Parts Manual User Manual

ManualsBrandsJLG ManualsSpecial machinery860SJ

Illustrated Parts Manual

Models

800S

860SJ

SN 0300182743

to Present

P/N

3121632

January 17, 2014

Summary of content (268 pages)

PAGE 1
Illustrated Parts Manual Models 800S 860SJ SN 0300182743 to Present P/N 3121632 January 17, 2014
PAGE 2
PAGE 3
REVISION LOG NOTES: Note: S/N 0300174290, 030180894 & 0300181347 also built to the same specs as machines built S/N 0300182743 to Present.
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REVISION LOG B 800S 860SJ 3121632
PAGE 5
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE. . . . . . . . . . . . . 1-2 AXLE AND STEERING INSTALLATION WITH TOW PACKAGE . . . . . . . . . . . . . . . . 1-6 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 DRIVE HUB/BRAKE ASSEMBLY . . . . . . . . .
PAGE 6
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1 5-1 5-2 5-3 5-4 5-5 5-6 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2 LIFT CYLINDER ASSEMBLY - JIB (860SJ ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4 LIFT CYLINDER ASSEMBLY - MAIN BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 7
SECTION 1 FRAME 3121632 800S 860SJ 1-1
PAGE 8
SECTION 1 FRAME FIGURE 1-1.
PAGE 9
SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE ITEM # PART NUMBER QTY.
PAGE 10
SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE (CONTINUED) 1-4 ITEM # PART NUMBER QTY. 208 209 210 211 212 213 4740256 4740473 1001103813 1001165657 1001150372 1001150539 AR 2 AR 4 2 2 214 215 216 217 218 1001161355 1001150937 1001151980 1001161399 4740463 4 4 1 2 AR DESCRIPTION REV.
PAGE 11
SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE (CONTINUED) ITEM # 3121632 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
PAGE 12
SECTION 1 FRAME FIGURE 1-2.
PAGE 13
SECTION 1 FRAME FIGURE 1-2. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE ITEM # PART NUMBER QTY.
PAGE 14
SECTION 1 FRAME FIGURE 1-3.
PAGE 15
SECTION 1 FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS ITEM # PART NUMBER QTY. 1001157015 1001157016 Ref Ref Ref Ref DESCRIPTION WHEEL DRIVE INSTALLATION 2WD 4WD Note: 2WD Qty Shown. For 4WD, Double Qty Shown.
PAGE 16
SECTION 1 FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) ITEM # 301 302 303 304 305 306 307 1-10 PART NUMBER QTY. 0270885 Ref Ref 0272322 Ref 0270886 0270888 Ref Ref 0271083 0271084 0272334 0272333 0271085 0271086 0271090 0271091 2 2 2 2 2 2 2 2 Ref 1702701 1 1 4520252 4520253 4640113 4860224 4860225 1705364 1300019 1120552 1 1 AR AR AR DESCRIPTION REV.
PAGE 17
SECTION 1 FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) ITEM # 3121632 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
PAGE 18
SECTION 1 FRAME FIGURE 1-4.
PAGE 19
SECTION 1 FRAME FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY ITEM # PART NUMBER QTY.
PAGE 20
SECTION 1 FRAME FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 21
SECTION 1 FRAME FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 201 201A Use 7024196 AR 1 7024196 1 201B 201C 7024193 201D 7024197 3121632 1 1 DESCRIPTION REV. Repair Kit Options: Spring Kit - 7024182 Brake (Includes 12 Natural Colored Springs) (was p/n 7024195) Note: Spring Kit no Longer Available, Purchase Kit p/n 7024196.
PAGE 22
SECTION 1 FRAME FIGURE 1-5.
PAGE 23
SECTION 1 FRAME FIGURE 1-5. DRIVE MOTOR ASSEMBLY ITEM # 1 2 3 4 5 6 7 7A PART NUMBER QTY.
PAGE 24
SECTION 1 FRAME FIGURE 1-5. DRIVE MOTOR ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 25 26 27 28 29 2220883 Use 7022328 2220888 Use 7022328 1 1 2 2 1 30 31 32 33 34 35 36 37 38 39 40 41 7027741 7022372 See Note 2220883 Use 7022328 2220886 Use 7022328 Use 7022328 Use 7022328 7024871 7024854 7007437 7022326 Use 7022328 7022371 1 2 2 1 1 1 1 1 1 1 1 1 Ref 100 1-18 7022328 1 DESCRIPTION REV.
PAGE 25
SECTION 1 FRAME FIGURE 1-5. DRIVE MOTOR ASSEMBLY (CONTINUED) ITEM # 3121632 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
PAGE 26
SECTION 1 FRAME FIGURE 1-6.
PAGE 27
SECTION 1 FRAME FIGURE 1-6. FRAME VALVES & SHIELDS INSTALLATIONS ITEM # 1 2 3 to 10 11 12 12A 12B 12C 12D 12E 12F 13 101 102 103 to 109 110 111 111A PART NUMBER QTY.
PAGE 28
SECTION 1 FRAME FIGURE 1-6. FRAME VALVES & SHIELDS INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. 207to 208 209 210 211 Not Used 8580420 0641410 4751400 2 2 2 1-22 DESCRIPTION REV.
PAGE 29
SECTION 1 FRAME FIGURE 1-6. FRAME VALVES & SHIELDS INSTALLATIONS (CONTINUED) ITEM # 3121632 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
PAGE 30
SECTION 1 FRAME FIGURE 1-7.
PAGE 31
SECTION 1 FRAME FIGURE 1-7. TOW PACKAGE INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 3121632 PART NUMBER QTY.
PAGE 32
SECTION 1 FRAME FIGURE 1-7. TOW PACKAGE INSTALLATION (CONTINUED) ITEM # 1-26 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
PAGE 33
SECTION 2 TURNTABLE 3121632 800S 860SJ 2-1
PAGE 34
SECTION 2 TURNTABLE FIGURE 2-1.
PAGE 35
SECTION 2 TURNTABLE FIGURE 2-1. 70 CONTROL VALVES & AUXILIARY PUMP INSTALLATIONS ITEM # PART NUMBER 1001161980 1001149531 1001161982 1001149531 1001161981 1001149532 1 2 3 4 5 6 7 8 to 9 10 11 12 13 14 15 16 17 18 19 20 to 26 27 101 102 103 104 151 152 153 3121632 0100011 0140001 Not Used 0641408 0641418 0641606 0641612 Not Used 1001108617 70002231 3311405 Not Used 4641432 Not Used 4641317 7012944 7012941 7010543 4711400 Not Used 4711600 4751600 Not Used 1001110425 QTY.
PAGE 36
SECTION 2 TURNTABLE FIGURE 2-1. 70 CONTROL VALVES & AUXILIARY PUMP INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 37
SECTION 2 TURNTABLE FIGURE 2-1. 70 CONTROL VALVES & AUXILIARY PUMP INSTALLATIONS (CONTINUED) ITEM # 3121632 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
PAGE 38
SECTION 2 TURNTABLE FIGURE 2-2.
PAGE 39
SECTION 2 TURNTABLE FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17A 18 3121632 PART NUMBER QTY.
PAGE 40
SECTION 2 TURNTABLE FIGURE 2-3. TURNTABLE BEARING & SWING DRIVE INSTALLATION 203 204 201 202 FRAME REF.
PAGE 41
SECTION 2 TURNTABLE FIGURE 2-3. TURNTABLE BEARING & SWING DRIVE INSTALLATION ITEM # 1 2 3 4 5 6 7 8 101 102 103 104 105 201 202 203 204 301 302 3121632 PART NUMBER QTY.
PAGE 42
SECTION 2 TURNTABLE FIGURE 2-4.
PAGE 43
SECTION 2 TURNTABLE 101 26 102 104 8L 105 8A 103 106 104 107 200A 200B 200C 201 8E 8D 104 8F 108 8H 104 8K 109 8J 110 31 104 8K 112 8J 113 29 115 8K 28 8J 23 8K 8J 30 21 32 114 116 125 117 118 29 28 22 119 120 8K 35 3121632 800S 860SJ 2-11
PAGE 44
SECTION 2 TURNTABLE FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY ITEM # PART NUMBER QTY.
