Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times.
FOREWORD FOREWORD This manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE A RED BACKGROUND. INDICATES A POTENTIALLY HAZARDOUS SITUATION. IF NOT AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH.
FOREWORD For: THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETYRELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS PRODUCT. • Accident Reporting • Product Safety Publications • Current Owner Updates • Questions Regarding Product Safety JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES, INC.
FOREWORD REVISION LOG d Original Issue - June 26, 2009 Revised - September 29, 2009 Revised - October 28, 2009 Revised - November 19, 2009 Revised - November 8, 2010 Revised - February 6, 2012 Revised - August 9, 2012 – JLG Lift – 3121252
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT SECTION - 1 - SAFETY PRECAUTIONS 1.1 1.2 1.3 1.4 1.5 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 Operator Training and Knowledge . . . . . . . . . . . 1-1 Workplace Inspection . . . . . . . . . . . . . . . . . . . . . 1-2 Machine Inspection . .
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT 4.7 BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 Swinging the Boom . . . . . . . . . . . . . . . . . . . . . 4-11 Raising and Lowering the Upper Boom . . . . . 4-11 4.8 FUNCTION SPEED CONTROL . . . . . . . . . . . . . . . 4-11 4.9 SHUT DOWN AND PARK . . . . . . . . . . . . . . . . . . . 4-11 4.10 LIFTING AND TIE DOWN. . . . . . . . . . . . . . . . . . . . 4-12 Lifting . . . . . . . . . . . .
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT 3-2. 3-3. 4-1. 4-2. 4-3. 4-4. 4-5. 4-6. 4-7. 4-8. 4-9. 4-10. 5-1. 6-1. 3121252 PAGE SECTION - PARAGRAPH, SUBJECT Platform Control Console. . . . . . . . . . . . . . . . . . . . .3-8 Platform Control Indicator Panel . . . . . . . . . . . . . .3-12 Position of Least Forward Stability . . . . . . . . . . . . .4-3 Position of Least Backward Stability - E300AJ . . . .4-4 Position of Least Backward Stability - E300AJP . . .4-5 Grade and Side Slopes . . . . . . .
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE This page left blank intentionally.
SECTION 1 - SAFETY PRECAUTIONS SECTION 1. SAFETY PRECAUTIONS 1.1 GENERAL 1.2 This section outlines the necessary precautions for proper and safe machine operation and maintenance. For proper machine use, it is mandatory that a daily routine is established based on the content of this manual. A maintenance program, using the information provided in this manual and the Service and Maintenance Manual, must also be established by a qualified person and followed to ensure the machine is safe to operate.
SECTION 1 - SAFETY PRECAUTIONS • Read, understand, and obey all DANGERS, WARNINGS, CAUTIONS, and operating instructions on the machine and in this manual. • Use the machine in a manner which is within the scope of its intended application set by JLG. • All operating personnel must be familiar with the emergency controls and emergency operation of the machine as specified in this manual.
SECTION 1 - SAFETY PRECAUTIONS 1.3 OPERATION • Supplies or tools which extend outside the platform are prohibited unless approved by JLG. General • When driving, always position boom over rear axle in line with the direction of travel. Remember, if boom is over the front axle, steer and drive functions will be reversed. • Do not use the machine for any purpose other than positioning personnel, their tools, and equipment.
SECTION 1 - SAFETY PRECAUTIONS • Before operating the machine, make sure all gates are closed and fastened in their proper position. • Use extreme caution when entering or leaving platform. Be sure that the boom is fully lowered. It may be necessary to telescope out to position the platform closer to the ground for entry/exit. Face the machine, maintain “three point contact” with the machine, using two hands and one foot or two feet and one hand during entry and exit.
