Illustrated Parts Manual Models 80H 80HX 86HX 80HX+6 P/N 3120272 March 5, 2009
REVISION LOG November 1985 - Original Issue Of Manual December 1987 - Revised April 1991 - Revised June 1995 - Revised (New Format) September 1996 - Revised (Added Oscillating Axle Parts and Model 80H) June 1997 - Revised September 24, 1999 - Revised (Manual edited to 0010334 Revision 87) June 30, 2000 - Revised (Manual edited to 0010334 Revision 89 & 0010333 Revision 43) November 30, 2000 - Revised (Manual edited to 0010334 Revision 94 & 0010333 Revision 44) April 16, 2003 - Revised (Manual edited to 00103
REVISION LOG B 3120272
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19 FRAME STEERING & AXLE INSTALLATIONS - 80HX 2WD FIXED AXLE MACHINES . . . . . . 1-2 FRAME STEERING & AXLE INSTALLATIONS - 80HX 4WD FIXED AXLE MACHINES . . . . . . 1-6 FRAME STEERING & AXLE INSTALLATIONS - 80HX 2WD & 4WD OSCILLATING AXLE MACHINES . . . .
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 2 - TURNTABLE (CONTINUED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-25 2-26 2-27 2-28 2-29 2-30 2-31 2-32 2-33 2-34 2-35 2-36 2-37 2-38 2-39 2-40 2-41 2-42 2-43 2-44 2-45 2-46 2-47 2-48 DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION (Built Prior to February 1995) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. 4-5 4-6 4-7 4-8 4-9 4-10 TITLE PAGE NO. (Machines Built Prior to September 1991) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16 CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP TELE (Machines Built Prior to September 1991) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20 CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS AND VICKERS PROP VALVE (Machines September 1991 to Present) . . . . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. 6-12 6-13 6-14 6-15 6-16 6-17 6-18 6-19 TITLE PAGE NO. HYDRAULIC DIAGRAM - OSCILLATING AXLE (80HX/80HX+6) . . . . . . . . . . . . . . . . . . . . . . . . 6-28 HYDRAULIC DIAGRAM - PUMP (STANDARD CONTROLS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30 HYDRAULIC DIAGRAM - PUMP (HYDRAULIC CONTROLS) . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34 HYDRAULIC DIAGRAM - ROTATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 1 FRAME S E C T I O N TABLE OF CONTENTS FIGURE 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19 3120272 DESCRIPTION FRAME STEERING & AXLE INSTALLATIONS - 80HX 2WD FIXED AXLE MACHINES . . . . . . FRAME STEERING & AXLE INSTALLATIONS - 80HX 4WD FIXED AXLE MACHINES . . . . . . FRAME STEERING & AXLE INSTALLATIONS - 80HX 2WD & 4WD OSCILLATING AXLE MACHINES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 1 FRAME S E C T I O N FIGURE 1-1.
SECTION 1 FRAME FIGURE 1-1.
SECTION 1 FRAME S E C T I O N FIGURE 1-1. FRAME, STEERING & AXLE INSTALLATIONS - 80HX 2WD FIXED AXLE MACHINES (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
SECTION 1 FRAME FIGURE 1-1.
SECTION 1 FRAME S E C T I O N FIGURE 1-2.
SECTION 1 FRAME FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 4WD FIXED AXLE MACHINES FIG & ITEM # PART NUMBER DESCRIPTION QTY. Ref. 2360302 2360341 FRAME WELDMENT OPTIONS: Machines with Vickers Valves Prior to August 1991 Machines with Vickers Valves August 1991 to Present STEERING INSTALLATION ANSI Spec 4WD/2WS ANSI Spec 4WD/4WS (Front Axle Only) CSA 4WD/2WS CSA 4WD/4WS Ref. Ref. Ref. Ref. Ref.
SECTION 1 FRAME S E C T I O N FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 4WD FIXED AXLE MACHINES (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. 102 102A 102B 103 104 105 106 107 108 109 110 111 4843390 0961416 0961417 0560673 1260017 3760106 3421565 3760140 3421710 4842191 0560675 1682260 1 1 1 8 3ft/.
SECTION 1 FRAME FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 4WD FIXED AXLE MACHINES (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 1 FRAME S E C T I O N FIGURE 1-3.
SECTION 1 FRAME FIGURE 1-3. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 2WD AND 4WD OSCILLATING AXLE MACHINES FIG & ITEM # PART NUMBER QTY. REV. FRAME WELDMENT Ref. 0256107 0255795 0256555 STEERING INSTALLATION ANSI Spec 2WD ANSI Spec 4WD CSA Spec 2WD Ref. Ref. Ref. Ref. − Ref.
SECTION 1 FRAME S E C T I O N FIGURE 1-3.
SECTION 1 FRAME FIGURE 1-3.
SECTION 1 FRAME S E C T I O N FIGURE 1-3.
SECTION 1 FRAME FIGURE 1-3. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 2WD AND 4WD OSCILLATING AXLE MACHINES (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 1 FRAME S E C T I O N FIGURE 1-4.
SECTION 1 FRAME FIGURE 1-4. REAR, STEERING & AXLE INSTALLATIONS - 80HX 4WS MACHINES FIG & ITEM # PART NUMBER 0250202 0252178 0251847 0255582 1 2 3 4130153 4130154 1682268 4 5 6 3421330 2160002 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 101 102 103 104 105 3120272 0560714 0560605 4712600 4843415 3420620 1260017 3420158 3421713 3421906 4740082 0642634 0440091 3300175 3323002 0560605 2160001 0630449 4761600 4751600 4920096 3312602 0100011 DESCRIPTION QTY.
SECTION 1 FRAME S E C T I O N FIGURE 1-4. REAR, STEERING & AXLE INSTALLATIONS - 80HX 4WS MACHINES (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
SECTION 1 FRAME FIGURE 1-4. REAR, STEERING & AXLE INSTALLATIONS - 80HX 4WS MACHINES (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 1 FRAME S E C T I O N FIGURE 1-5.
SECTION 1 FRAME FIGURE 1-5. FRAME, STEERING & AXLE INSTALLATIONS - 80H MACHINES . FIG & ITEM # PART NUMBER 2360189 2360263 2360273 0237314 0238775 0251707 2WD STEERING INSTALLATION ANSI Spec 2WD Built Prior to November 1988 ANSI Spec 2WD Built November 1988 to Present CSA Spec 2WD Ref. Ref. Ref. Ref. 1681562 2 3 3840856 29A 30 30A 3120272 QTY. Ref.
SECTION 1 FRAME S E C T I O N FIGURE 1-5. FRAME, STEERING & AXLE INSTALLATIONS - 80H MACHINES (CONTINUED) .
SECTION 1 FRAME FIGURE 1-5. FRAME, STEERING & AXLE INSTALLATIONS - 80H MACHINES (CONTINUED) . FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 1 FRAME S E C T I O N FIGURE 1-6.
SECTION 1 FRAME FIGURE 1-6.
SECTION 1 FRAME S E C T I O N FIGURE 1-6.
SECTION 1 FRAME 4 S E C T I O N 4 1 FIGURE 1-6.
SECTION 1 FRAME S E C T I O N FIGURE 1-6.
SECTION 1 FRAME FIGURE 1-6.
SECTION 1 FRAME S E C T I O N FIGURE 1-6. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) FIG & ITEM # PART NUMBER 400B 80HX TIRE & WHEEL INSTALLATIONS 2WD MACHINES: 0236523 0236524 0251666 1 0253932 F R A M E DESCRIPTION 0257045 0257046 Tire & Wheel Installation - 15 x 19.5 Pneumatic (Firestone Transport) Tire & Wheel Installation - 15 x 19.5 Foam-Filled (Firestone Transport) Tire & Wheel Installation - 15 x 22.5 Foam-Filled (Goodyear Super Single) (750 Lb. Cap.
SECTION 1 FRAME FIGURE 1-6. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) FIG & ITEM # PART NUMBER 0234745 0251359 Use 0271615 0271615 Use 0271616 0271616 0251360 Use 0271614 0271614 Use 0271617 0271617 0234329 0253931 0259455 0259443 401 4520178 4520126 4520009 4520007 4520130 4520142 4520060 4520149 4520215 Use 4520258 402 403 3120272 4520258 4860108 4860148 4860060 4640113 DESCRIPTION Tire & Wheel Assembly - 15 x 19.
SECTION 1 FRAME S E C T I O N FIGURE 1-6. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) FIG & ITEM # PART NUMBER 404 1701643 1702701 1703504 Not Required DESCRIPTION Decal - Air Pressure - 70 psi (Not Shown - Located near Item 403) Decal - Air Pressure - 95 psi (Not Shown - Located near Item 403) Decal - Air Pressure - 95 psi (Not Shown - Located near Item 403) Decal - Air Pressure - 65 psi QTY. REV.
SECTION 1 FRAME FIGURE 1-6. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 1 FRAME S E C T I O N FIGURE 1-7.
SECTION 1 FRAME FIGURE 1-7.
SECTION 1 FRAME S E C T I O N FIGURE 1-8.
SECTION 1 FRAME FIGURE 1-8. DRIVE MOTOR ASSEMBLY - VICKERS FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 3120272 PART NUMBER DESCRIPTION QTY. REV. 3160132 DRIVE MOTOR ASSEMBLY - VICKERS Note: Used on 80HX 2WD/2WS Fixed Front Axle/ Vickers Prop Valve Machines & 80H All 2WD Vickers Prop Valve Machines & 80H 4WD Machines Built Prior to May 1988. Ref. Ref.
SECTION 1 FRAME S E C T I O N FIGURE 1-8. DRIVE MOTOR ASSEMBLY - VICKERS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. 44 45 46 47 7009309 7006707 7009310 7006704 Ring, Retaining Bearing Spacer Kit Plate, Wafer Bearing S/A 1 1 1 2900659 Seal Kit (Includes Items 7, 14, 17, 24, 27, 28 & 29) 1 REV.
SECTION 1 FRAME FIGURE 1-8. DRIVE MOTOR ASSEMBLY - VICKERS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 1 FRAME S E C T I O N FIGURE 1-9.
SECTION 1 FRAME FIGURE 1-9. DRIVE MOTOR ASSEMBLY - CESSNA (TWO SPEED) FIG & ITEM # PART NUMBER 3160132 3160204 3160179 3160342 3160189 3160434 3160204 3160129 3160179 3160342 3160204 3160129 3160132 3160130 3160341 1 2 3 4 7004938 7004939 Kit 7004933 7020323 5 7004941 6 7 3120272 Not Available 7004942 Kit DESCRIPTION QTY.
SECTION 1 FRAME S E C T I O N FIGURE 1-9.
SECTION 1 FRAME FIGURE 1-9.
SECTION 1 FRAME S E C T I O N FIGURE 1-10.
SECTION 1 FRAME FIGURE 1-10.
SECTION 1 FRAME S E C T I O N FIGURE 1-11.
SECTION 1 FRAME FIGURE 1-11. BRAKE ASSEMBLY - AUSCO AND MICO FIG & ITEM # PART NUMBER 0920027 DESCRIPTION BRAKE ASSEMBLY - AUSCO & MICO Note: Used on 80HX 2WD Prior to Prior to October 1987 & 80H 2WD & 4WD Prior to October 1987.
SECTION 1 FRAME S E C T I O N FIGURE 1-11. BRAKE ASSEMBLY - AUSCO AND MICO (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
SECTION 1 FRAME FIGURE 1-11. BRAKE ASSEMBLY - AUSCO AND MICO (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 1 FRAME S E C T I O N FIGURE 1-12.
SECTION 1 FRAME FIGURE 1-12. BRAKE ASSEMBLY - AUSCO FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 3120272 PART NUMBER DESCRIPTION QTY. REV. 0920072 BRAKE ASSEMBLY - AUSCO Note: Used on 80HX 2WD October 1987 to January 1992, 80HX 4WD Prior to February 1991 & 80H 2WD & 4WD October 1987 to January 1992. Ref. Ref.
