Parts Manual User Manual

ManualsBrandsJLG ManualsSpecial machineryAgrovector (31200936) 25.5

An Oshkosh Corporation Company

Engine Parts Manual

Models

G5-18A, 2505H

Agrovector 25.5

S/N 0160053000 & After including

0160051045, 0160051047,

0160051049, 0160051194 &

0160051359

TD 2.9 L4 Engine

1001136095 & 1001139668

31200936

Revised

September 20, 2013

Summary of content (134 pages)

PAGE 1
Engine Parts Manual Models G5-18A, 2505H Agrovector 25.5 S/N 0160053000 & After including 0160051045, 0160051047, 0160051049, 0160051194 & 0160051359 TD 2.
PAGE 2
PAGE 3
EFFECTIVITY PAGE July 19, 2013 - A - Original Release of Manual September 20, 2013 - B - Revised Manual 31200936 G5-18A, 2505H, 25.
PAGE 4
EFFECTIVITY PAGE ii G5-18A, 2505H, 25.
PAGE 5
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 – ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19 1-20 1-21 1-22 1-23 1-24 1-25 1-26 1-27 1-28 1-29 1-30 1-31 1-32 1-33 1-34 1-35 1-36 1-37 1-38 1-39 1-40 1-41 1-42 1-43 31200936 Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 6
TABLE OF CONTENTS FIGURE NO. 1-44 1-45 1-46 1-47 1-48 1-49 1-50 1-51 1-52 1-53 1-54 1-55 1-56 1-57 TITLE PAGE NO. Cable Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fastenings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 7
SECTION 1 ENGINE 31200936 G5-18A, 2505H, 25.
PAGE 8
ENGINE Figure 1-1 Dipstick 1-2 G5-18A, 2505H, 25.
PAGE 9
ENGINE Figure 1-1 Dipstick Item Part Number Qty. 1 2 70024904 70024905 1 2 31200936 Description Rev. DIPSTICK, (includes item 2) O-SEAL G5-18A, 2505H, 25.
PAGE 10
ENGINE Figure 1-2 Breather Line 1-4 G5-18A, 2505H, 25.
PAGE 11
ENGINE Figure 1-2 Breather Line Item Part Number Qty. 1 2 3 4 5 70025199 70025119 70025111 70025116 70001655 1 1 3 1 1 31200936 Description Rev. BREATHER LINE RUBBER SLEEVE SPRING BAND CLAMP PIPE CLAMP HEXAGON BOLT G5-18A, 2505H, 25.
PAGE 12
ENGINE Figure 1-3 Filler Cap 1-6 G5-18A, 2505H, 25.
PAGE 13
ENGINE Figure 1-3 Filler Cap Item Part Number Qty. 1 7020465 1 31200936 Description Rev. FILLER CAP G5-18A, 2505H, 25.
PAGE 14
ENGINE Figure 1-4 Oil Pan 1-8 G5-18A, 2505H, 25.
PAGE 15
ENGINE Figure 1-4 Oil Pan Item Part Number Qty. 1 2 3 4 5 6 244 70025162 7020404 70025088 7020404 70025088 70025123 1 1 1 1 1 22 AR 31200936 Description Rev. OIL PAN, (includes items 2 & 3) SEALING RING SCREW PLUG, (torque to 55 Nm/41 lb-ft) SEALING RING SCREW PLUG, (torque to 55 Nm/41 lb-ft) TORX-HD BOLT, (torque to 21 Nm/15 lb-ft) LOCTITE® 5900TM G5-18A, 2505H, 25.
PAGE 16
ENGINE Figure 1-5 Fly Wheel 1-10 G5-18A, 2505H, 25.
PAGE 17
ENGINE Figure 1-5 Fly Wheel Item Part Number Qty. 1 2 3 70001870 7024579 70025139 1 1 8 31200936 Description Rev. FLY WHEEL, (includes item 2) GEAR RIM BOLT, (torque to 30 Nm/22 lb-ft) G5-18A, 2505H, 25.
