Parts Manual User guide

ManualsBrandsJLG ManualsSpecial machinery600A_AJ

Illustrated Parts Manual

Models

600A

600AJ

S/N 0300087000 to

S/N 0300177361 &

S/N B300000100 to Present

P/N

3121206

September 1, 2013

Summary of content (428 pages)

PAGE 1
Illustrated Parts Manual Models 600A 600AJ S/N 0300087000 to S/N 0300177361 & S/N B300000100 to Present P/N 3121206 September 1, 2013
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PAGE 3
REVISION LOG NOTES: NOTE: The 600A & 600AJ Boom Lifts are manufactured by JLG Industries in the following countries: USA and China. Refer to the Serial Number Tag to identify the country of manufacture. The country of manufacture may be determined by the Serial Number. Machines manufactured in the USA will have a serial number prefix of 03 (i.e. 03XXXXXXXX). Machines manufactured in the China will have a serial number prefix of B3 (i.e. B3XXXXXXXX).
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REVISION LOG May 27, 2011 - Revised Manual (Manual edited to 0010629 Revision 86 & 0010722 Revision 5) August 29, 2011 - Revised Manual (Manual edited to 0010629 Revision 86 & 0010722 Revision 5) December 23, 2011 - Revised Manual (Manual edited to 0010629 Revision B & 0010722 Revision B) April 27, 2012 - Revised Manual (Manual edited to 0010629 Revision E & 0010722 Revision C) July 24, 2012 - Revised Manual (Manual edited to 0010629 Revision E & 0010722 Revision D) November 2, 2012 - Revised Manual (Manual
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 2WD FRONT AXLE & STEERING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 4WD FRONT AXLE & STEERING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 4WS REAR STEERING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. 2-24 2-25 2-26 2-27 2-28 2-29 2-30 2-31 2-32 TITLE PAGE NO. HOODS INSTALLATIONS (USA BUILT MACHINES S/N 0300087000 TO S/N 0300089989) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-110 HOODS INSTALLATIONS (USA BUILT MACHINES S/N 0300089989 TO S/N 0300177361 & CHINA S/N B300000100 TO PRESENT) . . . . . . . . . . . . . . . . . . 2-114 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) . . . .
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1 6-1 6-2 6-3 6-4 6-5 6-6 DRIVE HYDRAULIC DIAGRAM - 2WD/2WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE HYDRAULIC DIAGRAM - 4WD/2WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC DIAGRAM - OSCILLATING AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. iv TITLE PAGE NO.
PAGE 9
SECTION 1 FRAME 3121206 600A 600AJ 1-1
PAGE 10
SECTION 1 FRAME FIGURE 1-1.
PAGE 11
SECTION 1 FRAME FIGURE 1-1. 2WD FRONT AXLE & STEERING INSTALLATIONS ITEM # 1 2 3 4 5 6 7 8 9 10 11 to 13 14 101 102 PART NUMBER QTY. Ref. NOTE: 2WD ONLY AVAILABLE ON USA BUILT MACHINES. 0273954 0274234 0274922 Ref. Ref. Ref. Ref. 0274047 0274256 Ref. Ref. AXLE INSTALLATIONS - OSCILLATING 8FT/2.4m Wide Machines without Tow Package 8FT/2.4m Wide Machines with Tow Package 8FT/2.4m Wide Machines without Tow Package (With Turf Tire) 7FT/2.1m Wide Machines without Tow Package 7FT/2.
PAGE 12
SECTION 1 FRAME FIGURE 1-1. 2WD FRONT AXLE & STEERING INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. 4070944 4070945 4740158 A/R 12 2 1 2 4071101 4740543 Not Used 4071101 Shim Options: Shim (.06) for 8ft/2.4 Wide Machines Shim (.25) for 7ft/2.1 Wide Machines Thrustwasher Spacer Options: 8ft/2.4 Wide Machines 7ft/2.1 Wide Machines A/R Shim 0274132 0274801 Ref. Ref. Ref. STEERING INSTALLATION (8FT/2.
PAGE 13
SECTION 1 FRAME FIGURE 1-1. 2WD FRONT AXLE & STEERING INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. 305 305A 306 307 308 309 310 311 312 2780271 0630490 3323403 3451010 3960343 4130409 4740283 4761000 3020017 1 9 1 1 1 1 1 3 A/R 0274257 0274062 Ref. Ref. Ref.
PAGE 14
SECTION 1 FRAME FIGURE 1-1. 2WD FRONT AXLE & STEERING INSTALLATIONS (CONTINUED) 1-6 ITEM # PART NUMBER QTY. DESCRIPTION 437 438 2220237 3313403 2 2 2890245 1 Plug Nut, Slotted 1-1/2in-6NC —————————— Wheel Bearing Retention Washer Replacement Kit (Includes Items 420 & 427) 600A 600AJ REV.
PAGE 15
SECTION 1 FRAME FIGURE 1-1. 2WD FRONT AXLE & STEERING INSTALLATIONS (CONTINUED) ITEM # 3121206 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 16
SECTION 1 FRAME FIGURE 1-2.
PAGE 17
SECTION 1 FRAME FIGURE 1-2. 4WD FRONT AXLE & STEERING INSTALLATIONS ITEM # 1 PART NUMBER QTY. 0273954 0274234 1001113537 Ref. Ref. Ref. Ref. Ref.
PAGE 18
SECTION 1 FRAME FIGURE 1-2. 4WD FRONT AXLE & STEERING INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 0273940 0274220 0274121 0274220 1001113654 1001121244 201 202 203 204 205 206 207 208 209 210 211 212 213 214 0100011 0100063 0641608 0642012 0962005 0962131 1683208 1001097242 1001097242 3422426 3422429 3422429 3422427 3422430 3422900 3841143 3841258 QTY. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 19
SECTION 1 FRAME FIGURE 1-2. 4WD FRONT AXLE & STEERING INSTALLATIONS (CONTINUED) ITEM # 3121206 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 20
SECTION 1 FRAME FIGURE 1-3.
PAGE 21
SECTION 1 FRAME FIGURE 1-3. 4WS REAR STEERING INSTALLATIONS ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 3121206 PART NUMBER QTY. See Note Ref. Ref. 0274062 0274121 Ref. Ref. 0100011 0100063 0641608 0642012 0962005 0962131 A\R A\R 6 2 2 4 2 1684418 1683208 3422426 3422429 3422430 3422900 3841143 3841258 3841677 3841285 4130401 4130402 4740256 4740463 2 2 2 2 6 2 1 1 1 2 2 DESCRIPTION 4WS REAR STEERING INSTALLATIONS OPTIONS: 2WD/4WS 8FT/2.
PAGE 22
SECTION 1 FRAME 1 4 13 9 6 OR 9 1 3 12 5 101 201 301 102 106 105 103 7 104 107 FIGURE 1-4.
PAGE 23
SECTION 1 FRAME FIGURE 1-4. TIRE & WHEEL DRIVE INSTALLATIONS ITEM # PART NUMBER 0273049 0274441 0273048 0273366 1 2 3 4 5 6 0100011 Not Used 0681810 0682016 2780269 QTY. Ref. Ref. Ref. Ref. Ref. Ref. A/R 4 12 2 2 Use 3160349 Use 3160350 3160349 3160350 3160350 7 8 9 3300106 Not Used 18 4 12 Flatwasher 1/2in Hardened Flatwasher 5/8in Hardened Ref. 4520328 Ref. 4520346 Ref. 0274533 Ref. 0274322 Ref. Ref. 3121206 REV.
PAGE 24
SECTION 1 FRAME FIGURE 1-4. TIRE & WHEEL DRIVE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. 4520289 4520344 4520427 4520290 4520345 4520428 4520357 2 2 2 2 2 2 4 101 A/R 4520288 4520356 102 103 104 A/R 4520287 4520355 4640113 A/R A/R 1702740 1702137 1706846 105 106 107 1120552 1300019 1705364 201 301 1-16 Ref. A/R 120oz A/R Ref. 4520341 Ref. 4520284 4520283 7016206 2 2 80 4520604 Ref. 4520602 4520601 7020135 2 2 80 DESCRIPTION REV.
PAGE 25
SECTION 1 FRAME FIGURE 1-4. TIRE & WHEEL DRIVE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 301 3121206 QTY. DESCRIPTION Ref. SOLIDBOSS TIRE & WHEEL INSTALLATIONS (7FT/2.1M WIDTH 600AJ MACHINES) Tire & Wheel Installation - SolidBoss (Available on ANSI & CSA Specs Only) 1001147067 Ref. 1001146828 1001146827 2 2 1001147068 Ref. 1001147020 1001147019 2 2 REV.
PAGE 26
SECTION 1 FRAME FIGURE 1-5.
PAGE 27
SECTION 1 FRAME FIGURE 1-5. DRIVE HUB ASSEMBLY ITEM # PART NUMBER QTY. 2780269 Ref.
PAGE 28
SECTION 1 FRAME FIGURE 1-5. DRIVE HUB ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 29
SECTION 1 FRAME FIGURE 1-5. DRIVE HUB ASSEMBLY (CONTINUED) ITEM # 3121206 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 30
SECTION 1 FRAME FIGURE 1-6.
PAGE 31
SECTION 1 FRAME FIGURE 1-6. DRIVE MOTOR ASSEMBLY (USA BUILT MACHINES S/N 0300087000 TO S/N 0300098766) (ORIGINAL EQUIPMENT) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 3121206 PART NUMBER QTY. DESCRIPTION 3160299 3160300 Ref. Ref. Ref. Ref. DRIVE MOTOR ASSEMBLY (ORIGINAL EQUIPMENT) 2WD 4WD Note: Original Equipment Motor p/n 3160299 & p/n 3160300 uses 4 bolts to assemble the motor.
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SECTION 1 FRAME FIGURE 1-6. DRIVE MOTOR ASSEMBLY (USA BUILT MACHINES S/N 0300087000 TO S/N 0300098766) (ORIGINAL EQUIPMENT) (CONTINUED) ITEM # PART NUMBER QTY. 38 39 40 41 42 43 44 to 50 51 Use 7022328 7024871 7007437 7022326 Use 7022328 7022371 Not Used 7022328 1 1 1 1 1 1 Ring, Seal Piston, Servo Bearing Spring Seal, Lip Washer, Support 1 Seal Kit (Includes Items 2,3,7,26,28,30,34,36,37,38 and 42) 1-24 DESCRIPTION 600A 600AJ REV.
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SECTION 1 FRAME FIGURE 1-6. DRIVE MOTOR ASSEMBLY (USA BUILT MACHINES S/N 0300087000 TO S/N 0300098766) (ORIGINAL EQUIPMENT) (CONTINUED) ITEM # 3121206 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 34
SECTION 1 FRAME FIGURE 1-7.
PAGE 35
SECTION 1 FRAME FIGURE 1-7. DRIVE MOTOR ASSEMBLY (USA BUILT MACHINES S/N 98766 TO S/N 0300177361 & CHINA BUILT MACHINES S/N B300000100 TO PRESENT) (SERVICE REPLACEMENT) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 3121206 PART NUMBER QTY.
PAGE 36
SECTION 1 FRAME FIGURE 1-8.
PAGE 37
SECTION 1 FRAME FIGURE 1-8. DRIVE VALVES & SHIELDS INSTALLATION (FRAME MOUNTED) ITEM # 1 2 3 to 7 8 9 10 10A 10B PART NUMBER QTY. 0273049 0274441 0273048 0273366 Ref. Ref. Ref. Ref. Ref.
PAGE 38
SECTION 1 FRAME FIGURE 1-8. DRIVE VALVES & SHIELDS INSTALLATION (FRAME MOUNTED) (CONTINUED) ITEM # 201 PART NUMBER QTY. 4641410 1001098503 1001098503 Ref. Ref. Ref. Ref. 7023933 7021625 202 203 204 205 206 207 7022397 7022399 70003408 7022399 7023935 7023936 7024892 7023936 7023917 7021625 70002063 70002064 1 1 6 6 6 1 1 1 1 2 2 1 2 Ref. 301 302 302A 0274349 0274229 0274349 0274348 Ref. Ref. Ref. Ref. 0274349 0274348 Ref. Ref.
PAGE 39
SECTION 1 FRAME FIGURE 1-8. DRIVE VALVES & SHIELDS INSTALLATION (FRAME MOUNTED) (CONTINUED) ITEM # PART NUMBER QTY. 303 Cont’d 3380557 3380558 1 4751600 A/R 304 3121206 DESCRIPTION REV. China Built Machines 4WS Machines with 8ft/2.
PAGE 40
SECTION 1 FRAME FIGURE 1-9.
PAGE 41
SECTION 1 FRAME FIGURE 1-9. TOW PACKAGE INSTALLATION (OPTIONAL) ITEM # PART NUMBER 0274257 0274220 0274801 1 2 3 4 to 5 6 7 8 9 10 11 12 13 14 to 15 16 17 18 19 20 to 21 22 23 to 24 25 26 27 to 28 29 0641608 Not Used 0741607 Not Used 0962292 0962348 Not Used 2980125 2575716 3010141 3340966 Not Used 3422327 Not Used 3422813 3422848 Not Used 3841143 Not Used 4071059 Not Used 4740184 4740111 4740155 Not Used 0100011 0274235 0274687 101 102 103 104 0100011 0270528 0641516 1704578 1706593 3121206 QTY.
PAGE 42
SECTION 1 FRAME FIGURE 1-9. TOW PACKAGE INSTALLATION (OPTIONAL) (CONTINUED) ITEM # PART NUMBER 105 106 107 108 109 110 111 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 1-34 QTY. 1 1705090 1705820 Not Used 3250872 1704272 3940604 4420051 4640261 4751500 1 1 1 4 A/R 1 2 0270528 Ref.
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SECTION 2 TURNTABLE 3121206 600A 600AJ 2-1
PAGE 44
SECTION 2 TURNTABLE FIGURE 2-1. CONTROL VALVES INSTALLATIONS (VALVE MOUNTED ON OPPOSITE SIDE ON ENGINE TRAY) 9D 9B 25 20 9C 9E 9A 20 4A 23 9 4 17 18 19 43 20 45 10B 26 MOUNT EXISTING STEER SECTION HERE 10A 22 11 21B 10 12 OPTIONAL 4WS VALVE ASSEMBLY 21A 1 46 45 21 6 44 2C 2D 2F 2G 6A 2 2H 20 25 30 14 14 13 43 2B 2-2 2A 2E 600A 600AJ TORQUE TO 60 IN/LBS.
PAGE 45
SECTION 2 TURNTABLE FIGURE 2-1. CONTROL VALVES INSTALLATIONS ITEM # PART NUMBER QTY. 0274309 0274311 0274310 0274312 Ref. Ref. Ref. Ref. Ref.
PAGE 46
SECTION 2 TURNTABLE FIGURE 2-1. CONTROL VALVES INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 47
SECTION 2 TURNTABLE FIGURE 2-1. CONTROL VALVES INSTALLATIONS (CONTINUED) ITEM # 3121206 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 48
SECTION 2 TURNTABLE FIGURE 2-2.
PAGE 49
SECTION 2 TURNTABLE FIGURE 2-2. MAIN VALVE BLOCK ASSEMBLY ITEM # 1 1A 2 3 4 4A 5 6 7 8 9 10 10A PART NUMBER QTY. 4641097 4641452 4641452 Ref. Ref. Ref. Ref. 7017410 7012967 7012944 7017411 7012518 7017464 7012518 7017418 7012998 7018941 Use 70001976 7012773 7012772 7021375 7012914 7012918 7012914 7012918 7017427 7012998 7017428 7012998 7012989 7012953 Use 70001976 7012773 7012772 7018912 11 1 1 1 1 1 1 1 1 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 Use 70000579 70000579 70000579 Ref.
PAGE 50
SECTION 2 TURNTABLE FIGURE 2-2. MAIN VALVE BLOCK ASSEMBLY (CONTINUED) ITEM # PART NUMBER 11A QTY.
