Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times.
NOTE: This manual also applies to machines with the following Serial Numbers: 0300174954, 0300180871, and 0300181353.
FOREWORD FOREWORD This manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE A RED BACKGROUND. INDICATES A POTENTIALLY HAZARDOUS SITUATION. IF NOT AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY.
FOREWORD For: THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY-RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS PRODUCT. • Accident Reporting • Product Safety Publications • Current Owner Updates JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES, INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE.
FOREWORD REVISION LOG d Original Issue - March 20, 2014 Revised - April 30, 2014 Revised - June 4, 2014 – JLG Lift – 3121627
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT SECTION - 1 - SAFETY PRECAUTIONS 1.1 1.2 1.3 1.4 1.5 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Operator Training and Knowledge . . . . . . . . . . . . . . . . . 1-1 Workplace Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Machine Inspection. . . .
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT 4.4 4.5 4.6 4.7 4.8 4.3 4.9 4.10 4.11 4.12 4.13 ii PAGE TRAVELING (DRIVING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Traveling Forward and Reverse . . . . . . . . . . . . . . . . . . . . 4-9 STEERING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 Platform Level Adjustment . . . . . . . . . .
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT 6.5 6.6 6.7 PAGE SECTION - PARAGRAPH, SUBJECT PAGE Tire Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24 Wheel Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24 Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25 PROPANE FUEL FILTER REPLACEMENT . . . . . . . . . . . . . . . 6-26 Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE LIST OF FIGURES 2-1. 2-2. 2-3. 2-4. 2-5. 2-6. 2-7. 2-8. 3-1. 3-2. 3-3. 3-4. 4-1. 4-2. 4-3. 4-4. 4-5. 4-6. 4-7. 4-8. 4-9. 4-10. 4-11. 4-12. iv SECTION - PARAGRAPH, SUBJECT 6-1. Basic Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Daily Walk-Around Inspection (Sheet 1 of 3) . . . . . . . . . . 2-6 Daily Walk-Around Inspection (Sheet 2 of 3) . . . . . . . . . . 2-7 Daily Walk-Around Inspection (Sheet 3 of 3) . . . . .
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE LIST OF TABLES 1-1 1-2 2-1 4-1 4-2 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-11 6-12 6-13 6-14 6-15 7-1 3121627 Minimum Approach Distances (M.A.D.) . . . . . . . . . . . . . . . 1-6 Beaufort Scale (For Reference Only). . . . . . . . . . . . . . . . . . . 1-9 Inspection and Maintenance Table . . . . . . . . . . . . . . . . . . . 2-3 Decal Legend - 800A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE This page left blank intentionally.
SECTION 1 - SAFETY PRECAUTIONS SECTION 1. SAFETY PRECAUTIONS 1.1 GENERAL This section outlines the necessary precautions for proper and safe machine usage and maintenance. It is mandatory that a daily routine is established based on the content of this manual to promote proper machine usage.
SECTION 1 - SAFETY PRECAUTIONS • An operator must not accept operating responsibilities until adequate training has been given by competent and authorized persons. • Allow only those authorized and qualified personnel to operate the machine who have demonstrated that they understand the safe and proper operation and maintenance of the unit. • Precautions to avoid all hazards in the work area must be taken by the user before and during operation of the machine.
SECTION 1 - SAFETY PRECAUTIONS Machine Inspection 1.3 • Do not operate this machine until the inspections and functional checks as specified in Section 2 of this manual have been performed. General • Do not operate this machine until it has been serviced and maintained according to the maintenance and inspection requirements as specified in the machine’s Service and Maintenance Manual. • Ensure all safety devices are operating properly. Modification of these devices is a safety violation.
SECTION 1 - SAFETY PRECAUTIONS • Do not carry materials directly on platform railing unless approved by JLG. • When two or more persons are in the platform, the operator shall be responsible for all machine operations. • Always ensure that power tools are properly stowed and never left hanging by their cord from the platform work area. Trip and Fall Hazards • During operation, occupants in the platform must wear a full body harness with a lanyard attached to an authorized lanyard anchorage point.
SECTION 1 - SAFETY PRECAUTIONS • Before operating the machine, make sure all gates are closed and fastened in their proper position. Electrocution Hazards • This machine is not insulated and does not provide protection from contact or proximity to electrical current. • Keep both feet firmly positioned on the platform floor at all times. Never position ladders, boxes, steps, planks, or similar items on unit to provide additional reach for any purpose.
SECTION 1 - SAFETY PRECAUTIONS Table 1-1. Minimum Approach Distances (M.A.D.) • Allow for machine movement and electrical line swaying.
SECTION 1 - SAFETY PRECAUTIONS • The minimum approach distance may be reduced if insulating barriers are installed to prevent contact, and the barriers are rated for the voltage of the line being guarded. These barriers shall not be part of (or attached to) the machine. The minimum approach distance shall be reduced to a distance within the designed working dimensions of the insulating barrier.
SECTION 1 - SAFETY PRECAUTIONS • Never exceed the maximum work load as specified on the platform. Keep all loads within the confines of the platform, unless authorized by JLG. • Do not operate the machine when wind conditions exceed 28 mph (12.5 m/s). Refer to Table 1-2, Beaufort Scale (For Reference Only). • Keep the chassis of the machine a minimum of 2 ft. (0.6m) from holes, bumps, drop-offs, obstructions, debris, concealed holes, and other potential hazards at the ground level.