SECTION 1 FRAME S E C T I O N FIGURE 1-13.
SECTION 1 FRAME FIGURE 1-13. BRAKE ASSEMBLY - MICO FIG & ITEM # PART NUMBER 0920081 DESCRIPTION BRAKE ASSEMBLY - MICO Note: Used on 80HX 4WD February 1991 to July 1991 Only. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 to 24 25 26 Kit Kit 7007977 7007978 7007979 7007980 7007981 Kit 7007983 Kit 7007985 7007986 7007914 7007987 Kit Kit Kit Kit Kit Kit 7007989 7007924 Not Used Kit 7007933 2900767 2900766 2900768 3120272 QTY. REV. Ref. ⎯ Ref.
SECTION 1 FRAME S E C T I O N FIGURE 1-14.
SECTION 1 FRAME FIGURE 1-14. BRAKE ASSEMBLY - MICO FIG & ITEM # PART NUMBER 0920084 0920110 0920117 0920119 1 7011712 7011712 Not Available 2 7011717 7018606 Not Available 3 7007979 7007980 7007970 7018602 Kit Kit 4 7011713 7018605 Not Available 5 Kit 7011715 7011714 7007983 Kit Kit 6 7 8 9 Kit Kit Kit 7007985 7018607 7018614 10 7007986 7007986 Not Available 3120272 DESCRIPTION QTY. REV.
SECTION 1 FRAME S E C T I O N FIGURE 1-14. BRAKE ASSEMBLY - MICO (CONTINUED) FIG & ITEM # PART NUMBER 11 7000796 7018609 Not Required 12 13 14 1 F R A M E 15 16 17 18 19 20 21 22 23 24 7007987 7007987 Not Available Kit 7011716 7011716 Kit Kit 7007977 7007977 Kit Kit Kit Kit Kit 7007923 7018603 Not Available 7007933 7007990 7007924 2900766 2900768 2900767 2900766 2900768 7018608 7018612 7018612 1-56 DESCRIPTION QTY.
SECTION 1 FRAME FIGURE 1-14. BRAKE ASSEMBLY - MICO (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 1 FRAME S E C T I O N FIGURE 1-15.
SECTION 1 FRAME FIGURE 1-15. GEAR REDUCER ASSEMBLY FIG & ITEM # PART NUMBER 2780138 1 2 3 7007663 7007678 7007673 7007665 Not Available 4 7007666 7010498 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 3120272 7007672 7010497 7000285 7000270 7007671 7007668 7007670 7007669 7007667 7007676 7007675 7007677 7007664 7000253 7007674 7007679 DESCRIPTION GEAR REDUCER ASSEMBLY Note: Used on 80HX 2WD/2WS with Vickers Prop Valves & All 80H 2WD & 4WD.
SECTION 1 FRAME S E C T I O N FIGURE 1-16.
SECTION 1 FRAME FIGURE 1-16. DRIVE HUB ASSEMBLIES FIG & ITEM # PART NUMBER DESCRIPTION DRIVE HUB ASSEMBLIES 2780094 2780093 Drive Hub Assembly - 42.5:1 Ratio 80HX 2WD With Racine Prop Valves Built Prior to February 1988 Drive Hub Assembly - 43:1 Ratio 80HX 2WD With Racine Prop Valves Built February 1988 to Present Drive Hub Assembly - 30.04:1 Ratio 2780142 80H 2WD With Racine Prop Valves 80H 2WD With Vickers Prop Valves Built Prior to October 1989 Drive Hub Assembly - 24:1 Ratio 2780136 QTY. REV.
SECTION 1 FRAME S E C T I O N FIGURE 1-16.
SECTION 1 FRAME FIGURE 1-16.
SECTION 1 FRAME S E C T I O N FIGURE 1-17.
SECTION 1 FRAME FIGURE 1-17. VALVES & SWITCHES INSTALLATIONS (FRAME MOUNTED) FIG & ITEM # PART NUMBER 0236851 1 2 3 4 5 6 7 4640039 7006851 0641632 4751600 4761600 3311601 4565166 2980089 3251870 Valve, Selector O-Ring (Valve Seals) Bolt 3/8”-16NC x 4” Flatwasher 3/8” Lockwasher 3/8” Nut 3/8”-16NC Spacer (Not Shown) Lever (Part of Item #1) Nameplate - Selector Valve VALVE INSTALLATIONS 2WD - Racine Prop Valves (Prior to Mid 1987) QTY. REV. Ref. 4 1 2 2 2 2 2 1 1 1 Ref. Ref. 1 Ref.
SECTION 1 FRAME S E C T I O N FIGURE 1-17.
SECTION 1 FRAME FIGURE 1-17.
SECTION 1 FRAME S E C T I O N FIGURE 1-17. VALVES & SWITCHES INSTALLATIONS (FRAME MOUNTED) (CONTINUED) FIG & ITEM # PART NUMBER 551D 7011336 2900770 0641506 4751500 0100019 4921854 552 553 554 555 DESCRIPTION Cartridge Seal Kit - 7011336 Cartridge (1 Per Assembly) Bolt 5/16”-18NC x 3/4” Flatwasher 5/16” Loctite #271 (Not Shown) Harness - Extendable Axle (Not Shown) QTY. REV.
SECTION 1 FRAME FIGURE 1-17. VALVES & SWITCHES INSTALLATIONS (FRAME MOUNTED) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 1 FRAME S E C T I O N FIGURE 1-18.
SECTION 1 FRAME FIGURE 1-18.
SECTION 1 FRAME S E C T I O N FIGURE 1-18.
SECTION 1 FRAME FIGURE 1-18.
SECTION 1 FRAME S E C T I O N FIGURE 1-19.
SECTION 1 FRAME FIGURE 1-19.
SECTION 1 FRAME S E C T I O N FIGURE 1-19.
SECTION 1 FRAME FIGURE 1-19. TOW PACKAGE INSTALLATION (CONTINUED) FIG & ITEM # 101 102 103 PART NUMBER DESCRIPTION QTY. REV. 7 0232121 TOW BAR ASSEMBLY Ref.
SECTION 1 FRAME S E C T I O N FIGURE 1-19. TOW PACKAGE INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 2 TURNTABLE TABLE OF CONTENTS FIGURE 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16 2-17 2-18 2-19 2-20 2-21 2-22 2-23 2-24 2-25 2-26 2-27 2-28 2-29 2-30 2-31 2-32 2-33 2-34 2-35 2-36 2-37 2-38 2-39 3120272 DESCRIPTION BOOM, TURNTABLE AND BEARING LUBE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . CONTROL VALVE INSTALLATION - RACINE PROPORTIONAL. . . . . . . . . . . . . . . . . . . . . . . . CONTROL VALVE ASSEMBLY - OUTLET SECTION (RACINE) . . . . . . . .
S E C T I O N SECTION 2 TURNTABLE TABLE OF CONTENTS FIGURE 2-40 2-41 2-42 2-43 2 2-44 T U R N T A B L E 2-45 2-46 2-47 2-48 2-2 DESCRIPTION PAGE MAIN PUMP ASSEMBLY (Machines With Vickers Proportional Valves Mid 1987 to Present - Has Two Outlet in End Cover) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-154 TANK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-156 LP TANKS INSTALLATION.
SECTION 2 TURNTABLE TABLE OF CONTENTS FIGURE DESCRIPTION PAGE S E C T I O N 2 T U R N T A B L E 3120272 2-3
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-1.
SECTION 2 TURNTABLE FIGURE 2-1.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-1.
SECTION 2 TURNTABLE FIGURE 2-1.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-2.
SECTION 2 TURNTABLE FIGURE 2-2.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-2.
SECTION 2 TURNTABLE FIGURE 2-2.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-3.
SECTION 2 TURNTABLE FIGURE 2-3.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-4.
SECTION 2 TURNTABLE DESCRIPTION QTY. 7004888 LIFT VALVE SECTION (INCLUDING SERVO ASSEMBLY) Ref. 7004891 SWING VALVE SECTION (INCLUDING SERVO ASSEMBLY) Ref. S E C T I O N 7004891 TELESCOPE VALVE SECTION (INCLUDING SERVO ASSEMBLY) (4 SECTION VALVE ONLY) Ref. 2 7004890 DRIVE VALVE SECTION (INCLUDING SERVO ASSEMBLY) Ref. FIGURE 2-4.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-5.
SECTION 2 TURNTABLE FIGURE 2-5. CONTROL VALVE ASSEMBLY - INLET SECTION (RACINE) FIG & ITEM # PART NUMBER DESCRIPTION QTY. 7002364 RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY - INLET (DUMP) SECTION Ref.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-5.
SECTION 2 TURNTABLE FIGURE 2-5. CONTROL VALVE ASSEMBLY - INLET SECTION (RACINE) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-6.
SECTION 2 TURNTABLE FIGURE 2-6.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-6.
SECTION 2 TURNTABLE FIGURE 2-6. CONTROL VALVE ASSEMBLY - SERVO SECTION (RACINE) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-7.
SECTION 2 TURNTABLE FIGURE 2-7.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-7.
SECTION 2 TURNTABLE FIGURE 2-7.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-7.
SECTION 2 TURNTABLE FIGURE 2-7. CONTROL VALVES ASSEMBLY - VICKERS VALVES (CONTINUED) FIG & ITEM # PART NUMBER 68 4640580 69 4640716 70 71 4640354 4640362 7004278 7012922 0238140 101 4640519 102 103 104 105 4300038 4751500 4761500 3311501 3120272 DESCRIPTION Accessory Valve Assembly (Machines Built 1989 to September 1991) (See Figure 2-16 for Breakdown) Note: 4640580 Accessory Valve is no longer available as a complete assembly. See Figure 2-16 for Individual parts.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-8.
SECTION 2 TURNTABLE FIGURE 2-8.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-8.
SECTION 2 TURNTABLE FIGURE 2-8. CONTROL VALVE ASSEMBLY - VICKERS (PRIOR TO OCTOBER 1994) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-9.
SECTION 2 TURNTABLE FIGURE 2-9.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-9. CONTROL VALVE ASSEMBLY - VICKERS (OCTOBER 1994 TO PRESENT) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
SECTION 2 TURNTABLE FIGURE 2-9. CONTROL VALVE ASSEMBLY - VICKERS (OCTOBER 1994 TO PRESENT) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-10.
SECTION 2 TURNTABLE FIGURE 2-10.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-10. VICKERS VALVE ASSEMBLY - HYDRAULIC CONTROLS (OCTOBER 1994 TO PRESENT) (CONTINUED) FIG & ITEM # PART NUMBER 150 Ref. Ref. Ref. Ref. Ref. 1 7012354 7006749 7006749 7006749 7006782 7009329 7012337 Kit 7006778 7012338 Kit 7012336 OUTLET SECTION Nut Rod, Tie Cover End O-Ring Plug Setscrew Orifice Sub-Assembly O-Ring Plug Ref.
SECTION 2 TURNTABLE FIGURE 2-10. VICKERS VALVE ASSEMBLY - HYDRAULIC CONTROLS (OCTOBER 1994 TO PRESENT) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-11.
SECTION 2 TURNTABLE FIGURE 2-11. CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP SECTION FIG & ITEM # PART NUMBER DESCRIPTION CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION QTY. Ref.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-11.
SECTION 2 TURNTABLE FIGURE 2-11.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-12.
SECTION 2 TURNTABLE FIGURE 2-12. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION FIG & ITEM # PART NUMBER DESCRIPTION CONTROL VALVE ASSEMBLY - BANG-BANG 4640941 4640909 1 2 3 4 7002447 7002448 7002449 7002450 7002451 7011118 7000448 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 VALVE ASSEMBLY - 3 SECTION VALVE ASSEMBLY - 4 SECTION Ref. Ref. DUMP SECTION ASSEMBLY Ref.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-12. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION (CONTINUED) FIG & ITEM # PART NUMBER 152 7002316 7011183 7002315 153 7002315 7002316 2 7011183 T U R N T A B L E 154 7003855 155 7000468 7002262 7011183 2-48 DESCRIPTION QTY.
