Illustrated Parts Manual Model 60HA P/N 3120806 October 5, 2012
REVISION LOG May 1991 - Original Issue Of Manual September 1994 - Revised Manual (Format Change) April 1995 - Revised Manual November 5, 2003 - Revised Manual (Edited to 0010400 Revision 21) November 15, 2006 - Revised Manual (Edited to 0010400 Revision 21) September 8, 2010 - Revised Manual October 5, 2012 - Revised Manual 3120806 a
REVISION LOG b 3120806
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 1-15 FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 4 WHEEL STEER) . . . . . . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. 2-25 2-26 2-27 2-28 2-29 TITLE PAGE NO. ROTARY COUPLING AND COLLECTOR ASSEMBLY AND INSTALLATION . . . . . . . . . 2-90 GROUND CONTROL BOX ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-92 LIGHTS AND ALARMS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-98 HOODS INSTALLATIONS - STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-11 6-12 6-13 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2 AXLE LOCKOUT HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4 HYDRAULIC DIAGRAM - DRIVE (2WD/2WS) . . . . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. iv TITLE PAGE NO.
SECTION 1 FRAME TABLE OF CONTENTS FIGURE 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 1-15 3120806 DESCRIPTION PAGE FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 4 WHEEL STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 1 FRAME S E C T I O N FIGURE 1-1.
SECTION 1 FRAME FIGURE 1-1.
SECTION 1 FRAME S E C T I O N FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER) (CONTINUED) FIG & ITEM # PART NUMBER 22 4751800 4300048 4070528 4070800 3311601 4761800 4751800 4300034 1320125 3311601 4761600 4300030 2160002 2160003 3780184 23 24 25 26 1 27 28 29 F R A M E 30 31 32 Flatwasher 1/2” Stud (Welded on Part) Shim, Stop Shim, Stop (.
SECTION 1 FRAME FIGURE 1-1.
SECTION 1 FRAME S E C T I O N FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. 86 4761600 4920096 3530244 3536410 0641404 2080026 4761400 Lockwasher 3/8” Wire, Safety Plate, Cover (Prior to September 1992) Plate, Cover (September 1992 to February 1994) Bolt 1/4”-20NC x 1/2” (Prior to September 1992) Tack (September 1992 to February 1994) Lockwasher 1/4” (Prior to September 1992) 8 A/R 4 4 8 8 2 87 88 89 REV.
SECTION 1 FRAME FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 2WD AND 4WD (WITH 2 WHEEL STEER) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 1 FRAME S E C T I O N FIGURE 1-2.
SECTION 1 FRAME FIGURE 1-2.
SECTION 1 FRAME S E C T I O N FIGURE 1-2.
SECTION 1 FRAME FIGURE 1-2.
SECTION 1 FRAME S E C T I O N FIGURE 1-2.
SECTION 1 FRAME FIGURE 1-2.
SECTION 1 FRAME S E C T I O N FIGURE 1-3.
SECTION 1 FRAME FIGURE 1-3.
SECTION 1 FRAME S E C T I O N FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) FIG & ITEM # PART NUMBER 18 19 0642014 4762000 0250548 0250172 0251865 1 0254769 0253832 F R A M E 0251700 101 0250170 0250171 0236626 0236625 0253833 0253834 0254770 0254771 0250171 0250170 0251866 0255803 0253833 0253834 0251701 0251702 1-16 DESCRIPTION Bolt 5/8”-11NC x 1 3/4” Lockwasher 5/8” QTY. REV. 6 6 TIRE AND WHEEL INSTALLATIONS (FOAM-FILLED 14 X 17.
SECTION 1 FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION Note: Assemblies may require ballast/foam filling to manufacturer’s specifications prior to installing on machine. Refer to Operation & Safety or Service & Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire and wheel assembly, otherwise purchase complete assembly.
SECTION 1 FRAME S E C T I O N FIGURE 1-4.
SECTION 1 FRAME FIGURE 1-4.
SECTION 1 FRAME S E C T I O N FIGURE 1-5.
SECTION 1 FRAME FIGURE 1-5.
SECTION 1 FRAME S E C T I O N FIGURE 1-5. DRIVE MOTOR ASSEMBLY - CESSNA (4WD/2WS) (CONTINUED) FIG & ITEM # PART NUMBER 45 46 47 48 49 50 Kit 7004913 Kit 7004911 7004914 7004927 7004959 7004960 7004961 7004910 51 52 53 1 F R A M E 2900449 1-22 DESCRIPTION Ring, Retaining Cover, Trunnion O-Ring Race, Inner Bearing‘ Camplate Housing Assembly Pin, Roll (1/4” Dia. X. 1/2” Long) Housing Bearing —————————— Seal Repair Kit (Includes Items 3, 7, 10, 12, 19, 20, 25, 38, 39, 41, 45 and 47) QTY. REV.
SECTION 1 FRAME FIGURE 1-5. DRIVE MOTOR ASSEMBLY - CESSNA (4WD/2WS) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 1 FRAME S E C T I O N FIGURE 1-6.
SECTION 1 FRAME . FIGURE 1-6.
SECTION 1 FRAME S E C T I O N FIGURE 1-7.
SECTION 1 FRAME FIGURE 1-7.
SECTION 1 FRAME S E C T I O N FIGURE 1-8.
SECTION 1 FRAME . FIGURE 1-8. DRIVE BRAKE ASSEMBLY - MICO (PRIOR TO JULY 1991) FIG & ITEM # PART NUMBER 0920081 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Kit Kit 7007977 7007978 7007979 7007980 7007981 Kit 7007983 Kit 7007985 7007986 7007914 7007987 Kit Kit Kit Kit Kit Kit 7007989 7007924 Not Used Not Used Kit Kit 2900767 2900766 2900768 3120806 DESCRIPTION DRIVE BRAKE ASSEMBLY - MICO (PRIOR TO JULY 1991) QTY. REV. Ref.
SECTION 1 FRAME S E C T I O N FIGURE 1-9.
SECTION 1 FRAME . FIGURE 1-9.
SECTION 1 FRAME S E C T I O N FIGURE 1-9. DRIVE BRAKE ASSEMBLY - MICO (JULY 1991 TO PRESENT) (CONTINUED) FIG & ITEM # PART NUMBER 2900766 2900768 2900767 7018608 DESCRIPTION Seal Kit (Includes Items 8,13,17,18,19,20,22 & 23) Seal Kit (Includes Items 8,13,15,22 & 23) Lining Kit Options: (Includes Items 5,6,7,8,22 & 23) 0920084 Brake 0920110 Brake QTY. REV.
SECTION 1 FRAME FIGURE 1-9. DRIVE BRAKE ASSEMBLY - MICO (JULY 1991 TO PRESENT) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 1 FRAME S E C T I O N FIGURE 1-10.
SECTION 1 FRAME . FIGURE 1-10.
SECTION 1 FRAME S E C T I O N FIGURE 1-10. DRIVE HUB ASSEMBLY (2WD) FIG & ITEM # PART NUMBER DESCRIPTION QTY. 2900202 2900138 —————————— Seal Kit (Includes Items 2, 8, 9 and 22) Cover Repair Kit (Includes Items 2, 8, 9, 22, 26, 27, 28, 29 and New Style Cover) 1 1 REV.
