Operation, Safety, and Maintenance Manual Keep this manual with the machine at all times.
FOREWORD FOREWORD This manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE A RED BACKGROUND. INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY.
FOREWORD For: THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETYRELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS PRODUCT. • Accident Reporting • Product Safety Publications • Current Owner Updates • Questions Regarding Product Safety NOTICE JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES, INC.
FOREWORD REVISION LOG d Original Issue - September 28, 2006 Revised - October 25, 2006 Revised - December 21, 2006 Revised - March 7, 2007 Revised - March 28, 2007 Revised - May 13, 2008 Revised - September 25, 2008 – JLG Lift – 3121321
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT SECTION - 1 - SAFETY PRECAUTIONS 1.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1.2 PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1.3 Operator Training and Knowledge . . . . . . . . . . . 1-1 Workplace Inspection . . . . . . . . . . . . . . . . . . . . . 1-2 Machine Inspection . . . . . . . . . . . . . . . . . . . . . . 1-3 OPERATION . . . . . . . . . . . . . .
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE 4.2 General Description of the Functions and Components. . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 STARTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4.3 LIFTING AND LOWERING . . . . . . . . . . . . . . . . . . . . 4-2 4.4 AUTOMATIC SELF LEVELING CHASSIS . . . . . . . . 4-3 4.5 DRIVING THE MACHINE FROM THE PLATFORM . 4-4 4.6 STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 4.
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE Tire Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . Tire Replacement . . . . . . . . . . . . . . . . . . . . . . . Wheel Replacement . . . . . . . . . . . . . . . . . . . . . Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . SECTION - PARAGRAPH, SUBJECT 6-13 6-13 6-14 6-14 SECTION - 7 - INSPECTION AND REPAIR LOG List of Figures 2-1. 2-2. 2-3. 2-4. 3-1. 3-2. 3-3. 3-4. 3-5. 3-6. 3-7. 3-8. 3-9. 4-1. 4-2. 5-1. 6-1. 6-2. 6-3.
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE List of Tables 1-1 2-1 2-2 3-1 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 7-1 iv Minimum Approach Distances (M.A.D.) . . . . . . . . . 1-6 Inspection and Maintenance Table . . . . . . . . . . . . . 2-3 Cutout Switch Limits . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Decal Legend. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 Operating Specifications . . . . . . . . . . . . . . . . . . . . .
SECTION 1 - SAFETY PRECAUTIONS SECTION 1. SAFETY PRECAUTIONS 1.1 GENERAL This section outlines the necessary precautions for proper and safe machine usage and maintenance. In order to promote proper machine usage, it is mandatory that a daily routine is established based on the content of this manual.
SECTION 1 - SAFETY PRECAUTIONS • An operator must not accept operating responsibilities until adequate training has been given by competent and authorized persons. • Allow only those authorized and qualified personnel to operate the machine who have demonstrated that they understand the safe and proper operation and maintenance of the unit.
SECTION 1 - SAFETY PRECAUTIONS Machine Inspection 1.3 • Do not operate this machine until the inspections and functional checks have been performed as specified in Section 2 of this manual. OPERATION General • Do not operate this machine until it has been serviced and maintained according to the maintenance and inspection requirements as specified in the machine’s Service and Maintenance Manual. • Ensure all safety devices are operating properly. Modification of these devices is a safety violation.
SECTION 1 - SAFETY PRECAUTIONS • Always ensure that power tools are properly stowed and never left hanging by their cord from the platform work area. • Do not assist a stuck or disabled machine by pushing or pulling except by pulling at the chassis tie-down lugs. • Stow scissor arm assembly and shut off all power before leaving machine. Trip and Fall Hazards • JLG Industries, Inc.
SECTION 1 - SAFETY PRECAUTIONS Electrocution Hazards . • This machine is not insulated and does not provide protection from contact or proximity to electrical current. • Keep both feet firmly positioned on the platform floor at all times. Never position ladders, boxes, steps, planks, or similar items on unit to provide additional reach for any purpose. • Never use the scissor arm assembly to gain access to or leave the platform. • Use extreme caution when entering or leaving platform.