SECTION 1 - SAFETY PRECAUTIONS DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED 28 MPH (12.5 M/ S). Table 1-2. Beaufort Scale (For Reference Only) 3121627 Wind Speed Beaufort Number mph m/s 0 0 0-0.2 Calm Calm. Smoke rises vertically 1 1-3 0.3-1.5 Light air Wind motion visible in smoke 2 4-7 1.6-3.3 Light breeze Wind felt on exposed skin. Leaves rustle Description Land Conditions 3 8-12 3.4-5.4 Gentle breeze Leaves and smaller twigs in constant motion 4 13-18 5.5-7.
SECTION 1 - SAFETY PRECAUTIONS • Keep non-operating personnel at least 6 ft. (1.8m) away from machine during all driving and swing operations. Crushing and Collision Hazards • Approved head gear must be worn by all operating and ground personnel. • Check work area for clearances overhead, on sides, and bottom of platform when lifting or lowering platform, and driving.
SECTION 1 - SAFETY PRECAUTIONS 1.4 TOWING, LIFTING, AND HAULING 1.5 • Never allow personnel in platform while towing, lifting, or hauling. This sub-section contains general safety precautions which must be observed during maintenance of this machine. Additional precautions to be observed during machine maintenance are inserted at the appropriate points in this manual and in the Service and Maintenance Manual.
SECTION 1 - SAFETY PRECAUTIONS • DO NOT use your hand to check for leaks. Use a piece of cardboard or paper to search for leaks. Wear gloves to help protect hands from spraying fluid. • Do not use machine as a ground for welding. • When performing welding or metal cutting operations, precautions must be taken to protect the chassis from direct exposure to weld and metal cutting spatter. • Do not refuel the machine with the engine running. • Use only approved non-flammable cleaning solvents.
SECTION 1 - SAFETY PRECAUTIONS Battery Hazards • Always disconnect batteries when servicing electrical components or when performing welding on the machine. • Do not allow smoking, open flame, or sparks near battery during charging or servicing. BATTERY FLUID IS HIGHLY CORROSIVE. AVOID CONTACT WITH SKIN AND CLOTHING AT ALL TIMES. IMMEDIATELY RINSE ANY CONTACTED AREA WITH CLEAN WATER AND SEEK MEDICAL ATTENTION. • Do not contact tools or other metal objects across the battery terminals.
SECTION 1 - SAFETY PRECAUTIONS NOTES: 1-14 – JLG Lift – 3121627
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 6. The safest means to operate the machine where overhead obstructions, other moving equipment, and obstacles, depressions, holes, or drop-offs exist. 2.1 PERSONNEL TRAINING The aerial platform is a personnel handling device; so it is necessary that it be operated and maintained only by trained personnel.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.2 PREPARATION, INSPECTION, AND MAINTENANCE The following table covers the periodic machine inspections and maintenance required by JLG Industries, Inc. Consult local regulations for further requirements for aerial work platforms.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Table 2-1. Inspection and Maintenance Table Primary Responsibility Service Qualification Type Frequency Reference Pre-Start Inspection Before using each day; or whenever there’s an Operator change. User or Operator User or Operator Operation and Safety Manual Pre-Delivery Inspection (See Note) Before each sale, lease, or rental delivery.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 5. “Walk-Around” Inspection – Refer to Figure 2-2. and Figure 2-3. Pre-Start Inspection The Pre-Start Inspection should include each of the following: 6. Battery – Charge as required. 1. Cleanliness – Check all surfaces for leakage (oil, fuel, or battery fluid) or foreign objects. Report any leakage to the proper maintenance personnel. 7. Fuel (Combustion Engine Powered Machines) – Add the proper fuel as necessary. 2.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 7 6 8 5 12 4 9 17 13 11 10 18 14 3 15 2 16 19 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. Chassis Ground Console Tower Lift Cylinder Upright Level Cylinder Upright Main Boom Lift Cylinder Master Cylinder Main Boom Base Section Main Boom Fly Section Jib Rotator Platform Control Console Footswitch Platform Jib Lift Cylinder Slave Cylinder Tower Fly Section Tower Base Section Turntable Figure 2-1.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Figure 2-2.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 4. Jib - See Inspection Note. General Begin the "Walk-Around Inspection" at Item 1, as noted on the diagram. Continue checking each item in sequence for the conditions listed in the following checklist. 5. Dual Capacity Limit Switch (ANSI, Australia, if equipped); Transport Position Limit Switch (CE) - Properly secured, no damage to the switch, arm free to move, and free from dirt and grease. 6. Power Track - See Inspection Note.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 13. Fuel Tank - See Inspection Note. 20. Tower Boom - No visible damage; wear pads secure. All cylinders - rod end pins and barrel-end pins properly secured. 14. Swing Drive Motor and Brake - See Inspection Note. 15. Door and Latches - Hood door and latches in working condition, properly secured, no loose or missing parts. 16. Tie Rod and Steering Linkage - See Inspection Note. 17.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.3 FUNCTION CHECK Perform a function check of all systems, once the walk-around inspection is complete, in an area free of overhead and ground level obstructions. A MACHINE MALFUNCTION COULD CAUSE DEATH OR SERIOUS INJURY. IF ANY MALFUNCTIONS OCCUR DURING THE FUNCTION TEST, DISCONTINUE OPERATION AND CONTACT A QUALIFIED SERVICE TECHNICIAN TO CORRECT THE MALFUNCTION BEFORE OPERATING THE MACHINE. a.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION the tower boom horizontal limit switch at the end of the tower base boom section is fully extended. The plunger is shown fully extended in Figure 2-6. DISCONTINUE OPERATION IF PLUNGER IS NOT FULLY EXTENDED b. Attempt to extend the tower fly boom. The tower fly boom should not extend and the red boom malfunction light in the ground control panel should illuminate when pressing the tower telescope switch.
