 2 6 1 DESCRIPTION PLATFORM ASSEMBLY (FALL ARREST) REV.
PAGE 190
SECTION 4 PLATFORM FIGURE 4-4.
PAGE 191
SECTION 4 PLATFORM FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY ITEM # PART NUMBER QTY. 0861517 Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0100009 0100020 0100035 0100048 0140011 0630464 0641404 0641406 0641408 0641414 0641610 0861537 0902751 1060918 Use 1001129555 A/R A/R A/R A/R 1 2 8 4 3 4 4 1 4 8ft/2.
PAGE 192
SECTION 4 PLATFORM FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 38 Cont’d 39 54 55 70003784 4360475 7020175 7020176 4360476 4460042 4460071 4460226 4460428 4460464 4460470 4460471 4460905 4740362 4751400 4751600 4922639 4922666 4460871 4460761 4460227 3790012 4460708 1 1 1 1 1 3 1 2 2 1 1 1 5 3 16 4 1 1 4 1 4 7 2 56 57 58 59 60 61 62 63 64 0100081 1671037 1705132 3300353 4460226 4460488 0721008 3311001 4460007 A/R 1 1 4 3 1 1 1 1 0272970 1 2910869 1 0861537 Ref.
PAGE 193
SECTION 4 PLATFORM FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 0256632 0256633 Ref. Ref. Ref. 201 1 1703084 1703085 0271552 Ref. 4360336 3790012 1 1 0274200 Ref. 4360336 3790012 1 1 0273824 0272427 Ref. Ref. Ref. 4360387 1702938 1 1 0273538 0273539 0272482 0272481 Ref. Ref. Ref. Ref. Ref. 4360336 4740397 4060802 3251102 1 1 1 1 0270814 0273492 Ref. Ref. Ref.
PAGE 194
SECTION 4 PLATFORM FIGURE 4-5.
PAGE 195
SECTION 4 PLATFORM FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING) ITEM # PART NUMBER QTY. Ref. 1600317 Ref. Ref.
PAGE 196
SECTION 4 PLATFORM FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING) (CONTINUED) ITEM # PART NUMBER QTY. 109 110 111 112 70002735 70002906 See Available 7022819 4460871 1 1 1 1 6 4-18 DESCRIPTION REV.
PAGE 197
SECTION 4 PLATFORM FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING) (CONTINUED) ITEM # 3121855 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 198
SECTION 4 PLATFORM FIGURE 4-6.
PAGE 199
SECTION 4 PLATFORM FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE AND STEER) ITEM # PART NUMBER QTY. Ref. 1 2 3 4 5 6 7 8 9 9A 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 101 102 103 104 105 106 107 108 109 3121855 DESCRIPTION REV.
PAGE 200
SECTION 4 PLATFORM FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE AND STEER) (CONTINUED) ITEM # 201 202 203 204 205 206 207 PART NUMBER QTY. 7022812 70002727 Ref. Ref. Ref. 7003972 7003973 7003980 7019167 7019164 7019165 1 2 4 4 1 1 1 See Note 70002729 2 208 209 210 4-22 7019166 7003982 7003983 7019194 7003989 2 1 2 DESCRIPTION REV.
PAGE 201
SECTION 4 PLATFORM FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE AND STEER) (CONTINUED) ITEM # 3121855 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 202
SECTION 4 PLATFORM FIGURE 4-7.
PAGE 203
SECTION 4 PLATFORM FIGURE 4-7. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) ITEM # 1 2 3 4 5 6 PART NUMBER QTY. 0273824 0272427 0273706 Ref. Ref. Ref. Ref. 0100011 0200048 0630462 0641414 0721005 A/R 2 8 8 4 1 0940134 0940103 0940133 0940092 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 0940094 1060341 1060903 1702938 3311401 3311501 3575359 3574091 4240099 4360057 4360387 4420068 4460049 4460234 4460425 4751400 4751500 4751800 12 8 A/R 22ft/6.
PAGE 204
SECTION 4 PLATFORM FIGURE 4-8.