SECTION 1 - SAFETY PRECAUTIONS Table 1-1.Minimum Approach Distances (M.A.D.) • Maintain safe clearance from electrical lines, apparatus, or any energized (exposed or insulated) parts in accordance with the Minimum Approach Distance (MAD) as specified in Table 1-1. • Allow for machine movement and electrical line swaying.
SECTION 1 - SAFETY PRECAUTIONS reduced to a distance within the designed working dimensions of the insulating barrier. This determination shall be made by a qualified person in accordance with the employer, local, or governmental requirements for work practices near energized equipment. . DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED ZONE (MAD). ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTHERWISE.
SECTION 1 - SAFETY PRECAUTIONS • Keep the chassis of the machine a minimum of 0.6 m (2 ft) from holes, bumps, drop-offs, obstructions, debris, concealed holes, and other potential hazards at the ground level. • Never attempt to use the machine as a crane. Do not tieoff machine to any adjacent structure. Never attach wire, cable, or any similar items to platform. • Keep hands and limbs out of the scissor arm assembly during operation. • Watch for obstructions around machine and overhead when driving.
SECTION 1 - SAFETY PRECAUTIONS tion, visibility, slope, location of personnel, and other factors causing hazards of collision or injury to personnel. 1.4 • Never allow personnel in platform while towing, lifting, or hauling. • Be aware of stopping distances in all drive speeds. When driving in high speed, switch to low speed before stopping. Travel grades in low speed only. • This machine should not be towed, except in the event of emergency, malfunction, power failure, or loading/unloading.
SECTION 1 - SAFETY PRECAUTIONS Maintenance Hazards long hair unrestrained which may become caught or entangled in equipment. • Shut off power to all controls and ensure that all operating systems are secured from inadvertent motion prior to performing any adjustments or repairs. • Never work under an elevated platform until it has been fully lowered to the full down position, if possible, or otherwise supported and restrained from movement with appropriate safety props, blocking, or overhead supports.
SECTION 1 - SAFETY PRECAUTIONS • Always wear hand, eye, and face protection when servicing batteries. Ensure that battery acid does not come in contact with skin or clothing. BATTERY FLUID IS HIGHLY CORROSIVE. AVOID CONTACT WITH SKIN AND CLOTHING AT ALL TIMES. IMMEDIATELY RINSE ANY CONTACTED AREA WITH CLEAN WATER AND SEEK MEDICAL ATTENTION. • Charge batteries only in a well ventilated area. • Avoid overfilling the battery fluid level.
SECTION 1 - SAFETY PRECAUTIONS NOTES: 1-12 – JLG Lift – 3121321
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION 2.1 PERSONNEL TRAINING 6. The safest means to operate the machine where overhead obstructions, other moving equipment, and obstacles, depressions, holes, drop-offs. The aerial platform is a personnel handling device; so it is necessary that it be operated and maintained only by trained personnel.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION 2.2 PREPARATION, INSPECTION, AND MAINTENANCE NOTICE The following table covers the periodic machine inspections and maintenance recommended by JLG Industries, Inc. Consult local regulations for further requirements for aerial work platforms.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION Table 2-1. Inspection and Maintenance Table Type Frequency Primary Responsibility Service Qualification Reference Pre-Start Inspection Before using each day; or whenever there’s an Operator change. User or Operator User or Operator Operator and Safety Manual Pre-Delivery Inspection (See Note) Before each sale, lease, or rental delivery.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION 2.3 PRE-START INSPECTION The Pre-Start Inspection should include each of the following: 1. Cleanliness – Check all surfaces for leakage (oil, fuel, or battery fluid) or foreign objects. Report any leakage to the proper maintenance personnel. 2. Structure - Inspect the machine structure for dents, damage, weld or parent metal cracks or other discrepencies. 4.