Illustrated Parts Manual Model 80SL 3121326 October 15, 2013
REVISION LOG October 1, 2006 - Original Issue of Manual (Manual Edited to B/M 0010695 Revision 3) February 28, 2007 - Revised Manual (Manual Edited to B/M 0010695 Revision 6) June 15, 2007 - Revised Manual (Manual Edited to B/M 0010695 Revision 6) November 1, 2007 - Revised Manual (Manual Edited to B/M 0010695 Revision 7) January 31, 2008 - Revised Manual (Manual Edited to B/M 0010695 Revision 9) July 31, 2008 - Revised Manual (Manual Edited to B/M 0010695 Revision 9) May 15, 2009 - Revised Manual (Manual E
REVISION LOG B 80SL 3121326
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REAR AXLE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WHEEL DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1 SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 1 FRAME 3121326 80SL 1-1
SECTION 1 FRAME FIGURE 1-1.
SECTION 1 FRAME FIGURE 1-1. STEERING INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16A 17 17A 18 19 20 21 22 23 24 25 101 to 177 178 3121326 PART NUMBER QTY. 0275565 Ref.
SECTION 1 FRAME FIGURE 1-2.
SECTION 1 FRAME FIGURE 1-2. REAR AXLE INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24A 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 3121326 PART NUMBER QTY. 0275564 Ref.
SECTION 1 FRAME FIGURE 1-3.
SECTION 1 FRAME FIGURE 1-3. WHEEL DRIVE INSTALLATION ITEM # PART NUMBER QTY. 0275566 Ref. 1 2 3 4 5 6 7 8 9 10 11 12 Not Used 0761215 0771619 4832100 5241600 H000219 H000443 Not Used 5272611 4032013 4032015 H000331 13 H000723 2 0275708 Ref. 101 102 S900327 S900328 2 2 Ref.
SECTION 1 FRAME FIGURE 1-4.
SECTION 1 FRAME FIGURE 1-4. DRIVE MOTOR ASSEMBLY ITEM # PART NUMBER QTY. H000443 Ref.
SECTION 1 FRAME FIGURE 1-5.
SECTION 1 FRAME FIGURE 1-5. DRIVE HUB ASSEMBLY ITEM # PART NUMBER QTY. DESCRIPTION H000219 Ref.
SECTION 1 FRAME FIGURE 1-5. DRIVE HUB ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 57 58 59 60 61 62 63 64 65 66 67 68 69 70000257 70000258 See Note See Note See Note See Note See Note See Note See Note 70000259 70000260 70000346 S003991 1 1 8 2 2 2 2 1 1 6 1 1 6 See Note 1 1-12 DESCRIPTION REV.
SECTION 1 FRAME FIGURE 1-5. DRIVE HUB ASSEMBLY (CONTINUED) ITEM # 3121326 PART NUMBER QTY. DESCRIPTION 80SL REV.
SECTION 1 FRAME FIGURE 1-6.
SECTION 1 FRAME FIGURE 1-6. LEVELING CYLINDERS INSTALLATION ITEM # PART NUMBER QTY. 0275571 Ref.
SECTION 1 FRAME FIGURE 1-7.
SECTION 1 FRAME FIGURE 1-7. LADDER INSTALLATION ITEM # PART NUMBER QTY. 0275570 Ref. 1 2 3 4 3121326 4 0761012 0761010 4812000 4832000 S201601 3820510 S004014 4 4 1 33 11 DESCRIPTION LADDER INSTALLATION Bolt M10 Options: 25mm Length (Prior to S/N 1200020819) 20mm Length (S/N 1200020819 to Present) Flatwasher M10 (Prior to S/N 1200020819) Lockwasher M10 Ladder Assembly Rivet Tread Plate 80SL REV.
SECTION 1 FRAME FIGURE 1-7. LADDER INSTALLATION (CONTINUED) ITEM # 1-18 PART NUMBER QTY. DESCRIPTION 80SL REV.
SECTION 2 GROUND CONTROLS 3121326 80SL 2-1
SECTION 2 GROUND CONTROLS FIGURE 2-1.