PAGE 18
ENGINE Figure 1-6 V-Grooved Pulley 1-12 G5-18A, 2505H, 25.
PAGE 19
ENGINE Figure 1-6 V-Grooved Pulley Item Part Number Qty. 1 70025198 1 31200936 Description Rev. V-GROOVED PULLEY G5-18A, 2505H, 25.
PAGE 20
ENGINE Figure 1-7 V-Grooved Pulley 1-14 G5-18A, 2505H, 25.
PAGE 21
ENGINE Figure 1-7 V-Grooved Pulley Item Part Number Qty. 1 3580158 1 31200936 Description Rev. V-GROOVED PULLEY G5-18A, 2505H, 25.
PAGE 22
ENGINE Figure 1-8 Fastenings 1-16 G5-18A, 2505H, 25.
PAGE 23
ENGINE Figure 1-8 Fastenings Item Part Number Qty. 1 70025097 4 31200936 Description Rev. HEXAGON BOLT, (torque to 60 Nm/44 lb-ft) G5-18A, 2505H, 25.
PAGE 24
ENGINE Figure 1-9 Valve Mechanical Cover 1-18 G5-18A, 2505H, 25.
PAGE 25
ENGINE Figure 1-9 Valve Mechanical Cover Item Part Number Qty. 1 70025163 1 2 3 7020465 70025195 70025205 70025194 70025206 70025196 70025207 70025193 70025208 1 1 1 1 1 1 1 1 1 4 5 6 31200936 Description Rev. VALVE MECHANICAL COVER, (includes items 2 thru 6), (torque to 8.
PAGE 26
ENGINE Figure 1-10 Heat Protecting Shield IF EQUIPPED WITH ENGINE 1001136095 1-20 G5-18A, 2505H, 25.
PAGE 27
ENGINE Figure 1-10 Heat Protecting Shield Item Part Number Qty. 1 2 70025197 70025093 1 3 31200936 Description Rev. HEAT PROTECTING SHIELD HEXAGON BOLT, (torque to 20 Nm/15 lb-ft) G5-18A, 2505H, 25.
PAGE 28
ENGINE Figure 1-10 Heat Protecting Shield IF EQUIPPED WITH ENGINE 1001139668 1-22 G5-18A, 2505H, 25.
PAGE 29
ENGINE Figure 1-10 Heat Protecting Shield Item Part Number Qty. 1 2 70025204 70001655 1 3 31200936 Description Rev. HEAT PROTECTING SHIELD HEXAGON BOLT, (torque to 20Nm/15 lb-ft) G5-18A, 2505H, 25.
PAGE 30
ENGINE Figure 1-11 Front Cover 1-24 G5-18A, 2505H, 25.
PAGE 31
ENGINE Figure 1-11 Front Cover Item Part Number Qty. 1 2 3 4 5 6 7 8 70025190 70024907 70025127 70025091 70025076 70025176 70025082 70040080 1 1 13 1 1 1 1 1 31200936 Description Rev. CAP GASKET HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) SCREW PLUG, (torque to 60 Nm/44 lb-ft) VALVE SPRING SEALING RING ROTATING SHAFT LIP SEAL G5-18A, 2505H, 25.
PAGE 32
ENGINE Figure 1-12 Lubrication Oil Pump 1-26 G5-18A, 2505H, 25.
PAGE 33
ENGINE Figure 1-12 Lubrication Oil Pump Item Part Number Qty. 1 2 3 4 70025202 70025125 70025135 70025136 1 4 1 1 31200936 Description Rev. LUBRICATION OIL PUMP, (includes items 3 & 4) HEXAGON BOLT, (torque to 20 Nm/15 lb-ft) O-SEAL GASKET G5-18A, 2505H, 25.
PAGE 34
ENGINE Figure 1-13 Lubricant Oil Filter 1-28 G5-18A, 2505H, 25.
PAGE 35
ENGINE Figure 1-13 Lubricant Oil Filter Item Part Number Qty. 1 7016331 1 31200936 Description Rev. SPIN-ON OIL FILTER G5-18A, 2505H, 25.
PAGE 36
ENGINE Figure 1-14 Oil Cooler 1-30 G5-18A, 2505H, 25.
PAGE 37