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION f. IF THE MACHINE DOES NOT OPERATE PROPERLY, TURN OFF THE MACHINE IMMEDIATELY! REPORT THE PROBLEM TO THE PROPER MAINTENANCE PERSONNEL. DO NOT OPERATE THE MACHINE UNTIL IT IS DECLARED SAFE FOR OPERATION. Function Check g. Check for proper lifting and lowering of the platform. 2. From the platform control console: a. Ensure that the control console is firmly secured in the proper location. b.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION Limit Switches 5. Outrigger Interlocks - These switches allow the machine to be driven when all outriggers are completely retracted. The switch also prevents the platform from being raised until the machine is level. Check that the following limit switches function properly by attempting to exceed the preset limits. 1. Lowered Position Limit Switch - Outriggers cannot be deployed beyond the height of 9.8 ft (3 m). 2.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION 1. Lowered Position Limit Switch 2. High Drive Speed Limit Switch 1 3. Max Drive Height/Max Height without Outriggers Limit Switch 2 4 4. Max Height Limit Switch 3 5. Tilt Sensor 6. Outrigger Interlocks (all 4 outriggers) Figure 2-1.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION Figure 2-2.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION General 3. Outrigger - (right front) - See Note Begin the “Walk-Around Inspection” at Item 1, as noted on the diagram. Continue to the right (counterclockwise viewed from top) checking each item in sequence for the conditions listed in the “Walk-Around Inspection Checklist.” 4. Wheel and Tire Assembly - Properly secured, no missing lug nuts. Refer to Section 6. Inspect wheels for damage and corrosion. 5.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION 14. Control Valve - (Not Shown) No unsupported wires or hoses; no damaged or broken wires. 15. Ground Controls - Placard secure and legible, control switches return to neutral position, emergency stop switch functions properly. 16. Platform Control Console - Placard secure and legible, control lever and switches return to neutral, trigger switch and emergency stop switch function properly, operation and safety manual in storage box. 17.
SECTION 3 - MACHINE CONTROLS SECTION 3. MACHINE CONTROLS 3.1 GENERAL 3.2 NOTICE SINCE THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND OPERATION, CONFORMANCE WITH GOOD SAFETY PRACTICES IN THESE AREAS IT IS THE RESPONSIBILITY OF THE USER AND HIS OPERATING PERSONNEL. This section provides the necessary information needed to understand control functions. Included in this section are the operating characteristics and limitations, and functions and purposes of controls and indicators.
SECTION 3 - MACHINE CONTROLS Capacities 3.3 Raising platform above the stowed position with or without any load in platform, is based on the following criteria: CONTROLS AND INDICATORS Ground Control Stations 1 1. Machine is level and positioned on a firm supporting surface. 2 3 2. Load is within manufacturer’s rated capacity. 3. All machine systems are functioning properly. 1. Engine Control 2. Main Terminal Box 3. Ground Control Console Figure 3-1.
SECTION 3 - MACHINE CONTROLS DO NOT OPERATE FROM GROUND CONTROL STATION WITH PERSONNEL IN THE PLATFORM EXCEPT IN AN EMERGENCY.PERFORM AS MANY PRE-OPERATIONAL CHECKS AND INSPECTIONS FROM THE GROUND CONTROL STATION AS POSSIBLE. ehbelectronics ehbelectronics 4 4 1 1 Vertragshandler Vertragshandler or Air 3 2 3 2 Glow Temp. Oil Alt. Start Start OK 1. Start Assist 2. Engine Start 3. Hourmeter 4. Glow Plug LED Figure 3-2.
SECTION 3 - MACHINE CONTROLS 1. Start Assist - This push button is used to help assist starting the machine in cold temperatures. (overrides 6 second crank limit of Engine Start Button) 2. Engine Start - A push button switch that, when depressed, will start the engine. (crank time limited to 6 seconds before power supply required recycling) 3. Hourmeter - A meter used to measure the amount of time the machine is in use. 4. Glow Plug LED - This Yellow LED is off under normal operating conditions.
SECTION 3 - MACHINE CONTROLS Main Terminal Box 1 R +X -X +Y -Y 2 1. Tilt Right LED 2. Tilt Left LED 3. Tilt Front LED 3 4. Tilt Rear LED 4 5. Drive Cutout LED 5 E900057 A Figure 3-3.