PAGE 51
SECTION 2 TURNTABLE FIGURE 2-2. MAIN VALVE BLOCK ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 52
SECTION 2 TURNTABLE FIGURE 2-3. ACCESSORY VALVE ASSEMBLIES 7 2 2A 2C 2B 6 1 4 NOTE: TORQUE ITEMS 6, 7,103 &104 TO 60 IN/LBS.
PAGE 53
SECTION 2 TURNTABLE FIGURE 2-3. ACCESSORY VALVE ASSEMBLIES ITEM # PART NUMBER QTY. 4640921 Ref. 5 6 7012965 7012953 Use 70001976 7012773 7018945 7018912 7012772 7017421 7012998 7017422 7012998 4460499 7018946 1 1 1 1 4 2 2 1 1 1 1 2 4 7 8 7018942 7012776 4 4 4640922 Ref. 102A 102B 102C 103 7017420 7012998 7012774 7012773 7018945 7018912 7012772 7018946 2 2 1 1 4 2 2 4 104 105 7018942 7018948 4 4 1 2 2A 2B 2C 3 4 101 102 3121206 DESCRIPTION ARTICULATING JIB VALVE ASSEMBLY REV.
PAGE 54
SECTION 2 TURNTABLE FIGURE 2-4. SWING DRIVE, TURNTABLE BEARING & LOCK INSTALLATIONS 9 4 10 11 102 103 104 2 3 4 1 7 5 4 6 TURNTABLE REF.
PAGE 55
SECTION 2 TURNTABLE FIGURE 2-4. SWING DRIVE, TURNTABLE BEARING & LOCK INSTALLATIONS ITEM # 1 2 3 4 5 PART NUMBER QTY. 0270329 1001094828 1001094828 Ref. Ref. Ref. Ref.
PAGE 56
SECTION 2 TURNTABLE FIGURE 2-4. SWING DRIVE, TURNTABLE BEARING & LOCK INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 0254798 Use 0254798 Ref. Ref. Ref. 0254798 0254798 Ref. Ref.
PAGE 57
SECTION 2 TURNTABLE FIGURE 2-4. SWING DRIVE, TURNTABLE BEARING & LOCK INSTALLATIONS (CONTINUED) ITEM # 3121206 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 58
SECTION 2 TURNTABLE FIGURE 2-5.
PAGE 59
SECTION 2 TURNTABLE FIGURE 2-5. SWING HUB ASSEMBLY (USA BUILT MACHINES S/N 0300087000 TO S/N 0300137453) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 PART NUMBER QTY. 2780205 Ref. 7010492 7000228 7000255 7000256 7000257 7000258 7017089 7007633 7000229 7010494 7001928 7000246 Ref. 1 1 1 1 1 1 1 1 1 2 2 2 7001931 7001985 7001909 7000263 7001911 7001987 7010474 7001988 7000230 7000209 7010488 7000269 7000270 7000253 7000217 7000214 7000242 Ref.
PAGE 60
SECTION 2 TURNTABLE FIGURE 2-6.
PAGE 61
SECTION 2 TURNTABLE FIGURE 2-6. SWING MOTOR ASSEMBLY (WHITE ROLLER STATOR) (USA BUILT MACHINES S/N 030087000 TO S/N 0300137453) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 100 100A 100B 101 101A 101B 3121206 PART NUMBER QTY. 3160273 Ref.
PAGE 62
SECTION 2 TURNTABLE FIGURE 2-7.
PAGE 63
SECTION 2 TURNTABLE FIGURE 2-7. SWING MOTOR ASSEMBLY (PARKER) (USA BUILT MACHINES S/N 0300087000 TO S/N 0300137453) ITEM # PART NUMBER QTY. 1001110169 Ref.
PAGE 64
SECTION 2 TURNTABLE FIGURE 2-8.
PAGE 65
SECTION 2 TURNTABLE 101 102 8L 104 8E 105 8D 8A 104 45 126 8F 103 106 107 8H 104 8K 108 8J 104 8K 109 8J 110 31 104 8K 112 8J 8K 29 8J 28 8K 23 44 30 21 113 115 32 114 116 125 117 29 28 22 46 7 118 119 120 35 26 3121206 600A 600AJ 2-23
PAGE 66
SECTION 2 TURNTABLE FIGURE 2-8. SWING MOTOR/BRAKE/HUB ASSEMBLY (PARKER/FAIRFIELD) (USA BUILT MACHINES S/N 0300137453 TO S/N 0300177361 & CHINA BUILT MACHINES S/N B300000100 TO PRESENT) ITEM # 1 1A 1B 1C 1D 1E 1F 1G 1H 1I 1J 2 3 3A 3B 3C 3D 3E 3F 3G 4 5 5A 6 7 8 8A 8B 8C 8D 8E 8F 8G 8H 8I 8J 8K 8L 9 to 10 11 12 13 14 to 19 20 21 2-24 PART NUMBER QTY. 1001101061 Ref.
PAGE 67
SECTION 2 TURNTABLE FIGURE 2-8. SWING MOTOR/BRAKE/HUB ASSEMBLY (PARKER/FAIRFIELD) (USA BUILT MACHINES S/N 0300137453 TO S/N 0300177361 & CHINA BUILT MACHINES S/N B300000100 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 68
2-26 67 143 10 44 67 68 29 49 33 53 37 27 29 31 46 600A 600AJ 39 23 78 79 53A 18 66 41 73 48 27 221 3 57 15 53B 3 19 68 56 46 68 14 203 211 209 210 208 213 222 4 64 204 207 202 216 206 34 215 214 27 40 35 2 27 32 71 20 1 68 76 50 28 22 3 18 52 67 41 66 48 220 217 218 227 14 68 205 46 212 38 44 28 58 51 79 23 14 68 46 66 48 41 6 79 81 70 12 78 18 67 13 102 121 142 45 68 3 22 65 232 43 30 68 3 21 42 7 61 103 121 116 42
PAGE 69
3121206 600A 600AJ 16 46 68 72 110 111 8 GRD. GRD. AUX PWR PUMP 107D 107C 108 GLOW PLUG RELAY STARTER 80 START RELAY AUX.PWR. RELAY GRD. 107B 135 BATTERY + 107B GRD. 25 17 69 47 131 136 115 115 26 RETURN 114 112 121 138 134 132 106 113 121 5B BATTERY CABLES S/N 0300138090 TO S/N 0300140369 START RELAY 74 109 107A + BATTERY 9B OR 107A 82 74 107C 109 AUX.PWR.
PAGE 70
SECTION 2 TURNTABLE FIGURE 2-9.
PAGE 71
SECTION 2 TURNTABLE FIGURE 2-9. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES S/N 0300087000 TO S/N 0300140369) (CONTINUED) ITEM # PART NUMBER 34 QTY.
PAGE 72
SECTION 2 TURNTABLE FIGURE 2-9. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES S/N 0300087000 TO S/N 0300140369) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 73
SECTION 2 TURNTABLE FIGURE 2-9. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES S/N 0300087000 TO S/N 0300140369) (CONTINUED) ITEM # PART NUMBER QTY. Ref.
PAGE 74
SECTION 2 TURNTABLE FIGURE 2-9. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES S/N 0300087000 TO S/N 0300140369) (CONTINUED) ITEM # PART NUMBER QTY. 140 141 142 143 144 to 149 1701505 0641610 0641812 3960389 Not Used 1 1 2 5ft/1.5m Ref. 150 151 201 202 203 204 205 206 207 208 209 210 211 212 2-32 2580050 1060625 1 1 2000194 2000386 1001100313 Ref. Ref. Ref. Ref.
PAGE 75
SECTION 2 TURNTABLE FIGURE 2-9. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES S/N 0300087000 TO S/N 0300140369) (CONTINUED) ITEM # PART NUMBER 213 QTY.
PAGE 76
SECTION 2 TURNTABLE FIGURE 2-9. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES S/N 0300087000 TO S/N 0300140369) (CONTINUED) ITEM # PART NUMBER QTY. 224 7026819 7026816 7026817 7026818 7026832 Use 2580055 1 1 1 1 4 1 7026838 70002841 70002766 70002761 70002762 1 1 1 A/R 8 70002767 1 70002764 1 225 226 227 228 229 230 231 232 2-34 70002845 70002846 Not Used 7026827 REV.
PAGE 77
SECTION 2 TURNTABLE FIGURE 2-9. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES S/N 0300087000 TO S/N 0300140369) (CONTINUED) ITEM # 3121206 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 78
2-36 600A 600AJ 315 316 320 335 336 337 69 31 48B 48 33 69 62 330 407 48A 75 70 301 211 304 308 317 331 316 338 7 312 60 29 40 60 42 3 52 13 77 425 32 412 76 321 322 327 301 415 304 317 418 334 70 70 2 402 35 70 301 411 304 317 301 309 313 316 301 324 325 303 332 310 302 316 44 328 416 68 304 317 301 307 316 324 413 65 405 21 301 37 301 311 12 306 319 59 74 316 62 324 16 42 3 17 62 51 45 26 60 18 37 59 44 409 301 305 314 403 318 12 62 42 326 3 19 16 62 1 66 30 323 3
PAGE 79
3121206 600A 600AJ 67 107 ENGINE TRAY KEEPER PIN BOLT 6 + INCLUDES ITEMS 215A THRU 215D ENGINE MOUNTING BOLT 215B ITEM 215 - BATTERY CABLE KIT - BATTERY MTG BOLT FOR GLOW PLUG RELAY GLOW PLUG RELAY 215A 122 215C STARTER AUX PWR RELAY AUX POWER PUMP 215D 14 42 62 14 42 62 61 71 73 72 58 27 215B 25 119 117 24 102 110 108 49 VENT 101 105 115 118 120 49 102 111 108 RETURN 202 102 112 108 53 53 24 15 63 43 114 103 116 205 212 206 3 11 101 106 50 101 121 104
PAGE 80
SECTION 2 TURNTABLE FIGURE 2-10. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES S/N 0300140369 TO S/N 0300177361 & CHINA BUILT MACHINES S/N B300000100 TO PRESENT) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 2-38 PART NUMBER QTY. 1001109065 Ref.
PAGE 81
SECTION 2 TURNTABLE FIGURE 2-10. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES S/N 0300140369 TO S/N 0300177361 & CHINA BUILT MACHINES S/N B300000100 TO PRESENT) ITEM # PART NUMBER QTY.
PAGE 82
SECTION 2 TURNTABLE FIGURE 2-10. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES S/N 0300140369 TO S/N 0300177361 & CHINA BUILT MACHINES S/N B300000100 TO PRESENT) ITEM # PART NUMBER QTY. 104 105 106 107 108 109 110 111 112 113 0641608 0641610 0641808 0642010 1320022 1701505 2180348 2220313 2221176 2 1 1 1 7 1 1 1 1 2.6gal. 114 115 116 117 118 119 120 121 122 123 2300004 2300041 2720058 2750532 3311505 3380428 3422448 3539956 3841143 4711600 4752000 Not Used 30ft/9.1m 6ft./1.
PAGE 83
SECTION 2 TURNTABLE FIGURE 2-10. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES S/N 0300140369 TO S/N 0300177361 & CHINA BUILT MACHINES S/N B300000100 TO PRESENT) ITEM # PART NUMBER 214 215 215A 215B 215C 215D Not Used 1001112763 7027028 7027029 7027002 7027033 216 217 218 219 220 221 222 223 224 225 226 0641608 1060626 1320223 1702941 1702942 1702944 2580024 2580055 3311605 3980007 4751600 2 1 2 1 1 1 1 1 2 1 2 1001112077 Ref.
PAGE 84
SECTION 2 TURNTABLE FIGURE 2-10. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES S/N 0300140369 TO S/N 0300177361 & CHINA BUILT MACHINES S/N B300000100 TO PRESENT) ITEM # PART NUMBER QTY.
PAGE 85
SECTION 2 TURNTABLE FIGURE 2-10. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES S/N 0300140369 TO S/N 0300177361 & CHINA BUILT MACHINES S/N B300000100 TO PRESENT) ITEM # PART NUMBER QTY. DESCRIPTION 413 7026811 1 Ref.
PAGE 86
2-44 600A 600AJ 257 236 257 210 201 254 216 210 257 50 223 243 112 264 257 210 262 236 257 240 231 412 238 210 201 216 402 228B 236 257 254 212 202 226 401 224 223 427 405 255 237 301 351 232 211 227 270 304 219 303 353 229 207 235 236 252 USA BUILT MACHINES S/N1030028000 TO S/N 0300136780 204 222 249 210 201 215 252 258 272 USA BUILT MACHINES S/N 03001286420 TO 271 S/N 0300136780 ONLY 269 253 201 263 101 103 109 108 114 101 111 110 302 352 245 219 260 2
PAGE 87
600A 600AJ 28 4B 20E AUX.PWR. RELAY GLOW PLUG RELAY AUX.PWR. PUMP 266 20A 20B 246 201 217 32 33 BATTERY 34 (INCLUDES ITEMS 20A THRU 20E) 7 248 3 419 36 107 33 31 # 20 - BATTERY CABLE KIT START RELAY 5 4A 20C 20A 30 STARTER 261 10 OR 6A GLOW PLUG 257 210 236 257 210 236 28 38 22 GRD.
PAGE 88
SECTION 2 TURNTABLE FIGURE 2-11. DEUTZ ENGINE INSTALLATION ITEM # PART NUMBER QTY. DESCRIPTION 0274299 1001098266 1001098266 Ref. Ref. Ref. Ref. Ref. Ref. 1001137751 Ref.
PAGE 89
SECTION 2 TURNTABLE FIGURE 2-11. DEUTZ ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 18 2720058 A/R 30ft/9.2m 24ft/7.3m 19 20 2750532 2902296 20A 24ft/7.3m 6ft/1.8m 1 Ref.
PAGE 90
SECTION 2 TURNTABLE FIGURE 2-11. DEUTZ ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER 50 Cont’d 1706059 1706060 1706064 1706062 1706061 1706063 QTY. Ref. 2-48 51 1060625 1 52 53 54 55 56 57 1060626 1320223 0641608 4711600 1702941 1702942 1 2 1 2 1 1 58 1702943 1 59 60 61 1702944 2580024 2580050 1 1 1 62 3980007 1 2000280 1001139358 Ref. Ref. Ref. Ref. Ref. 1001139358 Ref. 1001137814 Ref. 1001139358 Ref. Ref. 2000366 1001139359 Ref. Ref. Ref. Ref. 1001139359 Ref.
PAGE 91
SECTION 2 TURNTABLE FIGURE 2-11. DEUTZ ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 101 102 103 104 105 106 107 0100011 Not Used 0641812 Not Used 3020016 Not Used A/R 2 3.75gal 1 3422532 See Note See Note 108 3600395 1 109 Use 3600396 1 110 111 112 113 114 3790152 3931620 3960389 Not Used 4891600 1 2 5ft/1.5m 2000279 2000342 1001094102 1001094102 Ref. Ref. Ref. Ref. Ref. Ref. Ref. 1001137749 Ref. 2000365 1001098476 1001098476 Ref. Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 92
SECTION 2 TURNTABLE FIGURE 2-11. DEUTZ ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 93
SECTION 2 TURNTABLE FIGURE 2-11. DEUTZ ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 94
SECTION 2 TURNTABLE FIGURE 2-11. DEUTZ ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER 263 QTY.
PAGE 95
SECTION 2 TURNTABLE FIGURE 2-11. DEUTZ ENGINE INSTALLATION (CONTINUED) ITEM # 401 402 403 PART NUMBER QTY. 2000274 2000339 1001098211 1001098211 Ref. Ref. Ref. Ref. Ref. Ref. 1001137748 Ref. 1001098211 Ref. Ref.
PAGE 96
SECTION 2 TURNTABLE FIGURE 2-11. DEUTZ ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 97
SECTION 2 TURNTABLE FIGURE 2-11. DEUTZ ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 426 427 428 429 7027796 70002200 70002234 1 1 1 1 430 3121206 70003001 70003002 70003003 70003623 1 DESCRIPTION REV.