3121627 90° – JLG Lift – 90° CORRECT Figure 2-7. Boom Upright Positioning - Correct CORRECT UPRIGHT MUST BE 90° (VERTICAL) RELATIVE TO THE CHASSIS.
2-12 90° – JLG Lift – 90° INCORRECT Figure 2-8. Boom Upright Positioning - Incorrect INCORRECT TO AVOID TIPPING IF THIS OCCURS: -LOWER PLATFORM TO GROUND USING MAIN BOOM LIFT AND TELESCOPE FUNCTIONS. HAVE CONDITION CORRECTED BY A TRAINED JLG SERVICE TECHNICIAN BEFORE CONTINUING USE OF MACHINE.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2. Check the footswitch adjustment and operation as follows: e. Attempt to lower the tower base boom while the tower fly boom is extended. The tower base boom should not lower and the red boom malfunction light should illuminate when pressing the tower down switch. a. With engine power shut down, attempt to start engine. Engine should not attempt to start when footswitch is activated. b. Start engine.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 4. Check auxiliary power for proper operation. Operate each function control switch to ensure proper operation of the auxiliary power system. NOTE: 6. Drive forward and reverse; check for proper operation. 7. Steer left and right; check for proper operation. 8. Check the high-drive cutout for the tower boom assembly as follows: Step 5 is only applicable for 800A ANSI market machines. 5.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 9. Check the high-drive cutout for the main boom assembly as follows: a. Place machine on level surface with booms retracted and lowered. b. From the platform control, position Drive Speed/Torque Select switch to Fast (Forward Position). 11. Check the Tilt Alarm and Warning System as follows: IF THE TILT ALARM AND WARNING SYSTEM DOES NOT OPERATE PROPERLY, DISCONTINUE OPERATION.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 13. Check that the platform level override operates properly. 2.4 14. Check platform rotator for smooth operation and assure platform will rotate 90 degrees in both directions from centerline of boom. 15. If equipped with 4-wheel steer, check rear steer left and right for proper operation. 16. If equipped, raise and lower the articulating jib boom. Check for smooth operation.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 8. Carefully activate Swing control lever and return boom to stowed position (centered between drive wheels). When boom reaches center, stowed position, lockout cylinders should release and allow wheel to rest on ground, it may be necessary to activate Drive to release cylinders. 9. Place the 6 inch (15.2 cm) high block with ascension ramp in front of right front wheel. 10.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION NOTES: 2-18 – JLG Lift – 3121627
SECTION 3 - MACHINE CONTROLS AND INDICATORS SECTION 3. MACHINE CONTROLS AND INDICATORS 3.1 NOTE: GENERAL THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND OPERATION. THE USER AND OPERATOR ARE RESPONSIBLE FOR CONFORMING WITH GOOD SAFETY PRACTICES. This section provides the necessary information needed to understand control functions. 3.2 CONTROLS AND INDICATORS NOTE: 3121627 All machines are equipped with control panels that use symbols to indicate control functions.
SECTION 3 - MACHINE CONTROLS AND INDICATORS TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE OFF POSITION WHEN RELEASED. ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF THE PLATFORM. INCORRECT USE COULD CAUSE THE LOAD/OCCUPANT TO SHIFT OR FALL. FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY. 2.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Platform Rotate Platform Leveling Override Jib Power/Emergency Stop Engine Start/Auxiliary Power Switch/Function Enable Tower Telescope Hourmeter Platform/Ground Select Swing Tower Lift Main Boom Lift Main Boom Telescope Figure 3-1.
SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTE: When Power/Emergency Stop switch is in the “On” position and engine is not running, an alarm will sound, indicating Ignition is “On”. 5. Engine Start/ Auxiliary Power Switch /Function Enable To start the engine, the switch must be held "Up" until the engine starts. To use auxiliary power, the switch must be held “Down” for duration of auxiliary pump use.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 6. Tower Telescope NOTE: This switch provides extending and retracting of the tower boom. This function works only when the tower boom is fully elevated (lift up). TO AVOID UPSET AND SERIOUS INJURY, DO NOT OPERATE MACHINE IF TOWER LIFT AND TELESCOPE FUNCTIONS DO NOT OPERATE IN THE ABOVE SEQUENCE. 7. Hourmeter Registers the amount of time the machine has been in use, with engine running.
SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTE: Main Lift, Tower Lift, Swing, Platform Level, Main Telescope, Tower Telescope, Platform Rotate, and Auxiliary Power control switches are spring-loaded and will automatically return to neutral (off) when released. WHEN OPERATING THE BOOM ENSURE THERE ARE NO PERSONNEL AROUND OR UNDER PLATFORM. 10. Tower Lift This switch provides raising and lowering of the tower boom. This function works only when the tower boom is fully retracted. 11.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 4. Engine Oil Temperature Indicator (Deutz, If Equipped) Ground Control Indicator Panel (See Figure 3-2., Ground Control Indicator Panel) Indicates that the temperature of the engine oil, which also serves as engine coolant, is abnormally high and service is required. 1. No Alternator Output Indicator Indicates a problem in the charging circuit, and service is required. 5. Glow Plug/ Wait to Start Indicator Indicates the glow plugs are on.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. 2. 3. 3-8 No Alternator Output 4. High Engine Oil Temperature 7. Platform Overload Low Engine Oil Pressure 5. Glow Plug 8. Drive and Steer Disable High Engine Coolant Temperature 6. Boom Malfunction Figure 3-2.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 6. Boom Malfunction Indicator 7. Platform Overload Indicator. (If Equipped) If the Boom Malfunction Indicator illuminates when attempting to activate a tower boom function, the function is being cutout by tower boom limit switch. The function is not permitted at the current boom configuration. Indicates the platform has been overloaded. 8. Drive and Steer Disable Indicator (If equipped) Indicates the Drive and Steer Disable function has been activated.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 2. Steer Select (If Equipped) Platform Console (See Figure 3-3.) TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE OFF OR NEUTRAL POSITION WHEN RELEASED. 1. Drive Speed/Torque Select The machine has a two position switch - The forward position gives maximum drive speed. The back position gives maximum torque for rough terrain and climbing grades.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. 2. 3. 4. 5. 3121627 Drive Speed / Torque Select Steer Select Platform Level Override Horn Power/Emergency Stop 6. 7. 8. 9. 10. Engine Start / Aux Power 11. Lights 12. Jib (800AJ) Fuel Select Drive Orientation Override 13. Soft Touch Override Drive/Steer 14. Tower Telescope Telescope 15. Tower Lift Figure 3-3. Platform Control Console – JLG Lift – 16. 17. 18. 19.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 6. Engine Start/Auxiliary Power ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF THE PLATFORM. INCORRECT USE COULD CAUSE THE LOAD/OCCUPANTS TO SHIFT OR FALL. FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY. 3. Platform Leveling Override A three position switch allows the operator to adjust the automatic self leveling system. This switch is used to adjust platform level in situations such as ascending/descending a grade.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 8. Drive Orientation Override NOTE: When the boom is swung over the rear tires or further in either direction, the Drive Orientation indicator will illuminate when the drive function is selected. Push and release the switch, and within 3 seconds move the Drive/Steer control to activate drive or steer. Before driving, locate the black/white orientation arrows on both the chassis and the platform controls.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 10. Main Boom Telescope 14. Tower Telescope Provides extension and retraction of the main boom. This switch provides for extending and retracting of the tower boom when positioned to in or out. Tower Telescope must be fully retracted before operating Tower Lift. (Tower Telescope should not function when Tower Lift is not fully elevated “up”). 11.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 16. Soft Touch Indicator (If Equipped) Indicates the Soft Touch bumper is against an object. All controls are cut out until the override button is pushed, at which time controls are active in the Creep Mode. NOTE: To operate the Main Boom Lift/Swing joystick, pull up on the locking ring below the handle. NOTE: The Main Boom Lift/Swing joystick is spring loaded and will automatically return to neutral (off) position when released. 17. Platform Rotate 19.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 2. Platform Overload (If equipped) Platform Console Indicator Panel Indicates the platform has been overloaded. (See Figure 3-4., Platform Console Indicator Panel) 1. Tilt Alarm Warning Light and Alarm 3. Boom Malfunction Indicator This illuminator indicates that the chassis is on a slope. An alarm will also sound when the chassis is on a slope and the boom is above horizontal.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. 2. 3. 4. Tilt Overload Boom Malfunctgion Capacity 5. 6. 7. 8. Enable Glow Plug Low Fuel System Distress 9. AC Generator 10. Drive Orientation 11. Creep Figure 3-4.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 4. Capacity Indicator 5. Footswitch/Enable Indicator Indicates the maximum platform capacity for the current position of the platform. Restricted capacities are permitted at restricted platform positions (shorter boom lengths and higher boom angles). NOTE: To operate any function, the footswitch must be depressed and the function selected within seven seconds. The enable indicator shows that the controls are enabled.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 6. Glow Plug/Wait to Start Indicator 9. AC Generator (If Equipped) Indicates the glow plugs are operating. After turning on ignition, wait until light goes out before cranking engine. Indicates the generator is in operation. 10. Drive Orientation Indicator 7. Low Fuel Indicator (Yellow) When the boom is swung beyond the rear drive tires or further in either direction, the Drive Orientation indicator will illuminate when the drive function is selected.
SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTES: 3-20 – JLG Lift – 3121627
SECTION 4 - MACHINE OPERATION SECTION 4. MACHINE OPERATION 4.1 2. Load is within manufacturer’s rated capacity. DESCRIPTION 3. All machine systems are functioning properly. This machine is a self-propelled hydraulic personnel lift equipped with a work platform on the end of an elevating and rotating boom. The primary operator control station is in the platform. From this control station, the operator can drive and steer the machine in both forward and reverse directions.
SECTION 4 - MACHINE OPERATION Figure 4-1.
SECTION 4 - MACHINE OPERATION Figure 4-2.
