Service Manual

SECTION 2 - GENERAL
2-8 – JLG Lift – 3121202
Walk-Around Inspection Performed 21
Annual Machine Inspection Due 21
No Unauthorized Modifications or Additions 21 21
All Relevant Safety Publications Incorporated 21 21
General Structural Condition and Welds 2,4 2,4
All Fasteners, Pins, Shields, and Covers 1,2 1,2
Grease and Lubricate to Specifications 22 22
Function Test of All Systems 21 21 21, 22
Paint and Appearance 77
Stamp Inspection Date on Frame 22
Notify JLG of Machine Ownership 22
Footnotes:
1
Prior to use each day; or at each Operator change
2
Prior to each sale, lease, or delivery
3
In service for 3 months or 150 Hours; or Out of service for 3 months or more; or Purchased used
4
Annually, no later than 13 months from the date of the prior inspection
Performance Codes:
1 - Check for proper and secure installation
2 - Visual inspection for damage, cracks, distortion or excessive wear
3 - Check for proper adjustment
4 - Check for cracked or broken welds
5 - Operates Properly
6 - Returns to neutral or "off" position when released
7 - Clean and free of debris
8 - Interlocks function properly
9 - Check for signs of leakage
10 - Decals installed and legible
11 - Check for proper fluid level
12 - Check for chafing and proper routing
13 - Check for proper tolerances
14 - Properly lubricated
15 - Torqued to proper specification
16 - No gouges, excessive wear, or cords showing
17 - Properly inflated and seated around rim
18 - Proper and authorized components
19 - Fully charged
20 - No loose connections, corrosion, or abrasions
21 - Verify
22 - Perform
23 - Sealed Properly
24 - Drain, Clean, Refill
Table 2-3. Inspection and Preventive Maintenance Schedule
AREA
INTERVAL
Pre-Start
1
Inspection
Weekly
Preventive
Maintenance
Monthly
Preventive
Maintenance
Pre-Delivery
2
or Frequent
3
Inspection
Annual
4
(Yearly)
Inspection
Every 2
Years