Service Manual Instruction Manual
Table Of Contents
- Section A. Introduction - Maintenance Safety Precautions
- Section 1. Specifications
- Section 2. General
- Section 3. Chassis & Turntable
- 3.1 Tires And Wheels
- 3.2 Torque Hub
- Oil Information
- Roll and Leak Testing
- Tightening and Torquing Bolts
- Main Disassembly
- Output Carrier Disassembly
- Input Carrier Disassembly
- Hub-Spindle Disassembly
- Spindle-Brake Disassembly
- Cover Disassembly
- Cover Assembly
- Input Carrier Sub-Assembly
- Output Planet Gear Sub-Assembly
- Spindle - Brake Sub-Assembly
- Hub-Spindle Sub-Assembly
- Cover Sub-Assembly
- Main Assembly
- Integral Brake Check
- 3.3 Free Wheeling Option
- 3.4 Drive Motor
- 3.5 Oscillating Axle Bleeding Procedure and Lockout Test
- 3.6 Steer Adjustments
- 3.7 Swing Drive
- 3.8 Swing Bearing
- 3.9 Swing Brake - Mico
- 3.10 Rotary Coupling
- 3.11 Generator
- 3.12 Deutz D2.9 L4 Engine
- 3.13 Deutz D2011 Engine
- 3.14 Spark Arrester Cleaning Instructions
- 3.15 Glow Plugs
- 3.16 Deutz EMR 2
- 3.17 Bio Fuel in Deutz Engines
- 3.18 GM Engine General Maintenance
- 3.19 GM Engine Dual Fuel System
- Fuel Filter
- Direct Electronic Pressure Regulator (DEPR)
- Air Fuel Mixer
- Electronic Throttle Control (ETC)
- Electric Lock Off
- Engine Control Module (ECM)
- Heated Exhaust Gas Oxygen Sensor
- Gasoline Multi Point Fuel Injection System (MPFI)
- Gasoline Fuel Pump
- Gasoline Pressure And Temperature Sensor Manifold
- Fuel Filter
- Fuel Injector Rail
- Fuel Injector
- 3.20 GM Engine Fuel System Repair
- Propane Fuel System Pressure Relief
- Propane Fuel System Leak Test
- Propane Fuel Filter Replacement
- Direct Electronic Pressure Regulator (DEPR) Maintenance And Inspection
- Check/Drain Oil Build-Up In 2-Stage Vaporizer
- Air Fuel Mixer/Throttle Control Device Maintenance And Inspection
- Exhaust System And Catalytic Converter Inspection And Maintenance
- Temperature Manifold Absolute Pressure (TMAP) Sensor
- Throttle Body (ETC) Replacement
- Mixer Replacement
- Electronic Pressure Regulator (EPR) Replacement
- Regulator Replacement
- Coolant Hose Replacement
- Vapor Hose Replacement
- Engine Control Module Replacement
- Heated Exhaust Gas Oxygen Sensor Replacement
- 3.21 GM Engine LPG Fuel System Diagnosis
- Section 4. Boom & Platform
- Section 5. Hydraulics
- 5.1 O-Ring Lubrication
- 5.2 Cylinders - Theory of Operation
- 5.3 Cylinder Checking Procedure
- 5.4 Cylinder Removal and Installation
- Cylinder Locations
- Main Boom Telescope Cylinder Removal
- Main Boom Telescope Cylinder Installation
- Main Boom Lift Cylinder Removal
- Main Boom Lift Cylinder Installation
- Upright Level Cylinder Removal
- Upright Level Cylinder Installation
- Tower Boom Lift Cylinder Removal
- Tower Lift Cylinder Installation
- Tower Telescope Cylinder Removal
- Tower Telescope Cylinder Installation
- 5.5 Hydraulic Cylinder repair