PAGE 205
SECTION 4 PLATFORM FIGURE 4-8. PLATFORM PADDING INSTALLATION (SIDE ENTRY PLATFORM) (OPTIONAL) ITEM # 1 2 3 4 5 6 7 8 9 10 3121855 PART NUMBER QTY. 0273542 Ref. 0940092 0940094 0940131 0641516 4751500 3311505 0641813 3311805 4891800 4420068 4 9ft/2.7m 1 2 2 2 4 4 4 30ft/9.1m DESCRIPTION PADDING INSTALLATION (30 X 48 SIDE ENTRY PLATFORM) REV.
PAGE 206
SECTION 4 PLATFORM FIGURE 4-8. PLATFORM PADDING INSTALLATION (SIDE ENTRY PLATFORM) (OPTIONAL) ITEM # 4-28 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 207
SECTION 5 CYLINDER 3121855 600A 600AJ 5-1
PAGE 208
SECTION 5 CYLINDER FIGURE 5-1.
PAGE 209
SECTION 5 CYLINDER FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY (S/N 0300069000 TO S/N 0300081836) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 to 25 26 3121855 PART NUMBER QTY.
PAGE 210
SECTION 5 CYLINDER FIGURE 5-2.
PAGE 211
SECTION 5 CYLINDER FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY (S/N 0300081836 TO S/N 0300087000) ITEM # 1 2 3 4 5 6 7 8 9 to 15 16 3121855 PART NUMBER QTY. DESCRIPTION 1684280 Ref 1684289 1684290 Not Used Use 2902266 Use 2902266 Use 2902266 4640858 4641319 7024879 Not Used 2902266 1 1 Barrel Rod 2 1 1 1 1 1 Ring, Wear Wiper Seal, Rod Bleeder Cartridge, Valve Seal Kit 1 Seal Kit (Includes Items 4-6) AXLE LOCKOUT CYLINDER ASSEMBLY 600A 600AJ REV.
PAGE 212
SECTION 5 CYLINDER FIGURE 5-3.
PAGE 213
SECTION 5 CYLINDER FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY ITEM # PART NUMBER QTY. 1683415 1683418 Ref Ref.
PAGE 214
SECTION 5 CYLINDER FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY (CONTINUED) ITEM # PART NUMBER 25 26 to 35 36 3 0630534 0630535 Not Used 2901303 2901301 5-8 QTY. 1 1 DESCRIPTION REV.
PAGE 215
SECTION 5 CYLINDER FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY (CONTINUED) ITEM # 3121855 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 216
SECTION 5 CYLINDER FIGURE 5-4.
PAGE 217
SECTION 5 CYLINDER FIGURE 5-4. LEVEL CYLINDER ASSEMBLY - UPRIGHT ITEM # PART NUMBER QTY. 1683299 1684498 Ref. Ref. Ref. Ref.
PAGE 218
SECTION 5 CYLINDER FIGURE 5-5.
PAGE 219
SECTION 5 CYLINDER FIGURE 5-5. LIFT CYLINDER ASSEMBLY - ARTICULATING JIB ITEM # PART NUMBER QTY. 1683258 1683609 Ref. Ref. Ref.
PAGE 220
SECTION 5 CYLINDER FIGURE 5-6.
PAGE 221
SECTION 5 CYLINDER FIGURE 5-6. LIFT CYLINDER ASSEMBLY - MAIN BOOM ITEM # 1 1A 2 2A 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 to 35 36 3121855 PART NUMBER QTY. 1683294 Ref.
PAGE 222
SECTION 5 CYLINDER FIGURE 5-7.
PAGE 223
SECTION 5 CYLINDER FIGURE 5-7. LIFT CYLINDER ASSEMBLY - TOWER BOOM ITEM # 1 1A 2 2A 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 to 35 36 3121855 PART NUMBER QTY. 1683288 Ref.
PAGE 224
SECTION 5 CYLINDER FIGURE 5-8.
PAGE 225
SECTION 5 CYLINDER FIGURE 5-8. MASTER CYLINDER ASSEMBLY ITEM # PART NUMBER QTY. 1683266 1683263 Ref. Ref.
PAGE 226
SECTION 5 CYLINDER FIGURE 5-8. MASTER CYLINDER ASSEMBLY (CONTINUED) ITEM # PART NUMBER 25 26 Not Used 2901303 2901301 5-20 QTY. 1 1 DESCRIPTION REV.
PAGE 227
SECTION 5 CYLINDER FIGURE 5-8. MASTER CYLINDER ASSEMBLY (CONTINUED) ITEM # 3121855 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 228
SECTION 5 CYLINDER FIGURE 5-9.