SECTION 1 FRAME FIGURE 1-10. DRIVE HUB ASSEMBLY (2WD) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 1 FRAME S E C T I O N FIGURE 1-11.
SECTION 1 FRAME . FIGURE 1-11. DRIVE HUB ASSEMBLY (4WD REAR WITH 2WS AND 4WD FRONT AND REAR WITH 4WS FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. 2780170 DRIVE HUB ASSEMBLY (4WD REAR WITH 2WS AND 4WD FRONT AND REAR WITH 4WS) Ref.
SECTION 1 FRAME S E C T I O N FIGURE 1-11. DRIVE HUB ASSEMBLY (4WD REAR WITH 2WS AND 4WD FRONT AND REAR WITH 4WS (CONTINUED) FIG & ITEM # PART NUMBER 7010429 DESCRIPTION Bearing Kit (Includes Items 31 and 32) QTY. REV.
SECTION 1 FRAME FIGURE 1-11. DRIVE HUB ASSEMBLY (4WD REAR WITH 2WS AND 4WD FRONT AND REAR WITH 4WS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 1 FRAME S E C T I O N FIGURE 1-12.
SECTION 1 FRAME . FIGURE 1-12.
SECTION 1 FRAME S E C T I O N FIGURE 1-12. DRIVE HUB/BRAKE ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER 38 39 40 41 42 43 44 Not Used 7000253 7000217 7000214 7007603 7007692 7010453 7010452 7010473 7001922 7010459 Not Used 7010455 7010470 1 45 46 47 48 F R A M E 2900754 7010453 7010452 101 102 103 104 7003087 7003089 7003088 Not Serviced 2900755 7010473 101 102 103 104 Kit Kit Kit Kit 7010475 7010476 7010477 7010478 1-44 DESCRIPTION QTY.
SECTION 1 FRAME FIGURE 1-12. DRIVE HUB/BRAKE ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 1 FRAME S E C T I O N FIGURE 1-13.
SECTION 1 FRAME . FIGURE 1-13. VALVES INSTALLATION (FRAME MOUNTED) FIG & ITEM # PART NUMBER 0239523 0251000 1 2 3 4 5 6 7 8 4640260 7009739 7007321 7007323 4640451 7010630 7011317 4640682 7011316 7011317 0641626 4761600 3311601 2220061 2220844 2220377 4640671 7010510 7009739 Use 70003445 See Note 9 10 11 12 0641522 4751500 4761500 3311501 0251546 0251547 101 4640684 102 103 104 3311501 4761500 4751500 4300038 3120806 DESCRIPTION QTY. REV. VALVES INSTALLATION (FRAME MOUNTED Ref.
SECTION 1 FRAME S E C T I O N FIGURE 1-13. VALVES INSTALLATION (FRAME MOUNTED) (CONTINUED) FIG & ITEM # 201 202 203 204 205 206 207 208 209 210 211 1 F R A M E 1-48 PART NUMBER DESCRIPTION QTY. REV. 0251310 OSCILLATION LOCKOUT VALVE INSTALLATION (MACHINES WITH OSCILLATING AXLE BUILT OCTOBER 1992 TO PRESENT) Ref.
SECTION 1 FRAME FIGURE 1-13. VALVES INSTALLATION (FRAME MOUNTED) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 1 FRAME S E C T I O N FIGURE 1-14.
SECTION 1 FRAME . FIGURE 1-14.
SECTION 1 FRAME S E C T I O N FIGURE 1-15.
SECTION 1 FRAME . FIGURE 1-15. TOW INSTALLATION FIG & ITEM # PART NUMBER 0239990 0250673 0254389 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 3120806 4843481 4843566 2551279 0361852 2620032 3421151 3323002 2880410 2160001 3840643 3841048 3323002 1660114 0642628 4762600 3040293 3040382 0253413 3420477 4740036 3420372 3533498 3507049 3420292 1260017 4640261 0641507 4761500 4751500 0900479 3250872 3820001 3250840 1702305 3820001 DESCRIPTION QTY. REV.
SECTION 1 FRAME S E C T I O N FIGURE 1-15. TOW INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 2 TURNTABLE TABLE OF CONTENTS FIGURE 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16 2-17 2-18 2-19 2-20 2-21 2-22 2-23 2-24 2-25 2-26 2-27 2-28 2-29 3120806 DESCRIPTION CONTROL VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CONTROL VALVE ASSEMBLY - VICKERS (Prior To October 1994) . . . . . . . . . . . . . . . . . . . . . CONTROL VALVE ASSEMBLY - VICKERS (October 1994 to Present) . . . . . . . . . . . . . . . .
SECTION 2 TURNTABLE FIGURE 2-1.
SECTION 2 TURNTABLE . FIGURE 2-1.
SECTION 2 TURNTABLE FIGURE 2-1. CONTROL VALVES INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
SECTION 2 TURNTABLE FIGURE 2-1.
SECTION 2 TURNTABLE FIGURE 2-1. CONTROL VALVES INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 64 65 66 4751400 4761400 3311401 S E C T I O N 0255504 67 4360386 2820022 4300106 DESCRIPTION Flatwasher 1/4” Lockwasher 1/4” Nut 1/4”-20NC TILT INDICATOR INSTALLATION - 4WD BUILT AFTER JANUARY 1995 ONLY Sensor, Level - 8.5° Tubing, Vinyl Stud, Grooved QTY. REV. 1 1 1 Ref. A 1 6 in.
SECTION 2 TURNTABLE FIGURE 2-1. CONTROL VALVES INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-2.
SECTION 2 TURNTABLE . FIGURE 2-2. CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. 4640554 CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994) Ref.
SECTION 2 TURNTABLE FIGURE 2-2. CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994) (CONTINUED) FIG & ITEM # S E C T I O N 39 40 41 42 43 44 45 46 2 T U R N T A B L E 47 48 49 50 51 52 PART NUMBER DESCRIPTION QTY.
SECTION 2 TURNTABLE FIGURE 2-2. CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-3.
SECTION 2 TURNTABLE . FIGURE 2-3.
SECTION 2 TURNTABLE FIGURE 2-3. CONTROL VALVE ASSEMBLY - (VICKERS) (OCTOBER 1994 TO PRESENT) FIG & ITEM # PART NUMBER DESCRIPTION QTY. 138 Not Serviced Cap, End (2 Per Section) —————————— Seal Kit (1 Per Section) Piston/Spring Kit (Includes Items 1 ea. of Items 100, 102, 103, 106 and 107) (2 Per Section) A/R S E C T I O N 7009330 7012383 150 Ref. #2 WORKING SECTION OPTIONS: Lift (All Models) Spool Poppet Ref. 151 152 153 #3 WORKING SECTION OPTIONS: Swing (“H” and “HX” Models Without Prop.
SECTION 2 TURNTABLE FIGURE 2-3. CONTROL VALVE ASSEMBLY - (VICKERS) (OCTOBER 1994 TO PRESENT) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 2 TURNTABLE FIGURE 2-4.