PAGE 98
2-56 212 264 228 249 111 204 331 600A 600AJ 243 264 240 269 203 216 230 264 203 213 261 248 244 264 243 264 240 203 213 210 261 310 255 19 RETURN 20 SUPPLY 225 221 213 246 264 210 261 243 264 314 243 264 244 318 218 261 213 264 210 244 309 224 238 212 229 264 243 211 101 103 206 257 109 265 107 238 278 256 243 207 262 242 239 260 243 113 101 110 108 279 260 212 260 224 243 260 263 275 251 212 260 224 251 206 214 263 203 254 215 267 266 240 222
PAGE 99
3121206 29 600A 600AJ 6 22D 22E AUX.PWR. PUMP 212 243 264 212 243 264 23 29 22C 268 22A 22B BATTERY 276 327 (INCLUDES ITEMS 22A THRU 22E) # 22 - BATTERY CABLE KIT AUX.PWR.
PAGE 100
SECTION 2 TURNTABLE FIGURE 2-12. FORD ENGINE INSTALLATION ITEM # PART NUMBER QTY. Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 to 16 17 18 19 20 21 22 22A 22B 22C 22D 22E 23 24 25 26 27 28 29 30 31 32 0274521 Ref.
PAGE 101
SECTION 2 TURNTABLE FIGURE 2-12. FORD ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 2000300 Ref. 101 102 103 104 105 106 107 0100011 0641407 0641812 Not Used 3311405 3422532 3600395 A/R 1 2 108 3600396 1 109 110 111 112 113 3790012 3931620 3960389 4751400 4891600 1 2 5ft/1.5m 1 2 2000299 Ref.
PAGE 102
SECTION 2 TURNTABLE FIGURE 2-12. FORD ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 103
SECTION 2 TURNTABLE FIGURE 2-12. FORD ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 104
SECTION 2 TURNTABLE FIGURE 2-13. GM ENGINE INSTALLATION (USA BUILT MACHINES S/N 0300087000 TO S/N 0300139354) 205 253 221 218 205 243 235 114 204 220 250 217 201 235 226 254 208 236 222 254 226 218 216 229 213 254 236 236 251 254 251 248 207 210 216 238 233 258 228 240 217 222 NOTE: SEE GM ENGINE SUPPLEMENT P/N 3121245 FOR DETAILED ENGINE BREAKDOWN. 223 NOTE: SEE GM ENGINE SUPPLEMENT P/N 3121245 FOR PART NUMBERS.
PAGE 105
SECTION 2 TURNTABLE 203 259 217 227 217 247 217 NOTE: SEE GM ENGINE SUPPLEMENT P/N 3121245 FOR DETAILED ENGINE BREAKDOWN. 3 223C 2 22 29 14 RETURN ON FUEL TANK 24 14 2 24 14 23 NOTE: SEE GM ENGINE SUPPLEMENT P/N 3121245 FOR PART NUMBER. 28 1 8 40 223A 26 TO ENGINE 26 32 41 41 9 223B NOTE: SEE GM ENGINE SUPPLEMENT P/N 3121245 FOR PART NUMBER.
PAGE 106
SECTION 2 TURNTABLE FIGURE 2-13. GM ENGINE INSTALLATION (USA BUILT MACHINES S/N 0300087000 TO S/N 0300139354) ITEM # PART NUMBER QTY. Ref. 1 2 3 4 4A 4B 5 6 6A 6B 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 to 31 32 33 2-64 0275229 Ref. Ref. 1001091604 Ref. 1001101820 Ref.
PAGE 107
SECTION 2 TURNTABLE FIGURE 2-13. GM ENGINE INSTALLATION (USA BUILT MACHINES S/N 0300087000 TO S/N 0300139354) (CONTINUED) ITEM # PART NUMBER QTY. 34 35 36 37 38 39 40 41 42 Not Used 3422448 3790012 3841143 4360336 4569385 4711400 4711500 4751600 1 1 1 1 1 2 4 4 43 44 45 46 47 48 49 to 50 2.63gal. 2300004 2300041 4752000 3290405 3290505 4751500 1 1 1 4 2 3311505 88521205 Not Used Ref.
PAGE 108
SECTION 2 TURNTABLE FIGURE 2-13. GM ENGINE INSTALLATION (USA BUILT MACHINES S/N 0300087000 TO S/N 0300139354) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 109
SECTION 2 TURNTABLE FIGURE 2-13. GM ENGINE INSTALLATION (USA BUILT MACHINES S/N 0300087000 TO S/N 0300139354) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 215 216 217 218 219 220 0961986 1320012 1320016 1320022 1320223 1340060 7012664 1580011 1703162 2 3 5 3 3 1 1 1 2 1 Bearing, Flanged Clamp Clamp Clamp Clamp Air Cleaner Assembly Element, Air Cleaner Container, Coolant Overflow Decal - Caution Fan Engine, GM 3.
PAGE 110
SECTION 2 TURNTABLE FIGURE 2-13. GM ENGINE INSTALLATION (USA BUILT MACHINES S/N 0300087000 TO S/N 0300139354) (CONTINUED) ITEM # PART NUMBER QTY. 247 248 4569342 1 1 4569384 1001093248 249 1 Use 4640952 250 251 252 253 254 255 256 257 258 259 260 2-68 1001105872 4711400 4711600 4740274 4751400 4751600 4751800 4791400 4831900 4920385 2720271 2180877 A/R A/R 4 8 A/R A/R 2 4 10ft/3m 18in/46cm 1 DESCRIPTION REV.
PAGE 111
SECTION 2 TURNTABLE FIGURE 2-13. GM ENGINE INSTALLATION (USA BUILT MACHINES S/N 0300087000 TO S/N 0300139354) (CONTINUED) ITEM # 3121206 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 112
SECTION 2 TURNTABLE FIGURE 2-14. GM ENGINE INSTALLATION (USA BUILT MACHS S/N 0300139354 TO S/N 0300177361) 261 227 218 204 248 204 217 241 201 203 225 221 245 233 222 207 205 219 217 233 246 235 217 249 234 249 260 223 217 218 226 229 201 113 216 259 216 256 209 228 238 217 216 (NOT SHOWN) 231 253 258C 258 212 234 213 249 249 206 234 246 246 230 253 258A 252 253 254 224 39 NOTE: SEE GM ENGINE SUPPLEMENT P/N 3121245 FOR DETAILED ENGINE BREAKDOWN.
PAGE 113
SECTION 2 TURNTABLE 2 18 RETURN ON FUEL TANK 38 11 38 11 NOTE: SEE GM ENGINE SUPPLEMENT P/N 3121245 FOR PART NUMBER. 23 1 5 32 21 TO ENGINE 21 7 26 33 33 258B 12 NOTE: SEE GM ENGINE SUPPLEMENT P/N 3121245 FOR PART NUMBER.
PAGE 114
SECTION 2 TURNTABLE FIGURE 2-14. GM ENGINE INSTALLATION (USA BUILT MACHS S/N 0300139354 TO S/N 0300177361) ITEM # PART NUMBER QTY. Ref.
PAGE 115
SECTION 2 TURNTABLE FIGURE 2-14. GM ENGINE INSTALLATION (USA BUILT MACHS S/N 0300139354 TO S/N 0300177361) (CONTINUED) ITEM # PART NUMBER QTY. Ref. 41 1060625 1 42 43 44 45 46 1060626 1320223 1702941 1702942 1702943 1 3 1 1 1 47 48 49 1702944 2580024 2580050 1 1 1 50 51 52 53 2580063 3311605 3980007 4711600 1 2 1 2 1001114639 1001114641 Ref. Ref. Ref.
PAGE 116
SECTION 2 TURNTABLE FIGURE 2-14. GM ENGINE INSTALLATION (USA BUILT MACHS S/N 0300139354 TO S/N 0300177361) (CONTINUED) ITEM # PART NUMBER 119 QTY. 4.5Qt. 1001115930 1001115931 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 2-74 1001114601 Ref.
PAGE 117
SECTION 2 TURNTABLE FIGURE 2-14. GM ENGINE INSTALLATION (USA BUILT MACHS S/N 0300139354 TO S/N 0300177361) (CONTINUED) ITEM # PART NUMBER QTY. 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 3960469 4060805 4341239 4341241 4711400 4711600 4740274 4751400 4751600 4751800 4791400 4831900 4920385 1001091793 2750532 1001093248 4640952 1001114600 1 3ft/0.
PAGE 118
2-76 600A 600AJ 10 10A 80 86 91 6 6 91 80 87 45 44 79 40 29 5 1 4 3 2 37 19 18 87 57 21 58 36 38 20 35 23 34 24 53 50 25 54 28 51 27 49 26 32 33 31 32 33 30 55 SECTION 2 TURNTABLE FIGURE 2-15.
PAGE 119
3121206 600A 600AJ 204 62 47 64 83 89 88 82 81 42 41 60 203 84 46 59 84 61 7A 7 11 11A 203 56 201 15 12 7 7A 43 48A 67 14 73 74 75 90 70 71 69 48 202 72 76 78 77 78 76 14 68 92 12 11A 11 102 101A 101B GENUINE PARTS SECTION 2 TURNTABLE 2-77
PAGE 120
SECTION 2 TURNTABLE FIGURE 2-15. PISTON PUMP ASSEMBLY ITEM # 1 2 3 4 5 6 7 7A 8 9 10 10A 11 11A 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 2-78 PART NUMBER QTY. DESCRIPTION 3600381 Ref.
PAGE 121
SECTION 2 TURNTABLE FIGURE 2-15. PISTON PUMP ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 122
SECTION 2 TURNTABLE FIGURE 2-15. PISTON PUMP ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 90 91 92 93 to 100 101 101A 7021206 7024800 7021201 Not Used 1 2 1 7021232 1 101B 102 7007412 7010116 1 1 3600396 3600396 Use 3600396 3600396 1001093410 Ref. Ref. Ref. Ref. Ref. Ref. 201 1 2220479 2220377 2220377 Use 2220377 202 203 204 2-80 1 2220578 8770157 2220646 2220947 2 2 DESCRIPTION REV.
PAGE 123
SECTION 2 TURNTABLE FIGURE 2-15. PISTON PUMP ASSEMBLY (CONTINUED) ITEM # 3121206 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 124
SECTION 2 TURNTABLE FIGURE 2-16.
PAGE 125
SECTION 2 TURNTABLE FIGURE 2-16. GEAR PUMP ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 to 50 51 101 102 103 104 3121206 PART NUMBER QTY. DESCRIPTION 3600242 Ref.
PAGE 126
SECTION 2 TURNTABLE FIGURE 2-17.
PAGE 127
SECTION 2 TURNTABLE FIGURE 2-17. TANK INSTALLATIONS ITEM # PART NUMBER 0255409 0270395 1001116340 1 2 4400454 QTY. DESCRIPTION Ref. Note: Gas Machines Only Available as USA Built Machines. Ref. Ref. Ref. Ref.
PAGE 128
SECTION 2 TURNTABLE FIGURE 2-17. TANK INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 13 14 15 16 18in/46cm 4280295 4280295 Not Required 4420038 4641022 A/R 1 1 17 18 19 20 21 22 4568116 4569385 0100020 0100062 4568119 0641606 2200222 0641818 A/R A/R 1 4 1 2 23 4751800 2 24 1001118133 2 4400454 Ref. 7024439 7024440 7024441 7024442 7024443 7024445 7024444 7024446 1 1 1 2 1 1 1 1 0255524 Ref. 101 102 103 104 105 106 107 200 201 202 203 204 205 206 207 208 209 210 211 212 2-86 QTY.
PAGE 129
SECTION 2 TURNTABLE FIGURE 2-17. TANK INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. 213 214 215 216 217 218 219 220 221 2180418 2221018 1320218 3910808 4750800 3310805 0181949 2221024 0362519 2 1 2 2 4 2 2 2 4 3121206 DESCRIPTION REV.
PAGE 130
SECTION 2 TURNTABLE FIGURE 2-18.
PAGE 131
SECTION 2 TURNTABLE FIGURE 2-18. ROTARY COUPLING INSTALLATIONS (USA BUILT MACHINES S/N 0300087000 TO S/N 0300138649) ITEM # 1 2 3 4 5 6 PART NUMBER QTY. DESCRIPTION 0273052 0273161 Ref. Ref. Ref. ROTARY COUPLING INSTALLATIONS 2WS 4WS 0100011 0641612 0641811 0641820 0903056 A/R 2 1 2 1 1 Use 1660303 1660303 Ref. Use 1660304 1660304 Ref. 7 8 9 10 3271805 4751600 4751800 3322201 1660257 1660303 1660258 1660304 101 102 See Note 2 2 5 2 Ref. Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 132
SECTION 2 TURNTABLE FIGURE 2-18. ROTARY COUPLING INSTALLATIONS (USA BUILT MACHINES S/N 0300087000 TO S/N 0300138649) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 133
SECTION 2 TURNTABLE FIGURE 2-18. ROTARY COUPLING INSTALLATIONS (USA BUILT MACHINES S/N 0300087000 TO S/N 0300138649) (CONTINUED) ITEM # 3121206 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 134
SECTION 2 TURNTABLE FIGURE 2-19.
PAGE 135
SECTION 2 TURNTABLE FIGURE 2-19. ROTARY COUPLING INSTALLATIONS (USA BUILT MACHINES S/N 0300138649 TO S/N 0300177361 & CHINA BUILT MACHINES S/N B300000100 TO PRESENT) ITEM # 1 2 3 4 5 6 7 8 9 10 101 102 103 104 105 PART NUMBER QTY. 1001107498 1001107499 Ref. Ref. Ref. 0100011 0641612 0641811 0641820 0903056 3271805 4751600 4751800 A/R 2 1 2 1 2 2 5 1 1001106974 1001106975 3322201 2 1001106974 1001106975 Ref. Ref. Ref.
PAGE 136
SECTION 2 TURNTABLE FIGURE 2-19. ROTARY COUPLING INSTALLATIONS (USA BUILT MACHINES S/N 0300138649 TO S/N 0300177361 & CHINA BUILT MACHINES S/N B300000100 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY. 116 117 118 119 120 121 122 7024404 7026505 7026506 7026507 Use 7024404 7026509 See Note 1 1 1 1 1 1 A/R 123 124 125 126 127 128 129 to 199 200 200A 200B 2-94 1 Use 70001248 Use 70002212 See Note See Note See Note 70003454 4360517 Not Used 4 2 4 1 1 1 70001248 70002212 DESCRIPTION REV.
PAGE 137
SECTION 2 TURNTABLE FIGURE 2-19. ROTARY COUPLING INSTALLATIONS (USA BUILT MACHINES S/N 0300138649 TO S/N 0300177361 & CHINA BUILT MACHINES S/N B300000100 TO PRESENT) (CONTINUED) ITEM # 3121206 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 138
SECTION 2 TURNTABLE FIGURE 2-20.
PAGE 139
SECTION 2 TURNTABLE FIGURE 2-20. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM) ITEM # PART NUMBER QTY. Ref. Ref. 0861700 0861702 0861689 0861691 0861704 0861786 1810061 1810062 1810059 1810060 1810058 0861701 0861703 0861690 0861692 0861705 0861787 1810066 1810067 1810064 1810065 1810065 1810063 1 2 3 4 5 6 6A 7 8 3121206 0100011 0100048 0630518 0630548 0641506 0861407 7020246 1600364 1600364 1600411 1600411 1670829 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 140
SECTION 2 TURNTABLE FIGURE 2-20. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER 9 QTY.
PAGE 141
SECTION 2 TURNTABLE FIGURE 2-20. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM) (CONTINUED) ITEM # 3121206 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 142
SECTION 2 TURNTABLE FIGURE 2-21.
PAGE 143
SECTION 2 TURNTABLE FIGURE 2-21. GROUND CONTROL BOX ASSEMBLY (WITH UGM) ITEM # PART NUMBER QTY. DESCRIPTION 1001110373 1001110375 Ref. Ref. Ref. Ref. 1001110373 Ref. 1001110375 1001110368 1001110371 Ref. Ref. Ref. 1001110368 Ref. 1001110371 1001110367 1001110374 1001110376 Ref. Ref. Ref. Ref. Ref. 1001110374 Ref. 1001110376 1001110370 1001110372 Ref. Ref. Ref. 1001110370 Ref. 1001110372 1001110369 Ref. Ref.