PAGE 229
SECTION 5 CYLINDER FIGURE 5-9. STEER CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 6 PART NUMBER QTY. DESCRIPTION REV. 1683208 1683304 1684418 Ref Ref Ref. Ref. STEER CYLINDER ASSEMBLIES 8ft/2.4m Width Machines 7ft/2.1m Width Machines (S/N 0300069000 to S/N 0300081836) 7ft/2.
PAGE 230
SECTION 5 CYLINDER FIGURE 5-10.
PAGE 231
SECTION 5 CYLINDER FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM ITEM # PART NUMBER QTY. 1683307 1683317 Ref. Ref.
PAGE 232
SECTION 5 CYLINDER FIGURE 5-11.
PAGE 233
SECTION 5 CYLINDER FIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART NUMBER QTY.
PAGE 234
SECTION 5 CYLINDER FIGURE 5-12.
PAGE 235
SECTION 5 CYLINDER FIGURE 5-12. CYLINDER BELLOWS INSTALLATION (OPTIONAL) ITEM # 1 2 3 101 102 103 104 105 PART NUMBER QTY. 0255927 Ref 0460152 0460155 0460154 2 1 1 0255928 Ref. 0460151 0460155 0460161 0460160 0460154 1 1 1 1 1 0255482 Ref. Ref. 0255483 Ref. 0255486 Ref. 0255487 Ref. 0255484 0255485 0255488 0255489 Ref. Ref. Ref. Ref. 201 A/R 0460150 0460157 202 A/R 0460159 Not Required 3121855 DESCRIPTION CYLINDER BELLOWS INSTALLATION (600A) REV.
PAGE 236
SECTION 5 CYLINDER FIGURE 5-12. CYLINDER BELLOWS INSTALLATION (OPTIONAL) (CONTINUED) ITEM # 5-30 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 237
SECTION 6 HYDRAULIC 3121855 600A 600AJ 6-1
PAGE 238
6-2 600A 600AJ 3121855 23 HYD.
PAGE 239
SECTION 6 HYDRAULIC FIGURE 6-1. DRIVE HYDRAULIC DIAGRAM - 2WD/2WS (S/N 0300069000 TO S/N 0300081836) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 to 35 36 37 38 3121855 PART NUMBER QTY. DESCRIPTION 2792193 Ref.
PAGE 240
SECTION 6 HYDRAULIC 8 12 8 35 34 10 3 24 25 6 32 9 1 24 32 6 31 3 3 9 14 10 18 18 7 7 14 34 11 5 36 19 10 33 16 35 3 3 4 4 5 37 5 12 28 29 2 26 2 17 28 30 2 8 8 26 2 17 FIGURE 6-2.
PAGE 241
SECTION 6 HYDRAULIC FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD/2WS (S/N 0300081836 TO S/N 0300087000) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 to 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 3121855 PART NUMBER QTY. 2792692 Ref.
PAGE 242
SECTION 6 HYDRAULIC FIGURE 6-3.
PAGE 243
SECTION 6 HYDRAULIC FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS (S/N 0300069000 TO S/N 0300081836) ITEM # 1 2 3 4 5 6 7 8 9 to 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 3121855 PART NUMBER QTY. DESCRIPTION 2792195 Ref.
PAGE 244
SECTION 6 HYDRAULIC FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS (S/N 0300069000 TO S/N 0300081836) ITEM # PART NUMBER QTY.
PAGE 245
SECTION 6 HYDRAULIC FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS (S/N 0300069000 TO S/N 0300081836) ITEM # 3121855 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 246
6-10 25 600A 600AJ 9 6 31 3 6 24 34 1 34 3 3 14 18 10 13 10 9 4 19 16 10 4 37 15 15 5 5 37 38 15 15 39 35 15 5 3 3 11 11 7 15 36 36 23 4 4 10 10 9 22 10 32 11 33 6 1 20 33 11 3 9 6 12 21 8 12 8 28 28 29 26 2 8 2 17 30 26 SECTION 6 HYDRAULIC FIGURE 6-4.
PAGE 247
SECTION 6 HYDRAULIC FIGURE 6-4. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS (S/N 0300081836 TO S/N 0300087000) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 3121855 PART NUMBER QTY. DESCRIPTION 2792687 Ref.
