Service Manual Owner's manual
Table Of Contents
- Section 1. Specifications
- Section 2. General
- Section 3. Chassis & Turntable
- 3.1 Tires & Wheels
- 3.2 Wheel Drive Assembly, 2WD
- 3.3 Drive Motor - 2WD (Prior to S/N 83331)
- 3.4 Drive Motor (S/N 83331 to Present)
- 3.5 Torque Hub
- 3.6 Wheel Drive Assembly, 4WD
- 3.7 Torque Hub (4WD Machines W/ Integral Brake)
- Roll, Leak and Brake Testing
- Tightening and Torquing Bolts
- Main Disassembly
- Input Carrier Disassembly
- Output Carrier Disassembly
- Housing-Spindle Disassembly
- Spindle-Brake Disassembly
- Input Carrier Sub-Assembly
- Output Carrier Sub-Assembly
- Spindle-Brake Sub-Assembly
- Housing-Spindle Sub-Assembly
- DW2B Integral Brake Check
- Main Assembly
- 3.8 Drive Brake, 2WD - Mico (Prior to S/N 83331)
- 3.9 Re-Aligning torque hub input coupling
- 3.10 Oscillating Axle Bleeding Procedure and Lockout Test
- 3.11 Swing Drive Hub
- 3.12 Swing Brake - Mico (Prior to S/N 66417)
- 3.13 Swing Motor (Prior to S/N 66417)
- 3.14 Swing Motor (S/N 66417 to Present)
- 3.15 Procedure For Setting Gear Backlash
- 3.16 Swing Bearing
- 3.17 Rotary Coupling
- 3.18 Generator
- 3.19 Ford EFI Engine
- 3.20 Deutz EMR 2 (S/N 85332 to Present)
- 3.21 GM Engine General Maintenance
- 3.22 GM Engine Dual Fuel System
- Fuel Filter
- Electric Lock Off
- EPR Assembly
- Low Pressure Regulator (LPR)
- Air Fuel Mixer
- Electronic Throttle Control (ETC)
- Engine Control Module
- Heated Exhaust Gas Oxygen Sensor
- Gasoline Multi Point Fuel Injection System (MPFI)
- Gasoline Fuel Pump
- Gasoline Pressure And Temperature Sensor Manifold
- Fuel Filter
- Fuel Injector Rail
- Fuel Injector
- 3.23 GM Engine Fuel System Repair
- Propane Fuel System Pressure Relief
- Propane Fuel System Leak Test
- Propane Fuel Filter Replacement
- Electronic Pressure Regulator (EPR) Assembly Replacement
- Temperature Manifold Absolute Pressure (TMAP) Sensor
- Electronic Throttle Control Replacement
- Mixer Replacement
- Coolant Hose Replacement
- Vapor Hose Replacement
- Engine Control Module Replacement
- Heated Exhaust Gas Oxygen Sensor Replacement
- 3.24 GM Engine LPG Fuel System Diagnosis
- Section 4. Boom & Platform
- Section 5. Hydraulics
- Section 6. JLG Control System
- Section 7. Basic Electrical information & schematics
SECTION 6 - JLG CONTROL SYSTEM
3121139 – JLG Lift – 6-45
Table 6-6. Machine Configuration Parameters
Configuration
Digit
Parameter
(Displayed on
Analyzer 1
st
Line)
Parameter Value
(Displayed on Analyzer
2nd Line)
Description Range Definition
Data
Increment
Default
Value
1 Model Number: 1=400
2=450
3=600
4=601
5=800A
6=800S
Displays/adjusts
machine model
1
2
3
4
5
6
400
450
600
601
800A
800S
11
2Engine:1=FORD EFI GAS
2=FORD EFI D/F
3=DEUTZ F4
4=DEUTZ F3
Displays/adjusts
engine manufac-
turer/type
1
2
3
Ford LRG425EFI Gas
Ford LRG425EFI Gas with
dual fuel
Deutz F4M1011F Diesel
Deutz F3M1011F Diesel
11
3Glow Plug:0=NO
1=”NUMBER OF
MINUTES”
Display/adjusts
glow plug presence
and on-time
0
1-10
No glow plugs installed
Setting this number tells the
controller how many minutes
after the EMS is pulled to out-
put to the glow plugs before
permitting the engine to be
started.
10
4ENG
SHUTDOWN:
0=NO
1=SHUTDOWN
Displays/adjusts
presence of the
engine shutdown
feature.
0
1
No engine shutdown
Shutdown engine when cool-
ant temperature is greater
than 130° C (266° F)or the oil
pressure is less than 0.5 bar
(8 psi).
10
5JOYSTICK
TYPE:
1=RESISTIVE
2=INDUCTIVE
Displays/adjusts
joystick type
1
2
Resistive
Inductive
10