SECTION 2 GROUND CONTROLS FIGURE 2-1. VALVE SIDE COMPONENTS INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 PART NUMBER QTY. 0275593 Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-1. VALVE SIDE COMPONENTS INSTALLATION (CONTINUED) ITEM # 201 202 203 204 205 206 207 208 209 210 211 212 QTY. DESCRIPTION 0275720 Ref. GROUND CONTROLS INSTALLATION 0700815 0760610 0761010 1787217 Not Used 3290605 3290805 4811700 4811900 4832000 8008750 4 6 4 2 213 E000072 E000009 E900032 214 215 216 217 E900072 4831900 E000005 E000084 1 A/R 8.2m/27ft 3.3m/11ft E900032 Ref. Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-1. VALVE SIDE COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 403 404 405 406 407 408 409 410 411 412 413 414 0760810 3290605 3290805 4031605 4811700 4811900 4831600 4831700 E000044 E000063 E900063 S200265 1 4 1 4 8 2 4 4 1 1 1 1 0275567 Ref. 501 to 510 511 REV.
SECTION 2 GROUND CONTROLS FIGURE 2-2.
SECTION 2 GROUND CONTROLS FIGURE 2-2. MAIN VALVE ASSEMBLY ITEM # PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-3.
SECTION 2 GROUND CONTROLS FIGURE 2-3. HAND PUMP ASSEMBLY ITEM # 1 2 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 3121326 PART NUMBER QTY. H000285 Ref. 70000513 70000528 1 1 70000513 Ref. 70000514 See Note See Note See Note 70000515 70000516 70000517 70000518 70000519 70000520 70000521 70000522 70000523 70000524 70000525 70000526 70000527 1 1 1 1 1 1 1 1 2 2 6 2 1 1 1 2 2 70000528 Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-4.
SECTION 2 GROUND CONTROLS FIGURE 2-4. DRIVE VALVE ASSEMBLY ITEM # PART NUMBER QTY. H000436 Ref. 1 to 3 4 Not Used 70000269 70000385 5 6 7 70000270 70000267 70000271 70000385 8 9 70000333 70000332 3121326 2 A/R Ref. 16 2 2 A/R Ref. 2 2 DESCRIPTION DRIVE VALVE ASSEMBLY REV.
SECTION 2 GROUND CONTROLS FIGURE 2-5.
SECTION 2 GROUND CONTROLS FIGURE 2-5. MAIN TERMINAL BOX ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 3121326 PART NUMBER QTY. DESCRIPTION E900063 Ref. Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-6.
SECTION 2 GROUND CONTROLS FIGURE 2-6. ENGINE SIDE COMPONENTS INSTALLATION ITEM # PART NUMBER QTY. 0275567 Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-6. ENGINE SIDE COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 126 127 to 136 137 138 201 202 203 204 205 2-16 QTY. DESCRIPTION REV. 1 H900071 1001098950 Not Used 4031708 H000122 Deutz Engine Assembly Options (See Figure 2-7 For Breakdown): Prior to S/N 1200016563 S/N 1200016563 to Present 4 1 Bolt M6 x 20mm Valve, Lock-Up H000442 Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-6. ENGINE SIDE COMPONENTS INSTALLATION (CONTINUED) ITEM # 3121326 PART NUMBER QTY. DESCRIPTION 80SL REV.
SECTION 2 GROUND CONTROLS FIGURE 2-7.
SECTION 2 GROUND CONTROLS FIGURE 2-7. ENGINE INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 to 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 to 38 39 40 41 42 3121326 PART NUMBER QTY. 0275662 Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-7. ENGINE INSTALLATION (CONTINUED) ITEM # 101 102 103 104 105 106 PART NUMBER QTY. H900071 1001098950 Ref. Ref. Ref. 0760812 4032009 4832000 H004083 See Note 6 11 11 1 1 Ref. 1001093793 H005224 70000055 70000056 1 1 1 1 1 107 108 201 202 203 204 205 206 207 208 209 210 211 H900072 1001098951 0100011 A/R H900072 1001098951 Ref. Ref. Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-7. ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 GROUND CONTROLS FIGURE 2-8.
SECTION 2 GROUND CONTROLS FIGURE 2-8. PISTON PUMP ASSEMBLY ITEM # PART NUMBER QTY. H000220 Ref. 70003737 70003738 70021667 7024954 70003739 70003751 70003752 70003753 70003754 70003740 70003755 Not Used 70003741 1 1 1 4 1 1 1 2 1 1 1 Pump (See Items 101-133 for Breakdown) Valve, Control Gasket (Between Pump And Valve) Bolt, M6 x 30mm Valve, Control Gasket (Between Pump And Valve) Bolt, M6 x 16mm Bolt, M6 x 25mm Cap, Tamper Proof Fitting, Adapter O-Ring 1 Tube 70003737 Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-8. PISTON PUMP ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 130 131 132 133 70003749 70003340 Not Used 7024952 1 1 Plug Plug 1 Plug 2-24 DESCRIPTION 80SL REV.