PAGE 248
6-12 2 G FLOW DIVIDER 1 3 4 4 600A 600AJ V P SWIVEL PORT #5 5 4 18 7 17 6 9 8 A 16 T P 15 6 LOCK-OUT VALVE 17 4 18 V P 10 11 V - VALVE P - PILOT SWIVEL PORT #7 13 14 EXISTING CASE DRAIN HOSE EXISTING FTG 12 SECTION 6 HYDRAULIC FIGURE 6-5.
PAGE 249
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - OSCILLATING AXLE (S/N 0300069000 TO S/N 0300081836) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 3121855 PART NUMBER QTY. 2792230 Ref. 2220466 2751020 4640939 2220582 2751013 2220415 2750900 2220504 2752920 2220603 2220635 2752824 2220385 2220619 2752823 2220490 2752962 2220371 1 2 1 6 1 2 1 1 2 1 1 1 1 1 1 1 2 2 DESCRIPTION HYDRAULIC DIAGRAM - OSCILLATING AXLE REV.
PAGE 250
SECTION 6 HYDRAULIC 6-14 9 1 5 6 1 8 3 5 6 4 8 1 7 2 FIGURE 6-6.
PAGE 251
SECTION 6 HYDRAULIC FIGURE 6-6. HYDRAULIC DIAGRAM - OSCILLATING AXLE (S/N 0300081836 TO S/N 0300087000) ITEM # 1 2 3 4 5 6 7 8 9 3121855 PART NUMBER QTY. 2792690 Ref. 2220371 2220468 2220490 2220504 2220415 2751434 2751410 2753933 2752462 3 1 1 1 2 2 1 2 1 DESCRIPTION HYDRAULIC DIAGRAM - OSCILLATING AXLE REV.
PAGE 252
600A 600AJ 87 17 V1 V2 P2 89 PORT BLOCK ON LOWER LIFT CYL. P1 V1 56 17 P2 V2 110 1 44 43 2 1 12 81 80 68 56 V2 T V1 ROTATOR ACTUATOR R PORT BLOCK ON LOWER TELE CYL. E MD LOWER TELE EXTEND 56 111 17 57 MASTER CYL. 46 68 108 109 V 31 47 OF VALVE 105 28 74 C 47 31 47 98 BACK SIDE SWING SWING FRONT STEER FRONT STEER CAM VALVE LOCATED INSIDE TURNTABLE 69 TELE. EXTEND 78 106 75 TELE.
PAGE 253
SECTION 6 HYDRAULIC FIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD (S/N 0300069000 TO S/N 0300081836) ITEM # PART NUMBER QTY. 2792188 2792189 Ref. Ref.
PAGE 254
SECTION 6 HYDRAULIC FIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD (S/N 0300069000 TO S/N 0300081836) ITEM # PART NUMBER QTY.
PAGE 255
SECTION 6 HYDRAULIC FIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD (S/N 0300069000 TO S/N 0300081836) ITEM # PART NUMBER QTY.
PAGE 256
6-20 600A 600AJ 104 87 17 71 56 17 45 55 56 45 62 45 44 17 44 89 9 65 64 43 75 45 46 35 46 90 42 79 113 30 44 74 73 17 36 70 45 46 35 46 61 63 110 18 56 80 114 56 111 81 56 12 17 108 109 68 69 28 68 47 46 46 114 31 47 31 47 98 57 105 74 75 106 78 85 94 56 34 94 69 28 48 47 45 33 31 47 50 42 96 58 38 39 112 60 95 38 39 40 69 47 49 95 58 96 68 84 100 101 93 23 24 25 26 27 29 21 22 54 37 38 39 18 36 76 21
PAGE 257
SECTION 6 HYDRAULIC FIGURE 6-8. HYDRAULIC DIAGRAM - STANDARD (S/N 0300081836 TO S/N 0300087000) ITEM # 1 2 3 4 5 6 7 PART NUMBER QTY. 2792688 2792689 Ref. Ref.
PAGE 258
SECTION 6 HYDRAULIC FIGURE 6-8. HYDRAULIC DIAGRAM - STANDARD (S/N 0300081836 TO S/N 0300087000) ITEM # PART NUMBER QTY.
PAGE 259
SECTION 6 HYDRAULIC FIGURE 6-8. HYDRAULIC DIAGRAM - STANDARD (S/N 0300081836 TO S/N 0300087000) ITEM # PART NUMBER QTY.