PAGE 144
SECTION 2 TURNTABLE FIGURE 2-21. GROUND CONTROL BOX ASSEMBLY (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 145
SECTION 2 TURNTABLE FIGURE 2-21. GROUND CONTROL BOX ASSEMBLY (WITH UGM) (CONTINUED) ITEM # 101 102 103 104 105 106 107 108 109 3121206 PART NUMBER QTY. 1001115918 Ref. 0100011 0641406 3311401 4060906 4751400 4761400 1001115889 1001115915 4360336 4460226 1001115967 A/R 1 1 1 2 2 1 1 1 2 1 DESCRIPTION CRIBBING ENABLE SWITCH INSTALLATION REV.
PAGE 146
SECTION 2 TURNTABLE FIGURE 2-22.
PAGE 147
SECTION 2 TURNTABLE FIGURE 2-22. ELECTRICAL OPTIONS INSTALLATIONS (TURNTABLE MOUNTED) ITEM # PART NUMBER QTY. 0270833 Ref. 0257887 0140032 2820035 4460424 4460268 0641406 4711400 0100011 0100048 Not Used 1 1 6in/15cm 1 2 2 2 A/R A/R 0270805 Ref.
PAGE 148
SECTION 2 TURNTABLE FIGURE 2-22. ELECTRICAL OPTIONS INSTALLATIONS (TURNTABLE MOUNTED) ITEM # PART NUMBER QTY.
PAGE 149
SECTION 2 TURNTABLE FIGURE 2-22. ELECTRICAL OPTIONS INSTALLATIONS (TURNTABLE MOUNTED) ITEM # PART NUMBER QTY. 114 1705170 1 3121206 DESCRIPTION REV.
PAGE 150
SECTION 2 TURNTABLE FIGURE 2-23.
PAGE 151
SECTION 2 TURNTABLE FIGURE 2-23. ENGINE TRAY JACK INSTALLATIONS (OPTIONAL) ITEM # 1 2 3 3A 3B 3C 3D 4 5 6 7 8 9 10 11 12 13 14 15 16 to 21 22 23 24 3121206 PART NUMBER QTY. 0255880 Ref. 3537445 4845163 2840018 1 1 1 1 7016374 7024598 7016322 0962051 3430816 4891800 4711800 3450404 0641609 3311605 4891600 0641810 Not Used Not Required 1380147 Not Used 3910608 3310601 4770600 1 2 1 1 A/R 1 4 4 4 4 DESCRIPTION ENGINE TRAY JACK INSTALLATION REV.
PAGE 152
SECTION 2 TURNTABLE FIGURE 2-24.
PAGE 153
SECTION 2 TURNTABLE 3121206 600A 600AJ 2-111
PAGE 154
SECTION 2 TURNTABLE FIGURE 2-24. HOODS INSTALLATIONS (USA BUILT MACHINES S/N 0300087000 TO S/N 0300089989) ITEM # PART NUMBER QTY. Ref.
PAGE 155
SECTION 2 TURNTABLE FIGURE 2-24. HOODS INSTALLATIONS (USA BUILT MACHINES S/N 0300087000 TO S/N 0300089989) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 156
SECTION 2 TURNTABLE FIGURE 2-25.
PAGE 157
SECTION 2 TURNTABLE 40 5 205 206 207 33 22 207 206 5 33 204 203 202 5 22 33 16 40 28 5 213 212 211 210 13 201 208 209 1 20 2 12 29 23 34 27 29 23 3 31 33 5 33 17 33 21 21 33 3121206 1 11 600A 600AJ 21 1 11 21 33 30 8 38 208 33 22 6 2-115
PAGE 158
SECTION 2 TURNTABLE FIGURE 2-25. HOODS INSTALLATIONS (USA BUILT MACHINES S/N 0300089989 TO S/N 0300177361& CHINA S/N B300000100 TO PRESENT) ITEM # PART NUMBER QTY. Ref. 0274620 0275023 1 2 3 4 5 6 7 8 9 10 11 12 13 14 0100011 0630507 0641405 0641407 0641608 0721006 0902219 0902242 0902335 0940049 0940071 1670767 1671216 Ref. Ref. Ref. A/R 8 6 4 A/R 4 1 1 1 1 2 1 1 1 2-116 Note: Replacement decals must be ordered separately.
PAGE 159
SECTION 2 TURNTABLE FIGURE 2-25. HOODS INSTALLATIONS (USA BUILT MACHINES S/N 0300089989 TO S/N 0300177361& CHINA S/N B300000100 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY. 37 38 39 40 3321501 2940188 3960389 3960418 2 1 3.5ft/1m 7ft/2.1m 1671218 1671217 Ref. Ref. Ref. 1001117044 Ref.
PAGE 160
SECTION 2 TURNTABLE FIGURE 2-25. HOODS INSTALLATIONS (USA BUILT MACHINES S/N 0300089989 TO S/N 0300177361& CHINA S/N B300000100 TO PRESENT) (CONTINUED) ITEM # PART NUMBER 122 QTY.
PAGE 161
SECTION 2 TURNTABLE FIGURE 2-25. HOODS INSTALLATIONS (USA BUILT MACHINES S/N 0300089989 TO S/N 0300177361& CHINA S/N B300000100 TO PRESENT) (CONTINUED) ITEM # 301 to 302 303 304 305 306 307 308 309 3121206 PART NUMBER QTY. 0256822 Ref. Not Used 2820078 2820082 2820083 3539988 0641606 4751600 0100011 1 1 1 1 5 5 A/R DESCRIPTION NOISE REDUCTION INSTALLATION (CATERPILLAR & DEUTZ ENGINE MACHINES ONLY) REV.
PAGE 162
SECTION 2 TURNTABLE FIGURE 2-26.
PAGE 163
SECTION 2 TURNTABLE FIGURE 2-26. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) ITEM # PART NUMBER 0274081 1001115404 1001115404 0274091 1001102547 1001115413 0274087 1001102548 1001115414 1001115414 1 2 3580322 QTY. DESCRIPTION Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 164
SECTION 2 TURNTABLE FIGURE 2-26. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) ITEM # PART NUMBER QTY.
PAGE 165
SECTION 2 TURNTABLE FIGURE 2-26. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) ITEM # PART NUMBER 11 QTY.
PAGE 166
SECTION 2 TURNTABLE FIGURE 2-27.
PAGE 167
SECTION 2 TURNTABLE FIGURE 2-27. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ITEM # PART NUMBER QTY. 0274082 0274090 0274090 1001100308 0274086 0274086 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. 1001099868 Ref. 1001115405 1001115407 1001115410 1001115406 1001115409 1001115405 1001115409 1 2 3580158 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. 1 1 2460055 2460057 2460057 2460049 2460056 2A 2460056 1001100321 7012558 2460049 1001100321 1 1 1 Ref.
PAGE 168
SECTION 2 TURNTABLE FIGURE 2-27. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ITEM # PART NUMBER QTY.
PAGE 169
SECTION 2 TURNTABLE FIGURE 2-27. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ITEM # PART NUMBER QTY. 22 23 to 24 25 26 27 28 29 30 31 4751000 Not Used 4360336 4740397 4060802 3252507 2820031 3251102 4070585 A/R 1 1 1 1 4in/10cm 1 A/R Ref. 32 33 0641404 1 2 1705325 3252507 Ref. 34 35 36 37 38 39 40 41 42 43 3121206 3290505 4031608 4240018 4420060 4460968 4811600 1001099869 Not Used 1 1 1 1 3 1 1 1 1001100233 1001100234 0962449 1 2902085 1 DESCRIPTION REV.
PAGE 170
SECTION 2 TURNTABLE FIGURE 2-28.
PAGE 171
SECTION 2 TURNTABLE FIGURE 2-28. 2500W GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL) ITEM # PART NUMBER QTY. Ref. 0273507 0273511 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16A 0100011 0100019 0363082 0363097 0480135 0641405 0641508 0641611 0641612 0641718 0641810 0701015 0741606 0741808 0902952 2460051 2460052 7012558 1001100321 Ref. Ref. Ref. A/R A/R 1 1 1 1 1 3 3 2 1 1 1 1 1 1 1 1 Ref.
PAGE 172
SECTION 2 TURNTABLE FIGURE 2-28. 2500W GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL) ITEM # PART NUMBER QTY.
PAGE 173
SECTION 2 TURNTABLE FIGURE 2-28. 2500W GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL) ITEM # 3121206 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 174
SECTION 2 TURNTABLE FIGURE 2-29.
PAGE 175
SECTION 2 TURNTABLE FIGURE 2-29. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) ITEM # PART NUMBER QTY. Ref. 0275039 See Note 1 2 3 4 5 6 7 8 8A 0100011 0480142 0641405 0641514 0641510 0641710 0700820 0701016 2460051 2460052 7012558 1001100321 Ref. Ref. Ref. Ref. A/R 1 1 1 2 1 1 1 1 1 Ref.
PAGE 176
SECTION 2 TURNTABLE FIGURE 2-29. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) ITEM # PART NUMBER 8D 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 2-134 3580324 3580325 7027887 2820031 33251102 3251243 1702590 3311005 3311405 3311505 3580312 3580348 3740080 4060802 4240018 4360336 4460906 4568735 4711400 4711700 4740397 4751000 4751500 4811900 4891600 QTY.
PAGE 177
SECTION 2 TURNTABLE FIGURE 2-29. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) ITEM # 3121206 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 178
SECTION 2 TURNTABLE FIGURE 2-30.
PAGE 179
SECTION 2 TURNTABLE FIGURE 2-30. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR & DEUTZ ENGINES ITEM # PART NUMBER QTY. DESCRIPTION 0273576 0273577 Ref. Ref. Ref. Ref.
PAGE 180
SECTION 2 TURNTABLE FIGURE 2-30. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR & DEUTZ ENGINES (CONTINUED) ITEM # PART NUMBER 13 QTY.
PAGE 181
SECTION 2 TURNTABLE FIGURE 2-30. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR & DEUTZ ENGINES (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 182
SECTION 2 TURNTABLE FIGURE 2-30. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR & DEUTZ ENGINES (CONTINUED) ITEM # PART NUMBER QTY. 40 41 42 43 3311801 0100062 2820031 1 1 1 1 1 1 0861538 0861572 44 45 46 7024488 See Note 7024489 1 1 1 Ref. 70000619 0962520 3580317 1 1 1 1 3580318 3580319 47 48 49 50 51 52 53 54 55 56 101 102 1 3580321 3580320 4711600 4922925 3931632 0641618 4811900 Not Used 3300454 3575863 4 0641808 0771415 4761400 4 1 A/R 2 1 2 0861542 0861567 Ref. Ref. Ref.
PAGE 183
SECTION 2 TURNTABLE FIGURE 2-30. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR & DEUTZ ENGINES (CONTINUED) ITEM # PART NUMBER 103 QTY. DESCRIPTION 2.5ft/.
PAGE 184
SECTION 2 TURNTABLE FIGURE 2-30. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR & DEUTZ ENGINES (CONTINUED) ITEM # PART NUMBER QTY. 301A 4460374 4460375 4460967 4460465 2400060 2400064 Not Used 4922641 2 7 1 3 1 1 301B 301C 302 to 303 304 1 NPN Ref. Ref. 1001121340 Ref.
PAGE 185
SECTION 2 TURNTABLE FIGURE 2-30. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR & DEUTZ ENGINES (CONTINUED) ITEM # 3121206 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 186
SECTION 2 TURNTABLE FIGURE 2-31.
PAGE 187
SECTION 2 TURNTABLE FIGURE 2-31. 7500W SKYPOWER GENERATOR INSTALLATION - FORD ENGINES ITEM # PART NUMBER QTY. Ref. 0273109 Ref. Ref. Ref.
PAGE 188
SECTION 2 TURNTABLE FIGURE 2-31. 7500W SKYPOWER GENERATOR INSTALLATION - FORD ENGINES ITEM # PART NUMBER QTY.
PAGE 189
SECTION 2 TURNTABLE FIGURE 2-31. 7500W SKYPOWER GENERATOR INSTALLATION - FORD ENGINES ITEM # 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 to 124 125 126 127 201 202 203 204 301 301A 301B 301C 302 to 303 304 305 3121206 PART NUMBER QTY. 0861542 Ref.
PAGE 190
SECTION 2 TURNTABLE FIGURE 2-32.
PAGE 191
SECTION 2 TURNTABLE FIGURE 2-32. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES ITEM # PART NUMBER QTY. Ref. 0275257 Ref. Ref. Ref.
PAGE 192
SECTION 2 TURNTABLE FIGURE 2-32. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES ITEM # PART NUMBER QTY.
PAGE 193
SECTION 2 TURNTABLE FIGURE 2-32. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES ITEM # PART NUMBER QTY. 47 48 49 4811900 4891600 4922925 1 1 1 Flatwasher M8 Flatwasher 3/8in Hardened Harness, Generator 0861542 Ref. JUNCTION BOX ASSEMBLY 0861541 1060494 1060708 1705376 3300396 3310601 1060343 Not Used 3910610 4360070 Not Used 4460425 4460426 Not Used 4750600 4760600 Not Used 1671092 4460963 Not Used 1 2ft/.6m 2.5ft/.76m 1 1 2 1.5ft/.
PAGE 194
SECTION 2 TURNTABLE FIGURE 2-32. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES ITEM # PART NUMBER QTY. 303 304 Not Used 4922641 1 NPN Ref. Ref. 1001121340 401 Ref. 2 4460411 70002818 402 4 4460412 70002819 403 2 4460413 70002820 404 2 4460414 70002821 405 4 4460415 70002822 406 1 4460956 70002823 407 2 4460607 70002824 408 7 4460957 70002825 409 410 2-152 2 4461001 70002826 3641533 1 DESCRIPTION REV.
PAGE 195
SECTION 3 BOOM 3121206 600A 600AJ 3-1
PAGE 196
SECTION 3 BOOM FIGURE 3-1.
PAGE 197
SECTION 3 BOOM FIGURE 3-1. USA BUILT MACHINES/BOOMS & CYLINDERS INSTALLATION - 600A ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 101to 107 108 109 to 115 116 117 3121206 PART NUMBER QTY. DESCRIPTION Ref. Note: USA Built Machines S/Ns start with “03” Prefix. China Built Machines S/Ns start with “B3” Prefix. 0272326 Ref.
PAGE 198
SECTION 3 BOOM FIGURE 3-1. USA BUILT MACHINES/BOOMS & CYLINDERS INSTALLATION - 600A ITEM # PART NUMBER QTY. 118 119 120 121 122 123 124 125 0641532 Not Used 4751400 3570374 Not Used 3311505 Not Used 4751500 2 Bolt 5/16in-18NC x 4in 4 1 Flatwasher 1/4in Regular Plate 2 Nut 5/16in-18NC 2 Flatwasher 5/16in Regular 201 202 203 204 205 206 207 208 209 210 3-4 0272070 See Note Ref. Ref. Ref. See Note Ref. See Note Ref.
PAGE 199
SECTION 3 BOOM FIGURE 3-1. USA BUILT MACHINES/BOOMS & CYLINDERS INSTALLATION - 600A ITEM # 3121206 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 200
SECTION 3 BOOM FIGURE 3-2. USA BUILT MACHINES/BOOMS & CYLINDERS INSTALLATION - 600AJ 31 23 36 2 15 3 7 6 47 12 31 36 13 22 31 36 14 32 23 36 22 31 36 12 9 22 31 36 22 22 5 43 43 48 31 36 9 FRONT VIEW OF UPRIGHT REF.
PAGE 201
SECTION 3 BOOM 36 217 36 36 51 46 36 44 52 36 301 303 3121206 600A 600AJ 3-7
PAGE 202
SECTION 3 BOOM FIGURE 3-2. USA BUILT MACHINES/BOOMS & CYLINDERS INSTALLATION - 600AJ ITEM # PART NUMBER 0272135 1001138797 1 2 3 4 5 6 7 QTY. DESCRIPTION Ref. Note: USA Built Machines S/Ns start with “03” Prefix. China Built Machines S/Ns start with “B3” Prefix. Ref. Ref. Ref.