SECTION 2 GROUND CONTROLS FIGURE 2-8. PISTON PUMP ASSEMBLY (CONTINUED) ITEM # 3121326 PART NUMBER QTY. DESCRIPTION 80SL REV.
SECTION 2 GROUND CONTROLS FIGURE 2-9.
SECTION 2 GROUND CONTROLS FIGURE 2-9. HOODS INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 to 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 3121326 PART NUMBER QTY. 0275568 Ref.
SECTION 2 GROUND CONTROLS FIGURE 2-9. HOODS INSTALLATION (CONTINUED) ITEM # 2-28 PART NUMBER QTY. DESCRIPTION 80SL REV.
SECTION 3 SCISSORS ARMS 3121326 80SL 3-1
SECTION 3 SCISSORS ARMS FIGURE 3-1.
SECTION 3 SCISSORS ARMS 3121326 80SL 3-3
SECTION 3 SCISSORS ARMS FIGURE 3-1. SCISSORS ARMS INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 101 3-4 PART NUMBER QTY. 0275634 Ref.
SECTION 3 SCISSORS ARMS FIGURE 3-1.
SECTION 3 SCISSORS ARMS FIGURE 3-1. SCISSORS ARMS INSTALLATION (CONTINUED) 3-6 ITEM # PART NUMBER QTY. 239 240 241 242 243 244 245 246 247 S900248 S900249 S900250 S900251 S900252 S900253 S900254 S900255 S900256 1 1 1 1 1 1 1 1 1 S200075 S200078 S200081 S900242 S900243 S900244 Ref. Ref. Ref. Ref. Ref. Ref. Ref. 301 302 S000188 S000117 6 14 303 S001595 10 304 305 S001498 S001496 2 2 S900245 S900246 S900247 S900248 S900249 S900250 S900251 S900252 S900253 S900254 S900255 S900256 Ref. Ref.
SECTION 3 SCISSORS ARMS FIGURE 3-1. SCISSORS ARMS INSTALLATION (CONTINUED) ITEM # 501 502 503 504 505 506 507 508 509 510 511 512 to 513 514 514A 515 516 517 517A 518 519 520 521 3121326 PART NUMBER QTY. DESCRIPTION REV. 0275749 Ref.
SECTION 3 SCISSORS ARMS FIGURE 3-1. SCISSORS ARMS INSTALLATION (CONTINUED) ITEM # 3-8 PART NUMBER QTY. DESCRIPTION 80SL REV.
SECTION 4 PLATFORM 3121326 80SL 4-1
SECTION 4 PLATFORM FIGURE 4-1.
SECTION 4 PLATFORM 3121326 80SL 4-3
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM AND ACCESSORIES INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 to 42 43 44 45 46 4-4 PART NUMBER QTY. DESCRIPTION 0275640 Ref. Ref. PLATFORM & EXTENSION INSTALLATION Note: Replacement decals must be purchased separately See Section 8.
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM AND ACCESSORIES INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 0275638 Ref. 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 0700615 0701029 0761228 0701217 0760608 3290605 3291005 3291205 4811700 4812000 4812100 S000145 S200017 S200015 1001101886 1 8 8 2 4 1 8 14 A/R 16 24 20 1 1 1 Ref.
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM AND ACCESSORIES INSTALLATION (CONTINUED) ITEM # 201 to 208 209 210 to 220 221 222 223 4-6 PART NUMBER QTY. 0275639 Ref. Not Used E000016 Not Used 1001097369 1001097370 E000045 DESCRIPTION RECEPTACLES INSTALLATION 1 Connector, Strain Relief (was p/n 4460071) 1 1 1 Nut, Strain Relief Nut, Strain Relief Connector, Strain Relief 80SL REV.
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM AND ACCESSORIES INSTALLATION (CONTINUED) ITEM # 3121326 PART NUMBER QTY. DESCRIPTION 80SL REV.
SECTION 4 PLATFORM FIGURE 4-2.
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY & INSTALLATION ITEM # PART NUMBER QTY. E900026 Ref.
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY & INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 107 108 4811900 H000371 4 1 4-10 DESCRIPTION REV.
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY & INSTALLATION (CONTINUED) ITEM # 3121326 PART NUMBER QTY. DESCRIPTION 80SL REV.
SECTION 4 PLATFORM FIGURE 4-3.