PAGE 45
SECTION 2 TURNTABLE FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 23 24 25 26 27 28 29 30 31 32 33 to 34 35 36 to 43 44 7017023 See Note 7000281 7024763 Not Used See Note 70002069 7017085 70002075 7024784 Not Used 70002074 Not Used 7017028 2 1 2 1 Plug, Pipe Plate, ID (Note: Not Available for Purchase.) Screw, Drive O-Ring 2 2 2 1 1 Lug, Lifting (Note: Not Available for Purchase.
PAGE 46
2-14 218 800S 860SJ 507 509 506 509 502 501 510 504 511B 409 411 220 219 201 211 427 1 4 23 420 402 508 503 505 OR 412 401 421 220 405 423 225 237 237 208 201 212 511A 219 221 246 226 236 256 248 245 227 419 12 418 249 210 32 237 225 237 208 247 226 236 222 210 227 234 203 101 103 302 254 AUX PUMP 36C 240 201 304 234 253 234 223 204 109 301 201 303 239 201 212 107 224 241 215 244 39 110 33 24 30 36C 31 36 36D TRAY PIVOT 3 BO
PAGE 47
3121632 800S 860SJ 237 11 2 16 2 15 17 RETURN 209 237 49 217 37 252 37 208 11 2 14 11 37 237 225 28 VENT 17 1 5 SUPPLY 237 225 255 18 251 38 35 6 19 25 217 208 225 237 237 225 232 1 7 8 27 10 1 7 26 20 201 213 201 207 228 203 216 223 235 234 238 233 250 233 229 231 416 201 207 216 235 233 407 406 404 402 403 414 202 214 423 102 NOTE: HITCH PIN (105) SHOWN HERE FOR CLARITY.
PAGE 48
SECTION 2 TURNTABLE FIGURE 2-5. DEUTZ D2011 ENGINE INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36A 36B 36C 36D 36E 36F 2-16 PART NUMBER QTY.
PAGE 49
SECTION 2 TURNTABLE FIGURE 2-5. DEUTZ D2011 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 37 38 39 40 to 48 49 3960548 3960549 4922737 Not Used 44in/1.
PAGE 50
SECTION 2 TURNTABLE FIGURE 2-5. DEUTZ D2011 ENGINE INSTALLATION (CONTINUED) ITEM # 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 2-18 PART NUMBER QTY. 1001153396 1001160965 1001153779 Ref Ref Ref Ref 0100011 0100062 0641407 0641410 0641510 0641512 0641606 0641609 0641610 0641820 0700808 0771414 0940070 0961986 1320016 1320223 1703162 2060025 2220451 2720398 AR AR 8 2 2 1 3 14 4 2 4 6 1 2 2 4 2 1 2 2 15qts/ 14.
PAGE 51
SECTION 2 TURNTABLE FIGURE 2-5. DEUTZ D2011 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 52
SECTION 2 TURNTABLE FIGURE 2-5. DEUTZ D2011 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER 401 cont’d QTY.
PAGE 53
SECTION 2 TURNTABLE FIGURE 2-5. DEUTZ D2011 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 54
SECTION 2 TURNTABLE FIGURE 2-5. DEUTZ D2011 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER 420 QTY.
PAGE 55
SECTION 2 TURNTABLE FIGURE 2-5. DEUTZ D2011 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 510 511 511A 511B 4812200 3 1 3121632 1001149703 1001150890 DESCRIPTION REV.
PAGE 56
2-24 242 800S 860SJ 607 602 601 603 315 302 253 245 240 317 201 238 227 300 207 201 287 609 606 605 604 269 268 258 90 271 334 601 603 271 331 219 242 228 603 602 608 115 271 277 294 255 255 281 220 203 227 241 257 266 275 331 255 201 210 288 254 211 245 257 295 304 307 291 289 331 221 254 307 263 331 SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ TD2.
PAGE 57
3121632 800S 860SJ 516 517 36 298 293 329 326 274 201 214 225 278 248 283 36 50 502 326 320 251 242 228 225 278 226 527 507 265 525 201 509 316 510 286 246 264 256 504 251 204 242 228 260 524 222 404 107 280 224 POWER MODULE RELAY 47E 118 101 104 535 1 12 26 34 401 225 BOLT ON ENGINE 47A 118 318 201 203 112 201 316 251 204 242 228 278 248 227 238 238 A 328 330 327 238 203 319 248 214 201 226 113 101 104 111 204 242 228 251 201 316 284 1 13 31 47
PAGE 58
2-26 800S 860SJ 292 259 35 108 116 228 110 242 NOTE: HITCH PIN (110) SHOWN HERE FOR CLARITY.
PAGE 59
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ TD2.9L4 ENGINE INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 3121632 PART NUMBER QTY.
PAGE 60
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ TD2.9L4 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 46 1001138491 1 47 47A 47B 47C 47D 47E 47F 48 49 50 51 52 53 54 1001143736 7027084 8270147 7027085 7027086 7027087 7027088 100165035 Not Used 1001155823 1001155823 0641814 4751800 1001162335 1 1 1 1 1 1 1 27ft/8.3m 55 56 to 69 3311805 Not Used 1 1 8ft/2.
PAGE 61
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ TD2.9L4 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 62
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ TD2.9L4 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 63
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ TD2.9L4 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 64
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ TD2.9L4 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 327 328 329 330 331 332 333 334 335 to 350 8406102 1001138718 1001142501 1001148641 0100020 4240099 0100062 1703162 Not Used 1 1 1 1 AR AR AR 1 Clip Bracket Fitting, Elbow Barbed Bracket Sealant Tie-Strap (Not Shown) Compound, Locking Decal - Caution Fan Blade Ref Note: Arctic Package Item 351 (Used on Arctic Machines Only) Not Shown.
PAGE 65
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ TD2.9L4 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 66
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ TD2.9L4 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 67
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ TD2.9L4 ENGINE INSTALLATION (CONTINUED) ITEM # 3121632 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
PAGE 68
SECTION 2 TURNTABLE FIGURE 2-7. GM ENGINE INSTALLATION 220 217 205 247 232 208 204 240 258 251 233 251 244 217 225 216 226 216 216 256 221 215 235 219 205 250 232 216 201 228 215 227 237 216 215 (NOT SHOWN) 203 203A 245 210 248 203C 212 254 248 233 223 41 NOTE: SEE GM ENGINE SUPPLEMENT P/N 3121245 FOR DETAILED ENGINE BREAKDOWN.
PAGE 69
SECTION 2 TURNTABLE RETURN ON FUEL TANK 28 40 11 NOTE: SEE GM ENGINE SUPPLEMENT P/N 3121245 FOR PART NUMBER. 25 1 6 35 TO LP FUEL SHUT-OFF 22 24 2 17 2 19 TO ENGINE 24 7 12 29 34 34 203B 35 28 26 NOTE: SEE GM ENGINE SUPPLEMENT P/N 3121245 FOR PART NUMBER.
PAGE 70
SECTION 2 TURNTABLE FIGURE 2-7. GM ENGINE INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 101 102 103 2-38 PART NUMBER QTY.
PAGE 71
SECTION 2 TURNTABLE FIGURE 2-7. GM ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 72
SECTION 2 TURNTABLE FIGURE 2-7. GM ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 73
SECTION 2 TURNTABLE FIGURE 2-7. GM ENGINE INSTALLATION (CONTINUED) ITEM # 3121632 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
PAGE 74
SECTION 2 TURNTABLE FIGURE 2-8.
PAGE 75
SECTION 2 TURNTABLE FIGURE 2-8. HYDROSTATIC PUMP ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 to 36 37 38 39 40 to 42 43 44 to 45 46 47 48 49 50 51 52 3121632 PART NUMBER QTY.
PAGE 76
SECTION 2 TURNTABLE FIGURE 2-8. HYDROSTATIC PUMP ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 77
SECTION 2 TURNTABLE FIGURE 2-8. HYDROSTATIC PUMP ASSEMBLY (CONTINUED) ITEM # 3121632 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
PAGE 78
SECTION 2 TURNTABLE FIGURE 2-9.