SECTION 2 TURNTABLE FIGURE 2-12. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-13.
SECTION 2 TURNTABLE FIGURE 2-13.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-13. CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLET RELIEF (CONTINUED) FIG & ITEM # PART NUMBER 27 7000468 28 7002262 DESCRIPTION Crossover Relief Valve Assembly - 7000466 Section (Due to various suppliers - internal components are no longer field serviceable) Dual Pilot Check Valve Assembly 7002257 Section (Due to various suppliers - internal components are no longer field serviceable) QTY. REV.
SECTION 2 TURNTABLE FIGURE 2-13. CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLET RELIEF (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-14.
SECTION 2 TURNTABLE FIGURE 2-14.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-15.
SECTION 2 TURNTABLE FIGURE 2-15. ACCESSORY VALVE ASSEMBLY (MILLER) (HYDRAULIC CONTROLS MACHINES BUILT THROUGH 1989) FIG & ITEM # PART NUMBER 4640535 1 2 3 4 5 6 7 8 9 10 11 12 13 14 3120272 7009755 7009759 7007760 3790015 7009761 3790014 7009756 3790118 3790211 3790016 7009762 7009757 7009758 DESCRIPTION ACCESSORY VALVE ASSEMBY (MILLER) (HYDRAULIC CONTROLS MACHINES BUILT THROUGH 1989) Note: Not sold as a complete assembly.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-16.
SECTION 2 TURNTABLE FIGURE 2-16. ACCESSORY VALVE ASSEMBLY FIG & ITEM # PART NUMBER 4640580 1 2 3 4 5 7004365 7004366 7004367 7004369 7004368 2900707 2900708 2900709 4640716 101 7012506 7010552 102 7012505 7010553 103 7012507 7010554 104 105 7004369 7004368 104 7010556 105 7010555 7012509 7010557 7012510 7010558 7012511 7010559 2900709 7010560 3120272 DESCRIPTION ACCESSORY VALVE ASSEMBLY (HYDRAULIC CONTROLS MACHINES BUILT 1990 TO SEPTEMBER 1991) Note: Not sold as a complete assembly.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-17.
SECTION 2 TURNTABLE FIGURE 2-17.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-17.
SECTION 2 TURNTABLE FIGURE 2-17. SWING DRIVE, BEARING AND LOCK INSTALLATIONS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-18.
SECTION 2 TURNTABLE FIGURE 2-18. SWING MOTOR ASSEMBLY - WHITE FIG & ITEM # PART NUMBER 3160115 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 3120272 DESCRIPTION SWING MOTOR ASSEMBLY - WHITE QTY. REV. Ref.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-19.
SECTION 2 TURNTABLE FIGURE 2-19. SWING MOTOR ASSEMBLY - CHAR-LYNN FIG & ITEM # PART NUMBER 3160138 1 2 3 4 5 6 7 8 9 to 10 11 12 13 14 15 16 17 18 19 20 3120272 DESCRIPTION SWING MOTOR ASSEMBLY - CHAR-LYNN QTY. REV. Ref.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-20.
SECTION 2 TURNTABLE FIGURE 2-20. SWING MOTOR ASSEMBLY - EATON FIG & ITEM # PART NUMBER 3160274 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 7002123 7009974 Kit 7009975 Kit Kit 7002117 7002111 Not Used 7009991 Kit Not Serviced 7002112 Kit 7002110 Not Serviced Not Serviced Not Used 7014900 Not Serviced Not Used Not Available Not Serviced 2900733 3120272 DESCRIPTION SWING MOTOR ASSEMBLY - EATON QTY. REV. Ref.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-21.
SECTION 2 TURNTABLE FIGURE 2-21. SWING BRAKE ASSEMBLIES (PRIOR TO APRIL 1992) FIG & ITEM # PART NUMBER DESCRIPTION QTY. 0920032 SWING BRAKE ASSEMBLIES (PRIOR TO APRIL 1992) Ref.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-21. SWING BRAKE ASSEMBLIES (PRIOR TO APRIL 1992) (CONTINUED) FIG & ITEM # PART NUMBER 0920032 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 2 T U R N T A B L E SWING BRAKE ASSEMBLY - MICO QTY. REV. Ref.
SECTION 2 TURNTABLE FIGURE 2-21. SWING BRAKE ASSEMBLIES (PRIOR TO APRIL 1992) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-22.
SECTION 2 TURNTABLE FIGURE 2-22.
S E C T I O N 2 SECTION 2 TURNTABLE FIGURE 2-22. SWING BRAKE ASSEMBLIES (APRIL 1992 TO PRESENT) (CONTINUED) FIG & ITEM # PART NUMBER 22 7007985 7018607 23 24 to 25 26 27 T U R N T A B L E 7007923 7018603 Not Used Kit 7007933 2900766 2900768 2900767 7018608 2-76 DESCRIPTION Bolt, Washer Head Options: Machines Built Prior to S/N 33476 Machines Built S/N 33476 to Present Piston Options: Machines Built Prior to S/N 33476 Machines Built S/N 33476 to Present QTY. REV.
SECTION 2 TURNTABLE FIGURE 2-22. SWING BRAKE ASSEMBLIES (APRIL 1992 TO PRESENT) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-23.
SECTION 2 TURNTABLE FIGURE 2-23. SWING HUB ASSEMBLY FIG & ITEM # PART NUMBER 2780055 1 2 3 4 5 6 7 8 7000209 7000217 7000214 4751500 7000242 Kit 7000208 7000253 9 7000207 10 11 12 13 14 15 16 17 18 19 20 21 22 23 3120272 DESCRIPTION SWING HUB ASSEMBLY QTY. REV. Ref.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-24.
SECTION 2 TURNTABLE FIGURE 2-24. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 PART NUMBER Not Used 3530403 3951820 0641807 4761800 Not Used 0641514 4761500 0100011 0100019 0234479 0237222 0238021 0238032 0250611 0254882 51 1660154 1660160 1660185 1660213 52 Not Required 2200222 53 1440154 7019610 101 0620055 0620058 0620106 Not Available 3120272 DESCRIPTION QTY. ROTARY OIL COUPLING INSTALLATION (STANDARD PARTS) Ref.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-24.
SECTION 2 TURNTABLE FIGURE 2-24. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 4843822 4843822 252 3460065 2180763 2180763 253 0230435 0961531 0961531 254 3760036 3760053 3760108 255 1670594 1670594 0234721 3120272 DESCRIPTION QTY. REV.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-25.
SECTION 2 TURNTABLE FIGURE 2-25.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-25. DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION (BUILT PRIOR TO FEBRUARY 1995) (CONTINUED) FIG & ITEM # PART NUMBER 0236798 0237619 0238022 2 0251165 T U R N T A B L E 61 61 62 2000083 2000115 3600107 3600113 3600125 3600072 3600139 63 Not Required 0901402 64 Not Required 1670414 65 Not Required 1700821 DESCRIPTION QTY.
SECTION 2 TURNTABLE FIGURE 2-25. DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION (BUILT PRIOR TO FEBRUARY 1995) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-25.
SECTION 2 TURNTABLE FIGURE 2-25. DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION (BUILT PRIOR TO FEBRUARY 1995) (CONTINUED) FIG & ITEM # PART NUMBER 209 210 211 212 213 214 0060021 0641406 4761400 3300220 3311001 3310801 251 252 253 254 255 256 257 258 259 260 261 3120272 Module, Actuator Bolt 1/4"-20NC x 3/4" Lockwasher 1/4" Nut, Special Nut #10-24NC Nut #8-32NC QTY. ELECTRICAL PANEL ASSEMBLY (MACHINES BUILT JULY 1986 TO FEBRUARY 1995) Ref.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-25.
SECTION 2 TURNTABLE FIGURE 2-25. DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION (BUILT PRIOR TO FEBRUARY 1995) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-26.
SECTION 2 TURNTABLE FIGURE 2-26.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-26. DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION (BUILT FEBRUARY 1995 TO PRESENT) (CONTINUED) FIG & ITEM # PART NUMBER 45 46 47 48 49 50 51 52 53 54 55 56 57 2 T U R N T A B L E 4920852 4921389 2750527 Not Used 4751400 0641416 Not Used 3311505 4751500 0700810 4751500 4761500 0701217 1320222 0255649 0253331 0255651 0253333 60 2000083 2000115 77 78 79 80 81 82 83 84 85 86 87 88 89 2-94 DESCRIPTION QTY.
SECTION 2 TURNTABLE FIGURE 2-26.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-26.
SECTION 2 TURNTABLE FIGURE 2-26.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-27.
SECTION 2 TURNTABLE FIGURE 2-27. ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ ENGINE MACHINES FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NUMBER DESCRIPTION QTY. REV. 0237635 THROTTLE ACTUATOR INSTALLATION (TURNTABLE MOUNTED ACTUATOR) Ref.
S E C T I O N 2 T U R N T A B L E SECTION 2 TURNTABLE FIGURE 2-27. ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ ENGINE MACHINES (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
SECTION 2 TURNTABLE FIGURE 2-27. ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ ENGINE MACHINES (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-28.
SECTION 2 TURNTABLE FIGURE 2-28.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-28.
SECTION 2 TURNTABLE FIGURE 2-28. GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-29.
SECTION 2 TURNTABLE FIGURE 2-29.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-29. FORD LSG-423 ENGINE INSTALLATIONS - (PRIOR TO MARCH 1995) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. 0254971 0250168 LP Gas Only Machines with Vickers Prop Valves U/L Dual Fuel Machines with Vickers Prop Valves U/L LP Gas Only Machines with Vickers Prop Valves Ref. Ref. B E Ref.
SECTION 2 TURNTABLE FIGURE 2-29.
S E C T I O N 2 T U R N T A B L E SECTION 2 TURNTABLE FIGURE 2-29. FORD LSG-423 ENGINE INSTALLATIONS - (PRIOR TO MARCH 1995) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. 122 123 124 125 2220317 1320022 2200051 2720015 1 2 1 75 in.
SECTION 2 TURNTABLE FIGURE 2-29. FORD LSG-423 ENGINE INSTALLATIONS - (PRIOR TO MARCH 1995) (CONTINUED) FIG & ITEM # PART NUMBER 0236844 0236318 0237155 0236854 0236684 0237157 0237937 0237939 0253596 0253597 0254972 0250235 0253599 0238658 0253598 170 3380318 3536244 3536549 171 3380319 3380319 3536549 172 Use 3600071 3600071 7004436 7004248 3120272 DESCRIPTION QTY. REV.
S E C T I O N 2 T U R N T A B L E SECTION 2 TURNTABLE FIGURE 2-29.
SECTION 2 TURNTABLE FIGURE 2-29.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-29.
SECTION 2 TURNTABLE FIGURE 2-29.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-30.
SECTION 2 TURNTABLE FIGURE 2-30. ADECO THROTTLE INSTALLATIONS - FORD ENGINE MACHINES BUILT PRIOR TO MID 1987 FIG & ITEM # PART NUMBER DESCRIPTION NOTE: For machines with solenoid controlled throttle (built prior to mid 1985) replace with Adeco throttle.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-31.
SECTION 2 TURNTABLE FIGURE 2-31. PRECISION GOVERNOR INSTALLATIONS - FORD ENGINE MACHINES BUILT MID 1987 TO MARCH 1995 FIG & ITEM # 1 2 3 4 5 6 7 8 9 PART NUMBER DESCRIPTION QTY. REV. 0238044 PRECISION GOVERNOR INSTALLATION (STANDARD PARTS) Ref.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-32.
SECTION 2 TURNTABLE FIGURE 2-32.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-32.
SECTION 2 TURNTABLE FIGURE 2-32. GENERATOR INSTALLATION - FORD ENGINE MACHINES BUILT PRIOR TO MARCH 1995 (OPTIONAL) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-33.