SECTION 4 PLATFORM FIGURE 4-3. DRIVE/STEER CONTROLLER ASSEMBLY ITEM # PART NUMBER QTY. E900025 Ref. 1 2 3 4 5 6 7 8 9 10 11 70000081 7027367 7027765 7027766 70000082 70000083 70000084 70000085 4460265 4460226 4460266 1 1 1 1 1 1 1 1 1 6 1 12 13 14 15 16 17 4460267 70000685 70000684 See Note 70000683 70000686 6 1 A/R A/R A/R A/R 3121326 DESCRIPTION DRIVE/STEER CONTROLLER ASSEMBLY REV.
SECTION 4 PLATFORM FIGURE 4-3. DRIVE/STEER CONTROLLER ASSEMBLY (CONTINUED) ITEM # 4-14 PART NUMBER QTY. DESCRIPTION 80SL REV.
SECTION 5 CYLINDER 3121326 80SL 5-1
SECTION 5 CYLINDER FIGURE 5-1.
SECTION 5 CYLINDER FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 6 to 7 8 9 10 11 12 13 14 15 16 17 18 19 to 25 PART NUMBER QTY. DESCRIPTION H900009 Ref.
SECTION 5 CYLINDER FIGURE 5-2.
SECTION 5 CYLINDER FIGURE 5-2. LIFT CYLINDER ASSEMBLY ITEM # PART NUMBER QTY. 0275635 Ref. 1 4032025 4 H000444 Not Used S201640 S201641 S201639 S201638 Not Used H003085 H003091 H000532 H003115 H003108 Not Used 70000184 Not Used S200910 Not Used S001496 Ref.
SECTION 5 CYLINDER FIGURE 5-3.
SECTION 5 CYLINDER FIGURE 5-3. LEVELING CYLINDER ASSEMBLY ITEM # PART NUMBER QTY. H900008 H900010 Ref. Ref. Ref.
SECTION 5 CYLINDER FIGURE 5-4.
SECTION 5 CYLINDER FIGURE 5-4. PLATFORM EXTENSION CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 6 to 8 9 10 11 12 13 14 15 16 17 18 19 to 25 PART NUMBER QTY. DESCRIPTION H900020 Ref.
SECTION 5 CYLINDER FIGURE 5-5.
SECTION 5 CYLINDER FIGURE 5-5. STEERING CYLINDER ASSEMBLY ITEM # 1 2 3 to 5 6 7 8 9 10 11 12 13 14 15 16 to 25 PART NUMBER QTY. DESCRIPTION H900014 Ref. 70000754 70000753 Not Used 70000749 70000750 70000751 Use 70000755 Use 70000755 Use 70000755 Use 70000755 Use 70000755 70000752 See Note Not Used 1 1 Barrel Rod 2 1 1 1 1 1 1 1 1 1 Bushing Piston Head Piston Seal Head Seal Rod Seal Wiper O-Ring Spacer Setscrew (Note: Not Available - Purchase Locally) STEERING CYLINDER ASSEMBLY REV.
SECTION 5 CYLINDER FIGURE 5-5. STEERING CYLINDER ASSEMBLY (CONTINUED) ITEM # 5-12 PART NUMBER QTY. DESCRIPTION 80SL REV.
SECTION 6 HYDRAULIC 3121326 80SL 6-1
SECTION 6 HYDRAULIC FIGURE 6-1.
SECTION 6 HYDRAULIC 3121326 80SL 6-3
SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM (PRIOR TO S/N 1200021263) ITEM # PART NUMBER QTY. H900067 Ref. HYDRAULIC DIAGRAM E H900070 Ref. INLINE VALVE KIT 4 1 to 6 7 Not Used H000524 1 8 H000018 1 9 10 11 to 15 16 27 to 35 36 Not Used H000536 Not Used H005529 7024895 7024896 7017444 Not Used H000280 7024897 7012972 7012986 Not Used H000306 37 H000122 1 38 39 40 H000273 H000123 H000351 1 1 3 H900068 H900069 Ref. Ref.
SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM (PRIOR TO S/N 1200021263) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM (PRIOR TO S/N 1200021263) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 6 HYDRAULIC FIGURE 6-1.
SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM (PRIOR TO S/N 1200021263) (CONTINUED) ITEM # PART NUMBER QTY. 821 2171832 1 0275640 Ref. Not Used 2141907 2142707 2754525 2754529 2 4 2 2 0275609 Ref. Not Used 2754478 2754526 1 1 900 to 938 939 940 941 942 1001 to 1002 1003 1004 6-8 DESCRIPTION REV.
SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM (PRIOR TO S/N 1200021263) (CONTINUED) ITEM # 3121326 PART NUMBER QTY. DESCRIPTION 80SL REV.
SECTION 6 HYDRAULIC FIGURE 6-2.
SECTION 6 HYDRAULIC 3121326 80SL 6-11
SECTION 6 HYDRAULIC FIGURE 6-2. HYDRAULIC DIAGRAM (S/N 1200021263 TO PRESENT) ITEM # PART NUMBER QTY. H900067 Ref. HYDRAULIC DIAGRAM G H900070 Ref. INLINE VALVE KIT 5 1 to 6 7 Not Used H000524 1 8 H000018 1 9 10 11 to 15 16 27 to 35 36 Not Used H000536 Not Used H005529 7024895 7024896 7017444 Not Used H000280 7024897 7012972 7012986 Not Used H000306 37 38 39 40 17 to 25 26 41 42 43 44 45 46 47 to 49 50 51 to 52 53 54 55 56 57 58 59 60 61 6-12 DESCRIPTION REV.
SECTION 6 HYDRAULIC FIGURE 6-2. HYDRAULIC DIAGRAM (S/N 1200021263 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 6 HYDRAULIC FIGURE 6-2.
SECTION 6 HYDRAULIC FIGURE 6-2. HYDRAULIC DIAGRAM (S/N 1200021263 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 6 HYDRAULIC FIGURE 6-2. HYDRAULIC DIAGRAM (S/N 1200021263 TO PRESENT) (CONTINUED) ITEM # 1001 to 1002 1003 1004 6-16 PART NUMBER QTY. 0275609 Ref. Not Used 2754478 2754526 1 1 DESCRIPTION ARMS HYDRAULIC COMPONENTS REV.
SECTION 7 ELECTRICAL 3121326 80SL 7-1
SECTION 7 ELECTRICAL FIGURE 7-1.
SECTION 7 ELECTRICAL 3121326 80SL 7-3
SECTION 7 ELECTRICAL 7-4 80SL 3121326
SECTION 7 ELECTRICAL 3121326 80SL 7-5
SECTION 7 ELECTRICAL 7-6 80SL 3121326
SECTION 7 ELECTRICAL 3121326 80SL 7-7
SECTION 7 ELECTRICAL 7-8 80SL 3121326
SECTION 7 ELECTRICAL 3121326 80SL 7-9
SECTION 7 ELECTRICAL 7-10 80SL 3121326
SECTION 7 ELECTRICAL 3121326 80SL 7-11
SECTION 7 ELECTRICAL 7-12 80SL 3121326
SECTION 7 ELECTRICAL 3121326 80SL 7-13
SECTION 7 ELECTRICAL 7-14 80SL 3121326
SECTION 7 ELECTRICAL 3121326 80SL 7-15
SECTION 7 ELECTRICAL 7-16 80SL 3121326
SECTION 7 ELECTRICAL 3121326 80SL 7-17
SECTION 7 ELECTRICAL FIGURE 7-2.
SECTION 7 ELECTRICAL BATTERY DISCONNECT SWITCH PLATFORM CONSOLE BOX S/N 1200022194 TO PRESENT 201 205 213 705 507 506 OR 505 508 506 509 507 PRIOR TO S/N 1200022194 704 202 204 206 214 215 216 703 708 701 706 703 708 702 707 207 224 3121326 80SL 7-19
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION ITEM # 1 to 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 to 120 121 122 to 125 126 127 to 130 131 132 133 134 135 7-20 PART NUMBER QTY. E900066 Ref.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 to 223 224 PART NUMBER QTY. 0275639 Ref.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # 501 502 503 504 505 506 507 508 509 601 602 603 701 702 703 704 705 706 707 708 709 801 to 804 805 805A 805B 805C 805D 806 to 811 812 7-22 PART NUMBER QTY. E900042 Ref. 4460465 4460468 4460492 4460502 E000083 24 1 1 1 6m/20ft 1 E000103 E000108 E000482 E900043 E900045 1 6m/20ft 1 E900055 Ref. 4460418 4 4460419 4460462 4460465 E900056 A/R 1 A/R 2 E900041 Ref.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 0275662 Ref. ENGINE HARNESSES INSTALLATION Ref. 901 to 942 943 944 945 946 Not Used 1001105078 1001105079 1001105080 See Note 947 948 949 to 950 70000925 70000926 8229236 Not Used 951 952 1001105682 See Note Ref. 1 1 953 70000925 70000926 8229236 1 1 2 954 1 1 1 1 1 1 2 Ref.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # 7-24 PART NUMBER QTY. DESCRIPTION 80SL REV.