PAGE 79
SECTION 2 TURNTABLE FIGURE 2-9. VARIABLE PUMP ASSEMBLY ITEM # 1 2 3 4 5 6 to 24 25 26 to 39 40 41 to 44 45 46 47 to 69 70 71 to 89 90 91 to 94 95 96 to 101 102 103 103A 104 to 105 106 106A 107 107A 108 to 111 112 113 114 115 116 117 118 119 to 131 132 133 134 135 136 to 137 138 138A 139 to 199 200 201 to 299 300 3121632 PART NUMBER QTY.
PAGE 80
SECTION 2 TURNTABLE FIGURE 2-9. VARIABLE PUMP ASSEMBLY (CONTINUED) ITEM # PART NUMBER 301 to 399 401 402 403 404 404A 405 406 to 500 501 502 503 504 504A 505 to 540 540 541 542 543 544 545 546 547 548 549 550 551 to 569 570 570A Not Used 7023958 70001957 7023960 7022318 Use 7023967 7023961 Not Used 7023962 Use 7023967 See Note 7023964 7007415 Not Used 7023965 Use 7023965 7024868 7024867 7022314 7022311 7021275 7024864 Not Used 7024866 7023966 Not Used 7023964 7007415 600 7023967 2-48 QTY.
PAGE 81
SECTION 2 TURNTABLE FIGURE 2-9. VARIABLE PUMP ASSEMBLY (CONTINUED) ITEM # 3121632 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
PAGE 82
SECTION 2 TURNTABLE FIGURE 2-10.
PAGE 83
SECTION 2 TURNTABLE FIGURE 2-10. TANK INSTALLATIONS ITEM # 1 2 3 4 5 6 7 8 9 10 PART NUMBER QTY.
PAGE 84
SECTION 2 TURNTABLE FIGURE 2-10. TANK INSTALLATIONS (CONTINUED) ITEM # 101 102 103 104 105 to 111 112 113 114 115 to 116 117 118 119 120 121 122 123 124 125 to 126 127 128 129 201 201A 201A 201A 201B PART NUMBER QTY.
PAGE 85
SECTION 2 TURNTABLE FIGURE 2-10. TANK INSTALLATIONS (CONTINUED) ITEM # 3121632 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
PAGE 86
SECTION 2 TURNTABLE FIGURE 2-11.
PAGE 87
SECTION 2 TURNTABLE FIGURE 2-11. LP TANK INSTALLATIONS (GM ENGINE MACHINES ONLY) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 PART NUMBER QTY. 1001151010 Ref 1320220 1320127 2720144 0100020 2221197 2180125 2220261 2180388 2180389 2220418 2180387 0641617 4751600 2180418 3311605 1320218 0720804 4750800 3310805 0181949 2221024 Not Used 2 2 2 AR 1 1 1 1 1 1 2 8 8 2 8 2 2 4 2 2 2 1 4400275 4400420 3121632 DESCRIPTION LP TANK AND BRACKETS INSTALLATION REV.
PAGE 88
SECTION 2 TURNTABLE FIGURE 2-12.
PAGE 89
SECTION 2 TURNTABLE FIGURE 2-12. ROTARY COUPLING INSTALLATION ITEM # PART NUMBER QTY.
PAGE 90
SECTION 2 TURNTABLE FIGURE 2-13.
PAGE 91
SECTION 2 TURNTABLE FIGURE 2-13. GROUND CONTROL BOX ASSEMBLY ITEM # PART NUMBER QTY. DESCRIPTION 1001158928 Ref Ref Ref GROUND CONTROL BOX ASSEMBLIES 800S Deutz D2011 Engines (ANSI Export, Australian & Japanese Specs) Deutz D2011Engines (CE Specs) Deutz TD2.9L4 Engines GM Engines 860SJ Deutz D2011 Engines (ANSI Export, Australian & Japanese Specs) Deutz D2011Engines (CE Specs) Deutz TD2.
PAGE 92
SECTION 2 TURNTABLE FIGURE 2-13. GROUND CONTROL BOX ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 93
SECTION 2 TURNTABLE FIGURE 2-13. GROUND CONTROL BOX ASSEMBLY (CONTINUED) ITEM # 3121632 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
PAGE 94
SECTION 2 TURNTABLE FIGURE 2-14.
PAGE 95
SECTION 2 TURNTABLE FIGURE 2-14. LIMIT SWITCHES, LIGHTS & ALARM INSTALLATIONS ITEM # PART NUMBER QTY. 0271360 1001091187 0271362 1001091188 Ref Ref Ref Ref Ref 1 2 3 0100011 0100035 1001106480 4 5 6 7 8 9 Not Required 0641403 1671022 3310805 3930816 3930828 4360578 AR AR AR 1 0 4 1 AR AR AR AR 4420060 4 2 AR 10 31.2ft/9.5m 12.3ft/3.
PAGE 96
SECTION 2 TURNTABLE FIGURE 2-14. LIMIT SWITCHES, LIGHTS & ALARM INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 205 206 207 208 209 210 210 to 224 1001158364 0100011 0100048 0140044 0641405 4711400 Not Used Not Used Ref Ref AR AR 1 2 2 ALARM INSTALLATION (CONTINUED) Deutz TD2.
PAGE 97
SECTION 2 TURNTABLE FIGURE 2-14. LIMIT SWITCHES, LIGHTS & ALARM INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 262 263 264 265 266 267 268 269 270 271 272 Not Used 4240032 4460234 4360522 Not Used 3820001 1705170 3311505 3900210 4711500 1001165118 3121632 QTY.
PAGE 98
SECTION 2 TURNTABLE FIGURE 2-15. HOODS INSTALLATION (ABS) NOTE: REPLACEMENT DECALS MUST BE PURCHASED SEPARATELY.
PAGE 99
SECTION 2 TURNTABLE NOTE: REPLACEMENT DECALS MUST BE PURCHASED SEPARATELY.
PAGE 100
SECTION 2 TURNTABLE FIGURE 2-15. HOODS INSTALLATION (ABS) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 2-68 PART NUMBER QTY. DESCRIPTION Ref NOTE: REPLACEMENT DECALS MUST BE PURCHASED SEPARATELY - SEE SECTION 8.
PAGE 101
SECTION 2 TURNTABLE FIGURE 2-15. HOODS INSTALLATION (ABS) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 102
SECTION 2 TURNTABLE FIGURE 2-15. HOODS INSTALLATION (ABS) (CONTINUED) ITEM # PART NUMBER QTY. 212 213 3960438 3960462 53in/1.35m 0272081 Ref 2820078 1 1001158084 Ref LIFTING PLATE INSTALLATION 0100019 0682016 4892000 1001157870 AR 8 8 2 Compound, Locking Bolt 5/8in-11NC x 2in Grade 8 Flatwasher 5/8in Hardened Plate, Lifting 301 401 402 403 404 2-70 55in/1.4m DESCRIPTION REV.
PAGE 103
SECTION 2 TURNTABLE FIGURE 2-15. HOODS INSTALLATION (ABS) (CONTINUED) ITEM # 3121632 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
PAGE 104
2-72 216 210 212 42 800S 860SJ 256 253 254 259 216 210 201 251 257 261 206 103 26 2 107 106 104 108 202 46 25 33 215 203 47 220 207 NOTE: REPLACEMENT DECALS MUST BE PURCHASED SEPARATELY. 206 219 201 251 255 257 258 261 252 1 10 48 15 28 101 102 105 14 39 28 22 3 4 25 31 18 33 36 33 6 25 46 33 53 401 6 22 33 57 22 45 58 33 22 33 9 33 22 33 1 6 33 54 33 21 6 1 15 10 48 33 22 1 15 10 48 SECTION 2 TURNTABLE FIGURE 2-16.
PAGE 105
3121632 800S 860SJ 8 33 33 1 6 22 61 50 25 52 63 22 48 1 15 10 32 60 29 59 1 60 32 27 22 6 33 19 32 51 501 502 503 NOTE: REPLACEMENT DECALS MUST BE PURCHASED SEPARATELY.