SECTION 4 - MACHINE OPERATION Figure 4-3.
SECTION 4 - MACHINE OPERATION 4.3 2. Pull the Power/Emergency Stop switch to On. ENGINE OPERATION NOTE: Initial starting should always be performed from the Ground Control station. 3. Push the Engine Start switch until engine starts. Starting Procedure ALLOW ENGINE TO WARM-UP FOR A FEW MINUTES AT LOW SPEED BEFORE APPLYING ANY LOAD. IF ENGINE FAILS TO START PROMPTLY, DO NOT CRANK FOR AN EXTENDED TIME. SHOULD ENGINE FAIL TO START AGAIN, ALLOW STARTER TO “COOL OFF” FOR 2-3 MINUTES.
SECTION 4 - MACHINE OPERATION 7. Push the Engine Start switch until engine starts. Fuel Reserve / Shut-Off System NOTE: NOTE: Footswitch must be in released (up) position before starter will operate. If starter operates with footswitch in the depressed position, DO NOT OPERATE MACHINE. Shutdown Procedure IF AN ENGINE MALFUNCTION CAUSES AN UNSCHEDULED SHUTDOWN, DETERMINE THE CAUSE AND CORRECT IT BEFORE RESTARTING THE ENGINE. 1.
SECTION 4 - MACHINE OPERATION • Engine Restart - When the engine shuts down, the operator will be permitted to cycle power and restart the engine for approximately 2 minutes of run time. After the 2 minutes of run time is complete, the operator may cycle power and restart the engine for an additional 2 minutes of run time. The operator can repeat this process until there is no more fuel available. 4.4 TRAVELING (DRIVING) See Figure 4-4.
SECTION 4 - MACHINE OPERATION DE GRA SIDE S LOPE LEVEL Figure 4-4.
SECTION 4 - MACHINE OPERATION Traveling Forward and Reverse DO NOT DRIVE WITH BOOM ABOVE HORIZONTAL EXCEPT ON A SMOOTH, FIRM AND LEVEL SURFACE. TO AVOID LOSS OF TRAVEL CONTROL OR “TIP OVER”, DO NOT DRIVE MACHINE ON GRADES EXCEEDING THOSE SPECIFIED ON THE SERIAL NUMBER PLATE. BE SURE THE TURNTABLE LOCK IS ENGAGED BEFORE ANY EXTENDED TRAVELING. 1. At Platform Controls, pull out Emergency Stop switch and activate footswitch. 2. Position Drive controller to FORWARD or REVERSE as desired.
SECTION 4 - MACHINE OPERATION 1. Match the black and white direction arrows on both platform control panel and the chassis to determine the direction the machine will travel. 2. Push and release the Drive Orientation Override switch. Within 3 seconds, slowly move the Drive control toward the arrow matching the intended direction of machine travel. The indicator light will flash during the 3 second interval until the drive function is selected. 4.
SECTION 4 - MACHINE OPERATION 4.7 BOOM Swinging the Boom To swing boom, use Swing control switch to select Right or Left direction. AN ORANGE TILT ALARM WARNING LIGHT, LOCATED ON THE CONTROL CONSOLE, LIGHTS WHEN THE CHASSIS IS ON A SEVERE SLOPE. DO NOT SWING, EXTEND OR RAISE MAIN BOOM ABOVE HORIZONTAL WHEN LIT. DO NOT DEPEND ON TILT ALARM AS A LEVEL INDICATOR FOR THE CHASSIS. CHASSIS MUST BE LEVEL BEFORE SWINGING, EXTENDING OR RAISING TOWER BOOM ABOVE HORIZONTAL.
SECTION 4 - MACHINE OPERATION b. The Tower lift “down” will only operate when the Tower Boom is fully retracted. Raising and Lowering the Tower Boom This machine has two controls for the tower boom (two toggle switches), one controls tower lift, the other tower telescope. The switching system will sequence its Lift and Telescope functions as follows: 1. Sequence while raising the Tower Boom from the fully lowered position. a.
SECTION 4 - MACHINE OPERATION Raising and Lowering the Main Boom 4.8 To raise or lower the Main Boom, position the Main Boom Lift switch to Up or Down until the desired height is reached. SHUT DOWN AND PARK 1. Drive machine to a protected area. 2. Assure boom is fully retracted and lowered over rear (Drive) axle; all access panels and doors closed and secured. 3. Remove all load and allow engine to operate 3-5 minutes at idle to permit reduction of engine internal temperatures.
SECTION 4 - MACHINE OPERATION 4.3 LIFTING AND TIE DOWN Tie Down See Figure 4-5. Lifting WHEN TRANSPORTING THE MACHINE, THE BOOM MUST BE FULLY LOWERED INTO THE BOOM REST. 1. Refer to the Serial Number Plate, refer to the Specifications section of this manual, or weigh the individual unit to find out the Gross Vehicle Weight. 2. Place the boom in the stowed position with the turntable locked. 1. Place the boom in the stowed position with the turntable locked. 2.
SECTION 4 - MACHINE OPERATION Figure 4-5.