SECTION 2 TURNTABLE FIGURE 2-33.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-33. FORD LRG423/LRG425 ENGINE INSTALLATION (MARCH 1995 TO PRESENT) FIG & ITEM # PART NUMBER DESCRIPTION QTY.
SECTION 2 TURNTABLE FIGURE 2-33.
S E C T I O N 2 T U R N T A B L E SECTION 2 TURNTABLE FIGURE 2-33.
SECTION 2 TURNTABLE FIGURE 2-33.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-33.
SECTION 2 TURNTABLE FIGURE 2-33. FORD LRG423/LRG425 ENGINE INSTALLATION (MARCH 1995 TO PRESENT) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-34.
SECTION 2 TURNTABLE FIGURE 2-34.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-35.
SECTION 2 TURNTABLE FIGURE 2-35.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-35.
SECTION 2 TURNTABLE FIGURE 2-35. DUAL FUEL INSTALLATION - FORD ENGINE MACHINES (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-36.
SECTION 2 TURNTABLE FIGURE 2-36.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-36.
SECTION 2 TURNTABLE FIGURE 2-36.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-36.
SECTION 2 TURNTABLE FIGURE 2-36.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-37.
SECTION 2 TURNTABLE FIGURE 2-37.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-37.
SECTION 2 TURNTABLE FIGURE 2-37. PUMP COUPLING INSTALLATIONS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-38.
SECTION 2 TURNTABLE FIGURE 2-38.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-38.
SECTION 2 TURNTABLE FIGURE 2-38. MAIN PUMP ASSEMBLY (MACHINES WITH RACINE PROPORTIONAL VALVES) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-39.
SECTION 2 TURNTABLE FIGURE 2-39. MAIN PUMP ASSEMBLY (MACHINES WITH VICKERS PROPORTIONAL VALVES BUILT PRIOR TO MID 1987 - HAS ONE OUTLET IN END COVER) FIG & ITEM # PART NUMBER 3600072 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 3120272 DESCRIPTION PUMP ASSEMBLY Kit 7005509 Kit 7003103 7003168 7005511 Kit 7005505 Kit 7003176 7005512 7003174 7003177 7003178 7005513 7005541 7001293 7005542 7003114 Seal.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-40.
SECTION 2 TURNTABLE FIGURE 2-40. MAIN PUMP ASSEMBLY (MACHINES WITH VICKERS PROPORTIONAL VALVES BUILT MID 1987 TO PRESENT- HAS TWO OUTLETS IN END COVER) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 3120272 PART NUMBER DESCRIPTION QTY. REV. 3600139 MAIN PUMP ASSEMBLY (MACHINES WITH VICKERS PROPORTIONAL VALVES BUILT MID 1987 TO PRESENT - HAS 2 OUTLETS IN END COVER) Ref.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-41.
SECTION 2 TURNTABLE FIGURE 2-41. TANKS INSTALLATION FIG & ITEM # PART NUMBER 0236811 0254193 0251339 1 to 2 3 4 5 6 7 8 9 to 50 51 Not Used 0641614 4751600 4761600 3311601 4300034 1340021 2120039 1340046 Not Used 0236285 0255823 0901188 52 4400216 Use 4400267 4400267 4400216 0236285 0255823 4400389 101 102 103 104 105 106 107 108 109 110 3120272 Not Used Not Used 4060574 4562516 Not Used 1320022 3311401 4761400 Not Used 2200052 DESCRIPTION QTY.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-41.
SECTION 2 TURNTABLE FIGURE 2-41. TANKS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 251 1120287 1340045 252 4842375 1670468 253 254 255 0100009 3960371 Not Used 2180399 256 2180398 257 2180053 0236874 0238777 301 302 303 1600043 2580018 0231756 304 305 306 307 3311401 4761400 4300031 3251836 308 309 3251272 3251243 0231756 401 402 403 4460137 4460082 4460007 4460049 0255869 501 502 3120272 4845158 3960465 DESCRIPTION QTY.
S E C T I O N 2 SECTION 2 TURNTABLE FIGURE 2-41.
SECTION 2 TURNTABLE FIGURE 2-41. TANKS INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-42.
SECTION 2 TURNTABLE FIGURE 2-42. LP TANKS INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION LP TANKS INSTALLATIONS Note: For U/L Machines See Section 10.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-43.
SECTION 2 TURNTABLE FIGURE 2-43.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-43.
SECTION 2 TURNTABLE FIGURE 2-43.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-44.
SECTION 2 TURNTABLE FIGURE 2-44. GROUND CONTROL INSTALLATION (MACHINES WITH VICKERS PROPORTIONAL VALVES AND STANDARD CONTROLS) FIG & ITEM # PART NUMBER DESCRIPTION GROUND CONTROL BOX ASSEMBLIES Note: See Section 10 for U/L Approved Ground Control Box and Cummins Engine Machines.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-44.
SECTION 2 TURNTABLE FIGURE 2-44. GROUND CONTROL INSTALLATION (MACHINES WITH VICKERS PROPORTIONAL VALVES AND STANDARD CONTROLS) (CONTINUED) FIG & ITEM # PART NUMBER 53 Not Required 4120002 54 55 to 59 60 Not Required 3740016 Not Used 3640493 Not Required 61 3251650 3252343 3252638 3252555 3252640 3251650 3252343 3252638 3252088 3252344 3252637 62 4360073 4360201 63 4360200 4360202 64 Not Required 4360202 65 Not Required 4360200 66 Not Required 4360802 67 Not Required 4360141 3120272 DESCRIPTION QTY.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-44.
SECTION 2 TURNTABLE FIGURE 2-44. GROUND CONTROL INSTALLATION (MACHINES WITH VICKERS PROPORTIONAL VALVES AND STANDARD CONTROLS) (CONTINUED) FIG & ITEM # PART NUMBER 0238046 0250604 0257595 0251676 0256148 0257596 0256149 0257597 0238045 0239215 201 202 1780234 207 208 209 210 211 212 213 214 QTY.
S E C T I O N 2 SECTION 2 TURNTABLE FIGURE 2-44.
SECTION 2 TURNTABLE FIGURE 2-44. GROUND CONTROL INSTALLATION (MACHINES WITH VICKERS PROPORTIONAL VALVES AND STANDARD CONTROLS) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-45.
SECTION 2 TURNTABLE FIGURE 2-45. GROUND CONTROLS INSTALLATION (MACHINES WITH VICKERS PROPORTIONAL VALVES AND HYDRAULIC CONTROLS) FIG & ITEM # PART NUMBER DESCRIPTION QTY. GROUND CONTROL COMPONENTS INSTALLATIONS Note: See Section 10 for Cummins Engine Machines and 80H with 750Lbs Capacity. Ref.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-45.
SECTION 2 TURNTABLE FIGURE 2-45.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-45.
SECTION 2 TURNTABLE FIGURE 2-45.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-46.
SECTION 2 TURNTABLE FIGURE 2-46. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED) FIG & ITEM # 1 2 3 4 5 6 PART NUMBER DESCRIPTION QTY. REV. 0236629 HORIZONTAL CUTOUT LIMIT SWITCH INSTALLATION Ref.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-46.
SECTION 2 TURNTABLE FIGURE 2-46. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-47.
SECTION 2 TURNTABLE FIGURE 2-47.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-47.
SECTION 2 TURNTABLE FIGURE 2-47.
S E C T I O N SECTION 2 TURNTABLE FIGURE 2-48.
SECTION 2 TURNTABLE FIGURE 2-48. HOODS INSTALLATION (MACHINES BUILT DECEMBER 1992 TO PRESENT) FIG & ITEM # PART NUMBER DESCRIPTION HOODS INSTALLATIONS Note: See Section 10 for Cummins Engine Machines.
S E C T I O N 2 T U R N T A B L E SECTION 2 TURNTABLE FIGURE 2-48.
SECTION 3 BOOM TABLE OF CONTENTS FIGURE 3-1 3-2 3-3 DESCRIPTION PAGE BOOM COMPONENTS ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 BOOM WIPERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 EXTEND-A-REACH INSTALLATIONS (80HX+6 AND 86HX Machines). . . . . . . . . . . . . . . . . . .
SECTION 3 BOOM FIGURE 3-1.
SECTION 3 BOOM FIGURE 3-1.
SECTION 3 BOOM FIGURE 3-1.
SECTION 3 BOOM FIGURE 3-1.
SECTION 3 BOOM FIGURE 3-1.
SECTION 3 BOOM FIGURE 3-1.
SECTION 3 BOOM FIGURE 3-1. BOOM ASSEMBLIES (CONTINUED) FIG & ITEM # PART NUMBER 162 4340519 4340578 S E C T I O N 163 0880090 0880106 0880090 0880090 0880106 0880090 164 3840831 3841013 3841013 3 165 B O O M 3860046 3860050 3860050 3860046 166 1060229 1060516 1060039 1060516 1060229 1060516 1060317 1060516 167 1060012 1060515 1060012 1060515 1060012 1060515 3-8 DESCRIPTION QTY. REV.
SECTION 3 BOOM FIGURE 3-1.
SECTION 3 BOOM FIGURE 3-1.
SECTION 3 BOOM FIGURE 3-1. BOOM ASSEMBLIES (CONTINUED) FIG & ITEM # PART NUMBER 0236758 0236294 201 202 203 204 205 206 207 208 209 210 211 to 250 251 3509182 Not Used 0630374 Not Used 0630347 3450405 3311803 3421142 3450505 4712200 Not Used 0560644 0560588 0237241 0250752 0238156 301 4420018 302 4420016 303 4420017 0238692 401 402 403 404 4842968 4060568 4060673 4340413 4340636 405 406 3120272 4300036 4300042 4751400 DESCRIPTION QTY. REV.
SECTION 3 BOOM FIGURE 3-1.
SECTION 3 BOOM FIGURE 3-1. BOOM ASSEMBLIES (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 3 BOOM FIGURE 3-2.
SECTION 3 BOOM FIGURE 3-2.
SECTION 3 BOOM FIGURE 3-3.
SECTION 3 BOOM FIGURE 3-3.
SECTION 3 BOOM FIGURE 3-3. EXTEND-A-REACH INSTALLATION (CONTINUED) S E C T I O N 3 B O O M FIG & ITEM # PART NUMBER 21 22 3760133 23 24 to 27 28 29 30 31 to 35 36 37 38 39 to 40 41 42 3-18 3421429 3421950 3421950 3421376 Not Used 1320145 0361524 3311605 Not Used 4300076 3311602 1670456 Not Used 4740390 0741606 DESCRIPTION QTY.
SECTION 4 PLATFORMS TABLE OF CONTENTS FIGURE 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 3120272 DESCRIPTION STANDARD PLATFORM AND FOOTSWITCH INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . ROTATOR MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S E C T I O N SECTION 4 PLATFORMS FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION.
SECTION 4 PLATFORMS FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION. FIG & ITEM # PART NUMBER 0236830 0238154 1 4842403 4842817 0961024 0961185 2 3421176 3421426 3421825 3422019 3 0641608 Not Required 0641405 4 5 6 7 8 9 2160002 0681610 4751600 3311605 4761600 3311601 Not Required 10 Part of #2 Not Required 4740385 0362079 3900159 3760237 0236831 0251459 0237672 0251488 101 to 102 102 103 3120272 Not Used Not Used 1120299 DESCRIPTION QTY. REV.
S E C T I O N 4 P L A T F O R M S SECTION 4 PLATFORMS FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION.
SECTION 4 PLATFORMS FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION.
S E C T I O N SECTION 4 PLATFORMS FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION.
SECTION 4 PLATFORMS FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION.
S E C T I O N SECTION 4 PLATFORMS FIGURE 4-2.
SECTION 4 PLATFORMS S E C T I O N FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION FIG & ITEM # PART NUMBER 0250248 0258404 1 to 15 16 17 18 19 20 to 27 28 Not Used 3322601 0641609 4761600 2160002 Not Used 3421176 3422403 0239341 0251769 0239342 0251770 101 102 106 0961185 Not Used 1120299 4842046 4040218 0235238 107 108 109 110 111 112 113 114 115 3120272 QTY. REV. Ref. Ref. Ref.
