Service Manual Owner's manual
Table Of Contents
- Section 1. Specifications
- Section 2. General
- Section 3. Chassis & Turntable
- 3.1 Tires & Wheels
- 3.2 Wheel Drive Assembly, 2WD
- 3.3 Drive Motor - 2WD (Prior to S/N 83331)
- 3.4 Drive Motor (S/N 83331 to Present)
- 3.5 Torque Hub
- 3.6 Wheel Drive Assembly, 4WD
- 3.7 Torque Hub (4WD Machines W/ Integral Brake)
- Roll, Leak and Brake Testing
- Tightening and Torquing Bolts
- Main Disassembly
- Input Carrier Disassembly
- Output Carrier Disassembly
- Housing-Spindle Disassembly
- Spindle-Brake Disassembly
- Input Carrier Sub-Assembly
- Output Carrier Sub-Assembly
- Spindle-Brake Sub-Assembly
- Housing-Spindle Sub-Assembly
- DW2B Integral Brake Check
- Main Assembly
- 3.8 Drive Brake, 2WD - Mico (Prior to S/N 83331)
- 3.9 Re-Aligning torque hub input coupling
- 3.10 Oscillating Axle Bleeding Procedure and Lockout Test
- 3.11 Swing Drive Hub
- 3.12 Swing Brake - Mico (Prior to S/N 66417)
- 3.13 Swing Motor (Prior to S/N 66417)
- 3.14 Swing Motor (S/N 66417 to Present)
- 3.15 Procedure For Setting Gear Backlash
- 3.16 Swing Bearing
- 3.17 Rotary Coupling
- 3.18 Generator
- 3.19 Ford EFI Engine
- 3.20 Deutz EMR 2 (S/N 85332 to Present)
- 3.21 GM Engine General Maintenance
- 3.22 GM Engine Dual Fuel System
- Fuel Filter
- Electric Lock Off
- EPR Assembly
- Low Pressure Regulator (LPR)
- Air Fuel Mixer
- Electronic Throttle Control (ETC)
- Engine Control Module
- Heated Exhaust Gas Oxygen Sensor
- Gasoline Multi Point Fuel Injection System (MPFI)
- Gasoline Fuel Pump
- Gasoline Pressure And Temperature Sensor Manifold
- Fuel Filter
- Fuel Injector Rail
- Fuel Injector
- 3.23 GM Engine Fuel System Repair
- Propane Fuel System Pressure Relief
- Propane Fuel System Leak Test
- Propane Fuel Filter Replacement
- Electronic Pressure Regulator (EPR) Assembly Replacement
- Temperature Manifold Absolute Pressure (TMAP) Sensor
- Electronic Throttle Control Replacement
- Mixer Replacement
- Coolant Hose Replacement
- Vapor Hose Replacement
- Engine Control Module Replacement
- Heated Exhaust Gas Oxygen Sensor Replacement
- 3.24 GM Engine LPG Fuel System Diagnosis
- Section 4. Boom & Platform
- Section 5. Hydraulics
- Section 6. JLG Control System
- Section 7. Basic Electrical information & schematics
SECTION 6 - JLG CONTROL SYSTEM
6-20 – JLG Lift – 3121139
Table 6-2. Analyzer Fault Code Listing
DTC Analyzer Text
001 EVERYTHING OK
002 GROUND MODE OK
0010 RUNNING AT CUTBACK - OUT OF TRANSPORT POSITION
0011 FSW OPEN
0012 RUNNING AT CREEP - CREEP SWITCH OPEN
0013 RUNNING AT CREEP - TILTED AND ABOVE ELEVATION
0014 CHASSIS TILT SENSOR OUT OF RANGE
0015 LOAD SENSOR READING UNDER WEIGHT
0035 APU ACTIVE
211 POWER CYCLE
212 KEYSWITCH FAULTY
213 FSW FAULTY
227 STEER SWITCHES FAULTY
2211 FSW INTERLOCK TRIPPED
2212 DRIVE LOCKED - JOYSTICK MOVED BEFORE FOOTSWITCH
2213 STEER LOCKED - SELECTED BEFORE FOOTSWITCH
2214 DRIVE/STEER LOCKED - JOYSTICK MOVED BEFORE ENABLE
2216 D/S JOY. OUT OF RANGE HIGH
2217 D/S JOY. CENTER TAP BAD
2218 L/S JOY. OUT OF RANGE LOW
2219 L/S JOY. OUT OF RANGE HIGH
2220 L/S JOY. CENTER TAP BAD
2221 LIFT/SWING LOCKED - JOYSTICK MOVED BEFORE FOOTSWITCH
2222 WAITING FOR FSW TO BE OPEN
2223 FUNCTION SWITCHES LOCKED - SELECTED BEFORE ENABLE
2224 FOOTSWITCH SELECTED BEFORE START
234 FUNCTION SWITCHES FAULTY - CHECK DIAGNOSTICS/BOOM
235 FUNCTION SWITCHES LOCKED - SELECTED BEFORE AUX POWER
236 FUNCTION SWITCHES LOCKED - SELECTED BEFORE START SWITCH
237 START SWITCH LOCKED - SELECTED BEFORE KEYSWITCH
259 MODEL CHANGED - HYDRAULICS SUSPENDED - CYCLE EMS
2513 GENERATOR MOTION CUTOUT ACTIVE
2514 BOOM PREVENTED - DRIVE SELECTED
2516 DRIVE PREVENTED - ABOVE ELEVATION
2517 DRIVE PREVENTED - TILTED & ABOVE ELEVATION
2518 DRIVE PREVENTED - BOOM SELECTED
2519 DRIVE PREVENTED - TILTED & EXTENDED OR HIGH ANGLE
2520 FUNCTIONS LOCKED OUT - CONSTANT DATA VERSION IMPROPER
2530 UMS SENSOR FORWARD LIMIT REACHED
2531 UMS SENSOR OUT OF USABLE RANGE
2532 UMS SENSOR BACKWARD LIMIT REACHED