PAGE 203
SECTION 3 BOOM FIGURE 3-2. USA BUILT MACHINES/BOOMS & CYLINDERS INSTALLATION - 600AJ ITEM # PART NUMBER 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 1 1683609 1001138792 0641810 0641607 0741607 0741605 0641618 3311605 0100011 Not Used 0561076 Not Used 0641614 2080044 0641611 3900239 3841340 0641606 0961947 0961948 0961949 0961951 0962335 3520034 0641604 0255423 101 to 107 108 109 to 115 116 117 118 119 120 121 122 123 124 125 3121206 QTY.
PAGE 204
SECTION 3 BOOM FIGURE 3-2. USA BUILT MACHINES/BOOMS & CYLINDERS INSTALLATION - 600AJ ITEM # 201to 215 216 217 218 301 302 303 304 305 306 307 PART NUMBER QTY. DESCRIPTION 0270820 Ref. Ref. 0272625 0275140 Ref. Ref. 1001093432 Ref. 0273428 Ref. 0273430 0270821 0272627 Ref. Ref. Ref.
PAGE 205
SECTION 3 BOOM FIGURE 3-2. USA BUILT MACHINES/BOOMS & CYLINDERS INSTALLATION - 600AJ ITEM # 3121206 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 206
SECTION 3 BOOM FIGURE 3-3.
PAGE 207
SECTION 3 BOOM FIGURE 3-3. CHINA BUILT MACHINES/BOOMS & CYLINDERS INSTALLATION - 600A ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 116A 3121206 PART NUMBER QTY. DESCRIPTION Ref. Note: USA Built Machines S/Ns start with “03” Prefix. China Built Machines S/Ns start with “B3” Prefix. 1001115555 Ref.
PAGE 208
SECTION 3 BOOM FIGURE 3-3. CHINA BUILT MACHINES/BOOMS & CYLINDERS INSTALLATION - 600A ITEM # PART NUMBER QTY. 1001115554 Ref. 201 201A 202 203 to 204 205 206 to 208 209 210 to 211 212 213 214 0060068 0961951 0100011 Not Used 0641607 Not Used 0741606 Not Used 0961948 Not Used 1683415 1 2 A/R 215 216 to 218 219 220 221 222 223 3020039 Not Used 3422578 3422580 3422582 Not Used 3841143 A/R 1001115217 Ref.
PAGE 209
SECTION 3 BOOM FIGURE 3-3. CHINA BUILT MACHINES/BOOMS & CYLINDERS INSTALLATION - 600A ITEM # PART NUMBER QTY. 404 405 406 407 408 409 410 0681608 3300243 3311805 4891600 4891800 4892600 1001113465 8 1 8 8 8 1 1 3121206 DESCRIPTION REV.
PAGE 210
SECTION 3 BOOM FIGURE 3-4.
PAGE 211
SECTION 3 BOOM 315 319 314 403 418 301 308 422 708 410 420 717 204 312 203 205 201 202 402 404 419 417 411 413 716 420A 203 201 205 204 202 407 411 412 414 416 408 411 415 402 406 417 409 718 410 717 421 402 405 418 423 420A 411 413 417 207 407 411 412 414 408 603 601 604 607 606 401 606 609 605 608 608 602 602 610 3121206 600A 600AJ 3-17
PAGE 212
SECTION 3 BOOM FIGURE 3-4. CHINA BUILT MACHINES/BOOMS & CYLINDERS INSTALLATION - 600AJ ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 116A 3-18 PART NUMBER QTY. DESCRIPTION Ref. Note: USA Built Machines S/Ns start with “03” Prefix. China Built Machines S/Ns start with “B3” Prefix. 1001115339 Ref.
PAGE 213
SECTION 3 BOOM FIGURE 3-4. CHINA BUILT MACHINES/BOOMS & CYLINDERS INSTALLATION - 600AJ ITEM # PART NUMBER QTY. 1001115336 Ref. 201 202 203 204 205 206 0100011 0641607 3020039 3422561 3841143 1001115337 A/R 2 A/R 2 2 1 207 1001115338 1 1001115337 Ref. 301 301 to 307 308 309 to 310 311 312 313 314 0100011 Not Used 0741605 Not Used 0961948 0961951 Not Used 1683418 A/R 315 316 to 318 319 3020039 Not Used 3422583 A/R 1001115338 Ref.
PAGE 214
SECTION 3 BOOM FIGURE 3-4. CHINA BUILT MACHINES/BOOMS & CYLINDERS INSTALLATION - 600AJ ITEM # PART NUMBER QTY. 422 423 1001113423 0641604 1 2 1001115217 Ref.
PAGE 215
SECTION 3 BOOM FIGURE 3-4. CHINA BUILT MACHINES/BOOMS & CYLINDERS INSTALLATION - 600AJ ITEM # PART NUMBER QTY. 701to 715 716 Not Used 1670769 1 Cover 2 Clamp, Block Options: All Installations except 1001093432 1001093432 Installation Only Bolt 1/4in-20NC x 2in 717 718 3121206 0561237 1321700 0641416 4 DESCRIPTION 600A 600AJ REV.
PAGE 216
SECTION 3 BOOM FIGURE 3-5.
PAGE 217
SECTION 3 BOOM FIGURE 3-5. TOWER BOOM ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 PART NUMBER QTY. 0801019 0801019 1001115553 1001115334 Ref. Ref. Ref. Ref. Ref.
PAGE 218
SECTION 3 BOOM FIGURE 3-5. TOWER BOOM ASSEMBLY (CONTINUED) ITEM # 101 102 103 104 105 106 107 108 109 to 110 111 112 113 114 to 115 116 117 118 119 120 to 121 122 123 123A 123B PART NUMBER QTY. 0255423 1001115217 Ref. Ref. Ref.
PAGE 219
SECTION 3 BOOM FIGURE 3-5. TOWER BOOM ASSEMBLY (CONTINUED) ITEM # PART NUMBER 127 QTY. 1 Use 1001151542 10001115081 201 202 203 204 205 206 3121206 0257573 Ref. 3570277 3570270 4567241 3841347 3450306 4751800 1 1 2 2 4 4 DESCRIPTION REV.
PAGE 220
SECTION 3 BOOM FIGURE 3-6.
PAGE 221
SECTION 3 BOOM FIGURE 3-6. MAIN BOOM ASSEMBLY ITEM # 1 2 3 PART NUMBER QTY. 0801022 1001115554 0801025 1001115337 Ref. Ref. Ref. Ref. Ref.
PAGE 222
SECTION 3 BOOM FIGURE 3-6. MAIN BOOM ASSEMBLY (CONTINUED) ITEM # PART NUMBER 13 14 15 16 17 QTY. 1 1683307 1683317 Not Used 3020039 3340871 A/R 4 12 3340881 18 19 20 21 22 23 24 25 26 27 28 29 to 39 40 1001148652 3422457 Not Used 3760133 3841340 4060805 4070863 4070864 4070897 4070898 4070929 4071007 Not Used 1670836 41 42 43 1670768 3311401 4751400 1 3 3 0255281 1001115283 0255288 1001115218 0100011 0100081 0641522 Ref. Ref. Ref. Ref. Ref.
PAGE 223
SECTION 3 BOOM FIGURE 3-6. MAIN BOOM ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 224
SECTION 3 BOOM FIGURE 3-6. MAIN BOOM ASSEMBLY (CONTINUED) ITEM # PART NUMBER 123 1 4844972 1001115253 4844979 1001115063 3-30 QTY. DESCRIPTION REV.
PAGE 225
SECTION 3 BOOM FIGURE 3-6. MAIN BOOM ASSEMBLY (CONTINUED) ITEM # 3121206 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 226
SECTION 3 BOOM FIGURE 3-7.
PAGE 227
SECTION 3 BOOM FIGURE 3-7. ROTATOR ASSEMBLIES ITEM # PART NUMBER QTY. 0060068 0060066 Ref. Ref. Ref. 1 See Note 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 7017162 7017163 7017164 Use 7017158 Use 7017159 Use 7017159 Use 7017158 Use 7017158 Use 7017158 Use 7017158 Use 7017158 Use 7017159 70001697 See Note 7017183 7017193 See Note 1 1 1 2 1 2 2 1 1 1 1 1 6 3 1 2 2 See Note 1 See Note 1 17 to 25 26 27 3121206 DESCRIPTION ROTATOR ASSEMBLIES 600A 600AJ REV.
PAGE 228
SECTION 3 BOOM FIGURE 3-8.
PAGE 229
SECTION 3 BOOM FIGURE 3-8. VALVES & SWITCHES INSTALLATION (BOOM MOUNTED) ITEM # PART NUMBER QTY. 0255438 Ref.
PAGE 230
SECTION 3 BOOM FIGURE 3-8. VALVES & SWITCHES INSTALLATION (BOOM MOUNTED) (CONTINUED) ITEM # PART NUMBER QTY. Ref. 251 252 253 254 255 256 0256331 0256336 Ref. Ref. 4360578 4460968 0100035 3930816 1 1 A/R 2 1 0362611 Use 1001106480 4420060 4 1 4 Cover, Switch Bolt 3/8in-16NC x 3/8in A/R 127in/3.
PAGE 231
SECTION 4 PLATFORM 3121206 600A 600AJ 4-1
PAGE 232
SECTION 4 PLATFORM FIGURE 4-1.
PAGE 233
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM ASSEMBLIES ITEM # PART NUMBER Use 1001144027 Use 1001144026 Use 1001144024 Use 1001144023 Use 1001146180 Use 1001146179 QTY. DESCRIPTION Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. PLATFORM ASSEMBLY WITH GATE USA Built Machines: 2.6ft x 4ft (0.70m x 1.22m) with No Mesh (was p/n 3510830) 2.6ft x 5ft (0.70m x 1.52m) with No Mesh (was p/n 3510831) 3ft x 6ft (0.9m x 1.83m) with No Mesh (was p/n 3510833) 3ft x 8ft (0.9m x 2.
PAGE 234
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM ASSEMBLIES (CONTINUED) ITEM # PART NUMBER Use 1001144018 Use 1001144019 Use 1001144021 Use 1001144022 Use 1001146182 Use 1001146181 51 52 53 54 55 56 57 0100011 0641418 0961845 3290606 3300151 See Note QTY. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 235
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM ASSEMBLIES (CONTINUED) ITEM # PART NUMBER 104A QTY. 1 0272970 1001117174 Ref. 104B 104C 105 106 107 108 109 110 111 112 113 201 202 4360031 1 1 7000625 1001117320 2 1 70003483 1001117172 1 1 70002902 70002903 70002905 70002904 1060918 4460071 1702676 3311405 3311605 3380434 4360331 4740362 4751400 4751600 3790012 1 1 1 1 7ft/2.14m 1 1 7 4 1 1 7 4 8 1 0273492 Ref.
PAGE 236
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM ASSEMBLIES (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 204 4711400 8 205 2920140 7016399 4240099 2820035 Not Used 4460426 2 2 10 9 Flatwasher 1/4in Thin (USA Built Machines S/N 0300087000 to S/N 0300112400 Only) Worklight Bulb, Replacement (1 Per Worklight) Tie-Strap (Not Shown) Loom, Vinyl (Not Shown) 206 207 208 209 1 Ref. 301 302 401 402 403 404 405 406 407 408 409 410 411 1580012 1580013 1 1 0274180 Ref.
PAGE 237
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM ASSEMBLIES (CONTINUED) ITEM # 3121206 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 238
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 239
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) ITEM # PART NUMBER 3510884 3510868 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 3121206 0681814 0681822 0962270 1702773 1705014 2410014 3271805 3311605 See Note 3520072 1060919 3890040 3900054 4711800 4751800 1706385 QTY. DESCRIPTION REV. Ref. Ref. Ref. Ref. Ref. PLATFORM ASSEMBLY (FALL ARREST) Note: Not Available on CE Specs. 3ft x 6ft (0.9m x 1.83m) 3ft x 8ft (0.9m x 2.
PAGE 240
SECTION 4 PLATFORM FIGURE 4-3.
PAGE 241
SECTION 4 PLATFORM FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY ITEM # PART NUMBER QTY. Ref. Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 0861517 Ref. Ref. 1001108735 Ref. Use 1001145834 Use 1001145834 Ref. Ref.
PAGE 242
SECTION 4 PLATFORM FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # PART NUMBER 18 QTY. 1 DESCRIPTION REV.
PAGE 243
SECTION 4 PLATFORM FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # PART NUMBER 49 0721008 0721006 50 51 52 3311001 3311005 4460007 QTY. A/R 1 2 A/R 1 2 1 1 0272970 1001117174 Ref. 52A 52B 53 4360031 1 1 7000625 1001117320 2 1 70003483 1001117172 1 1 70002902 70002903 70002905 70002904 1060918 4460042 4460464 4460226 4460071 0100020 4751000 1 1 1 1 8ft/2.4m 3 1 2 1 A/R A/R 1 1001119561 See Note 101 to 109 110 111 3121206 0861537 Ref.
PAGE 244
SECTION 4 PLATFORM FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 112 113 3311601 1 2 114 115 3420156 3470003 3470003 0630568 4711500 1 2 0256631 Ref. Ref. 1001108763 Ref. 0256633 Ref. 0256632 Ref. 1001108764 Ref. 201 301 301A 301B 302 303 LIGHT PANEL DECAL INSTALLATION (CHINA BUILT MACHINES) ANSI Export & Japanese Specs (S/N B300000100 to Present) ANSI Export & Australian Specs (S/N B300000100 to Present) Ref. Ref. 1 4-14 Ref. Ref. Ref.
PAGE 245
SECTION 4 PLATFORM FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 0273824 0272427 1001108256 0273706 Ref. Ref. Ref. Ref. Ref. 401 402 4360387 1702938 1 1 Switch, Pushbutton Decal - Soft Touch Override 403 2920028 2920029 1 1 Lamp, Indicator Bulb, Light Ref. 501 4360336 3790012 1 1 Ref. 601 3121206 4360328 3790012 1 1 DESCRIPTION SOFT TOUCH SYSTEM INSTALLATIONS 6ft Platform 8ft Platform 6Ft/1.8m Platform w/Fall Arrest 8Ft/2.4m Platform w/Fall Arrest REV.
PAGE 246
SECTION 4 PLATFORM FIGURE 4-4.
PAGE 247
SECTION 4 PLATFORM FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT AND SWING) ITEM # PART NUMBER QTY. Ref. 1600317 Ref.
PAGE 248
SECTION 4 PLATFORM FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT AND SWING) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 104 105 106 107 108 109 110 111 112 70002731 70002732 7022815 70002733 70002734 70002735 70002906 Use 1001129555 7022819 4460871 1 4 1 1 4 1 1 1 1 6 Boot Screw Bezel Adapter Screw Can, Enclosure Cap Mechanical Assembly (Note: Not Available for Purchase) Plug, Male 8 Position (Natural) (Not Shown) Socket, Female 4-18 600A 600AJ REV.
PAGE 249
SECTION 4 PLATFORM FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT AND SWING) (CONTINUED) ITEM # 3121206 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 250
SECTION 4 PLATFORM FIGURE 4-5.
PAGE 251
SECTION 4 PLATFORM FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE AND STEER) ITEM # PART NUMBER QTY. Ref. 1 2 3 4 5 6 7 8 9 9A 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 101 102 103 104 105 106 3121206 1600318 Ref.
PAGE 252
SECTION 4 PLATFORM FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE AND STEER) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 107 108 109 70002728 Use 1001118416 7022825 4460871 1 1 1 7 Screw Mechanical Assembly (Note: Not Available for Purchase) Plug, Male - 8 Position (Black) Socket, Female 7022812 70002727 Ref. Ref. Ref. 201 202 203 204 205 206 207 7003972 7003973 7003980 7019167 7019164 7019165 1 2 4 4 1 1 1 See Note 70002729 2 208 209 210 4-22 7019166 7003982 7003983 7019194 7003989 2 1 2 REV.