SECTION 2 TURNTABLE . FIGURE 2-4.
SECTION 2 TURNTABLE FIGURE 2-4. CONTROL VALVE ASSEMBLY - 3 SECTION BANG-BANG (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
SECTION 2 TURNTABLE FIGURE 2-4. CONTROL VALVE ASSEMBLY - 3 SECTION BANG-BANG (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-5.
SECTION 2 TURNTABLE . FIGURE 2-5.
SECTION 2 TURNTABLE FIGURE 2-5. CONTROL VALVE ASSEMBLY - 3 SECTION BANG-BANG (2WS) (JUNE 1995 TO PRESENT) (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER DESCRIPTION WORKING SECTIONS - COMPLETE (INCLUDES ITEMS 101-117) 151 152 7002315 7000468 153 7004894 Steer Section Crossover Relief Valve Assembly (Due to various suppliers, internal components are no longer field serviceable) Tower Tele Section QTY. REV. Ref.
SECTION 2 TURNTABLE FIGURE 2-5. CONTROL VALVE ASSEMBLY - 3 SECTION BANG-BANG (2WS) (JUNE 1995 TO PRESENT) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 2 TURNTABLE FIGURE 2-6.
SECTION 2 TURNTABLE . FIGURE 2-6. ACCESSORY VALVE ASSEMBLY FIG & ITEM # 1 2 3 4 5 PART NUMBER DESCRIPTION QTY. REV. 4640580 ACCESSORY VALVE ASSEMBLY (MACHINES BUILT PRIOR TO SEPTEMBER 1991) Note: Not sold as a complete assembly. Ref.
SECTION 2 TURNTABLE FIGURE 2-7.
SECTION 2 TURNTABLE . FIGURE 2-7.
SECTION 2 TURNTABLE FIGURE 2-7. CONTROL VALVE ASSEMBLY - 3 AND 4 SECTION BANG-BANG (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. 23 24 25 26 27 28 7002336 7000418 7002335 7002338 7002339 7000468 Sleeve, Outer Flux Coil Case, Solenoid Plate, End Screw Crossover Relief Valve Assembly (Due to various suppliers, internal components are no longer field serviceable) O-Ring (Located Between Crossover Relief Valve Assembly & Working Section 2 ea.
SECTION 2 TURNTABLE FIGURE 2-7. CONTROL VALVE ASSEMBLY - 3 AND 4 SECTION BANG-BANG (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 2 TURNTABLE FIGURE 2-8.
SECTION 2 TURNTABLE . FIGURE 2-8. TURNTABLE, SWING DRIVE AND BEARING INSTALLATIONS FIG & ITEM # PART NUMBER 0250315 1 3160156 3160181 2 3 4 0681836 4740171 0100009 0920068 0920086 5 2780055 6 0641912 0100019 2440022 2440059 0741606 3501916 4740367 0100019 7 8 9 0239725 10 Use 2915092 11 12 13 0681820 4740003 0682032 0682028 4740004 4740048 3300183 0100019 0100004 2160001 14 15 16 DESCRIPTION QTY. REV. SWING DRIVE INSTALLATION Ref.
SECTION 2 TURNTABLE FIGURE 2-9.
SECTION 2 TURNTABLE . FIGURE 2-9.
SECTION 2 TURNTABLE FIGURE 2-10.
SECTION 2 TURNTABLE FIGURE 2-10. SWING MOTOR ASSEMBLY (AUGUST 1991 TO PRESENT) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NUMBER DESCRIPTION QTY. REV. 3160181 SWING MOTOR ASSEMBLY (AUGUST 1991 TO PRESENT) Ref.
SECTION 2 TURNTABLE FIGURE 2-11.
SECTION 2 TURNTABLE . FIGURE 2-11. BRAKE ASSEMBLY (PRIOR TO AUGUST 1991) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 PART NUMBER QTY. REV. 0920068 BRAKE ASSEMBLY (PRIOR TO AUGUST 1991) Ref.
SECTION 2 TURNTABLE FIGURE 2-12.
SECTION 2 TURNTABLE . FIGURE 2-12. BRAKE ASSEMBLY - AUSCO 37845 (AUGUST 1991 TO PRESENT) FIG & ITEM # PART NUMBER 0920086 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 7003092 Kit 7003049 7003050 7003051 7003052 7003093 7003094 7003054 7003006 7003055 7003056 7003095 Kit Kit Kit Kit 7000760 7000796 7003096 7003007 7003059 N.S.
SECTION 2 TURNTABLE FIGURE 2-13.
SECTION 2 TURNTABLE . FIGURE 2-13.
SECTION 2 TURNTABLE FIGURE 2-14.
SECTION 2 TURNTABLE . FIGURE 2-14. DEUTZ ENGINE INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. 0250037 DEUTZ ENGINE INSTALLATION - F3L-1011 (WITHOUT NOISE REDUCTION PACKAGE/PRIOR TO OCTOBER 1991) DEUTZ ENGINE INSTALLATION - F3L-1011 (WITH NOISE REDUCTION/OCTOBER 1991 TO PRESENT) Ref. F Ref.
SECTION 2 TURNTABLE FIGURE 2-14. DEUTZ ENGINE INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
SECTION 2 TURNTABLE FIGURE 2-14.
SECTION 2 TURNTABLE FIGURE 2-14. DEUTZ ENGINE INSTALLATION (CONTINUED) FIG & ITEM # S E C T I O N PART NUMBER DESCRIPTION QTY. REV. 0251682 ENGINE SHUTDOWN INSTALLATION (NOT SHOWN) Note: The following Items located at Item 36. Switch, Pressure Fitting, 90° Fitting, Nipple Fitting, Tee Relay (Located in Ground Control Box - Not Shown) Ref. Ref.
SECTION 2 TURNTABLE FIGURE 2-14.
SECTION 2 TURNTABLE FIGURE 2-15.
SECTION 2 TURNTABLE . FIGURE 2-15.
SECTION 2 TURNTABLE FIGURE 2-15. 110 VOLT GENERATOR INSTALLATION - DEUTZ (CONTINUED) FIG & ITEM # PART NUMBER 25 4751400 4300068 3251476 4460023 1060012 S E C T I O N 26 27 28 DESCRIPTION Flatwasher 1/4" Stud (Welded on Part)) Decal - Generator Terminal Cable - 12/4 QTY. REV.
SECTION 2 TURNTABLE FIGURE 2-15. 110 VOLT GENERATOR INSTALLATION - DEUTZ (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-16.
SECTION 2 TURNTABLE . FIGURE 2-16. FORD LSG423 ENGINE INSTALLATIONS - WITHOUT NOISE REDUCTION (PRIOR TO FEBRUARY 1993) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. 0250278 FORD ENGINE INSTALLATION - LSG-423 (STANDARD) FORD ENGINE INSTALLATION - LSG-423 (DUAL FUEL) Ref. F Ref.
SECTION 2 TURNTABLE FIGURE 2-16.
SECTION 2 TURNTABLE FIGURE 2-16.