SECTION 4 - MACHINE OPERATION 4.9 OSCILLATING AXLE LOCKOUT TEST (IF EQUIPPED) 4.11 TOW BAR (IF EQUIPPED) LOCKOUT SYSTEM TEST MUST BE PERFORMED QUARTERLY, ANY TIME A SYSTEM COMPONENT IS REPLACED, OR WHEN IMPROPER SYSTEM OPERATION IS SUSPECTED. Refer to Section 2.4, Oscillating Axle Lockout Test (If Equipped) for procedure. RUNAWAY VEHICLE/MACHINE HAZARD. MACHINE HAS NO TOWING BRAKES. TOWING VEHICLE MUST BE ABLE TO CONTROL MACHINE AT ALL TIMES. ON-HIGHWAY TOWING NOT PERMITTED.
SECTION 4 - MACHINE OPERATION Figure 4-6.
SECTION 4 - MACHINE OPERATION 4. Position steer/tow selector valve for towing; pull valve knob out for towing. The machine is now in the towing mode. 4.12 DUAL FUEL SYSTEM (GAS ENGINE ONLY) After towing the machine, complete the following: Description 1. Actuate steer/tow selector valve for steering; push valve knob in to the actuated position. 2. Reconnect drive hubs by inverting disconnect cap. 3. Disconnect tow bar from towing vehicle and place it in the stowed position as shown in Figure 4-6.
SECTION 4 - MACHINE OPERATION Changing From Gasoline to LP Gas 4.13 RE-SYNCHRONIZE UPRIGHT Releveling Valve 1. Start engine from Ground Control Console. A pull type control valve allows the operator to adjust the upright level cylinder if the upright is not 90° (vertical) relative to the chassis (Refer to Figure 2.9 and Figure 2.10). This valve is located in the tank compartment area. Perform the following steps with the aid of an assistant: 2.
SECTION 4 - MACHINE OPERATION 6. Lower the tower boom fully and continue to hold down the switch to Tower Down for an additional 20 seconds. 7. Repeat steps 3 thru 6 as necessary until the upright is 90° (vertical) relative to the chassis. Figure 4-7.
SECTION 4 - MACHINE OPERATION Figure 4-8.
SECTION 4 - MACHINE OPERATION Figure 4-9.
SECTION 4 - MACHINE OPERATION Figure 4-10.
SECTION 4 - MACHINE OPERATION Figure 4-11.
SECTION 4 - MACHINE OPERATION Figure 4-12.
SECTION 4 - MACHINE OPERATION Table 4-1.
SECTION 4 - MACHINE OPERATION Table 4-1.
SECTION 4 - MACHINE OPERATION Table 4-1.
SECTION 4 - MACHINE OPERATION Table 4-1.
SECTION 4 - MACHINE OPERATION Table 4-2.
SECTION 4 - MACHINE OPERATION Table 4-2.
SECTION 4 - MACHINE OPERATION Table 4-2.
SECTION 4 - MACHINE OPERATION Table 4-2.
SECTION 4 - MACHINE OPERATION NOTES: 4-34 – JLG Lift – 3121627
SECTION 5 - EMERGENCY PROCEDURES SECTION 5. EMERGENCY PROCEDURES 5.1 GENERAL This section explains the steps to be taken in case of an emergency situation while operating. 5.2 INCIDENT NOTIFICATION JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is evident, the factory should be contacted by telephone and provided with all necessary details.
SECTION 5 - EMERGENCY PROCEDURES Platform or Boom Caught Overhead 5.4 If the platform or boom becomes jammed or snagged in overhead structures or equipment, rescue platform occupants prior to freeing the machine. EMERGENCY TOWING PROCEDURES Towing this machine is prohibited, unless properly equipped. However, provisions for moving the machine have been incorporated. For specific procedures, refer to Section 4.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE SECTION 6. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 6.1 INTRODUCTION 6.2 This section of the manual provides additional necessary information to the operator for proper operation and maintenance of this machine.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 6-1. Operating Specifications Tires Table 6-2. Tire Specifications Machine Length (Stowed) 800A 800AJ 36 ft.-9 in. (11.25 m) 36 ft.-6 in. (11.13 m) Wheel base 10 ft.- 0 in. (3.05 m) Boom Elevation - 800A Above Grade Below Grade +80 ft.(24.38 m) -15 ft.-7 in. (4.75 m) Boom Elevation - 800AJ Above Grade Below Grade +80 ft.(24.38 m) -13 ft.- 1 in. (3.99 m) Max. Ground Bearing Pressure 76 psi. (5.3 kg/cm2) Max. Tire Load 17,755 lbs.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Capacities Engine Data Table 6-3. Capacities Table 6-4. Deutz D2011L04 Specifications Fuel Tank Approx. 39 gallons (147.6 liters) Type Liquid Cooled (Oil) Hydraulic Tank Approx. 