ENGINE Figure 1-14 Oil Cooler Item Part Number Qty. 1 2 3 70024494 70024925 70025125 1 1 6 31200936 Description Rev. OIL COOLER GASKET HEXAGON BOLT, (torque to 20 Nm/15 lb-ft) G5-18A, 2505H, 25.
PAGE 38
ENGINE Figure 1-15 Oil Filter Assembly 1-32 G5-18A, 2505H, 25.
PAGE 39
ENGINE Figure 1-15 Oil Filter Assembly Item Part Number Qty. 1 137 70025137 1 AR 31200936 Description Rev. SCREWED BUSH, (torque to 40 Nm/30 lb-ft) LOCTITE® 270TM G5-18A, 2505H, 25.
PAGE 40
ENGINE Figure 1-16 Oil Suction Pipe 1-34 G5-18A, 2505H, 25.
PAGE 41
ENGINE Figure 1-16 Oil Suction Pipe Item Part Number Qty. 1 2 291 70025171 70025098 1 2 AR 31200936 Description Rev. OIL SUCTION PIPE HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) PACKING COMPOUND G5-18A, 2505H, 25.
PAGE 42
ENGINE Figure 1-17 High Pressure Pump 1-36 G5-18A, 2505H, 25.
PAGE 43
ENGINE Figure 1-17 High Pressure Pump Item Part Number Qty. 1 2 3 4 5 6 7 8 291 70024924 70025188 70025080 70025087 70024488 70024517 70025104 70025152 1 1 1 1 1 1 3 1 AR 31200936 Description Rev. HIGH-PRESSURE PUMP, (includes item 8) TOOTHED GEAR PLAIN WASHER HEXAGON NUT, (torque to 80 Nm/59 lb-ft) DISTANCE PIECE O-SEAL HEXAGON NUT, (torque to 21 Nm/15 lb-ft) O-RING GLUE G5-18A, 2505H, 25.
PAGE 44
ENGINE Figure 1-18 Fuel Injector IF EQUIPPED WITH ENGINE 1001136095 1-38 G5-18A, 2505H, 25.
PAGE 45
ENGINE Figure 1-18 Fuel Injector Item Part Number Qty. 1 2 3 4 5 6 7 70025187 70025140 70025146 70025145 70025154 70025147 70003136 1 1 1 1 1 1 2 31200936 Description Rev. FUEL INJECTOR, (includes items 2 thru 4 & 7) SEALING WASHER CLAMP O-SEAL CLAMPING PAD/SHOE TORX-HD BOLT, (torque to 30 Nm/22 lb-ft) SEALING RING G5-18A, 2505H, 25.
PAGE 46
ENGINE Figure 1-18 Fuel Injector IF EQUIPPED WITH ENGINE 1001139668 1-40 G5-18A, 2505H, 25.
PAGE 47
ENGINE Figure 1-18 Fuel Injector Item Part Number Qty. 1 2 3 4 5 6 70025181 70025140 70025146 70025145 70025154 70025147 1 1 1 1 1 1 31200936 Description Rev. INJECTOR, (includes items 2 thru 4) SEALING WASHER CLAMP O-SEAL CLAMPING PAD/SHOE TORX-HEAD BOLT, (torque to 30 Nm/22 lb-ft) G5-18A, 2505H, 25.
PAGE 48
ENGINE Figure 1-19 Fuel Supply Pump 1-42 G5-18A, 2505H, 25.
PAGE 49
ENGINE Figure 1-19 Fuel Supply Pump Item Part Number Qty. 1 2 70024486 70025144 1 2 31200936 Description Rev. FUEL SUPPLY PUMP, (12 Volt), (includes item 2) CLIP G5-18A, 2505H, 25.
PAGE 50
ENGINE FIGURE 1-20 Fuel Filter 1-44 G5-18A, 2505H, 25.
PAGE 51
ENGINE Figure 1-20 Fuel Filter Item Part Number Qty. 1 2 3 4 5 70025160 70025161 70025121 70024504 70024920 1 1 2 1 1 31200936 Description Rev. FUEL FILTER, (includes item 2) SPIN-ON FUEL FILTER HEXAGON BOLT, (torque to 42 Nm/31 lb-ft) PRESSURE SENSOR, (includes item 5), (torque to 25 Nm/18 lb-ft) O-SEAL G5-18A, 2505H, 25.
PAGE 52
ENGINE Figure 1-21 Fuel Prefilter 1-46 G5-18A, 2505H, 25.
PAGE 53