SECTION 3 - MACHINE CONTROLS NOTE: The following LED’s are part of the self leveling system and illuminate as the machine self levels. 1. Tilt Right LED - This LED will illuminate any time the machine is tilted to the right. 2. Tilt Left LED - This LED will illuminate any time the machine is tilted to the left. 3. Tilt Front LED - This LED will illuminate any time the machine is tilted toward the machine front. 4.
SECTION 3 - MACHINE CONTROLS Ground Control Console R 1. Platform/ Ground Select (Key Switch) 6 2. Engine Start Switch 3. Emergency Stop Button 5 4 4. Outrigger Select Switch 5. Platform Lift/Lower Switch 3 7 6. Deck Extend/Retract Switch 7. Glow Plug LED 8. Battery Disconnect Switch 2 1 E900034A 8 3121321 Figure 3-4.
SECTION 3 - MACHINE CONTROLS Ground Control Descriptions: NOTE: 1. Platform/Ground Select - This three way keyswitch is used to select between platform controls or ground controls. When in the center position, the machine is disabled. Do not start machine when Glow Plug LED is illuminated. Once the LED goes out, machine starting is permitted. 8. Battery Disconnect Switch - Disconnects ground control panel from the battery. 2. Engine Start Switch - Toggle Switch used to start engine. 3.
SECTION 3 - MACHINE CONTROLS 3.4 PLATFORM CONTROL CONSOLE 2 11 1 10 8 9 7 1. Engine Start Switch 2. Emergency Stop Button 3. Deck Extension/Drive/Lift Select Switch E900036A 4. Drive Speed Switch 5. Lift/Drive/Deck/Steer Controller 6. Horn Button 7. Drive Enabled LED 8. Glow Plug Active or Enabled LED 9. Lift Enabled LED 10. High Drive Speed Enabled LED 11. Tilt LED R E900030C 4 6 3 5 Figure 3-5.
SECTION 3 - MACHINE CONTROLS Platform Control Descriptions: button on the front of the joystick is the enable trigger. This trigger must be held in to work all joystick controlled functions. When the Drive function is selected, moving the joystick forward and backwards operates the forward and reverse movement of the machine. The switch on top of the joystick controls the steering of the machine when the Drive function is selected.
SECTION 3 - MACHINE CONTROLS 9. Lift Enabled LED - This Green LED is illuminated when the lift function is enabled. The light goes out when tilted above 11.5 ft (3.5 m) or at maximum height 66.7 ft (20.3 m) with the outriggers deployed, or 50 ft (15.3 m) with the outriggers not deployed. 10. High Drive Speed Enabled LED - This Green LED is illuminated when high drive speed is enabled. The light goes out when the platform is above the high drive speed limit. 11.
SECTION 3 - MACHINE CONTROLS 12 20 13 28 13 27 11 12 12 5 13 13 13 13 13 12 13 3 22 3 8 10 16 17 6 26 21 19 17 6 15 28 23 17 7 24 16 8 3 10 23 7 3 22 Figure 3-6.
SECTION 3 - MACHINE CONTROLS 3 22 7 23 3 14 4 8 26 9 32 17 10 31 6 16 23 16 17 8 3 10 3 7 22 Figure 3-7.
SECTION 3 - MACHINE CONTROLS 9 20 10 12 27 10 32 9 9 3 10 10 10 10 10 9 10 13 22 13 6 8 21 17 34 15 17 34 4 14 6 13 8 19 26 15 4 27 23 5 18 15 23 13 22 16 5 Figure 3-8.
SECTION 3 - MACHINE CONTROLS 13 22 5 11 23 13 2 6 34 17 15 8 35 26 7 36 4 17 34 15 23 6 5 13 8 13 22 Figure 3-9.
SECTION 3 - MACHINE CONTROLS Table 3-1. Decal Legend Table 3-1.
SECTION 4 - MACHINE OPERATION SECTION 4. MACHINE OPERATION 4.1 DESCRIPTION 4.2 STARTING Ensure Battery Disconnect Switch is not cutting off the battery power. On the Ground Control Console, select the operating position (platform vs. ground). General Description of the Functions and Components. The normal location to operate the machine is on the platform.