S E C T I O N SECTION 4 PLATFORMS FIGURE 4-2.
SECTION 4 PLATFORMS Ref. S E C T I O N 1 4 FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. 3422019 80HX+6 & 86HX November 1991 to Present 1 0235238 ROTATOR ASSEMBLY Note: For Machines Built Prior to September 1991 refer to Service Information Bulletin #91-5 for required upgrade. Ref.
S E C T I O N SECTION 4 PLATFORMS FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER 3510652 3510223 3510277 3510393 3510277 3510658 4 P L A T F O R M S 3510211 3510278 3510380 3510278 302 303 304 305 306 307 308 2600143 3311805 2160006 1780145 1780252 1780288 2940006 2560010 0960564 0237963 401 4-12 0641408 3311405 4740362 4360031 7000625 4460071 DESCRIPTION 3’ x 6’ (91.
SECTION 4 PLATFORMS FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 4 PLATFORMS FIGURE 4-3.
SECTION 4 PLATFORMS FIGURE 4-3. ROTATOR MOTOR ASSEMBLY FIG & ITEM # PART NUMBER 3160083 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 DESCRIPTION ROTATOR MOTOR ASSEMBLY REV. Ref.
S E C T I O N SECTION 4 PLATFORMS FIGURE 4-4.
SECTION 4 PLATFORMS FIGURE 4-4.
S E C T I O N SECTION 4 PLATFORMS FIGURE 4-4.
SECTION 4 PLATFORMS FIGURE 4-4.
S E C T I O N SECTION 4 PLATFORMS FIGURE 4-5.
SECTION 4 PLATFORMS FIGURE 4-5.
S E C T I O N SECTION 4 PLATFORMS FIGURE 4-5.
SECTION 4 PLATFORMS FIGURE 4-5. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP TELE (MACHINES BUILT PRIOR TO SEPTEMBER 1991) (CONTINUED) FIG & ITEM # PART NUMBER 104 4360202 4060087 3790012 3251746 105 2920015 3251655 DESCRIPTION Extend-A-Reach Control Components (80HX+6/ 86HXOnly) Switch, Toggle Shield, Switch O-Ring Nameplate Axle Set Light Indicator Components Lamp, Indicator Nameplate QTY. REV.
S E C T I O N SECTION 4 PLATFORMS FIGURE 4-6.
SECTION 4 PLATFORMS FIGURE 4-6.
S E C T I O N 4 P L A T F O R M S SECTION 4 PLATFORMS FIGURE 4-6.
SECTION 4 PLATFORMS FIGURE 4-6.
S E C T I O N SECTION 4 PLATFORMS FIGURE 4-6. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP VALVE MACHINES BUILT SEPTEMBER 1991 TO PRESENT) (CONTINUED) FIG & ITEM # PART NUMBER 2920029 205 0253077 0140026 DESCRIPTION Bulb, Light Tilt Alarm Components Alarm QTY. REV.
SECTION 4 PLATFORMS FIGURE 4-6. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP VALVE MACHINES BUILT SEPTEMBER 1991 TO PRESENT) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 4 PLATFORMS FIGURE 4-7.
SECTION 4 PLATFORMS FIGURE 4-7.
S E C T I O N SECTION 4 PLATFORMS FIGURE 4-7.
SECTION 4 PLATFORMS FIGURE 4-7. CONSOLE BOX ASSEMBLY - OEM CONTROLLERS (CONTINUED) FIG & ITEM # PART NUMBER 203 204 4360199 4060087 3790012 0251210 2920026 2920029 DESCRIPTION Lights Components Switch, Toggle Shield, Switch O-Ring Axle Set Light Components Lamp, Indicator Bulb, Light QTY. REV.
S E C T I O N SECTION 4 PLATFORMS FIGURE 4-8.
SECTION 4 PLATFORMS FIGURE 4-8.
S E C T I O N 4 P L A T F O R M S SECTION 4 PLATFORMS FIGURE 4-8.
SECTION 4 PLATFORMS FIGURE 4-8. CONSOLE BOX ASSEMBLY - HYDRAULIC CONTROLS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 4 PLATFORMS FIGURE 4-9.
SECTION 4 PLATFORMS FIGURE 4-9. CAPACITY INDICATOR INSTALLATION (OPTIONAL) FIG & ITEM # 1 2 3 PART NUMBER 4220044 4160058 3900111 0100011 51 1060168 1060168 1060369 1060417 1060369 1060168 52 2420055 2420050 DESCRIPTION QTY. Note: Use 1-207 for machines with standard controls built prior to September 1991 and all machines with hydraulic controls. Use 301-403 for machines with standard controls built September 1991 to April 1995.
S E C T I O N SECTION 4 PLATFORMS FIGURE 4-9. CAPACITY INDICATOR INSTALLATION (OPTIONAL) (CONTINUED) FIG & ITEM # 201 202 203 204 205 206 207 4 P L A T F O R M S PART NUMBER DESCRIPTION QTY. REV. 0236834 CAPACITY INDICATOR INSTALLATION (SEE NOTE FOR USAGE) Ref.
SECTION 4 PLATFORMS FIGURE 4-9.
S E C T I O N SECTION 4 PLATFORMS FIGURE 4-9.
SECTION 4 PLATFORMS FIGURE 4-9. CAPACITY INDICATOR INSTALLATION (OPTIONAL) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 4 PLATFORMS FIGURE 4-10.
SECTION 4 PLATFORMS FIGURE 4-10. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS FIG & ITEM # PART NUMBER DESCRIPTION OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS OPTIONS: 0237171/ 0239254 0252054/ 0251203 CONSOLE BOX COVER INSTALLATIONS Prior To September 1990 September 1990 To Present Note: See Section 10 for Metal Console Covers.
S E C T I O N SECTION 4 PLATFORMS FIGURE 4-10.
SECTION 4 PLATFORMS FIGURE 4-10. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS (CONTINUED) FIG & ITEM # 18 3120272 PART NUMBER DESCRIPTION QTY.
S E C T I O N SECTION 4 PLATFORMS FIGURE 4-10. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 5 CYLINDER TABLE OF CONTENTS FIGURE 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 5-16 5-17 5-18 5-19 3120272 DESCRIPTION AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH FIXED AXLE . . . . . . . . . . . . . . . AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH OSCILLATING AXLE . . . . . . . . . AXLE LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . .
S E C T I O N SECTION 5 CYLINDER FIGURE 5-1.
SECTION 5 CYLINDER FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH FIXED AXLE FIG & ITEM # PART NUMBER 1681565 1681581 1682260 1 2 3 4 5 6 7 8 9 10 11 12 13 14 3120272 DESCRIPTION AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH FIXED AXLE 80HX 2WD Built Prior To October 1985 80HX 2WD Built October 1985 To Present 80HX 4WD QTY. REV. Ref. Ref. Ref. Ref. Note: Refer to P/N stamped on barrel for identification. Ref.
S E C T I O N SECTION 5 CYLINDER FIGURE 5-2.
SECTION 5 CYLINDER FIGURE 5-2.
S E C T I O N SECTION 5 CYLINDER FIGURE 5-3.
SECTION 5 CYLINDER FIGURE 5-3.
S E C T I O N SECTION 5 CYLINDER FIGURE 5-4.
SECTION 5 CYLINDER FIGURE 5-4. AXLE LOCKOUT CYLINDER ASSEMBLY FIG & ITEM # PART NUMBER 1683390 1 1A 2 2A 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1683391 1683991 0961816 1683392 1683992 0961816 3480176 1683059 0961895 Not Used 3931720 4640525 4641162 2900770 2220886 2220885 4640858 Kit Kit Kit Kit Kit Kit Kit Kit Kit 0100011 0100038 3760370 Not Used 0641409 0630535 2901271 3120272 DESCRIPTION AXLE LOCKOUT CYLINDER ASSEMBLY QTY. REV. Ref.
S E C T I O N SECTION 5 CYLINDER FIGURE 5-5.
SECTION 5 CYLINDER FIGURE 5-5.
S E C T I O N SECTION 5 CYLINDER FIGURE 5-6.
SECTION 5 CYLINDER FIGURE 5-6. PLATFORM CYLINDER ASSEMBLIES (MODEL 80HX/80H BUILT 1987 TO APRIL 1992) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART NUMBER QTY. REV. 1681722 PLATFORM LEVEL CYLINDER ASSEMBLY Ref.
S E C T I O N SECTION 5 CYLINDER FIGURE 5-7.
SECTION 5 CYLINDER FIGURE 5-7.
S E C T I O N SECTION 5 CYLINDER FIGURE 5-8.
SECTION 5 CYLINDER FIGURE 5-8.
S E C T I O N SECTION 5 CYLINDER FIGURE 5-9.
SECTION 5 CYLINDER FIGURE 5-9.
S E C T I O N SECTION 5 CYLINDER FIGURE 5-10.
SECTION 5 CYLINDER 1 S E C T I O N 1 5 FIGURE 5-10.
S E C T I O N SECTION 5 CYLINDER FIGURE 5-11.
SECTION 5 CYLINDER FIGURE 5-11.
S E C T I O N SECTION 5 CYLINDER FIGURE 5-12.
SECTION 5 CYLINDER FIGURE 5-12. MASTER CYLINDER ASSEMBLY FIG & ITEM # PART NUMBER 1681580 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 1681490 1681488 0960097 1120179 1680892 3480120 3300272 Kit Kit Kit Kit Kit Kit Kit Kit Not Used 4563031 2160002 2200201 Not Used Not Used 3900170 0100011 0100038 0100035 2900381 3120272 DESCRIPTION QTY. REV. MASTER CYLINDER ASSEMBLY Ref.
S E C T I O N SECTION 5 CYLINDER FIGURE 5-13.
SECTION 5 CYLINDER FIGURE 5-13. STEER CYLINDER ASSEMBLIES (80HX/80HX+6 WITH FIXED FRONT AXLE) FIG & ITEM # PART NUMBER 1681564 1681564 1682500 1682268 1682268 1 2 3 4 5 Not Used 1681411 1681344 1120108 3480134 6 7 3300187 3300301 Not Used 8 9 10 11 12 13 14 15 16 17 18 19 20 3900141 3900170 2160002 Kit Kit Kit Kit Kit Kit Kit Not Used 0100011 0100038 0100035 2901123 1681564 1682500 1682268 51 1681437 1682439 3120272 DESCRIPTION QTY.
S E C T I O N SECTION 5 CYLINDER FIGURE 5-13. STEER CYLINDER ASSEMBLIES (80HX/80HX+6 WITH FIXED FRONT AXLE) (CONTINUED) FIG & ITEM # PART NUMBER 1682269 52 4563004 4563004 4564757 53 5 3900141 Not Required Not Required DESCRIPTION 1682268 Steer Cylinder Assembly Spacer 1681564 Steer Cylinder Assembly 1682500 Steer Cylinder Assembly 1682268 Steer Cylinder Assembly Setscrew 1681564 Steer Cylinder Assembly 1682500 Steer Cylinder Assembly 1682268 Steer Cylinder Assembly QTY. REV.
SECTION 5 CYLINDER FIGURE 5-13. STEER CYLINDER ASSEMBLIES (80HX/80HX+6 WITH FIXED FRONT AXLE) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 5 CYLINDER FIGURE 5-14.
SECTION 5 CYLINDER FIGURE 5-14.
S E C T I O N SECTION 5 CYLINDER FIGURE 5-15.
SECTION 5 CYLINDER FIGURE 5-15.
S E C T I O N SECTION 5 CYLINDER FIGURE 5-16.
SECTION 5 CYLINDER FIGURE 5-16.
S E C T I O N SECTION 5 CYLINDER FIGURE 5-17.
SECTION 5 CYLINDER FIGURE 5-17. TELESCOPE CYLINDER ASSEMBLIES FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 5 CYLINDER FIGURE 5-17.