PAGE 253
SECTION 4 PLATFORM FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE AND STEER) (CONTINUED) ITEM # 3121206 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 254
SECTION 4 PLATFORM FIGURE 4-6.
PAGE 255
SECTION 4 PLATFORM FIGURE 4-6. PLATFORM PADDING INSTALLATION (30IN/76CM DEPTH PLATFORMS) (OPTIONAL) ITEM # 1 2 3 4 5 6 7 8 9 10 3121206 PART NUMBER QTY. 0273542 Ref. 0940092 0940094 0940131 0641516 4751500 3311505 0641813 3311805 4891800 4420068 4 9ft/2.7m 1 2 2 2 4 4 4 30ft/9.1m DESCRIPTION PADDING INSTALLATION (30 X 48 SIDE ENTRY PLATFORM) REV.
PAGE 256
SECTION 4 PLATFORM FIGURE 4-7. SOFT TOUCH SYSTEM INSTALLATION (36in/91.
PAGE 257
SECTION 4 PLATFORM FIGURE 4-7. SOFT TOUCH SYSTEM INSTALLATION (36IN/91.5CM DEPTH PLATFORMS) (OPTIONAL) ITEM # 1 2 3 4 5 PART NUMBER QTY. 0273824 0272427 1001108256 0273706 Ref. Ref. Ref. Ref. Ref.
PAGE 258
SECTION 4 PLATFORM FIGURE 4-7. SOFT TOUCH SYSTEM INSTALLATION (36IN/91.5CM DEPTH PLATFORMS) (OPTIONAL) (CONTINUED) ITEM # PART NUMBER 24 QTY. 1 Ref. 1001121592 1001121593 4-28 DESCRIPTION REV. Soft-Touch Installation Kit Options (Not Shown) (Includes Items 2-23): Note: May not be available for all machines depending on existing options. Contact JLG Parts Dept before ordering.
PAGE 259
SECTION 5 CYLINDER 3121206 600A 600AJ 5-1
PAGE 260
SECTION 5 CYLINDER FIGURE 5-1.
PAGE 261
SECTION 5 CYLINDER FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 101 102 103 104 105 106 107 108 109 110 3121206 PART NUMBER QTY.
PAGE 262
SECTION 5 CYLINDER FIGURE 5-2.
PAGE 263
SECTION 5 CYLINDER FIGURE 5-2. LEVEL CYLINDER ASSEMBLY - PLATFORM ITEM # 1 PART NUMBER QTY. 1683415 1683418 Ref Ref. 1001138798 Ref.
PAGE 264
SECTION 5 CYLINDER FIGURE 5-2. LEVEL CYLINDER ASSEMBLY - PLATFORM (CONTINUED) ITEM # PART NUMBER QTY. 23 4640932 7011112 2220883 1 1 8 3 Cartridge, Valve Seal Kit - 4640932 Valve Plug, O-Ring Bolt Options: 600A - Bolt #10 - 24NC x 1in 600AJ - Bolt 1/4in - 20NC x 1-1/8in 1 Seal Kit Options (Includes Items 13-21): 600A 600AJ without Arctic Package 600AJ with Arctic Package 24 25 26 to 50 51 0630534 0630535 Not Used 2901303 2901301 1001138796 5-6 DESCRIPTION 600A 600AJ REV.
PAGE 265
SECTION 5 CYLINDER FIGURE 5-2. LEVEL CYLINDER ASSEMBLY - PLATFORM (CONTINUED) ITEM # 3121206 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 266
SECTION 5 CYLINDER FIGURE 5-3.
PAGE 267
SECTION 5 CYLINDER FIGURE 5-3. LEVEL CYLINDER ASSEMBLY - UPRIGHT ITEM # PART NUMBER QTY. 1683299 1684498 1684498 Ref. Ref. Ref. Ref. Ref.
PAGE 268
SECTION 5 CYLINDER FIGURE 5-4.
PAGE 269
SECTION 5 CYLINDER FIGURE 5-4. LIFT CYLINDER ASSEMBLY - ARTICULATING JIB ITEM # 1 1A 2 3 4 5 5A 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 to 50 51 PART NUMBER QTY. DESCRIPTION REV. 1683609 Ref. I 1001128792 Ref.
PAGE 270
SECTION 5 CYLINDER FIGURE 5-5.
PAGE 271
SECTION 5 CYLINDER FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM ITEM # 1 1A 2 2A 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 3121206 PART NUMBER QTY. 1683294 Ref.
PAGE 272
SECTION 5 CYLINDER FIGURE 5-6.
PAGE 273
SECTION 5 CYLINDER FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER BOOM ITEM # 1 1A 2 2A 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 to 50 51 3121206 PART NUMBER QTY. 1683288 Ref.
PAGE 274
SECTION 5 CYLINDER FIGURE 5-7.
PAGE 275
SECTION 5 CYLINDER FIGURE 5-7. MASTER CYLINDER ASSEMBLY ITEM # PART NUMBER QTY. 1683266 1683263 Ref. Ref. 1001138799 Ref.
PAGE 276
SECTION 5 CYLINDER FIGURE 5-7. MASTER CYLINDER ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 22 23 24 25 26 0100063 Not Used 2220885 Not Used A/R 2901303 2901301 1001138796 5-18 DESCRIPTION REV.
PAGE 277
SECTION 5 CYLINDER FIGURE 5-7. MASTER CYLINDER ASSEMBLY (CONTINUED) ITEM # 3121206 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 278
SECTION 5 CYLINDER FIGURE 5-8.
PAGE 279
SECTION 5 CYLINDER FIGURE 5-8. STEER CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 to 25 26 3121206 PART NUMBER QTY. 1683208 See Next Figure See Next Figure 1684418 Ref Ref Ref Ref Ref Ref. 7001626 7001627 Use 7001625 Use 7001625 See Note 7001633 7023038 7001629 Use 7001625 Use 7001625 Use 7001625 Use 7001625 7001630 Use I7001625 0961977 0961890 Not Used 7001625 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 DESCRIPTION STEER CYLINDER ASSEMBLIES 8ft/2.
PAGE 280
SECTION 5 CYLINDER FIGURE 5-9.
PAGE 281
SECTION 5 CYLINDER FIGURE 5-9. STEER CYLINDER ASSEMBLY ITEM # PART NUMBER See Previous Figure 1001097242 1001097242 See Previous Figure 1 QTY. Ref Ref Ref STEER CYLINDER ASSEMBLIES 8ft/2.4m Width Machines USA Built Machines S/N 0300087000 to S/N 0300142625 Ref Ref Ref. USA Built Machines S/N 0300142625 to S/N 0300177361 China Built Machines S/N B300000100 to Present 7ft/2.
PAGE 282
SECTION 5 CYLINDER FIGURE 5-10.
PAGE 283
SECTION 5 CYLINDER FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM ITEM # PART NUMBER QTY. 1683307 1683317 Ref. Ref.
PAGE 284
SECTION 5 CYLINDER FIGURE 5-11.
PAGE 285
SECTION 5 CYLINDER FIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 3121206 PART NUMBER QTY.
PAGE 286
SECTION 5 CYLINDER FIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM (CONTINUED) ITEM # 5-28 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 287
SECTION 6 HYDRAULIC 3121206 600A 600AJ 6-1
PAGE 288
SECTION 6 HYDRAULIC FIGURE 6-1.
PAGE 289
SECTION 6 HYDRAULIC FIGURE 6-1. DRIVE HYDRAULIC DIAGRAM - 2WD/2WS ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 to 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 3121206 PART NUMBER QTY. DESCRIPTION 2792692 Ref.
PAGE 290
6-4 25 600A 600AJ 9 6 31 3 6 24 34 1 34 3 3 14 18 10 13 10 9 4 4 19 16 10 37 15 15 5 37 5 38 15 15 39 35 15 5 3 3 11 11 7 15 36 36 23 4 4 10 10 9 22 10 32 11 33 6 1 20 33 11 3 9 6 8 8 12 12 21 28 28 29 26 2 8 2 17 30 26 SECTION 6 HYDRAULIC FIGURE 6-2.
PAGE 291
SECTION 6 HYDRAULIC FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NUMBER QTY. 2792687 1001114078 2792730 Ref. Ref. Ref. Ref.
PAGE 292
SECTION 6 HYDRAULIC FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS (CONTINUED) ITEM # PART NUMBER 24 QTY.
PAGE 293
SECTION 6 HYDRAULIC FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS (CONTINUED) ITEM # PART NUMBER 37 QTY. 4 2753930 1001113894 2753930 38 1 2754227 1001113903 2754227 39 1 2754228 1001113904 2754228 3121206 DESCRIPTION REV.
PAGE 294
SECTION 6 HYDRAULIC 6-8 9 1 5 6 1 8 3 5 6 4 8 1 7 2 FIGURE 6-3.
PAGE 295
SECTION 6 HYDRAULIC FIGURE 6-3. HYDRAULIC DIAGRAM - OSCILLATING AXLE ITEM # 1 2 3 4 5 6 PART NUMBER QTY. 2792690 1001114079 Ref. Ref. Ref. 2220371 2220468 2220490 2220504 2220415 3 1 1 1 2 2 2751434 1001113914 7 1 2751410 1001113913 8 2 2753933 1001113879 9 1 2752462 1001113789 3121206 DESCRIPTION HYDRAULIC DIAGRAM - OSCILLATING AXLE USA Built Machines China Built Machines REV.
PAGE 296
6-10 600A 600AJ 104 87 17 71 56 17 45 55 56 45 62 45 44 17 44 89 9 65 64 43 75 90 42 79 113 30 44 74 73 17 36 70 45 46 35 46 61 63 110 80 114 111 81 18 56 73 56 45 46 35 46 56 12 17 108 109 68 69 28 68 57 105 74 75 106 78 85 46 46 114 118 98 47 94 56 34 94 42 96 58 69 28 48 45 33 118 50 118 38 39 112 60 95 38 39 40 69 47 49 95 58 96 68 84 100 101 93 47 23 24 25 26 27 29 21 22 54 37 38 39 18 36 76 21 5
PAGE 297
SECTION 6 HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD (USA BUILT MACHINES S/N 0300087000 TO S/N 0300137453) ITEM # 1 2 3 4 5 PART NUMBER QTY. 2792688 2792689 Ref. Ref.
PAGE 298
SECTION 6 HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD (USA BUILT MACHINES S/N 0300087000 TO S/N 0300137453) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 299
SECTION 6 HYDRAULIC FIGURE 6-4.
PAGE 300
6-14 600A 600AJ 56 104 87 17 71 17 45 55 56 45 62 45 44 17 44 89 9 65 64 75 73 43 90 120 113 30 44 74 79 42 61 63 110 56 12 67 111 81 56 80 56 42 OR OR 42 15 46 15 46 17 108 109 68 57 68 28 105 69 74 75 106 78 85 119 46 46 118 98 47 68 58 96 34 94 58 96 69 28 45 33 118 50 48 42 118 38 39 112 60 95 38 39 40 69 47 49 119 95 94 56 84 100 101 18 77 24 23 29 21 22 54 21 52 53 86 76 51 USA BUILT MACHINES S/N 030013
PAGE 301
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - STANDARD (USA BUILT MACHINES S/N 0300137453 TO S/N 0300177361 & CHINA BUILT MACHINES S/N B300000100 TO PRESENT) ITEM # 1 2 3 4 5 6 7 8 9 10 PART NUMBER QTY. 2792688 1001114076 2792689 1001114077 Ref. Ref. Ref. Ref. Ref.
PAGE 302
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - STANDARD (USA BUILT MACHINES S/N 0300137453 TO S/N 0300177361 & CHINA BUILT MACHINES S/N B300000100 TO PRESENT) (CONTINUED) ITEM # PART NUMBER 25 to 27 28 Not Used QTY.
PAGE 303
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - STANDARD (USA BUILT MACHINES S/N 0300137453 TO S/N 0300177361 & CHINA BUILT MACHINES S/N B300000100 TO PRESENT) (CONTINUED) ITEM # PART NUMBER 55 56 57 58 59 60 61 62 QTY.
PAGE 304
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - STANDARD (USA BUILT MACHINES S/N 0300137453 TO S/N 0300177361 & CHINA BUILT MACHINES S/N B300000100 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 305
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - STANDARD (USA BUILT MACHINES S/N 0300137453 TO S/N 0300177361 & CHINA BUILT MACHINES S/N B300000100 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 306
SECTION 6 HYDRAULIC FIGURE 6-6. HYDRAULIC DIAGRAM LIST ITEM # PART NUMBER DESCRIPTION REV. Ref. Note: Diagrams with asterisk (*) are shown in the preceding pages. Information on diagrams not shown is available from JLG Service/Parts Departments. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. DRIVE HYDRAULIC DIAGRAMS USA Built Machines with 8ft/2.4m Width Frame: 2WD/2WS 2WD/4WS 4WD/2WS 4WD/2WS (Arctic Package) 4WD/4WS 4WD/4WS (Arctic Package) USA Built Machines with 7ft/2.
PAGE 307
SECTION 6 HYDRAULIC ITEM # 3121206 PART NUMBER QTY. DESCRIPTION 2792691 Ref. STANDARD HYDRAULIC SCHEMATIC 2792405 Ref. TOOL CIRCUIT HYDRAULIC DIAGRAM 2792315 Ref. TOW HYDRAULIC DIAGRAM 600A 600AJ REV.
PAGE 308
SECTION 6 HYDRAULIC ITEM # 6-22 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 309
SECTION 7 ELECTRICAL 3121206 600A 600AJ 7-1
PAGE 310
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST ITEM # PART NUMBER QTY. Ref. Ref. 7-2 DESCRIPTION REV. Note: Diagrams with asterisks (*) are shown in the following pages. Diagrams not shown are available from the JLG Service Department. Note: For module identification, refer to Revision Log Page A. 4933312 Ref. CHASSIS ILLUMINATION ELECTRICAL DIAGRAM 1282571 Ref. COLD WEATHER START ELECTRICAL DIAGRAM (DEUTZ) 4932990 4932993 Ref. Ref. Ref.
PAGE 311
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST (CONTINUED) ITEM # PART NUMBER DESCRIPTION 1001110382 1001110381 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 312
SECTION 7 ELECTRICAL FIGURE 7-2.
PAGE 313
SECTION 7 ELECTRICAL 1870132 - N 3121206 600A 600AJ 7-5
PAGE 314
SECTION 7 ELECTRICAL 7-6 600A 600AJ 3121206
PAGE 315
SECTION 7 ELECTRICAL 1870132 - N 3121206 600A 600AJ 7-7
PAGE 316
SECTION 7 ELECTRICAL 7-8 600A 600AJ 3121206
PAGE 317
SECTION 7 ELECTRICAL 1870132 - N 3121206 600A 600AJ 7-9
PAGE 318
SECTION 7 ELECTRICAL FIGURE 7-3.
PAGE 319
SECTION 7 ELECTRICAL 1870191 - G 3121206 600A 600AJ 7-11
PAGE 320
SECTION 7 ELECTRICAL 7-12 600A 600AJ 3121206
PAGE 321
SECTION 7 ELECTRICAL 1870191 - G 3121206 600A 600AJ 7-13
PAGE 322
SECTION 7 ELECTRICAL 7-14 600A 600AJ 3121206
PAGE 323
SECTION 7 ELECTRICAL 1870191 - G 3121206 600A 600AJ 7-15
PAGE 324
SECTION 7 ELECTRICAL FIGURE 7-4.
PAGE 325
SECTION 7 ELECTRICAL 1870215 - D 3121206 600A 600AJ 7-17
PAGE 326
SECTION 7 ELECTRICAL 7-18 600A 600AJ 3121206
PAGE 327
SECTION 7 ELECTRICAL 1870215 - D 3121206 600A 600AJ 7-19
PAGE 328
SECTION 7 ELECTRICAL 7-20 600A 600AJ 3121206
PAGE 329
SECTION 7 ELECTRICAL 1870215 - D 3121206 600A 600AJ 7-21
PAGE 330
SECTION 7 ELECTRICAL FIGURE 7-5.