ENGINE Figure 1-21 Fuel Prefilter Item Part Number Qty. 1 2 3 4 5 70024961 70025153 70024513 70025239 70025121 1 1 1 1 2 31200936 Description Rev. FUEL FILTER, (includes items 2 thru 4) FUEL FILTER SENSOR CABLE, (includes item 4) SEALING RING HEXAGON BOLT, (torque to 42 Nm/31 lb-ft) G5-18A, 2505H, 25.
PAGE 54
ENGINE Figure 1-22 Rail 1-48 G5-18A, 2505H, 25.
PAGE 55
ENGINE Figure 1-22 Rail Item Part Number Qty. Description 1 2 950 951 952 70025151 70025124 70025235 1 2 1 AR 1 RAIL HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) REPAIR KIT, (includes item 952), (not shown) MULTI-PURPOSE GREASE, (not shown) O-RING, (not shown) 31200936 70025240 G5-18A, 2505H, 25.5 Rev.
PAGE 56
ENGINE Figure 1-23 High Pressure Pipe 1-50 G5-18A, 2505H, 25.
PAGE 57
ENGINE Figure 1-23 High Pressure Pipe Item Part Number Qty. 1 2 3 70025182 70025183 70025184 1 1 1 31200936 Description Rev. FUEL LINE FUEL LINE FUEL LINE G5-18A, 2505H, 25.
PAGE 58
ENGINE Figure 1-24 Fuel Line 1-52 G5-18A, 2505H, 25.
PAGE 59
ENGINE Figure 1-24 Fuel Line Item Part Number Qty. 1 2 3 4 5 6 7 8 9 70024502 70025185 70025158 70001655 70025101 70025109 70025115 70025133 70025148 1 1 1 1 2 2 1 1 1 31200936 Description Rev. FUEL LEAKAGE PIPE FUEL LINE, (includes items 5 & 9) MANIFOLD, (includes items 6 thru 8) HEXAGON BOLT, (torque to 13 Nm/10 lb-ft) SPRING BAND CLAMP SPRING BAND CLAMP PIPE CLAMP RUBBER HOSE PLUG-IN CONNECTOR G5-18A, 2505H, 25.
PAGE 60
ENGINE Figure 1-25 Fuel Line 1-54 G5-18A, 2505H, 25.
PAGE 61
ENGINE Figure 1-25 Fuel Line Item Part Number Qty. 1 2 3 4 5 6 7 70025186 70025103 70025114 70025094 70025083 70025089 70025157 1 2 1 1 2 1 1 31200936 Description Rev. FUEL LINE, (includes items 2, 3 & 5 thru 7) SPRING BAND CLAMP PIPE CLAMP HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) SEALING RING HOLLOW SCREW, (torque to 49 Nm/36 lb-ft) FUEL HOSE G5-18A, 2505H, 25.
PAGE 62
ENGINE Figure 1-26 Intake Pipe 1-56 G5-18A, 2505H, 25.
PAGE 63
ENGINE Figure 1-26 Intake Pipe Item Part Number Qty. 1 2 70025168 70025112 1 1 31200936 Description Rev. INTAKE PIPE SPRING BAND CLAMP G5-18A, 2505H, 25.
PAGE 64
ENGINE Figure 1-27 Charge Air Elbow 1-58 G5-18A, 2505H, 25.
PAGE 65
ENGINE Figure 1-27 Charge Air Elbow Item Part Number Qty. 1 2 70025169 70025122 1 4 31200936 Description Rev. CHARGE AIR ELBOW HEXAGON BOLT G5-18A, 2505H, 25.
PAGE 66
ENGINE Figure 1-28 Charge Air Pipe 1-60 G5-18A, 2505H, 25.
PAGE 67
ENGINE Figure 1-28 Charge Air Pipe Item Part Number Qty. 1 2 3 70025167 70025107 70002675 1 1 1 31200936 Description Rev. CHARGE AIR PIPE SPRING BAND CLAMP SPRING BAND CLAMP G5-18A, 2505H, 25.
PAGE 68
ENGINE Figure 1-29 Control Unit 1-62 G5-18A, 2505H, 25.
PAGE 69