SECTION 5 CYLINDER FIGURE 5-17. TELESCOPE CYLINDER ASSEMBLIES (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 5 CYLINDER FIGURE 5-18.
SECTION 5 CYLINDER FIGURE 5-18. TIE-ROD CYLINDER ASSEMBLY (80HX/80HX+6 WITH OSCILLATING AXLE ONLY) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NUMBER DESCRIPTION QTY. REV. 1683395 TIE-ROD CYLINDER ASSEMBLY (80HX/80HX+6 WITH OSCILLATING AXLE ONLY) Ref.
S E C T I O N SECTION 5 CYLINDER FIGURE 5-19.
SECTION 5 CYLINDER FIGURE 5-19.
S E C T I O N SECTION 5 CYLINDER FIGURE 5-19. CYLINDER BELLOWS INSTALLATION FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 6 HYDRAULICS TABLE OF CONTENTS FIGURE 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-11 6-12 6-13 6-14 6-15 6-16 6-17 6-18 6-19 3120272 DESCRIPTION HYDRAULIC DIAGRAM LIST - 80HX/80HX+6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC DIAGRAM LIST - 80H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC DIAGRAM - AXLE EXTENSION AND STEER (80HX/80HX+6 2WS FIXED AXLE WITHOUT TOW PACKAGE) . . . . . . . . . . . . . .
S E C T I O N SECTION 6 HYDRAULICS FIG & ITEM # PART NUMBER 6—1 HYDRAULIC DIAGRAM LIST - 80HX/80HX+6/86HX Note: Diagrams with asterisk (*) are shown in the following pages.Diagrams not shown are available from the JLG Service Department.
SECTION 6 HYDRAULICS FIG & ITEM # PART NUMBER DESCRIPTION 2791448 0254853 Manual Descent Hydraulic Diagram Prior to November 1990 November 1990 to Present Oil Cooler Hydraulic Diagrams: Oil Cooler at Rear of T/T Oil Cooler Inside T/T 2792264* Oscillating Axle Hydraulic Diagram 2791053 2791799* S E C T I O N 6 2791590 2791985* Pump Hydraulic Diagrams: Racine Proportional Valves and Standard Controls: Machines without Steering Wheel Machines with Steering Wheel Vickers Proportional Valves and Standa
S E C T I O N SECTION 6 HYDRAULICS FIG & ITEM # PART NUMBER DESCRIPTION Tow Hydraulic Diagram (See Axle Extension Hydraulic Diagrams) 2791880 6—2 6 H Y D R A U L I C S 6-4 Valjar Hydraulic Pressure Chart HYDRAULIC DIAGRAM LIST - 80HX/80HX+6/86HX Note: Diagrams with asterisk (*) are shown in the following pages.Diagrams not shown are available from the JLG Service Department.
SECTION 6 HYDRAULICS FIG & ITEM # PART NUMBER 2791105 2791257 2791758* 2791106 2791254 2791991* 2791935* S E C T I O N DESCRIPTION Telescope Hydraulic Diagrams: Machines without Prop Tele (Racine Prop Valves) Machines without Prop Tele (Vickers Prop Valves) (Prior to Nov. 1990) Machines without Prop Tele (Vickers Prop Valves) (Nov.
S E C T I O N SECTION 6 HYDRAULICS FIGURE 6-3.
SECTION 6 HYDRAULICS FIGURE 6-3.
S E C T I O N SECTION 6 HYDRAULICS FIGURE 6-4.
SECTION 6 HYDRAULICS FIGURE 6-4. HYDRAULIC DIAGRAM - AXLE EXTENSION & STEER (80HX/80HX+6 2WS OSCILLATING AXLE WITHOUT TOW PACKAGE) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 3120272 PART NUMBER DESCRIPTION QTY. REV. 2792282 HYDRAULIC DIAGRAM - AXLE EXTENSION & STEER (80HX/80HX+6 2WS OSCILLATING AXLE WITHOUT TOW PACKAGE) Ref.
S E C T I O N SECTION 6 HYDRAULICS FIGURE 6-5.
SECTION 6 HYDRAULICS FIGURE 6-5.
S E C T I O N SECTION 6 HYDRAULICS FIGURE 6-6.
SECTION 6 HYDRAULICS FIGURE 6-6.
S E C T I O N 6 H Y D R A U L I C S SECTION 6 HYDRAULICS FIGURE 6-6.
SECTION 6 HYDRAULICS FIGURE 6-6. HYDRAULIC DIAGRAM - DRIVE (2WD/2WS) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 6 HYDRAULICS FIGURE 6-7.
SECTION 6 HYDRAULICS FIGURE 6-7.
S E C T I O N SECTION 6 HYDRAULICS FIGURE 6-7.
SECTION 6 HYDRAULICS FIGURE 6-7.
S E C T I O N SECTION 6 HYDRAULICS FIGURE 6-8.
SECTION 6 HYDRAULICS FIGURE 6-8. HYDRAULIC DIAGRAM - LEVEL (80HX & 80H) FIG & ITEM # PART NUMBER 2792067 2792055 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 3120272 2180379 2180615 0100011 2220591 2750998 2750779 2220490 2750785 2220353 2750990 2751151 4563167 2751838 2220473 2220371 2750910 4565873 2220899 2750918 DESCRIPTION HYDRAULIC DIAGRAM - LEVEL (80HX) HYDRAULIC DIAGRAM - LEVEL (80H) Fitting, Tee Modified Orifice (.
S E C T I O N SECTION 6 HYDRAULICS FIGURE 6-9.
SECTION 6 HYDRAULICS FIGURE 6-9.
S E C T I O N SECTION 6 HYDRAULICS FIGURE 6-10.
SECTION 6 HYDRAULICS FIGURE 6-10. HYDRAULIC DIAGRAM - LIFT FIG & ITEM # PART NUMBER 2791249 2791253 1 2 3 4 5 6 7 8 9 10 11 12 13 14 2750766 Not Used Not Used Not Used Not Used Not Used Not Used 2220371 Not Used Not Used Not Used 2220221 2220758 2220396 2220280 2220396 4640216 0100020 3120272 DESCRIPTION HYDRAULIC DIAGRAM - LIFT (80HX/80HX+6) HYDRAULIC DIAGRAM - LIFT (80H) Hose QTY. REV. Ref. Ref.
S E C T I O N SECTION 6 HYDRAULICS FIGURE 6-11.
SECTION 6 HYDRAULICS FIGURE 6-11. HYDRAULIC DIAGRAM - MANUAL DESCENT FIG & ITEM # PART NUMBER 2791799 1 2 3 4 5 6 7 8 9 10 11 12 13 2220416 2220605 2750900 2750896 2220466 2750895 4640005 2900062 Not Used Not Used 2220414 2751410 Not Used 0100020 3120272 DESCRIPTION HYDRAULIC DIAGRAM - MANUAL DESCENT QTY. REV. Ref.
S E C T I O N SECTION 6 HYDRAULICS FIGURE 6-12.
SECTION 6 HYDRAULICS FIGURE 6-12. HYDRAULIC DIAGRAM - OSCILLATING AXLE (80HX/80HX+6) FIG & ITEM # PART NUMBER 2792264 1 2 3 4 5 6 7 8 9 10 11 12 13 3120272 2220619 2220635 2752480 2220490 2220466 2220371 2752584 2751398 2220504 2751435 2752630 2220582 2220603 DESCRIPTION HYDRAULIC DIAGRAM - OSCILLATING AXLE (80HX/ 80HX+6) Fitting, Reducer Fitting, Tee Hose Fitting, Tee Fitting, 90° Fitting, Straight Hose Hose Fitting, Tee Hose Hose Fitting, Straight Fitting, Straight QTY. REV. Ref.
S E C T I O N SECTION 6 HYDRAULICS FIGURE 6-13.
SECTION 6 HYDRAULICS FIGURE 6-13.
S E C T I O N SECTION 6 HYDRAULICS FIGURE 6-13.
SECTION 6 HYDRAULICS FIGURE 6-13. HYDRAULIC DIAGRAM - PUMP (STANDARD CONTROLS) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 6 HYDRAULICS FIGURE 6-14.
SECTION 6 HYDRAULICS FIGURE 6-14. HYDRAULIC DIAGRAM - PUMP (HYDRAULIC CONTROLS) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 3120272 PART NUMBER QTY. REV. 2791985 HYDRAULIC DIAGRAM - PUMP (HYDRAULIC CONTROLS) DESCRIPTION Ref.
S E C T I O N SECTION 6 HYDRAULICS FIGURE 6-14.
SECTION 6 HYDRAULICS FIGURE 6-14. HYDRAULIC DIAGRAM - PUMP (HYDRAULIC CONTROLS) (CONTINUED) FIG & ITEM # PART NUMBER 95 2220624 DESCRIPTION Fitting, Reducer QTY. REV.
S E C T I O N SECTION 6 HYDRAULICS FIGURE 6-15.
SECTION 6 HYDRAULICS FIGURE 6-15. HYDRAULIC DIAGRAM - ROTATE FIG & ITEM # PART NUMBER 2791061 2791111 1 2 3 4 5 6 7 8 9 10 2220446 2220438 2220414 2220416 4640383 2751455 4563167 2751887 2220609 2220507 2220497 0100020 3120272 DESCRIPTION HYDRAULIC DIAGRAM - ROTATE (80HX) HYDRAULIC DIAGRAM - ROTATE (80H) Fitting Fitting, Nipple Fitting, Straight (80HX) Fitting, Straight (80H) Valve, Restrictor Hose Tube Hose Fitting, Reducer Fitting, 90° Fitting, Straight ——————————— Sealant QTY. REV. Ref. Ref.
S E C T I O N SECTION 6 HYDRAULICS FIGURE 6-16.
SECTION 6 HYDRAULICS FIGURE 6-16. HYDRAULIC DIAGRAM - SEQUENCE LINE FIG & ITEM # PART NUMBER 2791698 1 2 3 4 5 6 7 2220605 2750889 Not Used 2220909 2220605 Not Used 2220582 2791700 51 52 53 54 55 56 3120272 2220582 2220861 Not Used 2220909 Not Used 2751015 DESCRIPTION HYDRAULIC DIAGRAM - SEQUENCE LINE (STANDARD CONTROLS) QTY. REV. Ref. A Fitting, Tee Hose 1 1 Orifice (.015) Fitting, Tee 1 1 Fitting, Straight 1 HYDRAULIC DIAGRAM - SEQUENCE LINE (HYDRAULIC CONTROLS) Ref.
S E C T I O N SECTION 6 HYDRAULICS FIGURE 6-17.
SECTION 6 HYDRAULICS FIGURE 6-17. HYDRAULIC DIAGRAM - STEER (80H ONLY) FIG & ITEM # PART NUMBER 2791108 1 2 3 4 5 6 7 3120272 2220468 2751899 2220582 2220496 2220416 0100020 2750896 DESCRIPTION HYDRAULIC DIAGRAM - STEER (80H ONLY) Fitting, Straight Hose Fitting, Straight Fitting, 45° Fitting, 90° Sealant, Pipe (Not Shown) Hose QTY. REV. Ref.
S E C T I O N SECTION 6 HYDRAULICS FIGURE 6-18.
SECTION 6 HYDRAULICS FIGURE 6-18. HYDRAULIC DIAGRAM - SWING FIG & ITEM # PART NUMBER 2791285 1 2 3 4 5 6 7 8 9 10 11 12 13 14 2220577 2750785 2220497 Not Used 2220635 2220609 2750900 2220466 Not Used Not Used Not Used 2220414 4640013 2220416 0100011 0100020 3120272 DESCRIPTION HYDRAULIC DIAGRAM - SWING QTY. REV. Ref.
S E C T I O N SECTION 6 HYDRAULICS FIGURE 6-19.
SECTION 6 HYDRAULICS FIGURE 6-19.