SECTION 1 - SAFETY PRECAUTIONS Table 1-1. Minimum Approach Distances (M.A.D.) Voltage Range (Phase to Phase) 0 to 50 KV 10 (3) Over 50KV to 200 KV 15 (5) Over 200 KV to 350 KV 20 (6) Over 350 KV to 500 KV 25 (8) Over 500 KV to 750 KV 35 (11) Over 750 KV to 1000 KV 45 (14) NOTE: • Maintain distance from electrical lines, apparatus, or any energized (exposed or insulated) parts according to the Minimum Approach Distance (MAD) as shown in Table 11.
SECTION 1 - SAFETY PRECAUTIONS • The minimum approach distance may be reduced if insulating barriers are installed to prevent contact, and the barriers are rated for the voltage of the line being guarded. These barriers shall not be part of (or attached to) the machine. The minimum approach distance shall be reduced to a distance within the designed working dimensions of the insulating barrier.
SECTION 1 - SAFETY PRECAUTIONS • Do not elevate platform or drive with platform elevated while on a sloping, uneven, or soft surface. • If boom assembly or platform is in a position that one or more wheels are off the ground, all persons must be removed before attempting to stabilize the machine. Use cranes, forklift trucks, or other appropriate equipment to stabilize machine. • Before driving on floors, bridges, trucks, and other surfaces, check allowable capacity of the surfaces.
SECTION 1 - SAFETY PRECAUTIONS • Use the boom functions, not the drive function, to position the platform close to obstacles. • Always post a lookout when driving in areas where vision is obstructed. • Keep non-operating personnel at least 6 ft. (1.8m) away from machine during all driving and swing operations. • Limit travel speed according to conditions of ground surface, congestion, visibility, slope, location of personnel, and other factors which may cause collision or injury to personnel.
SECTION 1 - SAFETY PRECAUTIONS 1.5 ADDITIONAL HAZARDS / SAFETY • Do not refuel the machine with the engine running. • Battery fluid is highly corrosive. Avoid contact with skin and clothing at all times. • Do not use machine as a ground for welding. • When performing welding or metal cutting operations, precautions must be taken to protect the chassis from direct exposure to weld and metal cutting spatter. 3121252 – JLG Lift – • Charge batteries only in a well ventilated area.
SECTION 1 - SAFETY PRECAUTIONS DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED 28 MPH (12.5 M/S). Table 1-2. Beaufort Scale (For Reference Only) 1-10 Wind Speed Beaufort Number mph m/s 0 0 0-0.2 1 1-3 0.3-1.5 Light air Wind motion visible in smoke 2 4-7 1.6-3.3 Light breeze Wind felt on exposed skin. Leaves rustle 3 8-12 3.4-5.4 Gentle breeze Leaves and smaller twigs in constant motion 4 13-18 5.5-7.9 Moderate breeze Dust and loose paper raised.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.1 PERSONNEL TRAINING 6. The safest means to operate the machine where overhead obstructions, other moving equipment, and obstacles, depressions, holes, drop-offs. The aerial platform is a personnel handling device; so it is necessary that it be operated and maintained only by trained personnel.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.2 PREPARATION, INSPECTION, AND MAINTENANCE The following table covers the periodic machine inspections and maintenance required by JLG Industries, Inc. Consult local regulations for further requirements for aerial work platforms.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Table 2-1. Inspection and Maintenance Table Type Primary Responsibility Frequency Service Qualification Reference Pre-Start Inspection Before using each day; or whenever there’s an Operator change. User or Operator User or Operator Operator and Safety Manual Pre-Delivery Inspection (See Note) Before each sale, lease, or rental delivery.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Pre-Start Inspection The Pre-Start Inspection should include each of the following: 1. Cleanliness – Check all surfaces for leakage (oil, fuel, or battery fluid) or foreign objects. Report any leakage to the proper maintenance personnel. 2. Structure - Inspect the machine structure for dents, damage, weld or parent metal cracks or other discrepancies. 4.