40 gallons (151.4 liters) Fuel Diesel Hydraulic System (Including Tank) 77 Gal. (291.4 L) Drive Hub 44 ounces (1.3 L) Drive Brake 2.7 ounces (80 ml) Engine Crankcase Deutz D2011L04 Deutz TD 2.9L GM 11 quarts (10.5 L) 2.4 Gallon (8.9 L) w/Filter 4.5 qts. (4.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 6-5. Deutz TD 2.9 Specifications Fuel Table 6-6. GM 3.0L Ultra Low Sulfur Diesel (15 ppm) Output 67 hp (50 kW) Torque 173 ft.lbs. (234 Nm) @ 1800rpm Oil Capacity (Crankcase) Cooling System 2.4 Gallon (8.9 L) w/Filter 3.3 Gallon (12.5 L) Low RPM 1200 ±50 rpm High RPM 2600±50 rpm Alternator 95 Amp Fuel Consumption 0.65 GPH (2.48 lph) Fuel No. of Cylinders BHP Gasoline LP 4 83 hp @ 3000 rpm 75 hp @ 3000 rpm Bore 4.0 in. (101.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as they may not contain the same required additives or be of comparable viscosities. If use of hydraulic oil other than Mobilfluid 424 is desired, contact JLG Industries for proper recommendations. Hydraulic Oil Table 6-7. Hydraulic Oil NOTE: NOTE: 3121627 Hydraulic System Operating Temperature Range S.A.E.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 6-10. Mobil EAL 224H Specs Table 6-9. Mobil DTE 13M Specs #32 Type Synthetic Biodegradable Specific Gravity 0.877 ISO Viscosity Grade 32/46 Pour Point, Max -40°F (-40°C) Specific Gravity .922 330°F (166°C) Pour Point, Max -25°F (-32°C) Flash Point, Min. 428°F (220°C) at 40° C 33cSt Operating Temp. 0 to 180°F (-17 to 162°C) at 100° C 6.6 cSt Weight at 100° F 169 SUS 7.64 lb. per gal. (0.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 6-11. UCon Hydrolube HP-5046 Type Synthetic Biodegradable Specific Gravity 1.082 Pour Point, Max pH Table 6-12. Exxon Univis HVI 26 Specs Specific Gravity 32.1 -58°F (-50°C) Pour Point -76°F (-60°C) 9.1 Flash Point 217°F (103°C) at 0° C (32° F) 340 cSt (1600SUS) at 40° C 25.8 cSt at 40° C (104° F) 46 cSt (215SUS) at 100° C 9.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 6-13. Critical Stability Weights Critical Stability Weights COMPONENTS DO NOT REPLACE ITEMS CRITICAL TO STABILITY WITH ITEMS OF DIFFERENT WEIGHT OR SPECIFICATION (FOR EXAMPLE: BATTERIES, FILLED TIRES, COUNTER WEIGHT, ENGINE, AND PLATFORM) DO NOT MODIFY UNIT IN ANY WAY TO EFFECT STABILITY. Tire & Wheel Size (Foam Filled Only) Engine Counterweight Wheel Hubs Platform 6-8 – JLG Lift – LBS. KG.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE AMBIENT AIR TEMPERATURE 120°F(49°C) NO OPERATION ABOVE THIS AMBIENT TEMPERATURE 110°F(43°C) 100°F(38°C) 90°F(32°C) ENGINE SPECIFICATIONS SUMMER GRADE FUEL 80°F(27°C) 70°F(21°C) 60°F(16°C) 50°F(10°C) 40°F(4°C) 30°F(-1°C) ENGINE WILL START AND OPERATE UNAIDED AT THIS TEMPERATURE WITH THE RECOMMENDED FLUIDS AND A FULLY CHARGED BATTERY.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE EXTENDED DRIVING WITH HYDRAULIC OIL TANK TEMPERATURES OF 180° F (82°C) OR ABOVE. 180° F (82° C) (HYD. OIL TANK TEMP.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE AMBIENT AIR TEMPERATURE NO OPERATION ABOVE THIS AMBIENT TEMPERATURE 120 F(49 C) 110 F(43 C) 100 F(38 C) 90 F(32 C) 80 F(27 C) ENGINE SPECIFICATIONS ENGINE WILL START AND OPERATE ON LPG UNAIDED AT THIS TEMPERATURE WITH THE RECOMMENDED FLUIDS AND A FULLY CHARGED BATTERY. NOTE: THIS IS THE LOWEST ALLOWABLE OPERATING TEMPERATURE ON LPG.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE EXTENDED DRIVING WITH HYDRAULIC OIL TANK TEMPERATURES OF 180°F (82° C) OR ABOVE. 180° F(82° C) (HYD. OIL TANK TEMP.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 7 4 10 3 1 5 13 2,3 12 6 8,9,10,11 3 Figure 6-5.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 6.3 NOTE: MAINTENANCE AND LUBRICATION NOTE: The following numbers correspond to those in Figure 6-5., Maintenance and Lubrication Diagram. It is recommended as a good practice to replace all filters at the same time. 1. Swing Bearing - Internal Ball Bearing Table 6-14. Lubrication Specifications. KEY SPECIFICATIONS MPG Multipurpose Grease having a minimum dripping point of 350° F (177° C).