PAGE 260
SECTION 6 HYDRAULIC FIGURE 6-9. HYDRAULIC DIAGRAM LIST ITEM # PART NUMBER DESCRIPTION Ref. Note: Diagrams with asterisk (*) are shown in the preceding pages. Information on diagrams not shown is available from JLG Service/Parts Departments. 1282396 Ref. 2792193* 2792692* 2792194 2792702 2792195* 2792687* 2792196 2792697 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. 2792191 2792192 Ref. Ref. DRIVE HYDRAULIC DIAGRAMS 600A and 600AJ With 8ft/2.
PAGE 261
SECTION 7 ELECTRICAL 3121855 600A 600AJ 7-1
PAGE 262
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST ITEM # PART NUMBER DESCRIPTION REV. Ref. Note: Diagrams with asterisks (*) are shown in the following pages. Diagrams not shown are available from the JLG Service Department. 4933025/1282937 4933026/1282937 Ref. Ref. Ref. ALARM ELECTRICAL DIAGRAMS Motion Travel 1282571 Ref. COLD WEATHER START ELECTRICAL DIAGRAM (DEUTZ) 4932990/1282828 4932993/1282828 4932992/1282828 4932992/1282828 3640493 4460607 4120013 3740058 2740063 Ref. Ref. Ref.
PAGE 263
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST (CONTINUED) ITEM # PART NUMBER QTY. Ref. 3121855 DESCRIPTION REV. Note: Diagrams with asterisks (*) are not shown in the following pages. Diagrams not shown are available from the JLG Service Department. 0270814 0273492 Ref. Ref. Ref. PLATFORM WORKLIGHTS ELECTRICAL DIAGRAM S/N 0300069000 to S/N 0300074445 S/N 0300074445 to S/N 0300087000 3/E B 4933263 Ref. POWER TOOL ELECTRICAL DIAGRAM 1/B 4933290 4933330 4933214 4933319 Ref. Ref. Ref.
PAGE 264
SECTION 7 ELECTRICAL FIGURE 7-2.
PAGE 265
SECTION 7 ELECTRICAL 1870132 - H 3121855 600A 600AJ 7-5
PAGE 266
SECTION 7 ELECTRICAL 7-6 600A 600AJ 3121855
PAGE 267
SECTION 7 ELECTRICAL 1870132 - H 3121855 600A 600AJ 7-7
PAGE 268
SECTION 7 ELECTRICAL 7-8 600A 600AJ 3121855
PAGE 269
SECTION 7 ELECTRICAL 1870132 - H 3121855 600A 600AJ 7-9
PAGE 270
SECTION 7 ELECTRICAL FIGURE 7-3.
PAGE 271
SECTION 7 ELECTRICAL 1870191 - A 3121855 600A 600AJ 7-11
PAGE 272
SECTION 7 ELECTRICAL 1870191 - A 7-12 600A 600AJ 3121855
PAGE 273
SECTION 7 ELECTRICAL THIS PAGE LEFT BLANK INTENTIONALLY 3121855 600A 600AJ 7-13
PAGE 274
SECTION 7 ELECTRICAL FIGURE 7-4.
PAGE 275
SECTION 7 ELECTRICAL 3121855 600A 600AJ 7-15
PAGE 276
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION ITEM # 1 2 to 18 19 20 21 22 23 24 25 26 27 to 29 30 31 32 33 to 35 36 37 38 to 40 41 42 43 44 PART NUMBER QTY. 4922639 Ref.
PAGE 277
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # 201 201A 201B 201C 201D 201E 201F 202 PART NUMBER QTY. 0273427 0270819 0273428 0270821 0273429 Ref. Ref. Ref. Ref. Ref. Ref. 0272626 0273430 Ref. Ref. 0272627 Ref.
PAGE 278
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 213 214 4460464 3 A/R 1060902 1061033 37ft/11.3m 215 1060902 A/R A/R 37ft/11.3m 18ft/5.5m 216 A/R 1060902 4922891 Not Required 37ft/11.3m 1060902 4922890 1060902 4922896 Not Required 19ft/5.8m 217 A/R 4933290 4933330 4933214 4933319 301 302 to 306 307 308 309 310 311 to 312 313 314 315 316 317 1 2920129 Not Used 2400065 2400066 Not Used 4460708 4460226 4922637 Not Used 1 16.5ft/5.