ENGINE Figure 1-29 Control Unit Item Part Number Qty. Description 1 70024472 1 950 70025210 1 CONTROL UNIT, (Control unit with engine spec record, without data record see item 950) CONTROL UNIT, (Control unit without engine spec record, with data record see item 1), (not shown) 31200936 G5-18A, 2505H, 25.5 Rev.
PAGE 70
ENGINE Figure 1-30 Coolant Pump 1-64 G5-18A, 2505H, 25.
PAGE 71
ENGINE Figure 1-30 Coolant Pump Item Part Number Qty. 1 2 3 4 5 70024910 70025129 70025200 70025084 7020492 1 4 1 2 2 31200936 Description Rev. COOLING WATER PUMP, (includes items 2 thru 4) HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) SEALING RING SCREW PLUG SEALING RING G5-18A, 2505H, 25.
PAGE 72
ENGINE Figure 1-31 V-Grooved Pulley 1-66 G5-18A, 2505H, 25.
PAGE 73
ENGINE Figure 1-31 V-Grooved Pulley Item Part Number Qty. 1 70025159 1 31200936 Description Rev. V-GROOVED PULLEY G5-18A, 2505H, 25.
PAGE 74
ENGINE Figure 1-32 Fastenings 1-68 G5-18A, 2505H, 25.
PAGE 75
ENGINE Figure 1-32 Fastenings Item Part Number Qty. 1 70025118 4 31200936 Description Rev. TORX-HD BOLT, (torque to 30 Nm/22 lb-ft) G5-18A, 2505H, 25.
PAGE 76
ENGINE Figure 1-33 Thermostat 1-70 G5-18A, 2505H, 25.
PAGE 77
ENGINE Figure 1-33 Thermostat Item Part Number Qty. 1 2 3 4 70024473 70025143 70025142 70025124 1 1 1 2 31200936 Description Rev. THERMOSTAT O-SEAL COVER HEXAGON BOLT, (torque to 13 Nm/10 lb-ft) G5-18A, 2505H, 25.
PAGE 78
ENGINE Figure 1-34 Pipe/Line/Lead 1-72 G5-18A, 2505H, 25.
PAGE 79
ENGINE Figure 1-34 Pipe/Line/Lead Item Part Number Qty. 1 2 3 70025177 70025179 70025110 1 2 4 31200936 Description Rev. PIPEWORK GASKET HEXAGON BOLT, (torque to 20 Nm/15 lb-ft) G5-18A, 2505H, 25.
PAGE 80
ENGINE Figure 1-35 Exhaust Manifold 1-74 G5-18A, 2505H, 25.
PAGE 81
ENGINE Figure 1-35 Exhaust Manifold Item Part Number Qty. 1 2 3 70025170 70025130 70025164 1 8 1 31200936 Description Rev. EXHAUST MANIFOLD TORX-HD BOLT, (torque to 55 Nm/41 lb-ft) GASKET G5-18A, 2505H, 25.
PAGE 82
ENGINE Figure 1-36 Pipe/Line/Lead 1-76 G5-18A, 2505H, 25.
PAGE 83
ENGINE Figure 1-36 Pipe/Line/Lead Item Part Number Qty. 1 2 3 4 5 6 7 8 70025178 70025156 70025179 70025180 70025125 70025174 70025175 70025117 1 1 2 1 7 1 1 4 31200936 Description Rev. PIPEWORK SHUTTLE VALVE GASKET GASKET HEXAGON BOLT HOUSING/CASE CAP HEXAGON BOLT G5-18A, 2505H, 25.
PAGE 84
ENGINE Figure 1-37 EGR-Module 1-78 G5-18A, 2505H, 25.
PAGE 85
ENGINE Figure 1-37 EGR-Module Item Part Number Qty. 1 2 3 4 242 70025203 70025155 70025092 70025106 1 1 1 7 AR 31200936 Description Rev. EGR-MODULE PLUG HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) TORX-HD BOLT, (torque to 30 Nm/22 lb-ft) GLUE G5-18A, 2505H, 25.
PAGE 86
ENGINE Figure 1-38 Turbocharger 1-80 G5-18A, 2505H, 25.
PAGE 87