SECTION 2 TURNTABLE FIGURE 2-16. FORD LSG423 ENGINE INSTALLATIONS - WITHOUT NOISE REDUCTION (PRIOR TO FEBRUARY 1993) (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER 106 107 108 3311601 4761600 4711600 4300034 2720015 1320022 2220317 4420001 0901708 109 110 111 112 2 4920959 0250232 T U R N T A B L E QTY.
SECTION 2 TURNTABLE FIGURE 2-16. FORD LSG423 ENGINE INSTALLATIONS - WITHOUT NOISE REDUCTION (PRIOR TO FEBRUARY 1993) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. 0252626 2180360 4360182 4360157 ENGINE DISTRESS INSTALLATION Fitting, Tee Switch, Oil Pressure (Located at Item 98) Switch, Water Temperature (Located on far side of engine block) Ref.
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-17.
SECTION 2 TURNTABLE . FIGURE 2-17.
SECTION 2 TURNTABLE FIGURE 2-17.
SECTION 2 TURNTABLE FIGURE 2-17.
SECTION 2 TURNTABLE FIGURE 2-17. FORD LSG423 ENGINE INSTALLATION - WITH NOISE REDUCTION (FEBRUARY 1993 TO FEBRUARY 1995) (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER 206 4761600 0250599 2 T U R N T A B L E 211 1660183 212 213 214 215 216 0080163 0641607 4761600 0641610 4761600 3020021 0250232 Lockwasher 3/8” PUMP COUPLING INSTALLATION - HAYES OPTION Coupling Note: Coupling internal Spines must be lubed with Lithium based grease prior to Installation.
SECTION 2 TURNTABLE FIGURE 2-17. FORD LSG423 ENGINE INSTALLATION - WITH NOISE REDUCTION (FEBRUARY 1993 TO FEBRUARY 1995) (CONTINUED) FIG & ITEM # PART NUMBER 0252626 2180360 4360182 4360157 DESCRIPTION ENGINE DISTRESS INSTALLATION Fitting, Tee Switch, Oil Pressure (Located at Item 32) Switch, Water Temperature (Located on far side of engine block) QTY. REV. Ref.
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-18. PRECISION GOVERNOR INSTALLATION - FORD LSG423 ENGINEMACHINES BUILT PRIOR TO FEBRUARY 1995.
SECTION 2 TURNTABLE . FIGURE 2-18. PRECISION GOVERNOR INSTALLATION - FORD LSG423 ENGINEMACHINES BUILT PRIOR TO FEBRUARY 1995. FIG & ITEM # 1 2 3 4 5 6 7 8 9 PART NUMBER DESCRIPTION QTY. REV. 0238044 PRECISION GOVERNOR INSTALLATION (STANDARD PARTS) Ref.
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-19.
SECTION 2 TURNTABLE . FIGURE 2-19. 110 VOLT GENERATOR INSTALLATION - FORD LSG423 ENGINES MACHINES BUILT PRIOR TO FEBRUARY 1995 FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 3120806 PART NUMBER DESCRIPTION QTY. REV. 0251004 110 VOLT GENERATOR INSTALLATION (APRIL 1990 TO FEBRUARY 1995) Ref.
SECTION 2 TURNTABLE FIGURE 2-19. 110 VOLT GENERATOR INSTALLATION - FORD LSG423 ENGINES MACHINES BUILT PRIOR TO FEBRUARY 1995 (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER 23 24 25 26 27 28 4751400 4761400 3311401 3251476 4460023 4460071 0960238 3300048 1060012 4460052 0960239 3300047 29 30 2 DESCRIPTION Flatwasher 1/4” Lockwasher 1/4” Nut 1/4”-20NC Nameplate - Generator Connector (Not Shown) Connector Bushing Locknut, Conduit Cable, Electrical Connector Bushing Locknut, Conduit QTY. REV.
SECTION 2 TURNTABLE FIGURE 2-19. 110 VOLT GENERATOR INSTALLATION - FORD LSG423 ENGINES MACHINES BUILT PRIOR TO FEBRUARY 1995 (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-20.
SECTION 2 TURNTABLE . FIGURE 2-20. FORD LRG423 ENGINE INSTALLATION (FEBRUARY 1995 TO PRESENT) FIG & ITEM # QTY. REV. 0255675 0255676 FORD ENGINE ASSEMBLY - STANDARD GAS FORD ENGINE ASSEMBLY - DUAL FUEL Ref. Ref.
SECTION 2 TURNTABLE FIGURE 2-20.
SECTION 2 TURNTABLE FIGURE 2-20.
SECTION 2 TURNTABLE FIGURE 2-20.
SECTION 2 TURNTABLE FIGURE 2-20.
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-21.
SECTION 2 TURNTABLE . FIGURE 2-21.
SECTION 2 TURNTABLE FIGURE 2-21. GENERATOR INSTALLATION - FORD LRG423 (MACHINES BUILT FEBRUARY 1995 TO PRESENT) (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER 27 28 29 30 31 32 33 3251476 4460052 0960239 3300047 Not Used 2180360 4360037 DESCRIPTION QTY. Nameplate, Generator Connector, Strain Relief Bushing Nut, Conduit 1 1 1 1 Fitting, Tee (June 1995 to Present) Switch, Oil Pressure (June 1995 to Present) 1 1 REV.
SECTION 2 TURNTABLE FIGURE 2-21. GENERATOR INSTALLATION - FORD LRG423 (MACHINES BUILT FEBRUARY 1995 TO PRESENT) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 2 TURNTABLE FIGURE 2-22.
SECTION 2 TURNTABLE . FIGURE 2-22.
SECTION 2 TURNTABLE FIGURE 2-22. DUAL FUEL INSTALLATION (OPTIONAL ON FORD MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER 36 2220633 2220314 1320032 2720160 S E C T I O N 37 38 DESCRIPTION Fitting, Straight Barbed (Prior to February 1995) Fitting, 90° Barbed (February 1995 to Present) Clamp Hose QTY. REV.
SECTION 2 TURNTABLE FIGURE 2-22. DUAL FUEL INSTALLATION (OPTIONAL ON FORD MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 2 TURNTABLE FIGURE 2-23.
SECTION 2 TURNTABLE . FIGURE 2-23. MAIN PUMP ASSEMBLY - GEAR FIG & ITEM # PART NUMBER 3600139 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Kit 7009513 Not Used 7003103 7009500 7009503 Kit 7009509 Kit 7009510 7009508 7005599 7005598 7009504 7009505 7009511 7005597 7005562 7005595 2900673 3120806 DESCRIPTION QTY. REV. MAIN PUMP ASSEMBLY - GEAR Ref.
SECTION 2 TURNTABLE FIGURE 2-24.
SECTION 2 TURNTABLE FIGURE 2-24.
SECTION 2 TURNTABLE FIGURE 2-24.
SECTION 2 TURNTABLE FIGURE 2-24. TANKS INSTALLATION (CONTINUED) FIG & ITEM # 47 48 49 50 PART NUMBER DESCRIPTION QTY. REV. 0250232 0250233 COLD WEATHER PACKAGE INSTALLATION - FORD COLD WEATHER PACKAGE INSTALLATION - DEUTZ Ref. Ref.‘ B B 1 1 3 4 4 1 1 C Ref.