PAGE 106
SECTION 2 TURNTABLE FIGURE 2-16.
PAGE 107
SECTION 2 TURNTABLE FIGURE 2-16. HOODS (STEEL) & LIFTING PLATE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 108
SECTION 2 TURNTABLE FIGURE 2-16. HOODS (STEEL) & LIFTING PLATE INSTALLATIONS (CONTINUED) ITEM # 201 202 203 204 to 205 206 207 208 to 209 210 211 212 213 to 214 215 216 217 to 218 219 220 251 252 253 254 255 256 257 258 259 260 261 301 302 303 304 305 306 307 308 309 2-76 PART NUMBER QTY.
PAGE 109
SECTION 2 TURNTABLE FIGURE 2-16. HOODS (STEEL) & LIFTING PLATE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 110
SECTION 2 TURNTABLE FIGURE 2-17.
PAGE 111
SECTION 2 TURNTABLE FIGURE 2-17. ENGINE TRAY JACK INSTALLATION (OPTIONAL) ITEM # 1 2 3 3A 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 3121632 PART NUMBER QTY.
PAGE 112
SECTION 2 TURNTABLE FIGURE 2-18.
PAGE 113
SECTION 2 TURNTABLE FIGURE 2-18. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ ENGINES ITEM # 1 2 3 4 5 6 7 8 9 10 11 PART NUMBER QTY. 1001148563 Ref Ref 7500W SKYPOWER GENERATOR INSTALLATION 60Hz (Deutz TD2.
PAGE 114
SECTION 2 TURNTABLE FIGURE 2-18. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ ENGINES ITEM # PART NUMBER 28 QTY.
PAGE 115
SECTION 2 TURNTABLE FIGURE 2-18. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ ENGINES ITEM # PART NUMBER 39E QTY.
PAGE 116
SECTION 2 TURNTABLE FIGURE 2-18. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ ENGINES ITEM # PART NUMBER QTY.
PAGE 117
SECTION 2 TURNTABLE FIGURE 2-18. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ ENGINES ITEM # PART NUMBER QTY. 301A cont’d 1001096134 1 301B 4460967 4460465 Not Used 4922641 1 3 302 303 3121632 1 DESCRIPTION REV. Cover, Fuseholder (Deutz TD2.
PAGE 118
SECTION 2 TURNTABLE FIGURE 2-19.
PAGE 119
SECTION 2 TURNTABLE FIGURE 2-19. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES ITEM # PART NUMBER QTY. 0275257 Ref Ref Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 to 17 18 18A 18B 18C 18D 18E 18F 3121632 DESCRIPTION 7500W SKYPOWER GENERATOR INSTALLATION Note: SkyPower Generator is Standard On ANSI & CSA Specs. Optional on All Other Specs. Note: See ELECTRICAL SECTION for Boom Cable Installation.
PAGE 120
SECTION 2 TURNTABLE FIGURE 2-19. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES ITEM # PART NUMBER QTY.
PAGE 121
SECTION 2 TURNTABLE FIGURE 2-19. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES ITEM # PART NUMBER QTY.
PAGE 122
SECTION 2 TURNTABLE FIGURE 2-19. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES ITEM # 2-90 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
PAGE 123
SECTION 3 BOOM 3121632 800S 860SJ 3-1
PAGE 124
SECTION 3 BOOM FIGURE 3-1. TOWER BOOM, UPRIGHT AND CYLINDERS INSTALLATION 18 28 36 2 5 35 29 34 38A NOTE: PLACE WASHER (37) ON TOWER BOOM ON SIDE OF LIMIT SWITCHES.
PAGE 125
SECTION 3 BOOM FIGURE 3-1. TOWER BOOM, UPRIGHT AND CYLINDERS INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 to 13 12 PART NUMBER QTY.
PAGE 126
SECTION 3 BOOM FIGURE 3-1. TOWER BOOM, UPRIGHT AND CYLINDERS INSTALLATION (CONTINUED) 3-4 ITEM # PART NUMBER QTY. 39 to 40 41 42 43 Not Used 0641812 4711800 4846427 4 8 1 DESCRIPTION REV.
PAGE 127
SECTION 3 BOOM FIGURE 3-1. TOWER BOOM, UPRIGHT AND CYLINDERS INSTALLATION (CONTINUED) ITEM # 3121632 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
PAGE 128
SECTION 3 BOOM FIGURE 3-2.
PAGE 129
SECTION 3 BOOM FIGURE 3-2. MAIN BOOM INSTALLATION - 800S ITEM # PART NUMBER QTY.
PAGE 130
SECTION 3 BOOM FIGURE 3-2. MAIN BOOM INSTALLATION - 800S (CONTINUED) ITEM # PART NUMBER QTY. 112 113 114 115 116 117 118 119 120 121 122 123 124 125 1320294 3311605 3340764 3340787 3340941 3340942 3340943 3900283 3900316 4070969 4711600 4846553 4846554 1001131731 70003921 70003922 1001136400 1001156439 1001156443 2 12 2 1 2 2 2 4 4 2 28 2 1 1 AR 1 1 1 1 126 127 128 3-8 DESCRIPTION REV.
PAGE 131
SECTION 3 BOOM FIGURE 3-2. MAIN BOOM INSTALLATION - 800S (CONTINUED) ITEM # 3121632 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
PAGE 132
SECTION 3 BOOM FIGURE 3-3.
PAGE 133
SECTION 3 BOOM FIGURE 3-3. MAIN BOOM INSTALLATION - 860SJ ITEM # PART NUMBER QTY.
PAGE 134
SECTION 3 BOOM FIGURE 3-3. MAIN BOOM INSTALLATION - 860SJ (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 135
SECTION 3 BOOM FIGURE 3-3. MAIN BOOM INSTALLATION - 860SJ (CONTINUED) ITEM # 3121632 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
PAGE 136
SECTION 3 BOOM FIGURE 3-4.
PAGE 137
SECTION 3 BOOM FIGURE 3-4. MAIN BOOM ASSEMBLIES ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NUMBER QTY.
PAGE 138
SECTION 3 BOOM FIGURE 3-4. MAIN BOOM ASSEMBLIES (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 139
SECTION 3 BOOM FIGURE 3-4. MAIN BOOM ASSEMBLIES (CONTINUED) ITEM # 3121632 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
PAGE 140
SECTION 3 BOOM FIGURE 3-5.
PAGE 141
SECTION 3 BOOM FIGURE 3-5. ROTATOR ASSEMBLY ITEM # PART NUMBER QTY.
PAGE 142
SECTION 3 BOOM FIGURE 3-5. ROTATOR ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. Ref 100 100A 100B 100C 101 101A 101B 102 103 3-20 1 7017158 70000342 7017137 1 7017159 7017138 7017142 1 70001697 4 DESCRIPTION REV.
PAGE 143
SECTION 3 BOOM FIGURE 3-5. ROTATOR ASSEMBLY (CONTINUED) ITEM # 3121632 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
PAGE 144
SECTION 3 BOOM FIGURE 3-6.
PAGE 145
SECTION 3 BOOM 101 104 120 201 204 203 205 303 202 128 302 304 310 311 301 305 307 308 306 309 311 101 105 121 115 3121632 800S 860SJ 3-23
PAGE 146
SECTION 3 BOOM FIGURE 3-6. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS ITEM # 1 2 3 4 5 6 7 8 9 10 PART NUMBER QTY.
PAGE 147
SECTION 3 BOOM FIGURE 3-6. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 148
SECTION 3 BOOM FIGURE 3-6. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (CONTINUED) ITEM # 401 402 403 404 405 406 407 408 409 410 3-26 PART NUMBER QTY. 0273695 Ref 0100011 0100035 0641406 0641604 3930606 1671044 3200449 3440410 1001133329 4711600 AR AR 4 6 4 2 2 2 2 6 DESCRIPTION LEVEL SENSOR SWITCH INSTALLATION REV.
PAGE 149
SECTION 3 BOOM FIGURE 3-6. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (CONTINUED) ITEM # 3121632 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
PAGE 150
SECTION 3 BOOM FIGURE 3-7.