ENGINE Figure 1-38 Turbocharger Item Part Number Qty. 1 2 3 4 6 7 8 10 11 12 13 14 15 16 70024911 70024912 70025096 70025090 70025172 70025085 70025105 70025095 70001655 70024509 70025173 70025132 70025234 70040100 1 1 4 4 1 2 4 2 1 1 1 1 1 1 31200936 Description Rev. TURBOCHARGER GASKET STUD HEXAGON NUT, (torque to 21 Nm/15 lb-ft) LUBRICATION. OIL LINE, (includes items 7 & 8) HOLLOW SCREW, (torque to 18 Nm/13 lb-ft) SEALING RING HEXAGON BOLT, (torque to 8.5 Nm/6 lb-ft) HEXAGON BOLT, (torque to 8.
PAGE 88
ENGINE Figure 1-39 V-Grooved Pulley 1-82 G5-18A, 2505H, 25.
PAGE 89
ENGINE Figure 1-39 V-Grooved Pulley Item Part Number Qty. 1 2 70025150 70024913 1 1 31200936 Description Rev. V-GROOVED PULLEY NARROW V-BELT G5-18A, 2505H, 25.
PAGE 90
ENGINE Figure 1-40 Generator 1-84 G5-18A, 2505H, 25.
PAGE 91
ENGINE Figure 1-40 Generator Item Part Number Qty. 1 2 3 4 5 6 70024914 70025149 70025131 70025141 70025079 70025086 1 1 1 1 1 1 31200936 Description Rev. GENERATOR, (includes items 2 thru 6) CONTROLLER FAN FASTENINGS, (includes items 5 & 6) PLAIN WASHER HEXAGON NUT G5-18A, 2505H, 25.
PAGE 92
ENGINE Figure 1-41 Fastenings 1-86 G5-18A, 2505H, 25.
PAGE 93
ENGINE Figure 1-41 Fastenings Item Part Number Qty. 1 2 3 4 5 70025191 70025126 70025100 70025201 70025081 1 2 2 1 1 31200936 Description Rev. RETAINING PLATE HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) HEXAGON BOLT, (torque to 60 Nm/44 lb-ft) CLAMPING STRAP HEXAGON NUT G5-18A, 2505H, 25.
PAGE 94
ENGINE Figure 1-42 Starter 1-88 G5-18A, 2505H, 25.
PAGE 95
ENGINE Figure 1-42 Starter Item Part Number Qty. 1 2 70024915 70025099 1 2 31200936 Description Rev. STARTER HEXAGON BOLT, (torque to 25 Nm/18 lb-ft) G5-18A, 2505H, 25.
PAGE 96
ENGINE Figure 1-43 Cap 1-90 G5-18A, 2505H, 25.
PAGE 97
ENGINE Figure 1-43 Cap Item Part Number Qty. 1 70025227 1 31200936 Description Rev. CAP G5-18A, 2505H, 25.
PAGE 98
ENGINE Figure 1-44 Cable Harness 1-92 G5-18A, 2505H, 25.
PAGE 99
ENGINE Figure 1-44 Cable Harness Item Part Number Qty. 1 2 70025231 70025233 1 1 31200936 Description Rev. CABLE HARNESS, (includes item 2) PLUG-IN CONNECTOR, (X18) G5-18A, 2505H, 25.
PAGE 100
ENGINE Figure 1-45 Fastenings 1-94 G5-18A, 2505H, 25.
PAGE 101
ENGINE Figure 1-45 Fastenings Item Part Number Qty. 1 2 3 4 5 6 7 70025166 70025211 70025189 70025102 70025126 70025093 70025236 1 1 1 2 3 3 1 31200936 Description Rev. ANGLE SUPPORT RETAINING PLATE RETAINING PLATE HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) SUPPORT G5-18A, 2505H, 25.
PAGE 102
ENGINE Figure 1-46 Cable Harness IF EQUIPPED WITH ENGINE 1001136095 1-96 G5-18A, 2505H, 25.
PAGE 103
ENGINE Figure 1-46 Cable Harness Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 70025232 70025165 70025216 70025134 70025215 70025228 70025226 70025220 70025222 70025223 70025219 70025238 70025221 70025217 70025213 70025209 70025225 70025229 70025218 70025230 1 1 1 4 1 2 1 5 4 1 1 1 2 8 2 1 1 1 2 6 31200936 Description Rev.