SECTION 2 TURNTABLE S E C T I O N FIGURE 2-25.
SECTION 2 TURNTABLE . FIGURE 2-25.
SECTION 2 TURNTABLE FIGURE 2-26.
SECTION 2 TURNTABLE . FIGURE 2-26.
SECTION 2 TURNTABLE FIGURE 2-26.
SECTION 2 TURNTABLE FIGURE 2-26.
SECTION 2 TURNTABLE FIGURE 2-26. GROUND CONTROL BOX ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER 83 3740058 4120013 3740063 3910614 4770600 3310601 Not Used Not Used Not Used 1600211 3311001 4761000 4751000 Not Used Not Used S E C T I O N 84 85 86 87 2 88 89 T U R N T A B L E 2-96 DESCRIPTION QTY. Relay Base, Relay Spring, Relay Screw, Machine #6-32NC x 7/8” Starwasher #6 Nut #6-32NC 2 2 2 3 2 2 Controller, Precision Governor Nut #10-24NC Lockwasher #10 Flatwasher #10 1 4 4 4 REV.
SECTION 2 TURNTABLE FIGURE 2-26. GROUND CONTROL BOX ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 2 TURNTABLE FIGURE 2-27.
SECTION 2 TURNTABLE . FIGURE 2-27. LIGHTS AND ALARMS INSTALLATION FIG & ITEM # PART NUMBER 0250013 0250014 1 2920018 2920105 2920009 2920109 2 3 4 3941404 2540016 3536597 3941404 4060829 0641405 3311405 REV. Ref. B Ref. B 1 1 1 1 4 1 2 2 Ref.
SECTION 2 TURNTABLE FIGURE 2-28.
SECTION 2 TURNTABLE . FIGURE 2-28.
SECTION 2 TURNTABLE FIGURE 2-29.
SECTION 2 TURNTABLE . FIGURE 2-29.
SECTION 2 TURNTABLE FIGURE 2-29.
SECTION 3 BOOM TABLE OF CONTENTS FIGURE 3-1 3-2 3-3 3-4 DESCRIPTION BOOM AND LIMIT SWITCHES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MAIN BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TOWER BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BOOM WIPERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 3 BOOM FIGURE 3-1.
SECTION 3 BOOM . FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. 0251412 BOOM INSTALLATION (STANDARD - PRIOR TO APRIL 1992) BOOM INSTALLATION (STANDARD - APRIL 1992 TO PRESENT) Ref. D Ref.
SECTION 3 BOOM FIGURE 3-1.
SECTION 3 BOOM FIGURE 3-1.
SECTION 3 BOOM FIGURE 3-2.
SECTION 3 BOOM . FIGURE 3-2.
SECTION 3 BOOM FIGURE 3-2. MAIN BOOM ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. 26 27 28 29 4843468 3311405 4761400 4751400 4300031 1670450 3311405 4761400 4751400 4300031 4843147 1180190 7006139 7006151 7006152 Cover, Boom Locknut 1/4”-20NC Lockwasher 1/4” Flatwasher 1/4” Stud (Welded on Part - Not Shown) Cover, Hose Locknut 1/4”-20NC Lockwasher 1/4” Flatwasher 1/4” Stud (Welded on Part - Not Shown) Cover, Hose Carrier, Hose and Cable Powertrack - 1 Ft.
SECTION 3 BOOM FIGURE 3-2. MAIN BOOM ASSEMBLY (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 3 BOOM FIGURE 3-3.
SECTION 3 BOOM . FIGURE 3-3.
SECTION 3 BOOM FIGURE 3-3.
SECTION 3 BOOM FIGURE 3-3.
SECTION 3 BOOM FIGURE 3-4.
SECTION 3 BOOM . FIGURE 3-4. BOOM WIPERS INSTALLATION FIG & ITEM # PART NUMBER 0250196 1 3 4 0540081 0540083 2660075 2660080 3820001 3200308 5 6 7 8 0540082 2660076 3820001 3200309 2 DESCRIPTION BOOM WIPERS INSTALLATION Brush, Wiper (Top) Brush, Wiper (Bottom) (Not Shown) Holder, Brush (Top) Holder, Brush (Bottom) (Not Shown) Rivet Mount (Top and Bottom) (Use Existing Hardware to Attach) Brush, Wiper (Side) Holder, Brush (Side) Rivet Mount (Side) (Use Existing Hardware to Attach) QTY. REV. Ref.
SECTION 3 BOOM FIGURE 3-4. BOOM WIPERS INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 4 PLATFORM TABLE OF CONTENTS FIGURE 4-1 4-2 4-3 4-4 4-5 4-6 DESCRIPTION STANDARD PLATFORM AND FOOTSWITCH INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . ROTATOR MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CONSOLE BOX ASSEMBLY - (Prior to January 1993) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 4 PLATFORM FIGURE 4-1.
SECTION 4 PLATFORM FIGURE 4-1.
SECTION 4 PLATFORM FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
SECTION 4 PLATFORM FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 216 217 218 219 220 221 222 223 224 225 226 3441228 3931620 4761600 3931612 4070585 4070586 4070587 0100019 0100021 2160001 3020025 DESCRIPTION Rollpin 3/8” x 1 3/4” Bolt, Socket Head 3/8”-16NC x 1 1/4” Lockwasher 3/8” Bolt, Socket Head 3/8”-16NC x 3/4” Shim .010 Shim .005 Shim .
SECTION 4 PLATFORM FIGURE 4-2.
SECTION 4 PLATFORM FIGURE 4-2. LOW MOUNT PLATFORMS AND FOOTSWITCH INSTALLATIONS FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. 0250593 ROTATING SUPPORT INSTALLATION (PRIOR TO AUGUST 1990) ROTATING SUPPORT INSTALLATION (AUG. 1990 TO FEBRUARY 1991) ROTATING SUPPORT INSTALLATION (FEBRUARY 1991 TO APRIL 1992) ROTATING SUPPORT INSTALLATION (APRIL 1992 TO PRESENT) Ref. H Ref. C Ref. A Ref.
SECTION 4 PLATFORM FIGURE 4-2.
SECTION 4 PLATFORM FIGURE 4-2.
SECTION 4 PLATFORM FIGURE 4-3.
SECTION 4 PLATFORM FIGURE 4-3.
SECTION 4 PLATFORM FIGURE 4-4.
SECTION 4 PLATFORM FIGURE 4-4.
SECTION 4 PLATFORM FIGURE 4-4.
SECTION 4 PLATFORM FIGURE 4-4. CONSOLE BOX ASSEMBLY (PRIOR TO JANUARY 1993) (CONTINUED) FIG & ITEM # PART NUMBER 0253077 101 0140026 DESCRIPTION TILT ALARM INSTALLATION Alarm QTY. REV. Ref.
SECTION 4 PLATFORM FIGURE 4-5.
SECTION 4 PLATFORM FIGURE 4-5.
SECTION 4 PLATFORM FIGURE 4-5.
