Service Manual Owner's manual
Table Of Contents
- Section 1. Specifications
- Section 2. General
- Section 3. Chassis & Turntable
- 3.1 Tires & Wheels
- 3.2 Wheel Drive Assembly, 2WD
- 3.3 Drive Motor - 2WD (Prior to S/N 83331)
- 3.4 Drive Motor (S/N 83331 to Present)
- 3.5 Torque Hub
- 3.6 Wheel Drive Assembly, 4WD
- 3.7 Torque Hub (4WD Machines W/ Integral Brake)
- Roll, Leak and Brake Testing
- Tightening and Torquing Bolts
- Main Disassembly
- Input Carrier Disassembly
- Output Carrier Disassembly
- Housing-Spindle Disassembly
- Spindle-Brake Disassembly
- Input Carrier Sub-Assembly
- Output Carrier Sub-Assembly
- Spindle-Brake Sub-Assembly
- Housing-Spindle Sub-Assembly
- DW2B Integral Brake Check
- Main Assembly
- 3.8 Drive Brake, 2WD - Mico (Prior to S/N 83331)
- 3.9 Re-Aligning torque hub input coupling
- 3.10 Oscillating Axle Bleeding Procedure and Lockout Test
- 3.11 Swing Drive Hub
- 3.12 Swing Brake - Mico (Prior to S/N 66417)
- 3.13 Swing Motor (Prior to S/N 66417)
- 3.14 Swing Motor (S/N 66417 to Present)
- 3.15 Procedure For Setting Gear Backlash
- 3.16 Swing Bearing
- 3.17 Rotary Coupling
- 3.18 Generator
- 3.19 Ford EFI Engine
- 3.20 Deutz EMR 2 (S/N 85332 to Present)
- 3.21 GM Engine General Maintenance
- 3.22 GM Engine Dual Fuel System
- Fuel Filter
- Electric Lock Off
- EPR Assembly
- Low Pressure Regulator (LPR)
- Air Fuel Mixer
- Electronic Throttle Control (ETC)
- Engine Control Module
- Heated Exhaust Gas Oxygen Sensor
- Gasoline Multi Point Fuel Injection System (MPFI)
- Gasoline Fuel Pump
- Gasoline Pressure And Temperature Sensor Manifold
- Fuel Filter
- Fuel Injector Rail
- Fuel Injector
- 3.23 GM Engine Fuel System Repair
- Propane Fuel System Pressure Relief
- Propane Fuel System Leak Test
- Propane Fuel Filter Replacement
- Electronic Pressure Regulator (EPR) Assembly Replacement
- Temperature Manifold Absolute Pressure (TMAP) Sensor
- Electronic Throttle Control Replacement
- Mixer Replacement
- Coolant Hose Replacement
- Vapor Hose Replacement
- Engine Control Module Replacement
- Heated Exhaust Gas Oxygen Sensor Replacement
- 3.24 GM Engine LPG Fuel System Diagnosis
- Section 4. Boom & Platform
- Section 5. Hydraulics
- Section 6. JLG Control System
- Section 7. Basic Electrical information & schematics
SECTION 6 - JLG CONTROL SYSTEM
3121139 – JLG Lift – 6-11
FROM
MENU:
PERSONALITIES
MENU:
MACHINE SETUP
TO
MENU:
CALIBRATIONS
MODEL NUMBER:
1=400
ENGINE:
1=FORD EFI GAS
GLOW PLUG:
0=NO GLOW PLUGS
ENGINE SHUTDOWN:
1=SHUTDOWN
TILT:
1=5 DEG
JIB:TOWER LIFT: TOWER TELE:
0=NO0=NO 0=NO
4 WHEEL STEER:
0=NO
SOFT TOUCH:
0=NO
GEN SET/WELDER:
0=NO
H & T LIGHTS:
0=NO
CABLE SWITCH:
0=NO
LOAD:
0=NO
LOAD TYPE:
0=1 ON ROTATOR
FUNCTION CUTOUT:
0=NO
GROUND ALARM:
0=NO
D
R
I
V
E
:
T PROX SWITCHES:
F
L
Y
W
H
E
E
L
T
E
E
T
H
:
0
=
4
W
D
0=NO
0
=
1
3
3
T
E
E
T
H
MODEL NUMBER:
2=450
MODEL NUMBER:
3=600
MODEL NUMBER:
4=601
MODEL NUMBER:
5=800A
MODEL NUMBER:
6=800S
MODEL NUMBER:
9=600C
MODEL NUMBER:
10=510A
MODEL NUMBER:
11=740A
ENGINE:
2=FORD EFI D/F
ENGINE:
3=DEUTZ F4
ENGINE:
4=DEUTZ F3
ENGINE:
5=CAT. 3024C
ENGINE:
6=CAT. 3044C
GLOW PLUG:
15=15 SECONDS
ENGINE SHUTDOWN:
0=NO
TILT:
2=4 DEG
TILT:
3=3 DEG
TILT:
4=4 DEG + CUT
TILT:
5=3 DEG + CUT
JIB:TOWER LIFT: TOWER TELE:
0=YES1=YES 1=YES
4 WHEEL STEER:
0=YES
SOFT TOUCH:
1=YES
GEN SET/WELDER:
GEN SET/WELDER:
1=BELT DRIVE
2=HYD. DRIVE
H & T LIGHTS:
1=YES
CABLE SWITCH:
1=YES
LOAD:
1=WARN ONLY
LOAD:
2=CUTOUT PLAT
LOAD:
3=CUTOUT ALL
LOAD:
4=SPECIAL 1
LOAD TYPE:
1=4 UNDER BASKET
FUNCTION CUTOUT:
1=BOOM CUTOUT
FUNCTION CUTOUT:
2=DRIVE CUTOUT
FUNCTION CUTOUT:
3=DRIVE CUT E&T
GROUND ALARM:
1=DRIVE
GROUND ALARM:
2=LIFT DOWN
GROUND ALARM:
3=BOOM & DRIVE
D
R
I
V
E
:
T PROX SWITC
H
E
S
:
F
L
Y
W
H
E
E
L
T
E
E
T
H
:
1
=
2
W
D
1=YES
1
=
1
1
0
T
E
E
T
H
Figure 6-7. Analyzer Flow Chart, Prior to Version 5.X Software - Sheet 3 of 4