PAGE 151
SECTION 3 BOOM FIGURE 3-7. BOOM CABLE CLAMPS INSTALLATIONS ITEM # 1 2 3 to 4 5 6 7 8 to 15 16 17 to 18 19 20 21 22 23 24 25 26 27 28 29 3121632 PART NUMBER QTY.
PAGE 152
SECTION 3 BOOM FIGURE 3-7. BOOM CABLE CLAMPS INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 30 31 32 33 34 35 3-30 0641410 Not Required 3311405 4751400 Not Required Not Used 1320061 1320041 QTY. AR 1 0 AR AR 1 0 1 1 DESCRIPTION REV.
PAGE 153
SECTION 4 PLATFORM 3121632 800S 860SJ 4-1
PAGE 154
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM ASSEMBLIES 308 303 205 304 305 306 308 303 309 201 302 301 207 11 10 OR 4 109 204 8 207 105 108 103 7 106 3 401 2 107 104 OR 107 101 56 109C 62 57 109B 102 104 107 54 60 109A 58 63 6 61 59 52 4-2 NOTE: REPLACEMENT DECALS MUST BE ORDERED SEPARATELY – SEE SECTION 8.
PAGE 155
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM ASSEMBLIES ITEM # PART NUMBER QTY. Ref 1001144027 1001144026 1001144024 1001144023 Ref Ref Ref Ref Ref Ref Ref Ref 1 2 3 4 5 6 Not Used 2080040 2600281 2940074 Not Used See Note 7 8 9 10 11 3520072 3820020 Not Used 1001144629 3520198 Platform 30in x 4ft (76cm x 1.22m) with No Mesh Platform 30in x 5ft (76cm x 1.5m) with No Mesh Platform 36in x 6ft (91.5cm x 1.83m) with No Mesh Platform 36in x 8ft (91.5cm x 2.
PAGE 156
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM ASSEMBLIES (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 157
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM ASSEMBLIES (CONTINUED) ITEM # 201 202 to 203 204 205 to 206 207 208 to 212 213 214 to 216 217 218 301 302 303 304 305 306 307 308 309 401 402 3121632 PART NUMBER QTY. 0273472 0273483 1001128153 Ref Ref Ref Ref 2080040 Not Used 2920140 7016399 Not Used 3536089 Not Used 4460426 AR DESCRIPTION WORKLIGHTS INSTALLATIONS (OPTIONAL) 800S 860SJ 860SJ (Worklights / Double Qty Listed for 4 Corner Worklight) REV.
PAGE 158
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 159
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARRREST PLATFORM) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 3121632 PART NUMBER QTY. DESCRIPTION 3510884 3510868 Ref Ref Ref Ref PLATFORM ASSEMBLY (FALL ARREST) PLATFORM ASSEMBLY (36 x 72) PLATFORM ASSEMBLY (36 x 96) Note: Replacement Decals Must be Ordered Separately - See DECAL SECTION.
PAGE 160
SECTION 4 PLATFORM FIGURE 4-3.
PAGE 161
SECTION 4 PLATFORM FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY ITEM # PART NUMBER QTY.
PAGE 162
SECTION 4 PLATFORM FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 163
SECTION 4 PLATFORM FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # 301 302 PART NUMBER QTY. 0271552 Ref 4360522 1705170 1 1 Ref 401 402 403 404 4360387 1702938 2920028 2920029 1 1 1 1 Ref 501 502 503 504 4360336 4740397 4060802 3251102 1 1 1 1 Ref 601 701 4460426 1 0258608 Ref 4360328 1 Ref 801 3121632 4360336 3790012 1 1 DESCRIPTION HEAD & TAIL LIGHTS INSTALLATION (OPTIONAL) REV.
PAGE 164
SECTION 4 PLATFORM FIGURE 4-4.
PAGE 165
SECTION 4 PLATFORM FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT AND SWING) ITEM # 101 102 103 104 105 106 107 108 109 110 111 112 3121632 PART NUMBER QTY. See Note Ref Ref 70002730 7003928 7022808 70002731 70002732 7022815 70002733 70002734 70002735 70002906 Use 1001129555 7022819 4460871 1 1 1 1 4 1 1 4 1 1 1 1 6 DESCRIPTION REV. CONTROLLER ASSEMBLY Note: Was p/n 1001118417 Assembly - Use p/n 1001129555 Kit as replacement.
PAGE 166
SECTION 4 PLATFORM FIGURE 4-5.
PAGE 167
SECTION 4 PLATFORM FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE AND STEER) ITEM # 101 102 103 104 105 106 107 108 109 201 202 203 204 205 206 207 PART NUMBER QTY.
PAGE 168
SECTION 4 PLATFORM FIGURE 4-6.
PAGE 169
SECTION 4 PLATFORM FIGURE 4-6. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) ITEM # 1 2 3 4 5 6 PART NUMBER QTY.
PAGE 170
SECTION 4 PLATFORM FIGURE 4-7.
PAGE 171
SECTION 4 PLATFORM FIGURE 4-7. PLATFORM BUMPER PADDING INSTALLATION (OPTIONAL) ITEM # 1 2 3 4 5 6 7 8 9 3121632 PART NUMBER QTY. DESCRIPTION 1001110982 Ref BUMPER INSTALLATION Not Used 4711400 1001110979 1001110980 0100011 0641418 0940159 3300430 3311405 10 3 3 AR 10 2 4 6 Flatwasher1/4in Thin Bumper Clamp, Bumper Compound, Locking Bolt 1/4in-20NC x 2-1/4in Bumper Nut, Acorn 1/4in-20NC Locknut 1/4in-20NC 800S 860SJ REV.
PAGE 172
SECTION 4 PLATFORM FIGURE 4-7. PLATFORM BUMPER PADDING INSTALLATION (OPTIONAL) (CONTINUED) ITEM # 4-20 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
PAGE 173
SECTION 5 CYLINDER 3121632 800S 860SJ 5-1
PAGE 174
SECTION 5 CYLINDER FIGURE 5-1.
PAGE 175
SECTION 5 CYLINDER FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 3121632 PART NUMBER QTY. 1001154258 Ref 1001154126 1001154687 Use 1001098167 Use 1001098167 Use 1001098167 1001117372 70002842 2220883 2220885 4640858 2901271 1 1 1 1 2 1 1 1 1 1 1 DESCRIPTION AXLE LOCKOUT CYLINDER ASSEMBLY REV.
PAGE 176
SECTION 5 CYLINDER FIGURE 5-2.
PAGE 177
SECTION 5 CYLINDER FIGURE 5-2. LIFT CYLINDER ASSEMBLY - JIB (860SJ ONLY) ITEM # PART NUMBER QTY.
PAGE 178
SECTION 5 CYLINDER FIGURE 5-3.
PAGE 179
SECTION 5 CYLINDER FIGURE 5-3. LIFT CYLINDER ASSEMBLY - MAIN BOOM ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 to 32 33 34 to 49 3121632 PART NUMBER QTY.
PAGE 180
SECTION 5 CYLINDER FIGURE 5-3. LIFT CYLINDER ASSEMBLY - MAIN BOOM (CONTINUED) ITEM # PART NUMBER QTY. 50 2901537 1 1001157261 Ref 101 to 103 104 105 103 to 106 119 120 121 to 123 124 125 to 129 130 5-8 Not Used 0641514 1320315 Not Used 3311505 3574172 Not Used 4640673 7011325 Not Used 4751500 DESCRIPTION REV.
PAGE 181
SECTION 5 CYLINDER FIGURE 5-3. LIFT CYLINDER ASSEMBLY - MAIN BOOM (CONTINUED) ITEM # 3121632 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
PAGE 182
SECTION 5 CYLINDER FIGURE 5-4.
PAGE 183
SECTION 5 CYLINDER FIGURE 5-4. PLATFORM LEVEL (SLAVE) CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 PART NUMBER QTY.
PAGE 184
SECTION 5 CYLINDER FIGURE 5-5.
