Service Manual Owner's manual
Table Of Contents
- Section 1. Specifications
- Section 2. General
- Section 3. Chassis & Turntable
- 3.1 Tires & Wheels
- 3.2 Wheel Drive Assembly, 2WD
- 3.3 Drive Motor - 2WD (Prior to S/N 83331)
- 3.4 Drive Motor (S/N 83331 to Present)
- 3.5 Torque Hub
- 3.6 Wheel Drive Assembly, 4WD
- 3.7 Torque Hub (4WD Machines W/ Integral Brake)
- Roll, Leak and Brake Testing
- Tightening and Torquing Bolts
- Main Disassembly
- Input Carrier Disassembly
- Output Carrier Disassembly
- Housing-Spindle Disassembly
- Spindle-Brake Disassembly
- Input Carrier Sub-Assembly
- Output Carrier Sub-Assembly
- Spindle-Brake Sub-Assembly
- Housing-Spindle Sub-Assembly
- DW2B Integral Brake Check
- Main Assembly
- 3.8 Drive Brake, 2WD - Mico (Prior to S/N 83331)
- 3.9 Re-Aligning torque hub input coupling
- 3.10 Oscillating Axle Bleeding Procedure and Lockout Test
- 3.11 Swing Drive Hub
- 3.12 Swing Brake - Mico (Prior to S/N 66417)
- 3.13 Swing Motor (Prior to S/N 66417)
- 3.14 Swing Motor (S/N 66417 to Present)
- 3.15 Procedure For Setting Gear Backlash
- 3.16 Swing Bearing
- 3.17 Rotary Coupling
- 3.18 Generator
- 3.19 Ford EFI Engine
- 3.20 Deutz EMR 2 (S/N 85332 to Present)
- 3.21 GM Engine General Maintenance
- 3.22 GM Engine Dual Fuel System
- Fuel Filter
- Electric Lock Off
- EPR Assembly
- Low Pressure Regulator (LPR)
- Air Fuel Mixer
- Electronic Throttle Control (ETC)
- Engine Control Module
- Heated Exhaust Gas Oxygen Sensor
- Gasoline Multi Point Fuel Injection System (MPFI)
- Gasoline Fuel Pump
- Gasoline Pressure And Temperature Sensor Manifold
- Fuel Filter
- Fuel Injector Rail
- Fuel Injector
- 3.23 GM Engine Fuel System Repair
- Propane Fuel System Pressure Relief
- Propane Fuel System Leak Test
- Propane Fuel Filter Replacement
- Electronic Pressure Regulator (EPR) Assembly Replacement
- Temperature Manifold Absolute Pressure (TMAP) Sensor
- Electronic Throttle Control Replacement
- Mixer Replacement
- Coolant Hose Replacement
- Vapor Hose Replacement
- Engine Control Module Replacement
- Heated Exhaust Gas Oxygen Sensor Replacement
- 3.24 GM Engine LPG Fuel System Diagnosis
- Section 4. Boom & Platform
- Section 5. Hydraulics
- Section 6. JLG Control System
- Section 7. Basic Electrical information & schematics
SECTION 4 - BOOM & PLATFORM
4-8 – JLG Lift – 3121139
8. Carefully remove the telescope cylinder and sheave
assembly. Place telescope cylinder on a suitable
trestle.
a. Remove hardware from the wear pads; remove
wear pads from cylinder.
b. Remove hardware from the wire rope guard;
remove guard from cylinder.
c. Remove hardware from the sheave pin; remove
pin and sheave from cylinder.
9. Remove hardware which secures the wear pads to
the front of base boom section; remove wear pads
from the top, sides and bottom of the base boom
section.
10. Using an overhead crane or suitable lifting device,
remove mid and fly boom sections from base sec-
tion. Note: When removing mid and fly boom sec-
tions from base boom section, retract wire rope
must be dragged along with boom sections.
11. Remove hardware which secures the wear pads to
the rear end of mid boom section; remove the wear
pads from the top, sides and bottom of the mid
boom section.
12. Remove hardware which secures the sheave guards
and sheave assemblies to mid boom section,
remove sheave assemblies from mid boom section.
13. Remove hardware which secures the wear pads to
the front of mid boom section; remove wear pads
from the top, sides and bottom of the mid boom sec-
tion.
14. Using an overhead crane or suitable lifting device,
remove fly boom section from mid section. Note:
When removing fly boom section from mid boom
section, retract wire rope must be dragged along
with fly boom section.
15. Remove hardware which secures the wear pads to
the rear end of fly boom section; remove wear pads
from the top, sides and bottom of the fly boom sec-
tion.
16. When removing wire rope from fly boom section,
push the cable into fly boom. Route wire rope back
through holes in the side of the fly boom section.
Figure 4-6. Disassembly of Sheave Assembly
Figure 4-7. Disassembly Wire Rope Routing Procedure