Service Manual Manual

SECTION 1 - SPECIFICATIONS
1-4 – JLG Lift – 3120840
Platform Rotate: Platform level and completely rotated
one direction. Rotate the opposite direction, Record Time.
Rotate the other direction, Record Time.
Articulating Jib: Platform level and centered with the
boom. Start with the Jib down. Jib Up, Record Time. Jib
Down, Record Time.
Te s t N o t e s
1. Stop watch should be started with the function, not
with the controller or switch.
2. All speed tests are run from the platform. These
speeds do not reflect the ground control operation.
3. The platform speed knob control must be at full
speed (turned clockwise completely).
4. Function speeds may vary due to cold, thick hydrau-
lic oil. Test should be run with the oil temperature
above 100° F (38° C).
5. Some flow control functions may not work with the
speed knob clicked into the creep position.
1.5 TORQUE REQUIREMENTS
Table 1-1. Function Speeds (In Seconds)
Function 600S 600A
Lift Up 46-60 26-32
Lift Down 33-43 26-32
Swing Right & Left* 79-101 79-101
Telescope Out 50-67 35-50
Telescope In 25-33 22-30
Platform Rotate Right & Left** 16-25 16-25
Jib Up 22-34 22-34
Jib Down 16-26 16-26
Lower Lift Up N.A. 37-50
Lower Lift Down N.A. 28-38
Lower Telescope Out N.A. 15-23
Lower Telescope In N.A. 09-15
Drive Forward & Reverse (2WD) 28-33 35-42
Drive Forward & Reverse (4WD) 31-37 31-37
Drive Above Horizontal - Forward &
Reverse (2WD & 4WD)
43-136 43-136
Drive Horizontal - Forward & Reverse N.A. 84-70
*Max 10% Difference Between Left & Right
**Max 15% Difference Between Left & Right
4150130 -E
Ta b l e 1 - 2. To r q u e R e q u i r e m e n t s
Description
To r qu e Val u e
(Dry)
Interval
Hours
Bearing To Chassis See Note 50/600*
Bearing To Turntable See Note 50/600*
Wire Rope 15 ft. lbs (20 Nm) 150
Wheel Lugs (S Models) see Figure 1-1. 150
Wheel Lugs (A Models) 170 ft. lbs. (231 Nm) 150
Engine Mounting Bolts 165 ft. lbs. (231 Nm) A/R
Engine Manifold Mounting
Bolts
30 ft. lbs. (42 Nm) A/R
*Check swing bearing bolts for security after first 50 hours of operation
and every 600 hours thereafter. (See Swing Bearing in Section 3.)
NOTE: When maintenance becomes necessary or a
fastener has loosened, refer to the Torque Chart
to determine proper torque value.
Figure 1-1. 600S Lug Torques