PAGE 185
SECTION 5 CYLINDER FIGURE 5-5. STEER CYLINDER ASSEMBLY ITEM # PART NUMBER QTY. 1001150539 Ref 1 to 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Not Used 70002744 70002745 70004381 70004382 70002748 Use 70002751 Use 70002751 70002749 Use 70002751 Use 70002751 Use 70002751 Use 70002751 Use 70002751 0962152 1 2 1 1 1 1 1 1 1 1 1 2 1 4 100 70002751 1 3121632 DESCRIPTION STEER CYLINDER ASSEMBLY REV.
PAGE 186
SECTION 5 CYLINDER FIGURE 5-6.
PAGE 187
SECTION 5 CYLINDER FIGURE 5-6. TELESCOPE CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 6 7 PART NUMBER QTY.
PAGE 188
SECTION 5 CYLINDER FIGURE 5-6. TELESCOPE CYLINDER ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 126A 7026015 7026004 7026016 7011346 3790112 1 1 1 1 2 126B 126C 5-16 DESCRIPTION REV.
PAGE 189
SECTION 6 HYDRAULIC 3121632 800S 860SJ 6-1
PAGE 190
SECTION 6 HYDRAULIC FIGURE 6-1.
PAGE 191
SECTION 6 HYDRAULIC FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM ITEM # 1 2 3 4 5 6 7 8 9 10 11 3121632 PART NUMBER QTY. 1001157400 Ref 2110406 2110606 2110408 2170704 2170706 2754337 1001170644 2753979 2753735 2170104 2170106 1 2 1 1 1 1 1 1 1 1 1 DESCRIPTION AXLE LOCKOUT HYDRAULIC DIAGRAM REV.
PAGE 192
6-4 40 800S 860SJ 1 34 1 36 8 4 4 36 8 22 21 15 2 2 32 8 8 49 22 30 35 18 28 38 3 27 27 9 5 8 16 46 48 48 13 39 9 9 49 8 5 20 12 33 11 11 26 2 31 3 50 17 11 41 51 3 33 45 53 52 44 5 41 6 43 54 23 55 42 TO HYDRAULIC DIAGRAM 55 47 14 24 10 SECTION 6 HYDRAULIC FIGURE 6-2.
PAGE 193
SECTION 6 HYDRAULIC FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 3121632 PART NUMBER QTY.
PAGE 194
SECTION 6 HYDRAULIC FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD (CONTINUED) 6-6 ITEM # PART NUMBER QTY. 48 49 50 51 52 53 54 55 2131616 2131212 2220811 2110810 2111016 2132016 2220238 2170708 2 1 1 1 1 1 1 1 DESCRIPTION REV.
PAGE 195
SECTION 6 HYDRAULIC FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD (CONTINUED) ITEM # 3121632 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
PAGE 196
6-8 800S 860SJ 4 33 3 1 5 31 31 33 20 1 5 20 40 5 5 4 3 40 19 43 43 36 17 32 43 34 50 3 15 48 3 7 7 7 51 3 10 13 37 7 48 50 15 15 27 13 12 13 35 13 19 28 9 42 42 28 9 47 42 5 1 5 5 29 20 29 11 13 41 4 9 35 20 46 39 5 38 22 54 53 35 21 25 2 13 38 28 5 11 41 17 9 30 2 6 52 45 49 23 16 TO HYDRAULIC DIAGRAM 26 14 24 8 SECTION 6 HYDRAULIC FIGURE 6-3.
PAGE 197
SECTION 6 HYDRAULIC FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 3121632 PART NUMBER QTY.
PAGE 198
SECTION 6 HYDRAULIC FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD (CONTINUED) ITEM # PART NUMBER QTY. 38 39 40 41 1001095307 2753685 2753686 2 1 2 2 2753628 2754720 42 43 44 45 46 47 48 49 50 51 52 4 2753970 2754743 2753971 Not Used 1001162998 1001095308 2753664 2753634 1001157866 2753667 2131212 3 1 1 1 2 1 2 1 1 2110810 2111016 53 54 55 56 57 6-10 1 211016 2110810 2132016 2753940 2753942 2220238 1 1 1 1 DESCRIPTION REV.
PAGE 199
SECTION 6 HYDRAULIC FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD (CONTINUED) ITEM # 3121632 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
PAGE 200
SECTION 6 HYDRAULIC 4 2 14 13 9 10 4 6 1 8 12 6 6 11 8 8 7 6 15 5 4 3 1 FIGURE 6-4.
PAGE 201
SECTION 6 HYDRAULIC FIGURE 6-4. MANUAL DESCENT HYDRAULIC DIAGRAM ( OPTIONAL) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 3121632 PART NUMBER QTY. 2792597 Ref 2170708 2110406 2753578 2130406 2170804 2130404 2220235 2753678 2170306 2753895 2753896 2753897 4640774 4568708 2110604 2 1 1 5 1 6 1 3 1 1 1 2 1 1 1 DESCRIPTION MANUAL DESCENT HYDRAULIC DIAGRAM REV.
PAGE 202
6-14 800S 860SJ 16 15 49 40 39 23 47 50 6 13 38 34 4 28 29 46 48 39 40 5 4 22 5 1 21 30 31 28 13 2 2 2 13 29 2 13 33 34 1 1 27 45 42 20 25 11 12 53 52 1 23 HI PRESSURE FILTER 43 2 8 24 1 1 3 2 1 44 23 26 14 32 36 41 17 15 57 18 2 19 54 58 51 11 7 9 35 10 37 SECTION 6 HYDRAULIC FIGURE 6-5.
PAGE 203
SECTION 6 HYDRAULIC FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 3121632 PART NUMBER QTY.
PAGE 204
SECTION 6 HYDRAULIC FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM (CONTINUED) ITEM # PART NUMBER QTY. 40 41 42 43 2753671 1001157852 2753674 2 1 1 1 2753675 2753678 44 Not Required 2753676 45 46 47 48 49 50 51 52 53 54 55 to 56 57 58 2753679 2753680 2753681 2753682 2753683 2753684 2110608 2753590 2130612 Not Required 2180829 4061032 Not Used 2220737 2220478 2902460 2902461 2902462 6-16 AR 0 2 1 1 1 1 1 1 1 1 AR 0 1 1 1 1 1 1 1 DESCRIPTION REV.
PAGE 205
SECTION 6 HYDRAULIC FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM (CONTINUED) ITEM # 3121632 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
PAGE 206
SECTION 6 HYDRAULIC FIGURE 6-6. HYDRAULIC DIAGRAM LIST ITEM # 6-18 PART NUMBER QTY. DESCRIPTION REV. Ref Note: Diagrams with asterisk (*) are shown in the preceding pages. Information on diagrams not shown are available from JLG Service/Parts Departments.
PAGE 207
SECTION 7 ELECTRICAL 3121632 800S 860SJ 7-1
PAGE 208
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST ITEM # PART NUMBER DESCRIPTION 1001157769 1001157770 1001157768 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref GENERATOR ELECTRICAL DIAGRAM 2500W Generators (50Hz) ANSI Export Specs - Deutz 2500W Generators (60Hz) ANSI Specs - Deutz Engines Only ANSI Specs - GM Engines Only 7500W Generators (SkyPower) (60Hz/50Hz) Deutz D2011 Engine Machines Deutz TD2.
PAGE 209
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST (CONTINUED) ITEM # 3121632 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
PAGE 210
SECTION 7 ELECTRICAL FIGURE 7-2.
PAGE 211
SECTION 7 ELECTRICAL 714E OR 706F 2500W GENERATOR 706D 709J 709H 231 712G 713E 463 ENGINE HARNESS (DEUTZ D2011) 602C DEUTZ TD2.9L4 COMPONENTS 606G 606D BOSCH FUEL 6109 REGULATOR 453 (GM) EGR VALVE SWITCH (DEUTZ D2011) ECU 447 MODULE 458 GM 462 423 TO GLOW PLUGS 449 TO ENGINE EIC 606C 346 606F START RELAY 428 2 SPEED & BRAKE VALVE 702 702A 607 703B 601G 602E HYDRAULIC PUMPS 703A 466 ALTERNATOR 611 (DEUTZ TD2.