PAGE 104
ENGINE Figure 1-46 Cable Harness IF EQUIPPED WITH ENGINE 1001139668 1-98 G5-18A, 2505H, 25.
PAGE 105
ENGINE Figure 1-46 Cable Harness Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 70025077 70025165 70025216 70025134 70025215 70025228 70025226 70025220 70025222 70025223 70025219 70025238 70025221 70025217 70025213 70025209 70025225 70025229 70025218 70025230 70025237 70025214 70025224 1 1 1 4 1 2 1 5 4 1 1 1 2 8 2 1 1 1 2 7 1 1 2 31200936 Description Rev.
PAGE 106
ENGINE Figure 1-47 Tacho Generator 1-100 G5-18A, 2505H, 25.
PAGE 107
ENGINE Figure 1-47 Tacho Generator Item Part Number Qty. 1 2 3 70024503 70025128 70024917 1 1 1 31200936 Description Rev. TACHO-GENERATOR HEXAGON BOLT, (torque to 8.5 Nm/6 lb-ft) O-SEAL G5-18A, 2505H, 25.
PAGE 108
ENGINE Figure 1-48 Temperature Transmitter 1-102 G5-18A, 2505H, 25.
PAGE 109
ENGINE Figure 1-48 Temperature Transmitter Item Part Number Qty. 1 70024918 1 31200936 Description Rev. TEMPERATURE TRANSMITTER G5-18A, 2505H, 25.
PAGE 110
ENGINE Figure 1-49 Pressure Sensor 1-104 G5-18A, 2505H, 25.
PAGE 111
ENGINE Figure 1-49 Pressure Sensor Item Part Number Qty. 1 2 70024504 70024920 1 1 31200936 Description Rev. PRESSURE SENSOR, (includes item 2), (torque to 25 Nm/18 lb-ft) O-SEAL G5-18A, 2505H, 25.
PAGE 112
ENGINE Figure 1-50 Sensor 1-106 G5-18A, 2505H, 25.
PAGE 113
ENGINE Figure 1-50 Sensor Item Part Number Qty. 1 2 3 4 5 70024507 70025120 70024922 70001655 70025212 1 1 1 2 1 31200936 Description Rev. PRESSURE SENSOR, (includes item 2) O-SEAL TEMPERATURE TRANSMITTER, (includes item 5) HEXAGON BOLT, (torque to 8.5 Nm/6 lb-ft) O-SEAL G5-18A, 2505H, 25.
PAGE 114
ENGINE Figure 1-51 Connection Housing 1-108 G5-18A, 2505H, 25.
PAGE 115
ENGINE Figure 1-51 Connection Housing Item Part Number Qty. 1 2 3 70025192 70025113 70025108 1 2 4 31200936 Description Rev. CONNECTION HOUSING STRAIGHT PIN HEXAGON BOLT, (torque to 70 Nm/52 lb-ft) G5-18A, 2505H, 25.
PAGE 116
ENGINE Figure 1-52 Glow Plug 1-110 G5-18A, 2505H, 25.
PAGE 117
ENGINE Figure 1-52 Glow Plug Item Part Number Qty. 1 70000345 4 31200936 Description Rev. GLOW PLUG G5-18A, 2505H, 25.
PAGE 118
ENGINE Figure 1-53 Inlet IF EQUIPPED WITH ENGINE 1001136095 1-112 G5-18A, 2505H, 25.
PAGE 119
ENGINE Figure 1-53 Inlet Item Part Number Qty. 1 2 3 4 70025243 70024515 70024516 70025244 1 1 1 2 31200936 Description Rev. INLET, (includes item 2 thru 4) CLIP GASKET LOCK G5-18A, 2505H, 25.
PAGE 120
ENGINE Figure 1-54 Bracket IF EQUIPPED WITH ENGINE 1001136095 1-114 G5-18A, 2505H, 25.
PAGE 121
ENGINE Figure 1-54 Bracket Item Part Number Qty. 1 70025245 2 31200936 Description Rev. BRACKET G5-18A, 2505H, 25.
PAGE 122
ENGINE Figure 1-55 Mounting Material IF EQUIPPED WITH ENGINE 1001136095 1-116 G5-18A, 2505H, 25.