SECTION 4 PLATFORM FIGURE 4-5.
SECTION 4 PLATFORM FIGURE 4-6.
SECTION 4 PLATFORM FIGURE 4-6.
SECTION 4 PLATFORM FIGURE 4-6.
SECTION 5 CYLINDER TABLE OF CONTENTS FIGURE 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 5-16 5-17 5-18 5-19 DESCRIPTION AXLE LOCKOUT CYLINDER ASSEMBLIES - 2WD (Prior to September 1992) . . . . . . . . . . . . AXLE LOCKOUT CYLINDER ASSEMBLIES - 2WD (September 1992 to Present) . . . . . . . . . . AXLE LOCKOUT CYLINDER ASSEMBLY - 4WD/2WS (Prior to September 1992) . . . . . . . . . . AXLE LOCKOUT CYLINDER ASSEMBLY - 4WD/2WS (September 1992 to Present) . . . . . . .
SECTION 5 CYLINDER FIGURE 5-1.
SECTION 5 CYLINDER FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLIES - 2WD (PRIOR TO SEPTEMBER 1992) (USE WITH OPTIONAL OSCILLATING AXLE) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NUMBER DESCRIPTION QTY. REV. 1682376 AXLE LOCKOUT CYLINDER ASSEMBLY - 2WD (PRIOR TO SEPTEMBER 1992) (USE WITH OPTIONAL OSCILLATING AXLE) Ref.
SECTION 5 CYLINDER FIGURE 5-2.
SECTION 5 CYLINDER FIGURE 5-2.
SECTION 5 CYLINDER FIGURE 5-3.
SECTION 5 CYLINDER FIGURE 5-3. AXLE LOCKOUT CYLINDER ASSEMBLY - 4WD/2WS (PRIOR TO SEPTEMBER 1992) (USE WITH OPTIONAL OSCILLATING AXLE) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NUMBER DESCRIPTION QTY. REV. 1682452 AXLE LOCKOUT CYLINDER ASSEMBLY - 4WD/2WS (PRIOR TO SEPTEMBER 1992) (USE WITH OPTIONAL OSCILLATING AXLE) Ref.
SECTION 5 CYLINDER FIGURE 5-4.
SECTION 5 CYLINDER FIGURE 5-4.
SECTION 5 CYLINDER FIGURE 5-5.
SECTION 5 CYLINDER FIGURE 5-5. AXLE LOCKOUT CYLINDER ASSEMBLY - 4WD/4WS (PRIOR TO SEPTEMBER 1992) (USE WITH OPTIONAL OSCILLATING AXLE) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NUMBER DESCRIPTION QTY. REV. 1682406 AXLE LOCKOUT CYLINDER ASSEMBLY - 4WD/4WS (PRIOR TO SEPTEMBER 1992) (USE WITH OPTIONAL OSCILLATING AXLE) Ref.
SECTION 5 CYLINDER FIGURE 5-6.
SECTION 5 CYLINDER FIGURE 5-6. AXLE LOCKOUT CYLINDER ASSEMBLIES - 4WD/4WS (SEPTEMBER 1992 TO PRESENT) (USE WITH OPTIONAL OSCILLATING AXLE) FIG & ITEM # PART NUMBER 1682757 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 1681787 1682758 1120179 1680892 3480120 3300187 3300273 4563647 Kit Kit Kit Kit Kit Kit Kit Kit 3900141 3900170 0100011 3900175 3960416 3321401 2160002 0100035 0100038 4640509 2900792 2900381 3120806 DESCRIPTION QTY.
SECTION 5 CYLINDER FIGURE 5-7.
SECTION 5 CYLINDER FIGURE 5-7. LEVEL (UPRIGHT) CYLINDER ASSEMBLY (PRIOR TO APRIL 1992) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 PART NUMBER DESCRIPTION QTY. REV. 1682019 LEVEL (UPRIGHT) CYLINDER ASSEMBLY (PRIOR TO APRIL 1992) Ref.
SECTION 5 CYLINDER FIGURE 5-8.
SECTION 5 CYLINDER FIGURE 5-8. L EVEL (UPRIGHT) CYLINDER ASSEMBLY (APRIL 1992 TO PRESENT) FIG & ITEM # PART NUMBER 1682745 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 1682746 0961338 0961762 4640634 2900770 3300281 3900170 0100011 0100038 Kit Kit 3480105 Kit 4564158 Not Used Kit Kit 1682027 Kit Kit 1120160 0100035 1682028 0961329 0961763 2160002 4640812 2220885 3780185 2900375 3120806 DESCRIPTION LEVEL (UPRIGHT) CYLINDER ASSEMBLY (APRIL 1992 TO PRESENT) QTY. REV. Ref.
SECTION 5 CYLINDER FIGURE 5-9.
SECTION 5 CYLINDER FIGURE 5-9. MAIN LIFT CYLINDER ASSEMBLY (PRIOR TO APRIL 1992) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 101 102 103 104 105 106 107 3120806 PART NUMBER DESCRIPTION QTY. REV. 1682072 MAIN LIFT CYLINDER ASSEMBLY (PRIOR TO APRIL 1992) Ref.
SECTION 5 CYLINDER FIGURE 5-10.
SECTION 5 CYLINDER FIGURE 5-10.
SECTION 5 CYLINDER FIGURE 5-11.
SECTION 5 CYLINDER FIGURE 5-11. TOWER LIFT CYLINDER ASSEMBLIES (PRIOR TO APRIL 1992) FIG & ITEM # PART NUMBER 1682053 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 1682054 0961361 4640509 2900792 2200201 0100020 3300287 3300170 0100011 0100038 Kit Kit Kit 3480136 Not Used 2200213 0100020 Kit Kit Kit 1682083 Kit 1120160 0100035 1682078 0961361 0961760 2160002 2160001 2900375 3120806 DESCRIPTION TOWER LIFT CYLINDER ASSEMBLY QTY. REV.
SECTION 5 CYLINDER FIGURE 5-12.
SECTION 5 CYLINDER FIGURE 5-12. TOWER LIFT CYLINDER ASSEMBLIES (APRIL 1992 TO PRESENT) FIG & ITEM # PART NUMBER 1682739 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 1682740 0961361 0961760 4640634 2900770 2220885 3300287 3300170 0100011 0100038 Kit Kit Kit 3480136 Not Used Not Used Kit Kit Kit 1682083 Kit 1120160 0100035 1682078 0961361 0961760 2160001 4640812 3780184 2900375 3120806 DESCRIPTION TOWER LIFT CYLINDER ASSEMBLY (STANDARD) QTY. REV. Ref.
SECTION 5 CYLINDER FIGURE 5-13.
SECTION 5 CYLINDER FIGURE 5-13.
SECTION 5 CYLINDER FIGURE 5-14.
SECTION 5 CYLINDER FIGURE 5-14.
SECTION 5 CYLINDER FIGURE 5-15.
SECTION 5 CYLINDER FIGURE 5-15.
SECTION 5 CYLINDER FIGURE 5-16.
SECTION 5 CYLINDER FIGURE 5-16.
SECTION 5 CYLINDER FIGURE 5-17.