PAGE 279
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 418 to 425 426 427 428 429 430 431 432 433 434 to 436 437 Not Used 4460426 4460470 4460471 Not Used 4460526 4460874 4460875 4460905 Not Used 438 439 QTY.
PAGE 280
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 440 440A 440B 4922666 4460226 4460761 4460227 1 4 1 4 1 441 4933290 4933330 4933214 4933319 4922921 Ref. Ref. 4923227 Ref. 4922515 4923212 Ref. Ref.
PAGE 281
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 574 4461052 4461005 4461006 4461060 4461054 4461053 4461008 1 5 5 2 2 1 18 Connector, Receptacle - 25 Position Terminal (Gold) Seal, Terminal Terminal (Tin) Seal, Terminal Cover, Plug Plug, Hole 4922508 4923224 Ref. Ref. Ref.
PAGE 282
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 707B 4461052 1 707C 707D 708 to 709 4461053 4461005 4461006 4461060 4461054 4461008 7027793 7027794 Not Required 1 5 5 2 2 18 1 Ref.
PAGE 283
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 806 806A 806B 806C QTY. A/R 4933215 4933216 4933300 3990010 4922641 4460226 1 1 2 1 806D 806E 4922482 4922970 4460027 4460961 1 1 806F 4460705 4460321 4 1 807 4460906 4921957 4 1 Ref. 1060461 Not Required Not Required 4460960 See Note 6ft/1.8m 1 1 1 1 1060341 37ft/11.3m 1060341 3740049 4922643 40ft/12.
PAGE 284
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 809I 4922892 1060494 2400070 2400066 See Note 809J 809K 810 810A 810B 811 812 812A 812B 812C 812D 812E 812F 812G 812H 1060341 4460425 Not Used 4933308 1060494 1060494 4460320 4460227 4922764 4460424 4460226 1060977 4360232 4460425 QTY. 1 33ft/10.1mm 1 1 1 23ft/7m 1 1 33ft/10.1m 47ft/14.3m 2 4 1 2 4 1 1 1 Ref.
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SECTION 8 DECALS 3121855 600A 600AJ 8-1
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SECTION 8 DECALS FIGURE 8-1.
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SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (S/N 0300069000 TO S/N 0300086150) ITEM # 1 2 3 4 PART NUMBER QTY. 0271010 0255453 0256626 0256282 0256279 0256280 0256281 0273188 0256283 0256278 0255457 0256627 0256289 0256286 0256287 0273188 0256288 0256290 0256285 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
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SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (S/N 0300069000 TO S/N 0300086150) (CONTINUED) ITEM # PART NUMBER QTY.
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SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (S/N 0300069000 TO S/N 0300086150) (CONTINUED) ITEM # PART NUMBER 44 45 46 47 48 49 QTY.
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SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (S/N 0300069000 TO S/N 0300086150) (CONTINUED) ITEM # PART NUMBER 62 1703664 Not Required 63 1703675 Not Required 64 65 66 67 101 8-6 1703665 Not Required Not Used 1704885 1703687 QTY. A/R 1 0 A/R 1 0 A/R 1 0 2 1 2900975* 1 0257734 4420051 20ft/6.1m Ref. DESCRIPTION REV.
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SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (S/N 0300069000 TO S/N 0300086150) (CONTINUED) ITEM # 3121855 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
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SECTION 8 DECALS FIGURE 8-2.
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SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (S/N 0300086150 TO S/N 0300087000) ITEM # 1 to 2 3 4 5 6 7 to 9 10 11 12 13 14 to 22 23 24 25 26 27 28 29 30 to 32 33 34 35 PART NUMBER QTY. 0274094 0273895 0273896 Ref. Ref. Ref. Ref.
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SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (S/N 0300086150 TO S/N 0300087000) (CONTINUED) ITEM # PART NUMBER QTY. 55 56 57 58 59 60 61 62 63 to 64 65 3311405 Not Used 3820001 4751400 3250033 Not Used 4420051 1700584 Not Used 1703687 5 Locknut 1/4in-20NC 4 10 2 Rivet Flatwasher 1/4in Regular Plug 2902303 2902329 8-10 22ft/6.7m 1 1 1 1 DESCRIPTION REV.