PAGE 331
SECTION 7 ELECTRICAL NOTE: FOR MODULE INDENTIFICATION, REFER TO REVISION LOG PAGE A 1001110345 -B C 1001110345 3121206 600A 600AJ 7-23
PAGE 332
SECTION 7 ELECTRICAL 7-24 600A 600AJ 3121206
PAGE 333
SECTION 7 ELECTRICAL 1001110345 C 3121206 600A 600AJ 7-25
PAGE 334
SECTION 7 ELECTRICAL 7-26 600A 600AJ 3121206
PAGE 335
SECTION 7 ELECTRICAL 1001110345 C 3121206 600A 600AJ 7-27
PAGE 336
SECTION 7 ELECTRICAL 7-28 600A 600AJ 3121206
PAGE 337
SECTION 7 ELECTRICAL 1001110345 C 3121206 600A 600AJ 7-29
PAGE 338
SECTION 7 ELECTRICAL FIGURE 7-6.
PAGE 339
SECTION 7 ELECTRICAL OR 808P 210 808E 807B 808E(CE ONLY) 807 OR 806D 210 808N 808H 808K 210 808G 808F 808M 808L 808M 806D 809I 2500W GENERATOR CONTROL BOX 806A 2500W GENERATOR 809J 809H 811B 7500W GENERATOR CONTROL BOX 811C 808G 808F 811A 202 210 7500W GENERATOR RELAYS 806F 812J ALTERNATOR 709 530 547 THROTTLE LP CONVERTOR CONTROL (FORD) 554 706 (FORD) 568 706A THROTTLE ACTUATOR (CAT) 709A 811G 537 532 553 FUEL REGULATOR (GM HARNESS) FUEL PUMP (CAT) FUEL SHUT OFF SWITCH (CAT) 534 54
PAGE 340
SECTION 7 ELECTRICAL FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) ITEM # PART NUMBER QTY. DESCRIPTION Ref. NOTE: FOR MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE A. NOTE: MACHINES BUILT WITHOUT UGM ARE ALL USA BUILT MACHINES. Ref.
PAGE 341
SECTION 7 ELECTRICAL FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. 149 to 151 152 Not Used See Note 1060918 4460071 1 8ft/2.4m 1 0270818 Ref. Ref. Ref. 0272624 0275265 Ref. Ref. 1001093436 Ref. 0273427 0273429 0270819 0272626 Ref. Ref. Ref. Ref. 0270820 Ref. Ref. 0272625 0275140 1001093432 Ref. Ref. Ref. 0273428 Ref. 0273430 0270821 0272627 Ref. Ref. Ref. 152A 201 1 4922493 4923472 45.5ft/13.
PAGE 342
SECTION 7 ELECTRICAL FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER 202 QTY. 1 4922894 4923474 4922895 4922810 Use 4922810 203 204 205 206 207 208 209 2820031 4460865 Not Used 4460466 4460473 4460866 A/R 1 8 1 1 1 4922494 4923473 35.5ft/10.
PAGE 343
SECTION 7 ELECTRICAL FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER 216 216A 4922891 Not Required 4923500 Not Required 4922891 Not Required 4460891 4460465 217 217A 4922890 Not Required 4923501 Not Required 4922896 Not Required 4460897 4460464 0861700 0861702 0861689 0861691 0861704 0861786 1810061 1810062 1810059 1810060 1810058 0861701 0861703 0861690 0861692 0861705 0861787 1810066 1810067 1810064 1810065 1810063 3121206 QTY.
PAGE 344
SECTION 7 ELECTRICAL FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER 301 302 303 to 325 326 327 328 329 330 331 332 333 334 to 338 339 Not Used 0100048 Not Used 4460426 4460470 4460471 Not Used 4460526 4460874 4460875 4460905 Not Used QTY.
PAGE 345
SECTION 7 ELECTRICAL FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. 342D 4460894 1 4460892 1 4460539 2902443 4461071 4461072 4461073 4461074 4923591 1 1 8 1 1 1 1 4923231 Ref. Ref. 4923223 4923575 Ref. Ref.
PAGE 346
SECTION 7 ELECTRICAL FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. 444 4460878 4460887 Not Used 4460761 4460227 1 3 Housing, Terminal - 4 Position Terminal (12 Gauge) 1 4 Connector, Female 4 - Position Pin, Male 445 to 449 450 501 to 518 519 520 521 522 523 524 525 526 to 529 530 531 532 533 534 535 to 536 537 538 7-38 4923227 Ref. Ref. 4923576 Ref. 4923212 4923226 4923492 Ref. Ref. Ref.
PAGE 347
SECTION 7 ELECTRICAL FIGURE 7-6.
PAGE 348
SECTION 7 ELECTRICAL FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. 626 4460445 1 Ref.
PAGE 349
SECTION 7 ELECTRICAL FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 350
SECTION 7 ELECTRICAL FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # 801 801A 801B 801C 802 802A 802B 802C 803 803A 803B 804 804A 804B 805 PART NUMBER 4921927 4460326 4460267 4460499 4921928 4460268 4460445 4460499 0257887 0140032 2820035 4460424 4460268 0272507 4460320 4460267 See Note 1060341 QTY. DESCRIPTION Ref. OPTIONAL HARNESS COMPONENTS 1 1 3 2 1 3 1 2 1 1 6in/15cm 1 2 1 1 2 1 A/R 37ft/11.3m 40ft/12.
PAGE 351
SECTION 7 ELECTRICAL FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER 807 QTY. 1 4921829 4921954 4921957 See Note 1060494 1060494 1060461 807A A/R 6ft/1.8m 26ft/8m 6ft/1.8m 1 4460205 4460233 Not Required 4460027 807B 1 1 4460134 4460701 Not Required 808 0255382 0257176 0272433 0274618 0256202 Ref. Ref. Ref. Ref. Ref. Ref. Ref. 0256202 0275653 0275654 0275660 0275656 0275652 0275655 0275651 Ref.
PAGE 352
SECTION 7 ELECTRICAL FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER 808 cont’d 1001100399 QTY.
PAGE 353
SECTION 7 ELECTRICAL FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER 808D 4460071 Not Required 4460968 808E QTY. 1 1 1 1 4460205 4460233 Not Required 4461202 4461199 4461249 4461196 4461205 808F 1 4460205 4460233 4460709 4460960 4061043 1001110872 1671093 808G 1 4460134 4460701 4460710 4460959 1671092 808H A/R 0641405 0641407 0641416 0700408 3290405 3311405 4711400 4811400 3121206 DESCRIPTION REV.
PAGE 354
SECTION 7 ELECTRICAL FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 355
SECTION 7 ELECTRICAL FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. 0275452 0275453 0275454 0275216 0275217 Use 1001100343 Use 1001100344 1001100345 1001100347 1001100346 1001100341 1001100342 1001100343 1001100344 809 0273576 Ref. Ref. 0272618 Ref.
PAGE 356
SECTION 7 ELECTRICAL FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER 809B QTY. 2 3960422 See Note 809C 1 4060700 1001110873 See Note 809D 1 4061043 1001110872 See Note 809E 809F 809G 809H 809I 809J 1 4460346 See Note 4460051 4460071 4922925 4922905 4922925 See Note See Note 4460225 4460226 810 0861542 0861567 810A 1 1 1 1 6 1 6 Ref. Ref. Ref. 2ft/.6m 1060494 See Note 810B 2.5ft/.
PAGE 357
SECTION 7 ELECTRICAL FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 358
SECTION 7 ELECTRICAL FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY. Ref. 901 902 7002821 7002823 1 1 903 4460467 1 904 4460510 1 905 906 906A 906B 906C 7002828 2901443 1600244 1060633 4460321 4460226 1001137005 1 1 1 1 2 8 1 907 7-50 DESCRIPTION REV.
PAGE 359
SECTION 7 ELECTRICAL FIGURE 7-6. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # 3121206 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 360
SECTION 7 ELECTRICAL FIGURE 7-7.
PAGE 361
SECTION 7 ELECTRICAL OR 808P 210 808E 807B 808E(CE ONLY) 807 OR 806D 808H 808K 210 808G 808F 808M 808L 808M 210 808N 807A 2500W GENERATOR RELAY 806E 806D ENGINE HARNESS (DEUTZ) 334 544 ACTUATOR CAT DGC ECM MODULE CAT 548 BOSCH FUEL REGULATOR (GM) 811G 708 551 FUEL REGULATOR (GM HARNESS) 704A 710B 704B 704E ECU MODULE GM DIAGNOSTIC CAT 334 333 HYDRAULIC PUMPS 804D OR 517 517 420 421 418 419 3121206 523 ENGINE CONNECTOR (CAT) AUX PUMP 701D 519 519 701A STARTER START RELA
PAGE 362
SECTION 7 ELECTRICAL FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM) ITEM # PART NUMBER 1001107753 1 to 18 19 20 21 22 23 24 25 26 27 to 29 30 31 32 33 to 35 36 37 38 to 40 41 42 43 44 Not Used 4460866 4460874 4460875 4460873 4460871 4460464 4460879 4460887 Not Used 4460418 4460419 4120035 Not Used 4460225 4460227 Not Used 4460508 Not Used 4460434 2920129 QTY.
PAGE 363
SECTION 7 ELECTRICAL FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 0270818 Ref. Ref. Ref. 0272624 0275265 Ref. Ref. 1001093436 Ref. 0273427 0273429 0270819 0272626 Ref. Ref. Ref. Ref. 0270820 Ref. Ref. 0272625 0275140 1001093432 Ref. Ref. Ref. 1001115974 Ref. 1001116515 Ref. 0273428 Ref. 0273430 0270821 0272627 Ref. Ref. Ref.
PAGE 364
SECTION 7 ELECTRICAL FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER 202 cont’d 4923474 4922895 4922810 2820031 4460865 Not Used 4460466 4460473 4460866 203 204 205 206 207 208 209 QTY. A/R 1 8 1 1 1 4922494 4923473 35.5ft/10.
PAGE 365
SECTION 7 ELECTRICAL FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 366
SECTION 7 ELECTRICAL FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. 336D 336E 4922637 4460894 4460892 Not Used 4460496 4460497 1001106736 1 1 1 4923224 Ref.
PAGE 367
SECTION 7 ELECTRICAL FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 368
SECTION 7 ELECTRICAL FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 369
SECTION 7 ELECTRICAL FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER 701B 701C 701D 702 to 703 704 704A QTY.
PAGE 370
SECTION 7 ELECTRICAL FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. 712A 7022825 4460871 See Note 1 7 1 4460224 4460226 See Note 1 6 A/R 4923379 4360517 4460320 4460227 1 1 1 2 713 713A 714 715 716 716A Ref.
PAGE 371
SECTION 7 ELECTRICAL FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. 805A 3740049 4460259 4460260 4460297 4922643 4460226 1001112588 1 3 4 1 1 2 A/R Ref. 1001112743 Ref. 4933350 4460321 Ref. 1 4460906 4922641 4460226 4 1 2 1 806 806A 806B 806C 806D 806E 1001112589 4923445 4460374 4460375 4460742 4460743 4460458 4460961 4460705 807 1 3 1 1 1 1 4 1 Ref. 4921829 4921954 See Note 1060494 1060494 1060461 807A A/R 6ft/1.8m 26ft/8m 6ft/1.
PAGE 372
SECTION 7 ELECTRICAL FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. 0255382 0257176 0272433 0274618 0256202 Ref. Ref. Ref. Ref. Ref. Ref. Ref. 808 0256202 0275653 0275654 0275660 0275656 0275652 0275655 0275651 Ref. 1001100397 1001100398 1001100399 1001100400 1001100401 1001100402 1001100403 808A 1 0860038 Not Required 0861731 0861781 See Note 1001141967 7-64 DESCRIPTION REV.
PAGE 373
SECTION 7 ELECTRICAL FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER 808B QTY.
PAGE 374
SECTION 7 ELECTRICAL FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER 808F QTY. 1 4460205 4460233 4460709 4460960 1001110872 1671093 1001156352 808G 1 4460134 4460701 4460710 4460959 1671092 1001156351 808H A/R 0641405 0641407 0641416 0700408 3290405 3311405 4711400 4811400 808J Not Required 0903484 A/R 0 1 Not Required 0903612 A/R 0 1 808K 7-66 DESCRIPTION REV.
PAGE 375
SECTION 7 ELECTRICAL FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER 808L QTY. A/R 1001096070 1001109554 1 Ref. 808M 1001109477 1001109475 1001109482 0861880 4460957 4460956 1001101191 1 1 1 2 808N 1060908 12ft/3.
PAGE 376
SECTION 7 ELECTRICAL FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 377
SECTION 7 ELECTRICAL FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. 809I See Note 1 809J See Note 4460225 4460226 6 1 6 Ref. Ref. 810 0861542 0861567 810A Ref. 2ft/.
PAGE 378
SECTION 7 ELECTRICAL FIGURE 7-7. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 379
SECTION 8 DECALS 3121206 600A 600AJ 8-1
PAGE 380
24 12 8-2 600A 600AJ 59 41 39 22 63 600A 600AJ 59 42 43 10 11 12 67 33 28 30 29 27 22 40 57 35 43 5 50 51 52 53 54 55 58 17 48 66 49 13 4 3 47 38 6 49 48 35 62 21 34 26 22 44 36 28 22 6 64 26 27 27 33 45 46 65 39 37 27 10 11 37 25 22 28 27 28 27 27 6 SECTION 8 DECALS FIGURE 8-1.
PAGE 381
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) ITEM # PART NUMBER QTY. 0274094 0273891 0273892 Ref. Ref. Ref. Ref.
PAGE 382
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED) ITEM # PART NUMBER 36 (cont’d) 37 1001121814 QTY.
PAGE 383
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED) ITEM # PART NUMBER 64 QTY.
PAGE 384
24 12 8-6 600A 600AJ 59 41 39 22 63 600A 600AJ 59 42 43 10 11 12 67 33 28 30 29 27 22 40 57 35 43 5 50 51 52 53 54 55 58 17 48 66 49 13 4 3 47 38 6 49 48 35 62 21 34 26 22 44 36 28 22 6 64 26 27 27 33 45 46 65 39 37 10 11 27 37 25 28 27 28 27 27 6 SECTION 8 DECALS FIGURE 8-2.
PAGE 385
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPEC) ITEM # PART NUMBER QTY. DESCRIPTION 0274094 0273891 0273901 0273893 1001116840 1001116841 0273903 1001138757 0273899 0273892 0273902 0273894 1001116842 1001116843 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. 0273904 1001138758 0273900 Ref. Ref. Ref.
PAGE 386
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPEC) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 387
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPEC) (CONTINUED) ITEM # PART NUMBER QTY. 25 (cont’d) 1703926 1703927 1703923 3251813 3251813 1 2 1 A/R 1 1 1 1 1 1 2 1 A/R 6 5 6 6 6 3 2 3 A/R 5 5 5 5 5 5 2 5 A/R 1 1 1 1 1 1 2 1 A/R Ref.
PAGE 388
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPEC) (CONTINUED) ITEM # PART NUMBER QTY. 33 34 1703469 See Note 4 A/R 35 2 1702818 1702819 36 1 Ref. 1706381 1704107 1704110 1704106 1707051 1707046 1001116854 1707045 1707053 1707048 1001121819 1001121815 1001121824 1001121822 1001121820 1001122201 1001121817 1001121819 1001121815 1001121824 1001121822 1001121820 1001121817 Ref.
PAGE 389
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPEC) (CONTINUED) ITEM # PART NUMBER 36 (cont’d) 1001121816 1001121825 1001121823 1001121821 1001121921 1001121815 QTY. 1001121655 1001121816 1001121825 1001121823 1001121821 1001121818 37 2 Ref. 1706380 1704099 1001116853 1704101 1704102 1704098 1001121806 1001121802 1001121811 1001121809 1001121807 1001122200 1001121804 1001121806 1001121802 1001121811 1001121809 1001121807 1001121804 Ref.
PAGE 390
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPEC) (CONTINUED) ITEM # PART NUMBER 37 (cont’d) 1707056 QTY.