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 2. Wheel Bearings 3. Wheel Drive Hub Lube Point(s) - Repack Capacity - A/R Lube - MPG Interval - Every 2 years or 1200 hours of operation 3121627 Lube Point(s) - Level/Fill Plug Capacity - 17 oz. (0.5 L) - 1/2 Full Lube - EPGL Interval - Check level every 3 months or 150 hrs of operation; change every 2 years or 1200 hours of operation Comments - Place Fill port at 12 o’clock position and Check port at 3 o’clock position.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 4. Swing Drive Hub 5. Hydraulic Return Filter Interval - Change after first 50 hrs. and every 6 months or 300 hrs. thereafter or as indicated by Condition Indicator. Lube Point(s) - Level/Fill Plug Capacity - 43 oz. (1.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 6. Hydraulic Charge Filter 7. Hydraulic Tank Interval - Change after first 50 hrs. and every 6 months or 300 hrs. thereafter or as indicated by Condition Indicator. 3121627 – JLG Lift – Lube Point(s) - Fill Cap Capacity - 40 gallons (151 L) Tank; 77 gallons (291.4 L) System Lube - HO Interval - Check Level daily; Change every 2 years or 1200 hours of operation.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 8. Oil Change w/Filter - Deutz D2011 B. Oil Change w/Filter - Deutz TD2.9 Lube Point(s) - Fill Cap/Spin-on Element Capacity - 11 Quarts(10.5 L) Crankcase Lube - EO Interval - Every Year or 1200 hours of operation Comments - Check level daily/Change in accordance with engine manual. 6-18 – JLG Lift – Lube Point(s) - Fill Cap/Spin-on Element Capacity - 9.6 Quarts (9.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE MINIMUM OIL LEVEL MINIMUM LEVEL OIL HOT MAXIMUM LEVEL OIL HOT MINIMUM LEVEL OIL COLD MAXIMUM LEVEL OIL COLD MAXIMUM OIL LEVEL NOTE: Hot oil checks should be made a period of 5 minutes after the engine has been shut down. Figure 6-6.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 9. Oil Change w/Filter - GM 10. Fuel Filter - Deutz D2011 Lube Point(s) - Fill Cap/Spin-on Element (JLG P/N 7027965) Capacity - 4.5 qt. (4.25 L) w/filter Lube - EO Interval - 3 Months or 150 hours of operation Comments - Check level daily/Change in accordance with engine manual.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE B. Fuel Filter - Deutz TD2.9 (On Hydraulic Tank) C. Fuel Filter - Deutz TD2.9 (On Engine) Lube Point(s) - Replaceable Element Interval - Change in accordance with engine manual Lube Point(s) - Replaceable Element Interval - Change in accordance with engine manual 11.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 12. Air Filter B. Air Filter (Deutz TD 2.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 13. Fuel Filter (Propane) - GM Engine 6.4 TIRES & WHEELS Tire Inflation The air pressure for pneumatic tires must be equal to the air pressure that is stenciled on the side of the JLG product or rim decal for safe and proper operational characteristics. Tire Damage Interval - 3 Months or 150 hours of operation Comments - Replace filter. Refer to Section 6.5, Propane Fuel Filter Replacement For pneumatic tires, JLG Industries, Inc.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE • any damage to the bead area cords of the tire Wheel Replacement If a tire is damaged but is within the above noted criteria, the tire must be inspected on a daily basis to insure the damage has not propagated beyond the allowable criteria. Tire Replacement The rims installed on each product model have been designed for stability requirements which consist of track width, tire pressure, and load capacity.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 2. Tighten nuts in the following sequence: Wheel Installation It is extremely important to apply and maintain proper wheel mounting torque. WHEEL NUTS MUST BE INSTALLED AND MAINTAINED AT THE PROPER TORQUE TO PREVENT LOOSE WHEELS, BROKEN STUDS, AND POSSIBLE DANGEROUS SEPARATION OF WHEEL FROM THE AXLE. BE SURE TO USE ONLY THE NUTS MATCHED TO THE CONE ANGLE OF THE WHEEL. Tighten the lug nuts to the proper torque to prevent wheels from coming loose.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 3. The tightening of the nuts should be done in stages. Following the recommended sequence, tighten nuts per wheel torque chart. 6.5 PROPANE FUEL FILTER REPLACEMENT Removal Table 6-15. Wheel Torque Chart 1. Relieve the propane fuel system pressure. Refer to Propane Fuel System Pressure Relief. TORQUE SEQUENCE 1st Stage 2nd Stage 3rd Stage 2. Disconnect the negative battery cable. 70 ft. lbs. (95 Nm) 170 ft. lbs. (225 Nm) 300 ft. lbs.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Installation BE SURE TO REINSTALL THE FILTER MAGNET INTO THE HOUSING BEFORE INSTALLING NEW SEAL 1. Install the mounting plate to lock off O-ring seal. 2. If equipped, install the retaining bolt seal. 3. Install the housing seal. 4. Drop the magnet into the bottom of the filter housing. 5. Install the filter into the housing. 6. If equipped, install the retaining bolt into the filter housing. 7.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 6.6 PROPANE FUEL SYSTEM PRESSURE RELIEF 6.7 THE PROPANE FUEL SYSTEM OPERATES AT PRESSURES UP TO 312 PSI (21.5 BAR). TO MINIMIZE THE RISK OF FIRE AND PERSONAL INJURY, RELIEVE THE PROPANE FUEL SYSTEM PRESSURE (WHERE APPLICABLE) BEFORE SERVICING THE PROPANE FUEL SYSTEM COMPONENTS.
SECTION 7 - INSPECTION AND REPAIR LOG SECTION 7. INSPECTION AND REPAIR LOG Machine Serial Number _______________________________________ Table 7-1.
SECTION 7 - INSPECTION AND REPAIR LOG Table 7-1.
TRANSFER OF OWNERSHIP Title:____________________________________________________________________ Name: ___________________________________________________________________________ Who in your organization should we notify? Country: _____________________________ Telephone: (_______) ________________________ _________________________________________________________________________________ Address: _________________________________________________________________________ Current Owner: __________________
Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia +61 2 65 811111 JLG Latino Americana Ltda. Rua Eng.