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SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 600A/600AJ The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
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SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 600A/600AJ The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number 9-2 Description 600A 600AJ Qty.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY. Ref. 3121855 DESCRIPTION REV. MISCELLANEOUS SPECIAL OPTIONS 0256342 0271475 0258966 Ref. Ref. Ref. Ref. Airline to Platform Installation Options: 1/2in - 600A 1/2in Airline and (1) Welding Cable - 600A 1/2in - 600AJ 1702788 Ref.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY. DESCRIPTION Ref.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 3121855 PART NUMBER QTY. DESCRIPTION 3510868 Ref. Platform (36in X 96in) W/Fall Arrest (Front Entry Platform) 0273145 0273148 0273149 0273146 0273147 Ref. Ref. Ref. Ref. Ref. Ref. Platform Mesh Installations 36in X 8ft (91.5cm x 2.44m) 30in X 6ft (76cm x 1.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 10-4 PART NUMBER QTY. DESCRIPTION 2901443 7002840 8896941 7002821 7002823 Ref. 1 1 1 1 1 4460467 1 4460510 1 7002822 7016654 7004275 7004276 7002826 7016655 7016652 4921850 2900838 7014676 1001137005 7002840 1 1 1 1 1 1 1 1 1 1 1 1 0272350 Ref.
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SECTION 11 PARTS NUMBER INDEX Part Number 0060031 0060035 0060066 0060068 0060074 0060076 0080163 0080181 0080241 0080243 0100009 0100011 0100019 0100020 0100035 0100038 0100040 0100048 0100063 0100079 0100081 0140001 0140011 0140032 0181727 0200048 0200742 0200819 0254798 0255262 0255281 0255288 0255294 0255397 3121855 Page ....................... 3-21 ................ 3-3, 3-21 ................ 3-8, 3-25 ................ 3-3, 3-25 ................ 3-8, 3-21 ................ 3-3, 3-21 ..............
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SECTION 11 Part Number 0274091 0274094 0274121 0274132 0274180 0274200 0274220 0274229 0274234 0274235 0274256 0274257 0274276 0274277 0274278 0274279 0274299 0274309 0274310 0274311 0274312 0274348 0274349 0274441 0274491 0274525 0274597 0280167 0280171 0280183 0280185 0340041 0340046 0362519 0362529 0362611 0362612 0362910 0363012 0370035 0400075 0440018 0440019 0440161 0440170 0440171 0440207 0460150 0460151 0460152 0460154 0460155 0460157 0460159 0460160 0460161 0461614 0480121 0561076 11-2 PARTS NUM
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SECTION 11 Part Number Page 0961950 1-3, 1-7, 1-11, 1-15 0961951 3-3, 3-9, 3-17, 5-7, 5-19 0961977 ....................... 5-23 0961986 .....2-22, 2-34, 2-42 0962005 1-4, 1-8, 1-9, 1-12, 1-15, 1-19, 1-21 0962051 ....................... 2-81 0962131 .......1-8, 1-15, 1-21 0962270 ....................... 4-11 0962272 1-4, 1-9, 1-12, 1-19 0962292 ....................... 1-53 0962335 ......................... 3-9 0962336 ....................... 5-13 0962348 ....................... 1-53 0962474 ..............
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SECTION 11 Part Number 1702926 1702927 1702938 1702984 1702986 1702987 1702988 1702990 1702991 1702992 1702994 1702995 1702996 1702998 1702999 1703000 1703002 1703003 1703084 1703085 1703162 1703183 1703184 1703185 1703186 1703187 1703190 1703403 1703404 1703444 1703450 1703467 1703468 1703469 1703479 1703518 1703534 1703663 1703664 1703665 1703675 1703687 1703811 1703814 1704174 1704175 1704260 1704277 1704412 1704578 1704885 1704997 1705014 1705084 1705090 1705132 1705170 1705232 1705240 11-4 PARTS NUM
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SECTION 11 Part Number Page 2720058 2-22, 2-25, 2-35, 240 2720271 .............. 2-25, 2-34 2720398 .............. 2-33, 2-42 2720434 .....2-22, 2-34, 2-42 2720449 .............. 2-34, 2-42 2720509 ....................... 2-22 2720510 ....................... 2-22 2720515 ....................... 2-23 2740063 ......................... 7-2 2750532 2-24, 2-34, 2-40, 242 2750756 ......................... 6-7 2750790 ......................... 6-7 2750900 ....................... 6-13 2751013 ................