SECTION 5 CYLINDER FIGURE 5-17.
SECTION 5 CYLINDER FIGURE 5-18.
SECTION 5 CYLINDER FIGURE 5-18. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NUMBER DESCRIPTION QTY. REV. 1681997 TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM Ref.
SECTION 5 CYLINDER FIGURE 5-18. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM (CONTINUED) FIG & ITEM # PART NUMBER 0100020 2901143 DESCRIPTION Sealant —————————— Seal Kit (Includes Items 4,5,6,7,10,11,12,20, 21,22,26,27,28 and 29) QTY. REV.
SECTION 5 CYLINDER FIGURE 5-18. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 5 CYLINDER FIGURE 5-19.
SECTION 5 CYLINDER FIGURE 5-19.
SECTION 5 CYLINDER FIGURE 5-19. CYLINDER BELLOWS INSTALLATION (OPTIONAL) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 6 HYDRAULIC TABLE OF CONTENTS FIGURE 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-11 6-12 6-13 DESCRIPTION HYDRAULIC DIAGRAM LIST) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC DIAGRAM - AXLE LOCKOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC DIAGRAM - DRIVE (2WD/2WS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC DIAGRAM - DRIVE (4WD/2WS . . . . . .
SECTION 6 HYDRAULIC FIGURE 6-1.HYDRAULIC DIAGRAM LIST FIG & ITEM # PART NUMBER DESCRIPTION QTY. HYDRAULIC DIAGRAM LIST Note: Diagrams with asterisk(*) are shown in the following pages. Information on diagrams not shown is available from JLG service/parts departments. Ref. Ref. Ref. Ref.
SECTION 6 FIG & ITEM # PART NUMBER HYDRAULIC QTY. REV. Rotate Hydraulic Diagram Ref. B Sequence Line Hydraulic Diagram (Ford Machines) Ref. A/B Steer Hydraulic Diagrams: 2WS Machines with Fixed Axle 2WS Machines with Oscillating Axle 4WS Machines with Fixed Axle 4WS Machines with Oscillating Axle Ref. Ref. Ref. Ref. Ref. A/C B/C A/A B/A 2791501* Swing Hydraulic Diagram Ref. A 2791500* Telescope (Main Boom) Hydraulic Diagram Ref.
SECTION 6 HYDRAULIC FIGURE 6-2.
SECTION 6 HYDRAULIC FIGURE 6-2. AXLE LOCKOUT HYDRAULIC DIAGRAM FIG & ITEM # PART NUMBER 2791947 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 2220711 2750756 2220466 2751026 2220504 2750900 2751010 2220472 2220473 2751003 2750921 2220490 2750786 2220235 2220609 2751122 DESCRIPTION AXLE LOCKOUT HYDRAULIC DIAGRAM Fitting, Tee Hose Fitting, Straight Hose Fitting, Tee Hose Hose Fitting, 90° Fitting, 90° Hose Hose Fitting, Tee Hose Plug Fitting, Reducer Hose QTY. REV. Ref.
SECTION 6 HYDRAULIC FIGURE 6-3.
SECTION 6 HYDRAULIC FIGURE 6-3.
SECTION 6 HYDRAULIC FIGURE 6-3. HYDRAULIC DIAGRAM - DRIVE (2WD/2WS) (CONTINUED) FIG & ITEM # PART NUMBER 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 2220909 Not Used Not Used 2751341 Not Used Not Used Not Used 0100020 2220374 2751357 2751491 2751391 2220582 2750776 2220659 2750929 2220345 2750970 2220517 S E C T I O N DESCRIPTION QTY.
SECTION 6 HYDRAULIC FIGURE 6-3. HYDRAULIC DIAGRAM - DRIVE (2WD/2WS) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 6 HYDRAULIC FIGURE 6-4.
SECTION 6 HYDRAULIC FIGURE 6-4.
SECTION 6 HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM - DRIVE (4WD/2WS) (CONTINUED) FIG & ITEM # PART NUMBER 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 2750904 Not Used 2220414 4640197 2220673 2751415 2220585 2220822 2220417 2220909 Not Used 2220355 2220679 2220618 2220070 Not Used Not Used 2751398 2220235 Not Used 2220469 2750970 2220517 S E C T I O N 6 0100020 H Y D R A U L I C 6-12 DESCRIPTION QTY.
SECTION 6 HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM - DRIVE (4WD/2WS) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 6 HYDRAULIC FIGURE 6-5.
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - LIFT (MAIN BOOM) FIG & ITEM # PART NUMBER 2791950 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 2751452 2220221 2220501 2220609 2180699 2751450 2220582 2220472 2751412 2220899 2220657 2750997 2180379 2180615 2220591 2220473 Not Used 2750778 2180448 2180380 2752468 2220582 0100020 3120806 DESCRIPTION HYDRAULIC DIAGRAM - LIFT (MAIN BOOM) QTY. REV. Ref.
SECTION 6 HYDRAULIC FIGURE 6-6.
SECTION 6 HYDRAULIC FIGURE 6-6.
SECTION 6 HYDRAULIC FIGURE 6-7.
SECTION 6 HYDRAULIC FIGURE 6-7.
SECTION 6 HYDRAULIC FIGURE 6-7.
SECTION 6 HYDRAULIC FIGURE 6-7. HYDRAULIC DIAGRAM - PUMPS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 6 HYDRAULIC FIGURE 6-8.
SECTION 6 HYDRAULIC FIGURE 6-8. HYDRAULIC DIAGRAM - ROTATOR FIG & ITEM # PART NUMBER 2791503 1 2 3 4 5 6 7 8 9 10 11 12 2220218 Not Used 2220895 4640778 Not Used Not Used Not Used Not Used 2220214 2220502 2751920 2220466 0100020 DESCRIPTION HYDRAULIC DIAGRAM - ROTATOR QTY. REV. Ref.
SECTION 6 HYDRAULIC FIGURE 6-9.
SECTION 6 HYDRAULIC FIGURE 6-9. HYDRAULIC DIAGRAM - SEQUENCE FIG & ITEM # PART NUMBER 2791696 1 2 3 4 5 6 7 8 2220582 2220605 Not Used 2220909 Not Used 2751018 2220618 2220385 DESCRIPTION HYDRAULIC DIAGRAM - SEQUENCE QTY. REV. Ref. A Fitting, Adapter Fitting, Tee 1 1 Fitting, Restrictor (.
SECTION 6 HYDRAULIC FIGURE 6-10.
SECTION 6 HYDRAULIC FIGURE 6-10. HYDRAULIC DIAGRAM - STEER FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 PART NUMBER DESCRIPTION QTY. REV. 2791505 2791579 HYDRAULIC DIAGRAM - STEER (FIXED AXLE) (2WS) HYDRAULIC DIAGRAM - STEER (OSCILLATING AXLE) (2WS) Ref. Ref.
SECTION 6 HYDRAULIC FIGURE 6-11.
