Operator Manual User guide

SECTION 2 - PREPARATION AND INSPECTION
3120270 – JLG Lift – 2-15
14
Boom Chain Retract
Sheave
1 Grease Fitting A/R MPG X
15
Boom Pivot Bushings
2 Grease Fittings A/R MoS
2
X
16
Engine Crankcase
Fill Cap Refer to Engine Manual EO Check daily. Change in accordance wth
engine manual.
17
Engine Oil Filter
N/A N/A N/A Change in accordance with engine manual.
18
Engine Coolant
Radiator Cap Refer to Engine Manual Refer to engine manual for coolant specifica-
tions. Check daily with engine cold.
19
Hydraulic Oil
Fill Cap 56 gallons HO X Check daily. Change every 1200 hours.
20
Hydraulic Oil Return
Filters
N/A N/A N/A Check filter gauges for element construction
daily. Replace as necessary.
21
Hydraulic Reservoir
Suction Filter
N/A N/A N/A X Replace filter element every 600 hours; clean
mesh as necessary.
22
Tie Rod Ends
2 Grease Fittings A/R MPG X
23
King Pins
2 Grease Fittings A/R MPG X
24
Steer Cylinder (Rod
End)
1 Grease Fitting A/R MPG X
25
Steer Cylinder (Barrel
End)
1 Grease Fitting A/R MPG X
26
Wheel Bearings
N/A A/R MPG X Repack
27
Swing Drive Hub
Fill Plug 17 oz. (1/2 Full) EPGL
(SAE90)
X Check oil level weekly; change every 600
hours
28
Swing Bearing and
Pinion Gear Teeth
N/A A/R MPG X Apply by brush onto bearing and gear teeth
29
Axle Beam (Extendable
Axles)
N/A A/R MPG X Apply by brush
30
Axle Lock Pin
(Extendable Axles)
N/A A/R MPG X Apply by brush
31
Oscillating Axle Pivot
1 Grease Fitting A/R MPG X
32
Oscillation Cylinder
2 Grease Fittings A/R MPG X
33
Extend-A-Reach Pivot (If
Equipped)
2 Grease Fittings A/R MPG X
34
Extend-A-Reach Lift
Cylinder (Barrel End)
1 Grease Fitting A/R MPG X
35
Extend-A-Reach Lift
Cylinder (Rod End)
1 Grease Fitting A/R MPG X
Table 2-1. Lubrication Chart
Components
Number/Type
Lube Points
Capacity Lube
Interval Hours
Comments
3 Months
150 hrs
6 Months
300 hrs
1 Year
600 hrs
2 Years
1200 hrs