Service Manual Owner's manual
Table Of Contents
- Section 1. Specifications
- Section 2. General
- Section 3. Chassis & Turntable
- 3.1 Tires & Wheels
- 3.2 Wheel Drive Assembly, 2WD
- 3.3 Drive Motor - 2WD (Prior to S/N 83331)
- 3.4 Drive Motor (S/N 83331 to Present)
- 3.5 Torque Hub
- 3.6 Wheel Drive Assembly, 4WD
- 3.7 Torque Hub (4WD Machines W/ Integral Brake)
- Roll, Leak and Brake Testing
- Tightening and Torquing Bolts
- Main Disassembly
- Input Carrier Disassembly
- Output Carrier Disassembly
- Housing-Spindle Disassembly
- Spindle-Brake Disassembly
- Input Carrier Sub-Assembly
- Output Carrier Sub-Assembly
- Spindle-Brake Sub-Assembly
- Housing-Spindle Sub-Assembly
- DW2B Integral Brake Check
- Main Assembly
- 3.8 Drive Brake, 2WD - Mico (Prior to S/N 83331)
- 3.9 Re-Aligning torque hub input coupling
- 3.10 Oscillating Axle Bleeding Procedure and Lockout Test
- 3.11 Swing Drive Hub
- 3.12 Swing Brake - Mico (Prior to S/N 66417)
- 3.13 Swing Motor (Prior to S/N 66417)
- 3.14 Swing Motor (S/N 66417 to Present)
- 3.15 Procedure For Setting Gear Backlash
- 3.16 Swing Bearing
- 3.17 Rotary Coupling
- 3.18 Generator
- 3.19 Ford EFI Engine
- 3.20 Deutz EMR 2 (S/N 85332 to Present)
- 3.21 GM Engine General Maintenance
- 3.22 GM Engine Dual Fuel System
- Fuel Filter
- Electric Lock Off
- EPR Assembly
- Low Pressure Regulator (LPR)
- Air Fuel Mixer
- Electronic Throttle Control (ETC)
- Engine Control Module
- Heated Exhaust Gas Oxygen Sensor
- Gasoline Multi Point Fuel Injection System (MPFI)
- Gasoline Fuel Pump
- Gasoline Pressure And Temperature Sensor Manifold
- Fuel Filter
- Fuel Injector Rail
- Fuel Injector
- 3.23 GM Engine Fuel System Repair
- Propane Fuel System Pressure Relief
- Propane Fuel System Leak Test
- Propane Fuel Filter Replacement
- Electronic Pressure Regulator (EPR) Assembly Replacement
- Temperature Manifold Absolute Pressure (TMAP) Sensor
- Electronic Throttle Control Replacement
- Mixer Replacement
- Coolant Hose Replacement
- Vapor Hose Replacement
- Engine Control Module Replacement
- Heated Exhaust Gas Oxygen Sensor Replacement
- 3.24 GM Engine LPG Fuel System Diagnosis
- Section 4. Boom & Platform
- Section 5. Hydraulics
- Section 6. JLG Control System
- Section 7. Basic Electrical information & schematics
SECTION 6 - JLG CONTROL SYSTEM
3121139 – JLG Lift – 6-15
FROM:
MENU:
PERSONALITIES
MENU:
MACHINE SETUP
TO:
MENU:
CALIBRATIONS
MODEL NUMBER:
400S
ENGINE:
FORD EFI GAS
GLOW PLUG:
NO GLOW PLUGS
ENGINE SHUTDOWN:STARTER LOCKOUT:
ENABLEDDISABLED
TILT:
5 DEGREES
JIB:
NO
4 WHEEL STEER:
NO
SOFT TOUCH:
NO
GEN SET/WELDER:
NO
H & T LIGHTS:
NO
CABLE SWITCH:
NO
LOAD SYSTEM:
NO
LOAD SENSOR:
4 UNDER PLATFORM
FUNCTION CUTOUT:
NO
GROUND ALARM:
NO
DRIVE
:
4WD
MODEL NUMBER:
450A
MODEL NUMBER:
510A
MODEL NUMBER:
600S
MODEL NUMBER:
600A
MODEL NUMBER:
600SC
MODEL NUMBER:
601S
MODEL NUMBER:
740A
MODEL NUMBER:
800A
ENGINE:
FORD EFI D/F
ENGINE:
DEUTZ F4 TIER1
ENGINE:
DEUTZ F3 TIER1
ENGINE:
CAT. 3024C
ENGINE:
ENGINE:
CAT. 3044C
PERKINS 404C
GLOW PLUG:
AIR INTAKE
ENGINE SHUTDOWN:STARTER LOCKOUT:
DISABLEDENABLED
TILT:
4 DEGREES
TILT:
3 DEGREES
TILT:
4 DEGREES + CUT
TILT:
3 DEGREES + CUT
JIB:
YES
4 WHEEL STEER:
YES
SOFT TOUCH:
YES
GEN SET/WELDER:
BELT DRIVE
H & T LIGHTS:
YES
CABLE SWITCH:
YES
LOAD SYSTEM:
WARN ONLY
LOAD SYSTEM:
CUTOUT PLATFORM
LOAD SYSTEM:
CUTOUT ALL
LOAD SYSTEM:
SPECIAL 1
LOAD SENSOR:
1 ON ROTATOR
FUNCTION CUTOUT:
BOOM CUTOUT
FUNCTION CUTOUT:
DRIVE CUTOUT
FUNCTION CUTOUT:
DRIVE CUT E&T
GROUND ALARM:
DRIVE
GROUND ALARM:
DESCENT
GROUND AL
A
R
M
:
MOTION
D
R
I
V
E
:
2
W
D
ENGINE:
DEUTZ F4 TIER2
ENGINE:
DEUTZ F3 TIER2
GLOW PLUG:
IN-CYLINDER
ENGINE:
FORD GAS TIER2
ENGINE:
FORD D/F TIER2
MODEL NUMBER:
800S
ENGINE:
ENGINE:
DEUTZ ECM
DUAL FUEL ECM
D
R
I
V
E
:
2
W
D
W
/
2
-
S
P
E
E
D
MARKET:
ANSI USA
MARKET:
ANSI EXPORT
MARKET:
CSA
MARKET:
CE
MARKET:
AUSTRALIA
MARKET:
JAPAN
FLYWHEEL TEETH:
110 TEETH
FLYWHEEL TEETH:
133 TEETH
T
E
M
P
E
R
A
T
U
R
E
:
C
E
L
S
I
U
S
T
E
M
P
E
R
A
T
U
R
E
:
F
A
H
R
E
N
H
E
I
T
GEN SET CUTOUT:
MOTION ENABLED
GEN SET CUTOUT:
MOTION CUTOUT
L
E
V
E
L
I
N
G
M
O
D
E
:
A
L
L
F
U
N
C
T
I
O
N
S
L
E
V
E
L
I
N
G
M
O
D
E
:
L
I
F
T
/
T
E
L
E
S
C
O
P
E
Figure 6-11. Analyzer Flow Chart, Version 5.X Software - Sheet 3 of 4