SECTION 4 - MACHINE OPERATION 4.3 LIFTING AND LOWERING trigger is released or the joystick is returned to the neutral position, the movement will stop. Lowering: DO NOT RAISE PLATFORM EXCEPT ON A FIRM UNIFORM SURFACE FREE OF OBSTRUCTIONS AND HOLES. 1. If operating from the ground control console: a. Press down on the Platform Lift/Lower Switch to achieve desired elevation. ENSURE SCISSOR ARM AREA IS FREE OF PERSONNEL PRIOR TO LOWERING PLATFORM. 2. If operating from the platform control console: a.
SECTION 4 - MACHINE OPERATION 4.4 AUTOMATIC SELF LEVELING CHASSIS The machine is equipped with an auto leveling feature that allows the operator to automatically level the machine. When the machine is leveled, the lift function is automatically enabled. The indicator LED’s on the Main Terminal Box will also indicate when the machine is level ( See Figure 3-3. on page 3-4 and page 3-5 for an explanation of the LED’s). This function can be turned on or off at the ground control station.
SECTION 4 - MACHINE OPERATION 4.5 DRIVING THE MACHINE FROM THE PLATFORM To activate the drive of the machine, the controller (joystick) has to be moved forward for forward-drive and back for reverse-drive. The controller has a neutral zone of about ± 7% of the total possible moving distance. After reaching the end of the neutral zone, the machine starts to move. 4-4 DO NOT DRIVE WITH PLATFORM RAISED EXCEPT ON A SMOOTH, FIRM AND LEVEL SURFACE FREE OF OBSTRUCTIONS AND HOLES.
SECTION 4 - MACHINE OPERATION G RA SIDESLOP DE E HORIZONTAL Figure 4-1.
SECTION 4 - MACHINE OPERATION 4.6 STEERING 4.8 The steer function is operated by depressing the two positioned button on top of the joystick. Pressing and holding the button to the right will turn the wheels to the right. Release the button when desired direction is achieved. When the button is released, the wheels will remain in the turned position. To straighten and/or turn to the left, the button must be pushed and held in the opposite direction (left in this case).
SECTION 4 - MACHINE OPERATION 4.10 TIE DOWN/LIFT LUGS Tie Down When transporting the machine, the platform extension must be fully retracted and the platform fully lowered in the stowed position with the machine securely tied down to the truck or trailer deck. Refer to the tie down lugs in Figure 4-2., Lifting and Tie Down Points. Tie Down Tie Down Lifting If it becomes necessary to lift the machine, it is possible to do so from the lifting lugs located at the four corners of the machine.
SECTION 4 - MACHINE OPERATION 4.11 TRANSPORT AND STORAGE OF THE MACHINE The control box must be unplugged during the transport of the machine. The socket at the platform must be closed, whenever the control box is not plugged in. This is the best way to prevent any damages due to moisture and transport to the electrical components of the machine. NOTICE DURING TRANSPORT THE BATTERY DISCONNECT SWITCH SHOULD BE DISCONNECTED.
SECTION 5 - EMERGENCY PROCEDURES SECTION 5. EMERGENCY PROCEDURES 5.1 GENERAL Righting of Tipped Machine This section provides information on the procedures to be followed and on the systems and controls to be used in the event an emergency situation is encountered during machine operation.
SECTION 5 - EMERGENCY PROCEDURES 5.2 EMERGENCY OPERATION 3. Cranes, forklift trucks or other equipment, which may be available, are to be used to stabilize motion of the machine in case machine controls are inadequate or malfunction when used prior to removing platform occupants. Use of Ground Controls NOTICE KNOW HOW TO USE THE GROUND CONTROLS IN AN EMERGENCY SITUATION. Ground personnel must be thoroughly familiar with the machine operating characteristics and the ground control functions.
SECTION 5 - EMERGENCY PROCEDURES 5.3 MANUAL PROCEDURES 3. Locate the middle valve handle on the small valve bank as shown and pull down to engage. Manual Platform Deck Retraction NOTE: The platform deck extension should be retracted before the platform lowering begins. 1. Locate the valve block and hand pump inside the hydraulic cover on the right side of the machine. 2. Turn valve knob on the manual hand pump clockwise until tight.
