Service Manual Manual

SECTION 1 - SPECIFICATIONS
3120840 – JLG Lift – 1-13
Table 1-13. Lubrication Chart - A Models
Components
Number/Type
Lube Points
Capacity Lube
Interval Hours
Comments
3 Months
150 hrs
6 Months
300 hrs
1 Year
600 hrs
2 Years
1200 hrs
Lubrication
1
Swing Bearing
2 Grease Fittings A/R MPG X Remote Access
2
Wheel Bearings
Repack A/R MPG X
3
Swing Drive Hub
Level/Fill Plug 0.5 liters (1/2 Ful)l EPGL X Check level every 150 hrs/change 1200 hours
4
Wheel Drive Hub
Level/Fill Plug 0.5 liters (1/2 Full) EPGL X Check level every 150 hrs/change 1200 hours
5
Hydraulic Return Filter
N/A N/A N/A X Change after first 50 hrs. and every 300 hrs.
thereafter or as indicated by Condition Indica-
tor.
6
Hydraulic Charge Filter
N/A N/A N/A X Change after first 50 hrs. and every 300 hrs.
thereafter or as indicated by Condition Indica-
tor.
7
Hydraulic Oil
Fi ll Ca p 11 6 l it ers Tank
139 liters System
HO X Check level daily/change 1200 hours
8
Suction Strainers (in
tank)
2 N/A N/A X Remove and clean at time of hydraulic oil
change.
Engines
9
Oil Change w/Filter
Fill Cap/Spin-on Element 10.5 liters Crankcase
*4.5 liters Cooler
EO X Check level daily/Change in accordance with
engine manual.
10
Fuel Filter - Deutz
Replaceable Element N/A N/A X
11
Air Filter - Deutz
Replaceable Element N/A N/A X Or as indicated by Condition Indicator.
NOTES: KEY TO LUBRICANTS
Lubrication intervals are based on machine operation under normal
conditions. For machines used in multi shift operations and/or
exposed to hostile environments or conditions, lubrication frequen-
cies must be increased accordingly.
* When changing oil in the Deutz oil cooled engine, drain both the crankcase and
the cooler. When refilling it is acceptable to overfill the crankcase (16 liters, capac-
ity of both crankcase and cooler combined). Start engine, allow the engine to run
until the thermostat opens (approximately 105 degrees C) cooler will fill up within
minutes; shut down and wait for approximately two minutes. Check oil level, fill oil
to max marking on the dipstick.
EO
EPGL
HO
MPG
Engine Oil
Extreme Pressure Gear Lube
Hydraulic Fluid (Mobil #424 or equivalent)
Multi-Purpose Grease