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SECTION 11 Part Number 3271805 3272001 3272605 3290801 3300106 3300151 3300205 3300353 3300393 3300408 3310601 3310801 3310805 3311001 3311005 3311401 3311405 3311501 3311505 3311601 3311605 3311705 3311801 3311805 3313403 3322201 3323403 3340608 3340764 3340765 3340787 3340871 3340881 3340911 3340966 3380428 3380434 3380557 3380558 3380560 3380573 11-6 PARTS NUMBER INDEX Page .............. 2-69, 4-11 ......................... 1-8 .......3-4, 3-10, 3-21 ....................... 2-23 .........
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SECTION 11 Part Number 3841347 3841677 3890040 3900054 3900141 3900166 3900207 3900232 3900239 3900268 3910608 3910804 3910806 3911008 3911016 3911040 3930816 3930824 3931408 3931430 3931448 3931516 3931620 3931720 3932032 3932224 3932240 3940604 3960098 3960343 3960369 3960389 3960407 3960418 3960438 3960461 3960462 3960467 3960468 3960469 3990010 4031911 4060802 4060803 4060804 4060805 4060807 4060808 4060906 4060907 4060918 4060959 4070863 4070864 4070878 3121855 Page ....................... 3-14 ...
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SECTION 11 Part Number 4461095 4520171 4520172 4520173 4520210 4520211 4520259 4520283 4520284 4520287 4520288 4520341 4520344 4520345 4520346 4566408 4566425 4566468 4566471 4566501 4566667 4566832 4567073 4567172 4567241 4567815 4568133 4568721 4568788 4569171 4569177 4640261 4640438 4640509 4640605 4640647 4640744 4640750 4640751 4640858 4640862 4640866 4640871 4640902 4640906 4640907 4640908 4640921 4640922 4640923 4640929 4640930 4640932 4640937 4640939 4640999 4641097 4641108 11-8 PARTS NUMBER INDE
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SECTION 11 Part Number Page 4922894 ................ 4-9, 7-23 4922895 ....................... 7-17 4922896 ....................... 7-18 4922921 .............. 7-19, 7-20 4922970 ....................... 7-23 4922978 ....................... 2-41 4923212 .............. 7-19, 7-20 4923223 ....................... 7-19 4923224 ....................... 7-21 4923227 .............. 7-19, 7-20 4923231 ....................... 7-19 4932986 ......................... 7-2 4932990 ......................... 7-2 4932992 .
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SECTION 11 Part Number 7007474 7007475 7007476 7007477 7007478 7007482 7007483 7007484 7007485 7007486 7007487 7007488 7007489 7007490 7007491 7007492 7007494 7007496 7007497 7007498 7007499 7007633 7010103 7010104 7010105 7010108 7010109 7010110 7010111 7010112 7010113 7010114 7010115 7010116 7010117 7010118 7010119 7010120 7010121 7010122 7010474 7010488 7010492 7010494 7010542 7010543 7010699 7011043 7011044 7011048 7011062 7011063 7011064 7011065 7011066 7011067 7011112 7011185 11-10 PARTS NUMBER IND
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SECTION 11 Part Number 7018612 7018912 7018942 7018945 7018946 7018948 7018952 7019103 7019110 7019111 7019112 7019114 7019115 7019122 7019123 7019141 7019142 7019143 7019144 7019145 7019147 7019149 7019150 7019151 7019154 7019155 7019160 7019161 7019162 7019164 7019165 7019166 7019167 7019168 7019171 7019174 7019177 7019194 7019197 7019658 7019679 7020020 7020021 7020108 7020109 7020110 7020111 7020135 7020168 7020175 7020176 7020190 7020192 7020246 7020408 7020410 7020411 7020447 3121855 Page ........
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SECTION 11 Part Number PARTS NUMBER INDEX Page 7026814 ....................... 2-25 7026815 ....................... 2-25 7026816 ....................... 2-26 7026817 ....................... 2-26 7026818 ....................... 2-26 7026819 ....................... 2-26 7026820 ....................... 2-25 7026821 ....................... 2-25 7026822 ....................... 2-25 7026823 ....................... 2-25 7026824 ....................... 2-25 7026825 ....................... 2-25 7026826 .........
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Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.