SECTION 5 - EMERGENCY PROCEDURES 4. Locate separate valve handle in the storage bag and place on the push cylinder valve of the main hydraulic block. (1st section from the left). 6. While continuing to hold the valve open, activate the manual hand pump by pumping back and forth until the deck extension is fully retracted. 7. After manual platform deck retraction is complete, release valve on the valve bank and remove handle from valve.
SECTION 5 - EMERGENCY PROCEDURES Manual Platform Lowering (Prior to S/N 1200021189) NOTE: 3. Locate the valve handle on the left side of the small valve bank, as shown below, and pull down to engage. The manual descent system is provided as an emergency means to lower personnel from the platform. 1. Locate the valve block and hand pump inside the hydraulic cover on the right side of the machine. 2. Turn valve knob on the manual hand pump clockwise until tight. 4.
SECTION 5 - EMERGENCY PROCEDURES Manual Platform Lowering (S/N 1200021189 to Present) NOTE: 2. Place the handle on the second section of the main valve block (3) as shown and pull down to engage. The manual descent system is provided as an emergency means to lower personnel from the platform. 1. Locate the valve block and manual hand pump inside the hydraulic cover on the right side of the machine. 3 NOTE: Valve handles are located in plastic storage bag within valve compartment. 3.
SECTION 5 - EMERGENCY PROCEDURES 5.4 PLATFORM WILL CONTINUE TO DESCEND ONCE MOVEMENT IS STARTED. TO STOP PLATFORM DESCENT, RELEASE THE HANDLE ON THE MAIN VALVE BLOCK 4. After manual deck retraction is complete, release the handle on the main valve block. EMERGENCY TOWING RUNAWAY VEHICLE/MACHINE HAZARD. MACHINE HAS NO TOWING BRAKES. TOWING VEHICLE MUST BE ABLE TO CONTROL MACHINE AT ALL TIMES. ON-HIGHWAY TOWING NOT PERMITTED. FAILURE TO FOLLOW INSTRUCTIONS COULD CAUSE SERIOUS INJURY OR DEATH.
SECTION 5 - EMERGENCY PROCEDURES a. Reconnect drive hubs by inverting disconnect cap. (See Figure 5-1.) 1 2 3 1. Hub Connected 2. Disconnect Cap 3. Hub Disconnected Figure 5-1.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE SECTION 6. GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 6.1 INTRODUCTION This section of the manual provides additional necessary information to the operator for proper operation and maintenance of this machine.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 6.2 OPERATING SPECIFICATIONS Table 6-1. Operating Specifications Table 6-1. Operating Specifications Maximum Working Height: with outriggers deployed with outriggers stowed 73.2 ft (22.3 m) 56.8 ft (17.3 m) Maximum Platform Height : with outriggers deployed with outriggers stowed 66.7 ft (20.3 m) 50 ft (15.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Dimensional Data Capacities Table 6-2. Dimensional Data Table 6-3. Capacities Transport Height (rails up / rails down) 12.5 ft / 9.9 ft (3.8 m /3m) Platform dimensions - extension retracted 15 x 7.9 ft (4.6 x 2.4 m) Platform dimensions - extension extended 24.3 x 7.9 ft (7.4 x 2.4 m) Transport Dimensions 15.9 x 7.9 ft (4.8 x 2.4m) Fuel Tank 23.8 gal (90 L) Hydraulic Tank 35.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Engine Component Weights Table 6-5. Engine Specifications Type Deutz F3L 2011 Number of Cylinders Displacement Deutz D2011 L03i 3 Fixed Platform Chassis with Foam Filled Tires 140.4 in3 (2.3L) 2331 cm³ Bore 3.7 in (94 mm) Stroke 4.4 in (112 mm) Fuel Type Table 6-7. Component Weights Arm Assembly Lift Cylinder 1,874 lb (850 kg) 8,378 lb (3,800 kg) 11,244 lb (5,100 kg) 992 lbs (450 kg) Diesel Table 6-6.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE AMBIENT AIR TEMPERATURE 120°F (49°C) NO OPERATION ABOVE THIS AMBIENT TEMPERATURE 110°F (43°C) 100°F (38°C) 90°F (32°C) SAE 20W-50 SAE 15W-40 SAE 10W-40 SAE 10W-30 SAE 5W-40 SAE 5W-30 SAE OW-40 SUMMER GRADE FUEL SAE OW-30 ENGINE SPECIFICATIONS 80°F (27°C) 70°F (21°C) 60°F (16°C) 50°F (10°C) 40°F (4°C) 30°F (-1°C) ENGINE WILL START AND OPERATE UNAIDED AT THIS TEMPERATURE WITH THE RECOMMENDED FLUIDS AND A FULLY CHARGED BATTERY ENGINE WIL