- Tower Boom Lift Cylinder
- Cleaning and Inspection
- Assembly
- Upright Level Cylinder
- Cleaning and Inspection
- Assembly
- Master Cylinder
- Cleaning and Inspection
- Assembly
- Main Boom Lift Cylinder
- Cleaning and Inspection
- Assembly
- Main Boom Telescope Cylinder
- Cleaning and Inspection
- Assembly
- Tower Boom Telescope Cylinder
- Cleaning and Inspection
- Assembly
- Platform Level (Slave) Cylinder
- Cleaning and Inspection
- Assembly
- Jib Lift Cylinder (AJ Only)
- Cleaning and Inspection
- Assembly
- Steer Cylinder
- Cleaning and Inspection
- Assembly
- Axle Lockout Cylinder
- 5.6 Hydraulic Pump (Gear)
- 5.7 Variable Pump
- 5.8 Hydraulic Component Start-Up
- 5.9 Pressure Setting Procedures
- Section 6. JLG Control System
- Section 7. Basic Electrical Information & Schematics

SECTION 1 - SPECIFICATIONS
3121616 – JLG Lift – 1-1
SECTION 1. SPECIFICATIONS
1.1 OPERATING SPECIFICATIONS 1.2 DIMENSIONAL DATA
Table 1-1. Operating Specifications
Maximum Work Load (Capacity) -
ANSI
Un re str ict ed:
Re str ict ed:
500 lb (227 kg)
1000 lb (454 kg)
Maximum Work Load (Capacity) -
CE & Australia
Un re str ict ed:
Re str ict ed:
500 lb (230 kg)
1000 lb (450 kg)
Maximum Travel Grade (Gradeability)
2W D
4W D
30%
45%
Maximum Travel Grade (Side Slope) 5°
Turning Radius - (Outside)
2W S
4W S
17 ft. 7 in. (5.36 m)
9 ft. 6 in. (2.9 m)
Turning Radius - (Outside)
Narrow chassis
2W S
4W S
16 ft. 6 in. (5.03 m)
11 ft. 2 in. (3.4 m)
Turning Radius - (Inside)
2W S
4W S
10 ft. 11 in. (3.33 m)
4 ft. 7 in. (1.41 m)
Turning Radius - (Inside)
Narrow chassis
2W S
4W S
12 ft. 2 in. (3.71 m)
5 ft. 7 in. (1.7 m)
Maximum Tire Load: 11,700 lbs. (5307 kg)
Ground Bearing Pressure
600A
600AJ
600A - Narrow Chassis
600AJ - Narrow Chassis
77 psi (5.5kg/cm
2
)
77 psi (5.5 kg/cm
2
)
94 psi (6.6 kg/cm
2
)
94 psi (6.6 kg/cm
2
)
Maximum Drive Speed 4.25 MPH (6.25KPH)
Gross Machine Weight --600A
2W S
4W S
Na rrow Chas sis
21,640 lbs. (9,816 kg)
22,040 lbs. (9,997 kg)
23,900 lbs. (10,841 kg)
Gross Machine Weight --600AJ
2W S
4W S
Na rrow Ch ass is
22,240 lbs. (10,088 kg)
22,740 lbs. (10,315 kg)
24,000 lbs. (10,886 kg)
Table 1-2. Dimensional Data
Machine Height (Stowed)
600A
600AJ
8 ft. 4 in. (2.54 m)
8 ft. 5 in. (2.57 m)
Machine Length (Stowed)
60 0A
60 0A J
26ft. 5 in. (8.05 m)
29 ft. (8.80 m)
Machine Width (by tire size)
355/55D-625
41/18LLx22.5X625 (turf )
98 in. (2.49 m)
100 in. (2.54 m)
Wheelbase 8 ft. 2 in. (2.49m)
Ground Clearance 11.7 in. (0.29 m)
Platform Height
600A
600AJ
60 ft. 5 in. (18.42 m)
60 ft. 7 in. (18.47 m)
Horizontal Reach
600A
600AJ
39 ft. 7 in. (12.07 m)
39 ft. 9 in. (12.10 m)
Tail Swing 0 in. (0 m)
Maximum Work Load (Capacity)
- ANSI
Un re str ict ed:
Re str icte d:
500 lb (227 kg)
1000 lb (454 kg)
Maximum Work Load (Capacity)
- CE &
Aus tral ia
Un re str ict ed:
Re str icte d:
500 lb (230 kg)
1000 lb (450 kg)