Service Manual

SECTION 1 - SPECIFICATIONS
3121202 – JLG Lift – 1-1
SECTION 1. SPECIFICATIONS
1.1 CAPACITIES
1.2 COMPONENT DATA
Engine Data
Table 1-1. Capacities
Fuel Tank 39 Gallons (147.6 L)
Hydraulic Oil Tank 31 Gallons (117.3 L) w/ 10% air space
Hydraulic System (Including
Tank)
37.2 Gallons (140.8 L)
Torque Hub, Drive
*
17 ounces (0.50 L)
Engine Crankcase
Ford LRG-425 Gas w/Filter
Ford LRG-423 Gas w/Filter
D e u t z F4 M 1 0 1 1 F D i es e l w / F i l t er
Caterpillar 3044C Diesel w/Fil-
ter
GM 3.0 L w/ Filter
4.5 quarts (4.25L)
5.00 quarts (4.73 L)
11 quarts (10.5 L)
10.6 quarts (10 L)
4.5 quarts (4.25L)
*Torque hub s should b e on e half f ull of l ubr ica nt.
Table 1-2. Ford LRG-425 Specifications
Fuel Gasoline
Oil Capacity 4.5 Quarts (4.25 L) w/Filter
Idle RPM 1000
Low RPM 1800
High RPM 2800
Alternator 40 Amp, Belt Drive
Battery 85 Amphour, 550 Cold Cranking
Amps, 12 VDC
Fuel Consumption
Low RP M
Hig h RP M
3.45 GPH (13.06 lph)
4.60 GPH (17.41 lph)
Horsepower 54 @ 2400 RPM, full load
Cooling System 16 Quarts (15.14 L)
Spark Plug AWSF-52-C
Spark Plug Gap 0.044 in. (1.117 mm)
Table 1-3. Deutz F4M1011F/F4M2011 Specifications
Fuel Diesel
Oil Capacity
Cooli ng Sy stem
Crankcase
To tal Cap aci ty
5 Quarts (4.5 L)
11 Quarts (10.5 L) w/Filter
16 Quarts (15 L)
Idle RPM 1000
Low RPM 1800
High RPM 2800
Alternator 60 Amp, belt drive
Battery 950 Cold Cranking Amps, 205
Minutes Reserve Capacity, 12 VDC
Fuel Consumption
Low RPM
Hig h RP M
1.90 GPH (7.19 lph)
2.50 GPH (9.46 lph)
Horsepower 65 @ 3000 RPM, full load
Table 1-5. Caterpillar 3044C
Type Four Stroke Cycle
Cylinders 4 in-line
Bore 3.70 inch (94 mm)
Stroke 4.72 inch (120 mm)
Aspiration turbocharged
Compression ratio 19:1
Displacement
203 in
3
(3.33 L)
Firing Order 1-3-4-2
Rotation (viewed from flywheel) Counterclockwise
Oil Capacity (w/filter) 10.6 quarts (10 L)
Cooling System (Engine Only) 5.8 quarts (5.5 L)
Table 1-4. Deutz D2011L04 Specifications
Fuel Diesel
Oil Capacity
Coo lin g System
Crank case
Total Capacity
5 Quarts (4.5 L)
11 Quarts (10.5 L) w/Filter
16 Quarts (15 L)
Idle RPM 1000
Low RPM 1800
High RPM 2500
Alternator 60 Amp, belt drive
Battery 950 Cold Cranking Amps, 205
Minutes Reserve Capacity, 12 VDC
Fuel Consumption
L ow R PM
Hig h RP M
1.90 GPH (7.19 lph)
2.50 GPH (9.46 lph)
Horsepower 49 @ 2500 RPM, full load