S E C T I O N SECTION 6 HYDRAULICS FIGURE 6-19. HYDRAULIC DIAGRAM - TELESCOPE (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 7 ELECTRICAL TABLE OF CONTENTS FIGURE 7-1 7-2 7-3 7-4 7-5 7-6 7-7 7-8 7-9 7-10 7-11 7-12 3120272 DESCRIPTION ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WIRING DIAGRAM - DUAL FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WIRING DIAGRAM - GENERATOR (Deutz Engine). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
S E C T I O N SECTION 7 ELECTRICAL FIG & ITEM # PART NUMBER 7—1 7 4931472/ 1280555 4931468/ 1280555 0239055 4931520/ 1280555 4931470/ 1280555 4931399/ 1280555 3990010 3740049 E L E C T R I C A L 4932507/ 1281840 4932507/ 1281840 4932508/ 1281840 4932507/ 1281840 0253077 4932507/ 1281840 0610091 3740049 3990010 0140026 4932638/ 1282091 4932637/ 1282091 4932639/ 1282091 4932637/ 1282091 0253077 0254203 4932638/ 1282091 3740049 3990010 7-2 DESCRIPTION QTY.
SECTION 7 ELECTRICAL FIG & ITEM # PART NUMBER 0610104 0140026 1540002 4360274 3252321 4932347/ 1281503 4932346/ 1281503 4932345/ 1281503 4932349/ 1281503 0253077 4932348/ 1281503 4360184 3740049 3990010 0140026 4932840 4921818 4931463 1060079 1060016 Card, Circuit Alarm (Tilt Alarm Only - Located at Console) Capacitor (Tilt Alarm Only - Located at Console) Switch, Push Button (Tilt Alarm Only - Located at Console) Nameplate - Override (Tilt Alarm Only - Located at Console) Hydraulic Controls (April 1992
S E C T I O N SECTION 7 ELECTRICAL FIG & ITEM # PART NUMBER 4931444/ 1281738 4921305 4360201 4932813* 7 4921763 4360201 E L E C T R I C A L 0270678 4922457 2740080 4360182 4360157 4931671 4360179 4360089 3740013 4360065 2920034 3251695 0255152 2920026 2920029 4360065 4360179 3740099 4931598 3740013 4360089 2920034 3251695 4360182 4360157 0255058 2920026 2920029 4360182 4360157 3740044 7-4 DESCRIPTION Dual Fuel Wiring Diagram (Prior to March 1995) Harness Switch, Toggle (Located at Ground Contro
SECTION 7 ELECTRICAL FIG & ITEM # PART NUMBER QTY. REV. Ref. B 7 2920027 2920029 4360037 1702528 Engine Run Light Wiring Diagram - Deutz Engines Lamp, Indicator Bulb, Light Switch, Pressure Decal - Engine Run 0256598 2920027 2920029 3990010 3252239 Engine Run Light Wiring Diagram - Ford Engines Lamp, Indicator Bulb, Light Diode Decal - Engine Run Ref. 1 1 1 1 2 4932892 Engine Shut-Down Wiring Diagram - Deutz Engines Ref. — Ref.
S E C T I O N SECTION 7 ELECTRICAL FIG & ITEM # PART NUMBER 4931691 1060300 1060515 4932469 1060016 7 Use 1060494 E L E C T R I C A L 4931411 1060016 1060515 4932879 1060042 3740049 4921877 4921873 4921876 4932847 1060341 4921902 4932875 4921851 3740049 4921872 4921873 4932864 4921851 3740049 4921855 4932873 4921875 3740049 4921874 4921873 7-6 DESCRIPTION Heaters Wiring Diagram (Deutz) (Prior to January 1992) Cable, Electrical - 16/3 Cable, Electrical - 12/4 QTY. REV. Ref. D 50 Ft. 20 Ft.
SECTION 7 ELECTRICAL FIG & ITEM # PART NUMBER 4931413 4931680 4932651 0254084/ 1282112 4932080 4360199 2920110 2920113 3740080 Lights Wiring Diagram - Headlights and Taillights (Prior to June 1987) Lights Wiring Diagram - Headlight and Taillights (June 1987 to March 1993) Lights Wiring Diagram - Headlights and Taillights (March 1993 to April 1994) Lights Wiring Diagram - Headlights and Taillights (April 1994) Lights Wiring Diagram - Headlights and Taillights Front and Rear Switch, Toggle - SPST Headlight
S E C T I O N SECTION 7 ELECTRICAL FIG & ITEM # PART NUMBER 4932432/ 1281682* 9983524 4932433/ 1281682* 4931667 7 3990010 1540002 E L E C T R I C A L 1060012 1060309 4931672 4932435/ 1281682* 4933071 9983524 4932436/ 1281682* 3990010 1540002 1060515 4931842/ 1280994 1060012 4921132 4932027* 1060309 1540002 4460264 4931665/ 1280803 4931666/ 1280804 4933046 4931677 4931676 4360216 1060012 4920630 7-8 DESCRIPTION Wiring Diagram - 2WS With Creep (September 1991 to Present) Wiring Diagram - 2WS With C
SECTION 7 ELECTRICAL FIG & ITEM # PART NUMBER QTY. REV. Ref. — 4932059 Platform Bumper Wiring Diagram Wiring Diagram - Chain Mounted (Soft-Touch) Bumper Wiring Diagram - Welded on Bumper Ref. A 2900068 2920013 0253686 0253987 0254748 2920111 Platform Work Lights Wiring Diagram Wiring Diagram (Prior to November 1992) Worklight Wiring Diagram (November 1992 to May 1995) Wiring Diagram (May 1995 to Present) Wiring Diagram with Padded Platform Worklight Ref. Ref. 2 Ref. Ref. Ref.
S E C T I O N SECTION 7 ELECTRICAL FIG & ITEM # PART NUMBER 4931488/ 1280551/ 1280601 4931467/ 1280556 4931528/ 1280602 4920601 7 4931474 E L E C T R I C A L 4931476 4931463 4931464 4931489/ 1280556/ 1280602 4931490/ 1280556/ 1280602 4931440/ 1280577 4931474 4931476 4931463 4931464 4931487/ 1280577 4931488/ 1280577 4931440/ 1280578 4931474 4931476 4931463 4931464 4931489/ 1280578 4931490/ 1280578 7-10 DESCRIPTION Valve Wiring Diagram - With Steering Wheel Wiring Diagram - Ford With Prop Tele Engine
SECTION 7 ELECTRICAL FIG & ITEM # PART NUMBER 4931627/ 1280750* 4931623/ 1280727 4920852 4360212 3990010 4932833* 1060016 1060042 4360212 3990010 3740049 4932802/ 1282409 4360212 3990010 4932830 1060016 1060042 4360212 3990010 3740049 4931622/ 1280750 4931622/ 1280727 4920850 4931826/ 1280750* 4931826/ 1280727 4921128 3990010 4931626 4932700 3120272 DESCRIPTION Standard Wiring Diagrams (Vickers Prop Valve Machines) (Mid 1987 to Present) (Standard Controls) Wiring Diagrams - Deutz, Cummins and Wisconsi
S E C T I O N SECTION 7 ELECTRICAL FIG & ITEM # PART NUMBER 4931620 4932704 4932880 7 4932736 E L E C T R I C A L 4931685/ 1280826 4360228 4920997 4921309 4932745/ 1282353 4921716 4932811/ 1282458* 4921761 4932834* 1060016 1060042 3990010 3740049 4931738/ 1281129 4360228 2400008 2400006 3990010 4931626 4932700 4931620 4932704 4932880 7-12 DESCRIPTION Ground Control Box Wiring Diagram (80H) (Prior to May 1994) (See Ground Control Box Installation for Harnesses) Ground Control Box Wiring Diagra
SECTION 7 ELECTRICAL FIG & ITEM # PART NUMBER 4932768 4932736 4931623/ 1280992* 4920852 4360212 3990010 4931622/ 1280992 4920850 4931826/ 1280992* 4921128 4932028 4932028 4931836 4931685/ 1280991 4360228 4920997 4921309 4932811/ 1282616* 4921761 4932028 4932703 4931836 3120272 DESCRIPTION Ground Control Box Wiring Diagram (80H U/L Only) (See Ground Control Box Installation for Harnesses) Proportional Telescope Wiring Diagram (August 1994 to Present) Standard Wiring Diagrams - Hydraulic Controls Wir
S E C T I O N SECTION 7 ELECTRICAL FIG & ITEM # PART NUMBER 1870003 DESCRIPTION Wiring Schematic QTY. REV. Ref.
SECTION 7 ELECTRICAL S E C T I O N FIGURE 7-2.
S E C T I O N SECTION 7 ELECTRICAL FIGURE 7-3.
SECTION 7 ELECTRICAL S E C T I O N FIGURE 7-4.
S E C T I O N SECTION 7 ELECTRICAL FIGURE 7-5.
SECTION 7 ELECTRICAL FIGURE 7-5. WIRING DIAGRAM - PLATFORM CONSOLE STANDARD CONTROLS (SHEET 2 OF 2).
S E C T I O N SECTION 7 ELECTRICAL FIGURE 7-6.
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L THIS PAGE INTENTIONALLY LEFT BLANK 3120272 7-21
S E C T I O N SECTION 7 ELECTRICAL FIGURE 7-7.
SECTION 7 ELECTRICAL S E C T I O N FIGURE 7-7.
S E C T I O N SECTION 7 ELECTRICAL FIGURE 7-8.
SECTION 7 ELECTRICAL S E C T I O N FIGURE 7-8. WIRING DIAGRAM - STANDARD (DEUTZ ENGINE/OSCILLATING AXLE/STANDARD CONTROLS) (SHEET 2 OF 2).
S E C T I O N SECTION 7 ELECTRICAL FIGURE 7-9.
SECTION 7 ELECTRICAL S E C T I O N FIGURE 7-9.
S E C T I O N SECTION 7 ELECTRICAL FIGURE 7-10.
SECTION 7 ELECTRICAL S E C T I O N FIGURE 7-10.
S E C T I O N SECTION 7 ELECTRICAL FIGURE 7-11.
SECTION 7 ELECTRICAL S E C T I O N FIGURE 7-11.
S E C T I O N SECTION 7 ELECTRICAL FIGURE 7-12.
SECTION 7 ELECTRICAL S E C T I O N FIGURE 7-12.
SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L THIS PAGE INTENTIONALLY LEFT BLANK 7-34 3120272
SECTION 8 DECALS TABLE OF CONTENTS FIGURE 8-1 8-2 8-3 8-4 DESCRIPTION DECALS INSTALLATION - DOMESTIC BROWN DECALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . DECALS INSTALLATION - DOMESTIC BLACK DECALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . DECALS INSTALLATION - COUNTRY SPEC BROWN DECALS . . . . . . . . . . . . . . . . . . . . . . . DECALS INSTALLATION - COUNTRY SPEC BLACK DECALS . . . . . . . . . . . . . . . . . . . . . . . .
S E C T I O N SECTION 8 DECALS FIGURE 8-1.
SECTION 8 DECALS FIGURE 8-1.
S E C T I O N SECTION 8 DECALS FIGURE 8-1.
SECTION 8 DECALS FIGURE 8-1.
S E C T I O N SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION - DOMESTIC BROWN DECALS (CONTINUED) FIG & ITEM # PART NUMBER 3251548 3252087 75 3251780 3251549 76 8 3252144 3252369 D E C A L S 3252107 3252144 3252369 77 3530997 3536671 78 Not Required Not Required 1702720 2900677 2900928 0251685 101 3252095 3820001 0256488 0256487 102 1702961 1702962 8-6 DESCRIPTION Machines with PQ Controllers Built March 1991 to May 1991 750 Lb.
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION - DOMESTIC BROWN DECALS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 8 DECALS FIGURE 8-2.
SECTION 8 DECALS FIGURE 8-2.
S E C T I O N 8 SECTION 8 DECALS FIGURE 8-2.
SECTION 8 DECALS FIGURE 8-2.