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE EXTENDED DRIVING WITH HYDRAULIC OIL TANK TEMPERATURES OF 180°F (82°C) OR ABOVE 180°F (82°C) (HYD. OIL TANK TEMP.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Lubrication NOTE: Hydraulic Oil Table 6-8. Hydraulic Oil HYDRAULIC SYSTEM OPERATING TEMPERATURE RANGE SAE VISCOSITY GRADE 0° to +23°F (-18° to -5°C) 10W 0° to +210°F (-18° to +100°C) 10W-20, 10W-30 +50° to +210°F (+10° to +100°C) 20W-20 NOTE: NOTE: Lubrication Specifications Table 6-9.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 6.3 OPERATOR MAINTENANCE 1. Arm Pins 2. Outrigger Cylinders 3. Tie Rod End 4. Spindles 5. Engine Compartment (Opposite Side) 6. Fuel Tank (Opposite Side) Figure 6-3.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 2. Outrigger Cylinders NOTE: The following numbers correspond with those in Figure 63., Operator Maintenance and Lubrication Diagram. NOTE: Be sure to grease all like items on the opposite side of machine. 1.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 3. Tie Rod End 4.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 5. Engine Compartment a. b.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 6. Fuel Tank c. Hydraulic Oil Check/Fill • Lube Points - Fill Cap and Site Gage • Capacity - 90 L (23.8 gal) • Capacity - 68.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 6.4 TIRES AND WHEELS Tire Replacement Tire Damage For pneumatic tires, JLG Industries, Inc. recommends that when any cut, rip, or tear is discovered that exposes sidewall or tread area cords in the tire, measures must be taken to remove the JLG product from service immediately. Arrangements must be made for replacement of the tire or tire assembly. For polyurethane foam filled tires, JLG Industries, Inc.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Wheel Replacement nently deforming the mounting stud holes in the wheels. The proper procedure for attaching wheels is as follows: The rims installed on each product model have been designed for stability requirements which consist of track width, tire pressure, and load capacity. Size changes such as rim width, center piece location, larger or smaller diameter, etc.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 3. The tightening of the nuts should be done in stages. Following the recommended sequence, tighten the nuts per wheel torque chart. TORQUE SEQUENCE 1st Stage 2nd Stage 3rd Stage 150-190 ft lbs (210 - 270 Nm) 230 - 270 ft lbs (320-380 Nm) 305 - 343 ft lbs ( 440 - 480 Nm) 4. Wheel nuts should be torqued after the first 50 hours of operation and after each wheel removal. Check torque every 3 months or 150 hours of operation.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE NOTES: 6-16 – JLG Lift – 3121321
SECTION 7 - INSPECTION AND REPAIR LOG SECTION 7. INSPECTION AND REPAIR LOG Table 7-1.
SECTION 7 - INSPECTION AND REPAIR LOG Table 7-1.
TRANSFER OF OWNERSHIP Title:____________________________________________________________________ Name: ___________________________________________________________________ Who in your organization should we notify? Country: _________________________ Telephone: (_______) ____________________ _________________________________________________________________________ Address: _________________________________________________________________ Current Owner: __________________________________________________
Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 3121321 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +55 19 3295 1025 +55 19 3295 0407 +44 (0)161 654 1000 +61 2 65 810122 JLG Deutschland GmbH Max-Planck-Str.