PAGE 391
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPEC) (CONTINUED) ITEM # PART NUMBER QTY. 1700584 A/R 1 1001131269 1 1700584 1 Not Required 0 1700584 1 Not Required 0 1702573 1 Not Required 0 1001131269 A/R 1 62 63 1702784 1706931 1001108493 1001108493 64 65 66 1 1703808 1706941 1706941 1703687 1702265 1703544 1703990 1001116861 1001116862 1702271 17023987 1702617 3121206 1 1 DESCRIPTION REV.
PAGE 392
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPEC) (CONTINUED) ITEM # PART NUMBER 67 1 1705351 1705905 1705429 1705430 1001116863 1705426 1705427 1705910 8-14 QTY. DESCRIPTION REV.
PAGE 393
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPEC) (CONTINUED) ITEM # 3121206 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 394
8-16 27 12 600A 600AJ 61 59 59 61600A 600AJ 1 70 15 1 8 A 42 43 10 11 41 39 12 33 28 29 27 14 22 35 40 57 61 43 5 50 51 52 53 54 55 58 66 26 Australian Spec S/N 0300138476 to Present Only 27 13 6 3 4 6 28 27 CE Spec Australian Spec S/N 0300087000 to S/N 0300138476 68 Australian Spec S/N 0300138476 to Present 26 26 36 27 47 35 62 34 44 33 27 27 45 46 65 39 37 1 7 0 1 51 8 A 10 11 27 61 27 37 25 28 27 28 27 27 6 SECTION 8 DECALS FIGURE 8-3.
PAGE 395
SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) ITEM # PART NUMBER QTY. DESCRIPTION 0274094 0273895 Ref. Ref. Ref. 1001114388 Ref. 1001114388 Ref. 0273895 0273896 Ref. Ref. 1001114389 Ref. 1001114389 Ref. 0273896 Ref.
PAGE 396
SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (CONTINUED) ITEM # PART NUMBER 35 36 37 38 39 40 41 42 43 44 45 46 47 48 to 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 to 64 65 8-18 QTY. 2 1702818 1702819 1705978 1705978 Not Used 1704885 See Note 1702861 1702774 1702773 1702860 3250872 1705090 1701505 Not Used 0100011 0641406 0641408 0860520 1060279 3311405 Not Used 3820001 4751400 3250033 Not Used 4420051 1 2 A/R 1 2 1 1 1 1 1 1 DESCRIPTION REV.
PAGE 397
SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 398
SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (CONTINUED) ITEM # 8-20 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 399
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 600A/600AJ The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
PAGE 400
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 600A/600AJ The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
PAGE 401
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY. 0256342 0271475 0275295 0258966 1001093438 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. 1001115974 1001116515 Ref. Ref. 0256276 0256366 Ref. Ref. Ref. Boom Wiper Installation 600A 600AJ 0256789 Ref. Camera Mount Assembly Ref. Ref.
PAGE 402
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY. 1001115970 Ref. Communication System (David Clark) Installation (600AJ Only) 0255483 0255487 0255489 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Cylinder Bellows Installation (Boom) 600A 600AJ Cylinder Bellows Installation (Frame) 2WD/2WS & 4WD/2WS 8ft/2.
PAGE 403
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 3121206 PART NUMBER QTY. DESCRIPTION 1705969 Ref. Decal - No Hands - English/Korean Dual Language (Platform With Mesh to Top Rail) Continued 1705967 Ref. Ref. 1704001 Ref. 0256487 Ref. 0256488 Ref. 1001095384 0272599 Ref. Ref. 0272607 Ref. 0272418 Ref.
PAGE 404
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY. Ref. 1 Use 1001110991 1001110990 2910462 Use 1001114042 Use 1001114127 1 Use 1001109684 1 1001110137 1001110133 REV.
PAGE 405
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 3121206 PART NUMBER QTY. DESCRIPTION 4060959 Ref. Footswitch Shield 0271548 Ref. Glow Plug Installation (Deutz Engine Machines) 2910100 Ref. Hose/Cable Chafe Kit 1001094475 Ref. Hourmeter for Generator Installation 1001148971 Ref.
PAGE 406
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 10-6 PART NUMBER QTY. DESCRIPTION 0274597 Ref. Rain Cap Installation 1001099572 Ref. Security Lock (Programmable) Installation Ref.
PAGE 407
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 3121206 PART NUMBER QTY. DESCRIPTION 4460510 Ref. 1 7002822 7016654 7004275 7004276 7002826 7016655 7016652 2900838 7014676 1001137005 1 1 1 1 1 1 1 1 1 1 0272350 Ref. Tool (Hydraulic) Circuit Installation 0257728 Ref.
PAGE 408
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 10-8 PART NUMBER QTY. DESCRIPTION 600A 600AJ REV.
PAGE 409
SECTION 11 PARTS NUMBER INDEX Part Number 0060066 0060068 0080163 0080181 0080201 0080214 0080241 0080243 0100009 0100011 0100019 0100020 0100035 0100038 0100048 0100062 0100063 0100079 3121206 Page .......3-8, 3-19, 3-33 .......3-3, 3-14, 3-33 ....................... 2-52 .............. 2-28, 2-38 .....2-59, 2-66, 2-74 ....................... 2-59 ..................... 2-105 .............. 2-28, 2-38 .......................
PAGE 410
SECTION 11 Part Number 0274309 0274310 0274311 0274312 0274322 0274348 0274349 0274441 0274491 0274521 0274525 0274533 0274597 0274618 0274620 0274687 0274801 0274883 0274922 0275023 0275039 0275140 0275142 0275216 0275217 0275218 0275219 0275229 0275256 0275257 0275261 0275262 0275264 0275265 0275295 0275452 0275453 0275454 0275651 0275652 0275653 0275654 0275655 0275656 0275660 0275840 0275941 0275946 0280167 0280171 0280183 0280185 0280209 0340041 0340046 0362519 0362529 11-2 PARTS NUMBER INDEX Page
PAGE 411
SECTION 11 Part Number 0700408 0700616 0700620 0700808 0700810 0700815 0700816 0700819 0700820 0701010 0701012 0701014 0701015 0701016 0701214 0701414 0711025 0711214 0711414 0721003 0721004 0721005 0721006 0721008 0731005 0741605 0741606 0741607 0741808 0760606 0760610 0761210 0771212 0771415 0801019 0801021 0801022 0801023 0801025 0801026 0801027 0801085 0801228 0801613 0801618 0801621 0801622 0801637 0811606 0811607 0811608 0811610 0860038 3121206 Page .............. 7-45, 7-66 .....................
PAGE 412
SECTION 11 Part Number 1001100401 1001100402 1001100403 1001101061 1001101191 1001101422 1001101820 1001101821 1001101822 1001101823 1001101945 1001101947 1001102165 1001102547 1001102548 1001102599 1001102600 1001102644 1001102647 1001102913 1001102914 1001103667 1001104308 1001104423 1001104982 1001104983 1001104984 1001105833 1001105872 1001105993 1001106338 1001106339 1001106340 1001106355 1001106480 1001106736 1001106758 1001106759 1001106974 1001106975 1001107116 1001107153 1001107238 1001107239 1001
PAGE 413
SECTION 11 Part Number 1001114639 1001114640 1001114641 1001114642 1001114872 1001114873 1001114875 1001115054 1001115063 1001115098 1001115217 1001115218 1001115253 1001115283 1001115334 1001115335 1001115336 1001115337 1001115338 1001115339 1001115391 1001115392 1001115401 1001115402 1001115404 1001115405 1001115406 1001115407 1001115409 1001115410 1001115413 1001115414 1001115552 1001115553 1001115554 1001115555 1001115889 1001115915 1001115918 1001115930 1001115931 1001115967 1001115970 1001115974 1001
PAGE 414
SECTION 11 Part Number PARTS NUMBER INDEX Page 1001154231 ................. 10-6 1001156351 ................. 7-66 1001156352 ................. 7-66 1060279 .......8-4, 8-12, 8-18 1060341 .....4-27, 7-42, 7-62 1060343 .....2-141, 2-147, 2151, 7-48, 7-69 1060461 .............. 7-43, 7-63 1060494 .....2-140, 2-147, 2151, 7-43, 7-48, 7-49, 7-63, 7-69, 7-70 1060584 ....................... 1-34 1060625 2-32, 2-40, 2-48, 265, 2-73 1060626 2-30, 2-41, 2-48, 265, 2-73 1060633 ..............
PAGE 415
SECTION 11 Part Number 1703935 1703936 1703937 1703938 1703939 1703941 1703942 1703943 1703944 1703945 1703947 1703948 1703949 1703950 1703951 1703953 1703980 1703981 1703982 1703983 1703984 1703990 1703996 1704000 1704001 1704006 1704007 1704096 1704098 1704099 1704101 1704102 1704104 1704106 1704107 1704110 1704112 1704174 1704175 1704260 1704271 1704272 1704277 1704412 1704578 1704885 1704972 1704997 1705014 1705084 1705090 1705132 1705170 1705325 1705336 1705344 1705345 1705347 1705351 3121206 Page
PAGE 416
SECTION 11 Part Number 2220646 2220654 2220657 2220738 2220767 2220794 2220810 2220861 2220873 2220883 2220885 2220886 2220888 2220890 2220893 2220899 2220921 2220923 2220947 2220948 2220974 2220998 2220999 2221018 2221024 2221036 2221042 2221053 2221065 2221170 2221176 2221197 2300004 2300014 2300016 2300019 2300027 2300029 2300039 2300040 2300041 2400060 2400064 2400065 2400066 2400070 2400093 2410014 2420172 11-8 PARTS NUMBER INDEX Page .......2-80, 6-5, 6-11 .............. 6-12, 6-18 ............
PAGE 417
SECTION 11 Part Number 2840018 2860012 2860030 2890245 2900708 2900770 2900792 2900838 2901273 2901285 2901301 2901303 2901322 2901443 2901763 2901861 2902065 2902085 2902266 2902296 2902297 2902303 2902307 2902308 2902309 2902310 2902311 2902312 2902322 2902329 2902350 2902443 2902470 2902471 2902472 2902531 2902549 2910100 2910462 2910869 2915087 2920028 2920029 2920110 2920113 2920129 2920130 2920140 2920157 2920161 2920214 2920215 2940074 2940088 2940188 3121206 Page ..................... 2-109 ....
PAGE 418
SECTION 11 Part Number 3451010 3460420 3470003 3480188 3480206 3480210 3480211 3480212 3480216 3480288 3510822 3510830 3510831 3510833 3510868 3510884 3520028 3520033 3520034 3520035 3520054 3520072 3520189 3520198 3536089 3537318 3537416 3537445 3538247 3538758 3538771 3539219 3539228 3539236 3539779 3539872 3539877 3539878 3539923 3539956 3539971 3539988 3570270 3570277 3570374 3570375 3572009 3572010 3572011 3572012 3572280 3574091 3574162 3574171 3574185 3574206 11-10 PARTS NUMBER INDEX Page .....
PAGE 419
SECTION 11 Part Number 4071007 4071009 4071059 4071061 4071062 4071101 4100100 4120035 4130401 4130402 4130409 4130410 4130412 4130413 4130414 4130415 4160143 4220162 4220191 4240018 4240032 4240084 4240099 4240102 4280295 4300111 4300157 4340738 4341239 4341241 4360031 4360057 4360070 4360232 4360328 4360330 4360331 4360336 4360387 4360407 4360436 4360469 4360470 4360475 4360476 4360517 3121206 Page ....................... 3-28 ....................... 2-13 ....................... 1-33 ...............
PAGE 420
SECTION 11 Part Number PARTS NUMBER INDEX Page 4460871 4-17, 4-18, 4-21, 422, 7-32, 7-37, 7-39, 7-41, 7-54, 7-58, 7-59, 7-60, 7-61, 7-62 4460873 7-32, 7-37, 7-54, 759 4460874 2-98, 7-32, 7-36, 754, 7-60 4460875 2-98, 7-32, 7-36, 754, 7-60 4460876 .............. 7-37, 7-60 4460878 .............. 7-38, 7-60 4460879 .............. 7-32, 7-54 4460880 .....7-38, 7-39, 7-58 4460887 7-32, 7-38, 7-54, 760 4460891 7-35, 7-38, 7-56, 759, 7-61, 7-62 4460892 .............. 7-37, 7-58 4460894 .....
PAGE 421
SECTION 11 Part Number Page 4751400 2-29, 2-31, 2-39, 240, 2-47, 2-51, 2-52, 2-59, 2-60, 2-66, 2-68, 2-73, 2-75, 2-98, 2102, 2-103, 2106, 2-112, 2116, 2-139, 3-4, 3-9, 3-13, 3-14, 3-18, 3-20, 3-28, 3-35, 3-36, 4-5, 4-12, 4-27, 8-4, 8-12, 8-18 4751500 1-34, 2-30, 2-39, 247, 2-60, 2-65, 2-72, 2-112, 2116, 2-123, 2126, 2-134, 2138, 3-4, 3-9, 314, 3-20, 4-25, 4-27 4751600 1-29, 1-31, 2-29, 239, 2-41, 2-47, 2-51, 2-58, 2-60, 2-65, 2-68, 2-75, 2-85, 2-86, 2-89, 2-93, 2-112, 2113, 2-116, 2117, 2-118, 2119, 2-12
PAGE 422
SECTION 11 Part Number PARTS NUMBER INDEX Page 70001384 ...2-138, 2-146, 2150 70001385 ...2-138, 2-146, 2150 70001435 ..................... 2-53 70001690 ..................... 2-61 70001696 ...2-139, 2-145, 2149 70001697 ..................... 3-33 70001742 ............ 2-33, 2-42 70001847 ..................... 2-54 70001850 ..................... 2-53 70001866 ..................... 2-54 70001868 ..................... 2-54 70001870 ..................... 2-54 70001872 ...2-54, 7-41, 7-61 70001941 .........
PAGE 423
SECTION 11 Part Number 7007207 7007208 7007412 7007413 7007414 7007417 7007418 7007419 7007423 7007425 7007435 7007437 7007438 7007439 7007441 7007442 7007444 7007446 7007452 7007453 7007454 7007457 7007463 7007464 7007465 7007466 7007470 7007472 7007474 7007475 7007476 7007477 7007478 7007484 7007485 7007487 7007488 7007489 7007494 7007496 7007497 7007498 7007633 7010103 7010104 7010105 7010116 7010121 7010474 7010488 7010492 7010494 7010542 7010543 7011043 7011044 7011048 7011062 7011063 3121206 Page
PAGE 424
SECTION 11 Part Number 7020465 7020468 7020471 7020479 7020487 7021200 7021201 7021202 7021203 7021206 7021207 7021212 7021214 7021217 7021218 7021219 7021220 7021221 7021222 7021223 7021232 7021249 7021256 7021275 7021310 7021375 7021625 7021868 7022133 7022134 7022135 7022139 7022143 7022147 7022150 7022155 7022173 7022180 7022302 7022311 7022313 7022314 7022318 7022320 7022321 7022326 7022328 7022368 7022370 7022371 7022372 7022397 7022399 7022808 7022812 7022814 7022815 7022816 7022817 11-16 PARTS NU
PAGE 425
SECTION 11 Part Number Page 7027003 2-31, 2-47, 2-58, 266, 2-73, 7-40, 7-61 7027004 2-31, 2-47, 7-40, 761 7027005 .............. 2-58, 7-40 7027006 .............. 2-58, 7-40 7027007 .............. 2-58, 7-40 7027015 2-66, 2-73, 7-40, 760 7027016 .............. 2-66, 2-73 7027017 .....2-66, 2-73, 7-40 7027028 .............. 2-41, 7-60 7027029 .............. 2-41, 7-61 7027033 .............. 2-41, 7-61 7027236 ....................... 2-54 7027239 ....................... 2-54 7027246 .......................
PAGE 426
SECTION 11 Part Number 11-18 PARTS NUMBER INDEX Page Part Number Page Part Number 600A 600AJ Page Part Number Page 3121206
PAGE 427
PAGE 428
Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.