PAGE 212
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION ITEM # 1 to 4 5 5A 5B 5C 6 to 11 12 12A 13 13A 14 to 32 33 33A 34 to 38 39 40 41 42 43 44 45 46 to 48 49 49A 50 to 51 52 101 102 103 104 7-6 PART NUMBER QTY. 1001141140 Ref DESCRIPTION PLATFORM CONSOLE BOX COMPONENTS REV. A Not Used 1060918 0100020 4460071 4460464 4460226 Not Used See Note AR 7.5ft/2.
PAGE 213
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 214
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 217 QTY.
PAGE 215
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 231 cont’d Use 1001121670 QTY. 4922877 4922878 Use 1001121671 4923600 Use 1001121671 232 1 4922874 4922876 Use 1001121669 4923601 Use 1001121669 233 1 4922872 4923599 20ft/6m 1060902 4923466 4460465 4460891 234 2 1 1 4922871 4923598 34ft/10.4m 1060902 4923466 4460464 4460897 235 1061018 1061019 3121632 2 1 AR AR 2 1 2 AR 2 1 2 DESCRIPTION REV.
PAGE 216
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 236 QTY. 1 1001098908 1001098910 20ft/6m 1060902 4923466 4460464 4460897 237 2 1 1 1001098909 1001098911 34ft/10.
PAGE 217
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 218
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 348 QTY.
PAGE 219
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 220
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 221
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 222
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 223
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # 701 701A 702 702B 703 703A 703B 704 PART NUMBER 0257887 0140032 2820035 4460424 4460268 2920161 4460891 4460465 1001149818 4460320 4460267 4460897 4460464 See Note 1060341 QTY. DESCRIPTION Ref OPTIONAL HARNESS COMPONENTS 1 1 6in/15cm 1 2 1 1 2 1 1 2 1 2 1 AR 37ft/11.3m 40ft/12.
PAGE 224
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 225
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 708B cont’d 4461198 4461201 Use 100110343 QTY. Use 100110344 4461244 4461245 4461246 1001141968 1001141969 708C 1 1001110873 4060092 Not Required See Note 3960422 708D 1 1 4460051 Not Required 1001101191 708E 1 4460205 4460233 Not Required 4461196 4461199 4461202 4461205 4461249 Not Required 708F 1 4460205 4460233 4460709 708G 1 4460134 4460701 4460710 3121632 DESCRIPTION REV.
PAGE 226
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 708H QTY. 1 Not Required Not Required 1001101196 1 1001101197 708J 1 4461197 4461200 4461203 4461206 4461250 708K Ref 0275216 0275217 Use 1001100343 Use 1001100344 0275452 0275453 0275454 Ref 1001100341 1001100342 1001100343 1001100344 1001100345 1001100347 1001100346 708L 708M 7-20 1001156351 1001156352 2 1 DESCRIPTION REV.
PAGE 227
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 709 709A 709B 1001115394 1001148563 0275257 Not Used QTY.
PAGE 228
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 711D 4460742 1 711E 4460743 4460458 2400060 2400064 1001117078 2 2 1 1 1 See Note 1 1001096134 4922641 4460226 4933249 4460320 4460227 4922764 4460424 4460226 4360232 1060977 4460425 4922883 1060708 1 1 2 1 2 4 1 2 4 1 1 1 1 120ft/36.
PAGE 229
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 714B 0903697 0641412 3311405 4711400 1 2 2 4 AR 714C 1001109654 1001109648 1001109477 1001109475 1001109482 0861880 4460956 1060908 4460957 714D 714E 714F 714G 715 1001101191 1001097150 0641406 3311405 4711400 1060908 4460709 4460710 1001094509 1 1 1 1 1 1 6ft/1.8m 1 AR 1 1 2 2 4 12ft/3.
PAGE 230
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # 7-24 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
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SECTION 8 DECALS 3121632 800S 860SJ 8-1
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8-2 800S 860SJ 35 47 7 24 18 39 BOTH SIDES 29 BOTH SIDES 7 BOTH SIDES 8 32 32 24 23 30 49 2 62 8 31 8 22 2 32 107 49 54 36 2 BOTH SIDES BOTH 8 SIDES 18 32 51 52 7 24 53 61 18 24 31 BOTH 55SIDES BOTH 29 SIDES 24 23 13 34 38 BOTH 40 SIDES 33 112 56 50 23 20 56 9 57 10 37 9 59 25 47 23 20 51 5 46 47 48 60 33 21 SECTION 8 DECALS FIGURE 8-1.
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SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) ITEM # 1 2 3 to 4 5 6 7 8 9 10 11 to 12 13 14 to 17 18 19 20 21 22 23 24 25 26 to 27 28 29 30 31 32 33 PART NUMBER QTY.
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SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED) ITEM # PART NUMBER 41 to 43 44 45 46 47 48 49 50 51 52 53 Not Used 0860520 Not Used 3311405 3820001 4751400 1702861 1702774 1702773 1704885 54 55 56 57 58 59 60 61 62 101 to106 107 108 to 111 112 8-4 QTY.
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SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED) ITEM # 3121632 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
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8-6 800S 860SJ 12 35 47 7 24 18 39 BOTH SIDES 29 BOTH SIDES 7 BOTH SIDES 8 32 32 24 23 30 49 2 62 8 31 8 22 2 32 107 49 54 36 55 BOTH 29 SIDES 24 23 13 34 38 BOTH 40 SIDES BOTH SIDES BOTH 2 SIDES BOTH 8 SIDES 18 32 51 52 18 24 53 7 24 61 31 112 10 34 33 50 23 20 56 9 57 56 37 31 38 22 DECAL LOCATIONS FOR DUAL LANGUAGES ONLY! 24 18 9 59 25 47 23 20 51 5 46 47 48 60 33 21 SECTION 8 DECALS FIGURE 8-2.
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SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) ITEM # 1 2 3 to 4 5 6 7 8 9 10 11 12 PART NUMBER QTY.
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SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) (CONTINUED) ITEM # PART NUMBER 21 QTY.
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SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) (CONTINUED) ITEM # PART NUMBER 33 QTY.
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SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) (CONTINUED) ITEM # PART NUMBER 53 54 to 55 56 57 to 58 59 60 61 QTY. 1 Decal - Fuel Diesel Gas 1 Decal - Lanyard Attach (GM Spec) Brazil/Chinese/Japanese/Korean/Latin American Spec CSA Spec 1 Decal - Drive/Steer Instructions Options: Brazil Spec (English/Portuguese) Chinese Spec CSA Spec Japanese Spec Korean Spec Latin American Spec Bolt 1/4in-20NC x 3/4in Decal - Low Sulfur Fuel (CSA Spec with Deutz TD2.
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SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) (CONTINUED) ITEM # 3121632 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
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8-12 800S 860SJ 11 7 35 47 24 39 23 BOTH SIDES 29 BOTH SIDES 7 BOTH SIDES 8 32 32 24 23 30 49 2 59 22 8 31 8 60 2 32 107 49 54 2 51 52 41 24 BOTH SIDES BOTH 8 SIDES 32 7 24 53 31 BOTH 55SIDES BOTH 29 SIDES BOTH 40 SIDES 24 23 13 34 38 23 112 33 10 41 9 50 23 37 33 9 25 47 23 21 51 5 46 47 48 61 SECTION 8 DECALS FIGURE 8-3.
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SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPEC) ITEM # 1 2 3 to 4 5 6 7 8 9 10 11 12 to 20 21 22 23 24 25 26 to 27 28 29 30 31 32 33 34 35 36 to 38 39 40 41 42 43 44 45 46 47 48 3121632 PART NUMBER QTY.
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SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPEC) (CONTINUED) ITEM # PART NUMBER QTY.