SECTION 6 HYDRAULIC FIGURE 6-11. HYDRAULIC DIAGRAM - SWING FIG & ITEM # PART NUMBER 2791501 1 2 3 4 5 6 7 8 9 10 11 12 13 2220221 Not Used 2220609 2751012 2220605 2180377 2750901 4640574 2750900 2220466 Not Used 2220472 2180732 0100020 DESCRIPTION HYDRAULIC DIAGRAM - SWING QTY. REV. Ref. A Fitting, Reducer 2 Fitting, Reducer Hose Fitting, Tee Fitting, Modified Hose Valve, Shuttle Hose Fitting, 90° 2 2 2 2 2 1 1 1 Fitting, 90° Fitting, Orifice (.
SECTION 6 HYDRAULIC FIGURE 6-12.
SECTION 6 HYDRAULIC FIGURE 6-12. HYDRAULIC DIAGRAM - TELESCOPE (MAIN BOOM) FIG & ITEM # PART NUMBER 2791499 1 2 3 4 5 6 2220773 2220507 Not Used 2220372 Not Used 2750910 0100020 DESCRIPTION HYDRAULIC DIAGRAM - TELESCOPE (MAIN BOOM) QTY. REV. Ref.
SECTION 6 HYDRAULIC FIGURE 6-13.
SECTION 6 HYDRAULIC FIGURE 6-13. HYDRAULIC DIAGRAM - TELESCOPE (TOWER BOOM) FIG & ITEM # PART NUMBER 2791500 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Not Used 2220501 2751114 2220343 Not Used 2220606 Not Used 2220703 4640774 2750998 Not Used 2220591 2750992 2220344 2750785 Not Used 2751110 4100026 0100020 DESCRIPTION HYDRAULIC DIAGRAM - TELESCOPE (TOWER BOOM) QTY. REV. Ref.
SECTION 6 HYDRAULIC FIGURE 6-13. HYDRAULIC DIAGRAM - TELESCOPE (TOWER BOOM) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 7 ELECTRICAL TABLE OF CONTENTS FIGURE 7-1 7-2 DESCRIPTION PAGE ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 ELECTRICAL SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST FIG & ITEM # PART NUMBER DESCRIPTION ELECTRICAL DIAGRAM LIST Note: Diagrams with asterisks (*) are shown in the following pages. Diagrams not shown are available from the JLG Service Department.
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST FIG & ITEM # PART NUMBER QTY. REV. Drive Cut-Out (Above Horizontal) Electrical Diagram (Italian Spec) Drive Cut-Out (8 Meter) Electrical Diagram (Austrian, German and Dutch Spec) Relay - 2PDT Socket Relay Ref. B Ref. B Dual Fuel Electrical Diagram (Ford) (Prior to June 1995) Harness (M.T.B. to Gas and LP Solenoid Valves) Switch, Toggle - DPDT Ref. Dual Fuel Electrical Diagram (Ford) (June 1995 to Present) Harness (M.T.B.
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST FIG & ITEM # PART NUMBER QTY. REV. Heaters Electrical Diagram Cable, Electrical - 16/3 (Heaters to Junction Box) Cable, Electrical - 12/4 (Thermostat to Junction Box) Ref. 20 ft. 3 ft. 2/A Ref. Ref. 1 1 Ref. Ref. B —/— Ref.
SECTION 7 ELECTRICAL FIGURE 7-1.
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST FIG & ITEM # PART NUMBER QTY. REV. Steer Electrical Diagram (4WS) Cable, Electrical - 16/5 Connector, Strain Relief (At Ground Control Box) Bushing Nut, Conduit Ref. 15ft/4.5m 1 1 1 A/C Ref. — 4932793 Tilt Indicator Electrical Diagram - 4WD Machines Built After January 1995 Harness 4932052 4360199 Tool Circuit Electrical Diagram Switch, Toggle - SPST Ref.
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 7 ELECTRICAL FIGURE 7-2.
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 1870004 - Rev 3120806 7-9
SECTION 7 S E C T I O N ELECTRICAL PAGE LEFT BLANK INTENSIONALLY.
SECTION 8 DECALS TABLE OF CONTENTS FIGURE 8-1 8-2 DESCRIPTION PAGE DECALS INSTALLATION (PRIOR TO FEBRUARY 1992) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 DECALS INSTALLATION (FEBRUARY 1992 TO PRESENT). . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 8 DECALS FIGURE 8-1.
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION (PRIOR TO FEBRUARY 1992) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 PART NUMBER DESCRIPTION QTY. REV. 0239627 DECAL INSTALLATION (PRIOR TO FEBRUARY 1992) Ref.
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION (PRIOR TO FEBRUARY 1992) (CONTINUED) FIG & ITEM # PART NUMBER 0251833 34 1701461 0251243 4420051 DESCRIPTION DECALS INSTALLATION - MANUAL DESCENT Decal - Manual Descent Instructions QTY. REV. Ref. - 1 Note: See Control Valves Installation or Hydraulic Diagram - Manual Descent for Number Nametag Call- Outs. Ref. STRIPES INSTALLATION - CORNER WARNING (NOT SHOWN) Ref. Tape, Safety - Black/Yellow A 9.
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION (PRIOR TO FEBRUARY 1992) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 8 DECALS FIGURE 8-2.
SECTION 8 DECALS FIGURE 8-2.
SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATION (FEBRUARY 1992 TO PRESENT) (CONTINUED) FIG & ITEM # PART NUMBER 44 45 46 1701555 4420052 Not Available 51 52 53 54 55 S E C T I O N 4 A/R 1 0252799 DECALS INSTALLATION - BROWN (VARIABLE PARTS) Ref. 1701703 1700981 1701205 1701443 1701444 Decal - Stripe (was p/n 1700431) Decal - JLG Decal - Model 60HA (Small) Decal - JLG Lift Decal - Model 60HA (Large) —————————— DECALS INSTALLATION - BLACK (VARIABLE PARTS) 40 ft./12.
SECTION 8 DECALS FIGURE 8-2.
SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATION (FEBRUARY 1992 TO PRESENT) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 9 RECOMMENDED SERVICE PARTS STOCK Model 60HA EURO The following lists will service fleets of machines (built to current production per date on the front cover with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
S E C T I O N 9 R E C O M M E N D E D S E R V I C E P A R T S S T O C K SECTION 9 RECOMMENDED SERVICE PARTS STOCK Model 60HA EURO The following lists will service fleets of machines (built to current production per date on the front cover with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER 10—1 MISCELLANEOUS SPECIAL OPTIONS QTY. REV. Ref. 0250400 AIRLINE INSTALLATION - 1/2” Ref. C 0270723 AMBER BEACON ON PLATFORM INSTALLATION Ref. 1 0256789 CAMERA MOUNT ASSEMBLY Ref.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. S E C T I O N FIG & ITEM # PART NUMBER 3120044 3120089 3120048 3120046 3120344 3120351 3120322 REV. 1 1 1 1 1 1 1 Ref. 1 1 1 7016654 7004275 7004276 7002826 0256436 0257728 TUBE RACK INSTALLATIONS PRODUCTION POST PRODUCTION ALTERNATIVE Ref. Ref. Ref. 2 2 WELD LEADS INSTALLATION Ref.
3120806 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.