PAGE 123
ENGINE Figure 1-55 Mounting Material Item Part Number Qty. 1 2 70025241 70025242 1 1 31200936 Description Rev. CLIP GASKET G5-18A, 2505H, 25.
PAGE 124
ENGINE Figure 1-56 Returns Elevator IF EQUIPPED WITH ENGINE 1001136095 1-118 G5-18A, 2505H, 25.
PAGE 125
ENGINE Figure 1-56 Returns Elevator Item Part Number Qty. 1 70025246 1 31200936 Description Rev. RETURNS ELEVATOR G5-18A, 2505H, 25.
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ENGINE Figure 1-57 Special Tools This Page Intentionally Left Blank 1-120 G5-18A, 2505H, 25.
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ENGINE Figure 1-57 Special Tools Item 31200936 Part Number Qty. 70025250 70025255 70025256 70025257 70025258 70025259 70025261 70025264 70025266 70025268 70025269 70025271 70025272 70025273 70025275 70025276 70025277 70025279 70025280 70025282 70025283 70025284 70025285 70025287 70025288 70025289 70025290 70025292 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Rev. PUMP ASSEMBLY SLEEVE TESTING DEVICE PLIERS SOCKET WRENCH DOG WRENCH INSERT/ELEMENT MEASUR.
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ENGINE This Page Intentionally Left Blank 1-122 G5-18A, 2505H, 25.
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SECTION 2 RECOMMENDED SPARE PARTS RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
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RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number 2-2 Description TH255C Qty.
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SECTION 3 PART NUMBER INDEX PART NUMBER INDEX Part Number Page 70000345 ..................... 1-111 70001655 ......1-5, 1-23, 1-53, 1-81, 1-107 70001870 ....................... 1-11 70002675 ....................... 1-61 70003136 ....................... 1-39 70024472 ....................... 1-63 70024473 ....................... 1-71 70024486 ....................... 1-43 70024488 ....................... 1-37 70024494 ....................... 1-31 70024502 ....................... 1-53 70024503 ...............
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PART NUMBER INDEX Part Number Page Part Number Page Part Number Page Part Number Page 7016331 ......................... 1-29 7020404 ........................... 1-9 7020465 .................. 1-7, 1-19 7020492 ......................... 1-65 7024579 ......................... 1-11 3-2 G5-18A, 2505H, 25.
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31200936 An Oshkosh Corporation Company JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: +1-717-485-5161 Customer Support Toll Free: 1-877-554-5438 Fax: +1-717-485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia Phone: +61 2 65811111 Fax: +61 2 65813058 JLG Latino Americana Ltda.