S E C T I O N SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATION - DOMESTIC BLACK DECALS (CONTINUED) FIG & ITEM # PART NUMBER 0251685 101 3252095 3820001 0256488 0256487 8 102 D E C A L S 1702961 1702962 8-12 DESCRIPTION LIFTING DIAGRAM INSTALLATION Decal - Lifting Diagram Rivet PROP 65 DECAL INSTALLATION - GAS MACHINES PROP 65 DECAL INSTALLATION - DIESEL MACHINES Decal - Prop 65 Options: Gas Machines Diesel Machines QTY. REV. Ref. — 2 8 Ref. Ref.
SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATION - DOMESTIC BLACK DECALS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
S E C T I O N SECTION 8 DECALS FIGURE 8-3.
SECTION 8 DECALS FIGURE 8-3.
S E C T I O N SECTION 8 DECALS FIGURE 8-3.
SECTION 8 DECALS FIGURE 8-3.
S E C T I O N SECTION 8 DECALS FIGURE 8-3.
SECTION 8 DECALS FIGURE 8-3.
S E C T I O N SECTION 8 DECALS FIGURE 8-4.
SECTION 8 DECALS FIGURE 8-4.
S E C T I O N SECTION 8 DECALS FIGURE 8-4.
SECTION 8 DECALS FIGURE 8-4. DECALS INSTALLATION - COUNTRY SPEC BLACK DECALS (CONTINUED) FIG & ITEM # PART NUMBER 56 57 58 to 61 62 to 65 66 Not Required Not Available Not Used Not Required 1703546 Not Required DESCRIPTION QTY. Decal - Bar Code 1 Decal - G.C. Location Options: Brazil Japanese 1 REV.
S E C T I O N SECTION 8 DECALS FIGURE 8-4. DECALS INSTALLATION - COUNTRY SPEC BLACK DECALS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODELS 80HX/80HX+6 (STANDARD CONTROLS) The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
SECTION 9 S E C T I O N 9 R E C O M M E N D E D S E R V I C E P A R T S S T O C K RECOMMENDED SERVICE PARTS STOCK MODELS 80HX/80HX+6 (STANDARD CONTROLS) The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER DESCRIPTION QTY. 10-1 0237063 AIR CLEANER SERVICE INDICATOR INSTALLATION Ref.
S E C T I O N SECTION 10 SPECIAL OPTIONS FIG & ITEM # 10 S P E C I A L PART NUMBER CHIP COVERS INSTALLATION - POWER TRACK Ref. 0253634 0256620 0272190 COVER INSTALLATION - METAL CONSOLE (80HX) COVER INSTALLATION - METAL CONSOLE (80HX+6) COVER INSTALLATION - RUBBER CONSOLE (80HX) Ref. Ref. Ref. 0253550 3252221 CSA DECALS INSTALLATION Decal - CSA Ref. 1 CUMMINS ENGINE ASSEMBLY AND INSTALLATIONS Ref.
SECTION 10 SPECIAL OPTIONS FIG & ITEM # PART NUMBER 0258926 0861261 0254062 0860866 0860931 0860867 0860930 0255542 0860927 0860926 0238779 0238784 0252654 2580024 0239194 0236873 0256337 DESCRIPTION GROUND CONTROLS INSTALLATION (DEUTZ DIESEL U/L MACHINES WITH OSCILLATING AXLE) Control Box & Harness Assy GROUND CONTROLS INSTALLATION (80H 750LBS MACHINE WITH HYDRAULIC CONTROLS) Control Box & Harness Assy (Prior to May 1994) Control Box & Harness Assy (May 1994 to Present) Control Box Assy (Prior to May
S E C T I O N SECTION 10 SPECIAL OPTIONS FIG & ITEM # PART NUMBER 0236610 0254853 0252126 10 0258039 S P E C I A L 0251080 0252649 0256436 0257728 O P T I O N S OIL COOLER INSTALLATIONS Oil Cooler Installation - Mounted at Rear of T/T Oil Cooler Installation - Mounted Inside of T/T OVERLOAD SYSTEM FOR EXTEND-A-REACH INSTALLATION (80HX+6 OPTION) (LOCATED ON EAR LEVEL CYLINDER) OVERLOAD SENSING SYSTEM INSTALLATION (FRENCH SPEC.
SECTION 10 SPECIAL OPTIONS FIG & ITEM # PART NUMBER 0254430 0254431 80HX+6 and 86HX - All Except Latin America 80HX+6 and 86HX - Latin America QTY. REV. Ref. Ref. 0254793 RECEPTACLE MOUNTING PLATE INSTALLATION ARGENTINA Ref. 0237411 REMOTE OIL FILTER AND DRAIN INSTALLATION FORD ENGINES Ref. 10 1282977 SUNBELT DECALS INSTALLATION Ref.
S E C T I O N SECTION 10 SPECIAL OPTIONS FIG & ITEM # PART NUMBER 0239506 0239507 10 S P E C I A L 10-6 LP Only Machines Diesel Machines QTY. REV. Ref. Ref. 0257501 0254968 0255072 UNITED AIRLINES OPTIONS INSTALLATION Decal Installation Radiator Shield Installation Ref. Ref. Ref. 0270955 UNITED RENTALS DECAL INSTALLATION Ref. 0258918 UTILITY RACK OPTIONS INSTALLATION Ref.
SECTION 10 SPECIAL OPTIONS FIG & ITEM # PART NUMBER 10-2 0253034/ 1280793 0253038/ 1280793 0255748 0253332 0253334 0252488/ 1280988 0257163/ 1280988 0251114 0254313 0255748 0861078/ 1282723 0860820/ 1281673 0861079/ 1282723 0861080/ 1282723 0860821/ 1281673 0861081/ 1282723 0255566/ 1282411 0255567/ 1282411 3510296 3510297 3510298 3510304 3510305 3510306 3510299 3510300 0254314/ 1282163 0254428/ 1282163 0254430/ 1282163 3120272 DESCRIPTION QTY. JAPANESE SPEC COMPONENTS Ref.
S E C T I O N SECTION 10 SPECIAL OPTIONS FIG & ITEM # PART NUMBER 0255975 4931713 4932073 4932635 4932564 1870003 10 S P E C I A L 0252146/ 1281019 0257197/ 1281019 0252147/ 1281019 0257196/ 1281019 0253252/ 1281019 0252140/ 1281534 0257199/ 1281534 0252138/ 1281534 0257198/ 1281534 0253276/ 1281534 O P T I O N S 10-8 DESCRIPTION AC Receptacle Box Installation (July 1995 to Present) SECTION 7 — ELECTRICAL Electrical Diagram - Platform Overload (Standard Controls) Electrical Diagram - Platform Overlo
PART NUMBER INDEX Starting Serial No.
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PART NUMBER INDEX Starting Serial No. XXXXXXXXXX Original Issue - 11/1985 MODEL 80H/80HX Revised - 4/16/2003 INDEX P/N PAGE 0254853 . . . . . 10-4 0254853 . . . . . . 6-3 0254853 . . . . . . 7-7 0254882 . . . . . 2-81 0254968 . . . . . 10-6 0254971 . . . . 2-107 0254972 . . . . 2-111 0254982 . . . . . 10-6 0255056 . . . . . . 2-5 0255058 . . . . 2-115 0255058 . . . . 2-130 0255058 . . . . . . 7-4 0255072 . . . . . 10-2 0255072 . . . . . 10-6 0255073 . . . . . 1-75 0255120/02561772125 0255121 . . . .
PART NUMBER INDEX Starting Serial No.
PART NUMBER INDEX Starting Serial No. XXXXXXXXXX Original Issue - 11/1985 MODEL 80H/80HX Revised - 4/16/2003 INDEX P/N PAGE 0641612 . . . . 2-140 0641612 . . . . 2-158 0641612 . . . . . 2-87 0641612 . . . . . . 2-9 0641612 . . . . . . 3-4 0641612 . . . . . . 4-5 0641612* . . . . . 3-5 0641614 . . . . 2-110 0641614 . . . . 2-127 0641614 . . . . 2-141 0641614 . . . . 2-157 0641614 . . . . . 2-25 0641614 . . . . . 2-95 0641614* . . . . . 3-4 0641615 . . . . . 1-13 0641615 . . . . . 1-18 0641615 . . . . .
PART NUMBER INDEX Starting Serial No. XXXXXXXXXX Original Issue - 11/1985 MODEL 80H/80HX Revised - 4/16/2003 INDEX P/N PAGE 0860906 . . . . 2-180 0860907 . . . . 2-179 0860908 . . . . 2-170 0860908 . . . . 2-172 0860909 . . . . 2-172 0860913 . . . . 2-178 0860913 . . . . 2-180 0860926 . . . . . 10-3 0860927 . . . . . 10-3 0860930 . . . . . 10-3 0860931 . . . . . 10-3 0861033 . . . . 2-172 0861034 . . . . 2-172 0861035 . . . . . 10-2 0861078/1282723. 10-7 0861079/1282723. 10-7 0861080/1282723.
PART NUMBER INDEX Starting Serial No.
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PART NUMBER INDEX Starting Serial No. XXXXXXXXXX Original Issue - 11/1985 MODEL 80H/80HX Revised - 4/16/2003 INDEX P/N PAGE 2791799* . . . . . 6-3 2791799* . . . . . 6-4 2791816 . . . . . 6-31 2791816* . . . . . 6-3 2791816* . . . . . 6-4 2791870 . . . . . . 6-2 2791871 . . . . . . 6-2 2791873 . . . . . . 6-2 2791879 . . . . . 7-13 2791880 . . . . . . 6-3 2791931 . . . . . . 6-4 2791935 . . . . . 6-47 2791935* . . . . . 6-3 2791935* . . . . . 6-5 2791955 . . . . . . 6-2 2791985 . . . . .
PART NUMBER INDEX Starting Serial No.
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PART NUMBER INDEX Starting Serial No. XXXXXXXXXX Original Issue - 11/1985 MODEL 80H/80HX Revised - 4/16/2003 INDEX P/N PAGE 3322601 . . . . . . 4-9 3323002 . . . . . 1-11 3323002 . . . . . 1-17 3323002 . . . . . 1-21 3323002 . . . . . . 1-3 3323002 . . . . . . 1-7 3323002 . . . . . 1-75 3323402 . . . . . 1-22 3324203 . . . . . 1-21 3340251 . . . . . 1-13 3340251 . . . . . 1-18 3340251 . . . . . . 1-5 3340251 . . . . . . 1-8 3340383 . . . . . 5-37 3340394* . . . . . 3-4 3340399* . . . . . 3-5 3340401* .
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PART NUMBER INDEX Starting Serial No. XXXXXXXXXX Original Issue - 11/1985 MODEL 80H/80HX Revised - 4/16/2003 INDEX P/N PAGE 4070508* . . . . . 3-5 4070555* . . . . . 3-4 4070556* . . . . . 3-4 4070574 . . . . . 1-14 4070574 . . . . . 1-18 4070574 . . . . . . 1-4 4070574 . . . . . . 1-8 4070575 . . . . . 1-14 4070575 . . . . . 1-18 4070575 . . . . . . 1-4 4070575 . . . . . . 1-8 4070576 . . . . . . 1-4 4070577 . . . . . . 1-4 4070585 . . . . 2-133 4070585 . . . . . 4-11 4070585 . . . . . . 4-6 4070586 .
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PART NUMBER INDEX Starting Serial No. XXXXXXXXXX Original Issue - 11/1985 MODEL 80H/80HX Revised - 4/16/2003 INDEX P/N PAGE 4931499/128058479 4931520/128055572 4931528/128060179 4931528/1280602710 4931589 . . . . 2-115 4931598 . . . . . . 7-4 4931620 . . . . . 7-12 4931620 . . . . . 7-12 4931622/1280727711 4931622/1280750711 4931622/1280992713 4931623/1280727711 4931623/1280992* 7-13 4931625 . . . . . . 7-7 4931626 . . . . . 7-11 4931626 . . . . . 7-12 4931627/1280750* 7-11 4931640 . . . . . .
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3120272 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia +61 2 65 811111 JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +55 19 3295 0407 +55 19 3295 1025 +61 2 65 810122 JLG Deutschland GmbH Max-Planck-Str.