SECTION 8 DECALS 3121326 80SL 8-1
SECTION 8 DECALS FIGURE 8-1.
SECTION 8 DECALS 3121326 80SL 8-3
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION ITEM # PART NUMBER QTY. 0275933 1001092750 Ref. Ref. Ref.
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 33 34 35 1703464 1705717 1706098 1 1 1 3121326 DESCRIPTION REV.
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (CONTINUED) ITEM # 8-6 PART NUMBER QTY. DESCRIPTION 80SL REV.
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 80SL The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number Description Qty.
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 80SL The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number 9-2 Description 80SL Qty.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER 10-1 3121326 QTY. Ref. DESCRIPTION REV. MISCELLANEOUS SPECIAL OPTIONS 1001098929 2920161 4060865 1001099040 Ref. 2 2 2 Beacon Lamp Installation Lamp, Beacon Guard, Stone Bracket, Beacon Lamp 1001111714 1001111679 1001111685 Ref.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 10-2 PART NUMBER QTY. DESCRIPTION 80SL REV.
SECTION 11 PART NUMBER INDEX Part Number 0100011 0100019 0140011 0181847 0275564 0275565 0275566 0275567 0275568 0275570 0275571 0275593 0275609 0275634 0275635 0275636 0275638 0275639 0275640 0275662 0275673 0275708 0275720 0275749 0275933 0307544 0318854 0700510 0700518 0700608 0700615 0700617 0700620 0700621 0700812 0700815 0700817 0700818 0700820 0700833 0701014 0701015 0701018 0701020 0701029 0701217 0701222 0701224 0701627 0701631 0711232 0712026 0760408 0760505 0760508 0760605 0760606 0760608 076061
SECTION 11 Part Number 2171824 2171832 2221214 2221228 2300014 2300029 2560141 2600281 2754351 2754392 2754415 2754416 2754417 2754418 2754419 2754420 2754421 2754422 2754426 2754427 2754428 2754429 2754430 2754431 2754432 2754433 2754434 2754435 2754436 2754437 2754438 2754439 2754440 2754441 2754442 2754443 2754445 2754446 2754447 2754448 2754449 2754450 2754451 2754452 2754453 2754454 2754455 2754456 2754457 2754458 2754459 2754460 2754461 2754462 2754463 2754464 2754478 2754525 2754526 11-2 PART NUMB
SECTION 11 Part Number 70000385 70000513 70000514 70000515 70000516 70000517 70000518 70000519 70000520 70000521 70000522 70000523 70000524 70000525 70000526 70000527 70000528 70000529 70000530 70000531 70000532 70000533 70000534 70000535 70000536 70000537 70000538 70000539 70000540 70000541 70000542 70000543 70000634 70000635 70000683 70000684 70000685 70000686 70000692 70000693 70000694 70000695 70000696 70000697 70000698 70000699 70000700 70000702 70000703 70000704 70000706 70000707 70000708 70000709 70
SECTION 11 Part Number PART NUMBER INDEX Page 8007894 ......................... 2-7 8007915 ......................... 2-7 8007935 ......................... 2-7 8007939 ......................... 2-7 8007944 ......................... 2-7 8007953 ......................... 2-7 8007954 ......................... 2-7 8007986 ................ 2-3, 2-19 8008750 ......................... 2-4 8229236 ....................... 7-23 8303891 ......................... 4-9 8405204 ....................... 2-19 8990147 ...
SECTION 11 Part Number S201598 S201599 S201601 S201602 S201604 S201605 S201606 S201608 S201609 S201610 S201613 S201614 S201638 S201639 S201640 S201641 S201661 S900002 S900003 S900021 S900041 S900042 S900043 S900044 S900045 S900046 S900060 S900078 S900079 S900085 S900088 S900089 S900091 S900092 S900093 S900102 S900103 S900111 S900113 S900117 S900118 S900120 S900121 S900122 S900123 S900124 S900125 S900126 S900127 S900128 S900130 S900186 S900187 S900189 S900190 S900191 S900192 S900209 S900210 3121326 Page
SECTION 11 Part Number 11-6 PART NUMBER INDEX Page Part Number Page Part Number 80SL Page Part Number Page 3121326
Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.