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SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 800S/860SJ The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
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SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 800S/860SJ The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
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SECTION 10 SPECIAL OPTIONS 3121632 800S 860SJ 10-1
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SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIGURE 10-1. SPECIAL OPTIONS LIST ITEM # PART NUMBER QTY.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIGURE 10-1. SPECIAL OPTIONS LIST (CONTINUED) ITEM # 3121632 PART NUMBER QTY.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIGURE 10-1. SPECIAL OPTIONS LIST (CONTINUED) ITEM # PART NUMBER QTY.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIGURE 10-1. SPECIAL OPTIONS LIST (CONTINUED) ITEM # PART NUMBER QTY.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIGURE 10-1. SPECIAL OPTIONS LIST (CONTINUED) ITEM # PART NUMBER QTY. 0273596 1001148565 Ref Ref Ref 1001098149 Ref 0273353 Ref 1001101422 1001099421 1001099422 1001102647 Ref Ref Ref Ref 1001148563 Ref 1001115394 Ref 0275257 0272254 0272521 Ref Ref Ref Ref REV.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIGURE 10-1. SPECIAL OPTIONS LIST (CONTINUED) ITEM # 3121632 PART NUMBER QTY.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIGURE 10-1. SPECIAL OPTIONS LIST (CONTINUED) ITEM # 10-8 PART NUMBER QTY. DESCRIPTION 800S 860SJ REV.
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SECTION 11 PARTS NUMBER INDEX Part Number 0060048 0060061 0080201 0100009 0100011 0100019 0100020 0100035 0100038 0100048 0100062 0100063 0100079 0100081 0140001 0140011 0140032 0140044 0181949 0182077 0200048 0250528 0256202 0257195 0257887 0258608 0258703 0258728 0259147 0270528 0270885 0270886 0270888 0271002 0271083 0271084 0271085 0271086 0271090 0271091 0271322 0271323 3121632 Page .............. 3-11, 3-19 ................ 3-7, 3-19 ....................... 2-39 ................
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SECTION 11 Part Number 0641640 0641644 0641708 0641808 0641810 0641812 0641814 0641816 0641818 0641820 0641826 0641828 0642010 0642014 0642212 0642612 0642618 0642684 0681608 0681814 0681820 0681822 0682016 0682023 0682032 0682216 0682236 0700617 0700808 0700810 0700820 0701016 0711414 0720804 0721003 0721004 0721005 0721006 0721008 0731007 0741605 0741607 0741609 0741612 0760605 0760606 0760810 0761210 0771212 0771414 0771415 0801275 11-2 PARTS NUMBER INDEX Page ....................... 3-15 ........
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SECTION 11 Part Number 1001109475 1001109477 1001109482 1001109559 1001109648 1001109654 1001110059 1001110166 1001110339 1001110425 1001110873 1001110926 1001110974 1001110979 1001110980 1001110982 1001111018 1001111346 1001111968 1001112551 1001112588 1001112589 1001112612 1001112743 1001112821 1001113047 1001113103 1001113961 1001114371 1001114372 1001114595 1001114632 1001114897 1001115394 1001115405 1001115409 1001115465 1001115469 1001115504 1001115617 1001115631 1001115633 1001115918 1001115930 1001
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SECTION 11 Part Number 1001141968 1001141969 1001141970 1001141971 1001141995 1001142031 1001142032 1001142501 1001142504 1001142505 1001142522 1001142623 1001142643 1001142646 1001142853 1001142938 1001142940 1001142941 1001143078 1001143256 1001143390 1001143449 1001143472 1001143483 1001143513 1001143525 1001143726 1001143736 1001143797 1001143907 1001144018 1001144019 1001144021 1001144022 1001144023 1001144024 1001144026 1001144027 1001144319 1001144629 1001145154 1001145405 1001145750 1001146010 1001
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SECTION 11 Part Number 1001159854 1001160567 1001160780 1001160965 1001160966 1001160977 1001161076 1001161355 1001161399 1001161711 1001161980 1001161981 1001161982 1001162335 1001162497 1001162998 1001164786 1001165118 1001165657 1001165772 1001165773 1001165776 1001165778 Page ................... 6-5 ........ 2-51, 2-52 ................. 1-25 ................. 2-18 ................. 2-17 ................. 2-16 ................... 2-9 ............ 1-4, 1-7 ............ 1-4, 1-7 ................. 2-74 .
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SECTION 11 Part Number PARTS NUMBER INDEX Page 1705980 ....................... 8-13 1706059 .............. 2-17, 8-10 1706060 .............. 2-17, 8-10 1706061 .............. 2-17, 8-10 1706062 .............. 2-17, 8-10 1706063 .............. 2-17, 8-10 1706064 .....2-17, 2-28, 8-10 1706098 .....2-17, 2-28, 8-14 1706385 ......................... 4-7 1706712 ....................... 2-59 1706941 .................. 8-3, 8-9 2060025 .............. 2-18, 2-40 2080040 .........2-74, 4-3, 4-5 2080044 .........
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SECTION 11 Part Number 2902312 2902322 2902329 2902354 2902394 2902429 2902443 2902460 2902461 2902462 2902533 2920028 2920029 2920110 2920113 2920129 2920140 2920154 2920157 2920161 2940045 2940074 2940088 2940173 2940188 3020008 3020016 3020029 3020037 3020039 3020044 3160347 3160348 3200106 3200362 3200401 3200449 3250585 3250872 3251102 3251242 3251243 3252347 3252764 3252781 3271801 3271805 3272001 3272401 3290405 3290505 3290601 3290606 3300007 3300151 3300205 3300240 3300241 3300242 3121632 Page
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SECTION 11 Part Number PARTS NUMBER INDEX Page 3900316 2-74, 2-75, 2-76, 38, 3-12 3900363 .............. 2-76, 2-77 3910408 ....................... 2-31 3910606 .............. 2-81, 2-88 3910608 ....................... 2-79 3910804 ....................... 2-59 3911008 ......................... 2-4 3911018 ......................... 4-9 3911040 ....................... 2-64 3930606 ....................... 3-26 3930816 ....................... 2-63 3930828 ....................... 2-63 3931016 ..............
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SECTION 11 Part Number 4460959 4460960 4460961 4460963 4460967 4460968 4460979 4461005 4461006 4461008 4461052 4461053 4461054 4461060 4461070 4461071 4461072 4461073 4461074 4461095 4461109 4461111 4461113 4461121 4461122 4461123 4461124 4461157 4461161 4461196 4461197 4461198 4461199 4461200 4461201 4461202 4461203 4461204 4461205 4461206 4461207 4461222 4461244 4461245 4461246 4461249 4461250 4520252 4520253 4566468 4568133 4568240 4568273 4568402 4568708 4568735 4569394 4640113 4640261 3121632 Page
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SECTION 11 Part Number 70000795 70000797 70000800 70000863 70000912 70000913 70000914 70000915 70000916 70000917 70000918 70000919 70001002 70001020 70001100 70001103 70001126 70001132 70001181 70001248 70001384 70001385 70001435 70001499 70001696 70001697 70001835 70001836 70001837 70001838 70001839 70001841 70001844 70001847 70001848 70001850 70001866 70001868 70001870 70001872 70001874 70001953 70001954 70001955 70001956 70001957 70001966 70001973 70001974 70002065 70002066 70002067 70002068 70002069 70
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SECTION 11 Part Number Page 70024915 ..................... 2-33 70024917 ..................... 2-33 70024918 ..................... 2-33 70024920 ............ 2-33, 2-34 70024922 ..................... 2-34 70024924 ..................... 2-33 70024925 ..................... 2-33 70025076 ..................... 2-32 70025077 ............ 2-33, 7-16 7002508 ....................... 2-32 70025082 ............ 2-20, 2-32 70025084 ..................... 2-33 70025088 ..................... 2-32 70025091 ............
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SECTION 11 Part Number 7023948 7023949 7023950 7023951 7023952 7023956 7023957 7023958 7023960 7023961 7023962 7023964 7023965 7023966 7023967 7023982 7023983 7023984 7023985 7023986 7023987 7024100 7024146 7024147 7024148 7024149 7024151 7024154 7024155 7024182 7024189 7024190 7024191 7024192 7024193 7024194 7024195 7024196 7024197 7024374 7024375 7024379 7024380 7024381 7024390 7024396 7024404 7024439 7024440 7024441 7024443 7024444 7024445 7024446 7024452 7024453 7024454 7024455 7024456 11-12 PARTS NU
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3121632 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.