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 9. Function Check – Once the “Walk-Around” Inspection is complete, perform a functional check of all systems in an area free of overhead and ground level obstructions. Refer to Section 4 for more specific operating instructions. Function Check IF THE MACHINE DOES NOT OPERATE PROPERLY, TURN OFF THE MACHINE IMMEDIATELY! REPORT THE PROBLEM TO THE PROPER MAINTENANCE PERSONNEL.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2. From the platform control console: a. Ensure that the control console is firmly secured in the proper location; b. Check that all guards protecting the switches or locks are in place; 4. Swing the boom over either of the rear tires and ensure that the Drive Orientation indicator illuminates and that the Drive Orientation Override switch must be used for the drive function to operate. c.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2 3 4 5 1 6 7 13 14 12 11 10 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. Platform Platform Console Jib Rotator (E300AJP Only) Boom Fly Section Main Boom Turntable Counterweight Non-Drive Hub Battery Box Drive Hub Ground Console Powertrack Jib Platform Rotator 9 8 Figure 2-1.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 14 5 10 11 8 7 6 4 5 3 13 8 8 5 15 10 2 9 12 2 14 16 7 6 1 5 Figure 2-2.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION General Begin the "Walk-Around Inspection" at Item 1, as noted on the diagram. Continue checking each item in sequence for the conditions listed in the following checklist. TO AVOID POSSIBLE INJURY, BE SURE MACHINE POWER IS OFF. DO NOT OPERATE MACHINE UNTIL ALL MALFUNCTIONS HAVE BEEN CORRECTED. 3. Boom Sections/Uprights/Turntable - See Inspection Note. 4. Swing Motor and Worm Gear - No evidence of damage. 5.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 11. Hydraulic Pump and Reservoir - See Inspection Note. 14. Battery Compartment - Batteries have proper electrolyte level; cables tight; see Inspection Note. 12. Platform Rotator - See Inspection Note. 15. Counterweight - See Inspection Note. 13. Jib Rotator - See Inspection Note. 16. Manual Descent - See Inspection Note. Figure 2-4.
SECTION 3 - MACHINE CONTROLS AND INDICATORS SECTION 3. MACHINE CONTROLS AND INDICATORS 3.1 GENERAL NOTE: THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND OPERATION. THE USER AND OPERATOR ARE RESPONSIBLE FOR CONFORMING WITH GOOD SAFETY PRACTICES. This section provides the necessary information needed to understand control functions. 3.2 NOTE: CONTROLS AND INDICATORS All machines are equipped with control panels that use symbols to indicate control functions.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. Battery Charge Status Three LED lights indicate charge status of battery. Green; indicates 100% charged. Yellow; indicates charger on. Red; indicates abnormal battery condition. TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE OFF POSITION WHEN RELEASED. 2.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 14 13 1 12 11 2 9 3 8 4 5 7 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. Battery Charge Status Function Enable Main Boom Lift Lower Boom Lift Swing Platform/Ground Select Power/Emergency Stop Telescope Jib Lift Not Used Platform Level Platform Rotate Platform Overload Battery Condition/Hourmeter 1001109630 B 6 Figure 3-1.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 14 13 1 12 11 2 10 9 3 8 4 7 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. Battery Charge Status Function Enable Main Lift Lower Lift Swing Platform/Ground Select Power/Emergency Stop Telescope Jib Lift Jib Swing Platform Level Platform Rotate Platform Overload Battery Condition/Hourmeter 1001109655 B 5 6 Figure 3-2.
SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTE: When the Platform/Ground Select Switch is in the center position, power is shut off to the controls at both operating stations. Remove the key to prevent the controls from being actuated. The key is removable in the platform position on CE specification machines. The key must be available to ground personnel in the event of an emergency.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 9. Jib Lift 12. Platform Rotate Provides raising and lowering of the jib. Provides rotation of the platform. 10. Jib Swing 13. Platform Overload (If equipped) Allows swinging of the jib. Indicates the platform has been overloaded. 14. Battery Indicator and Hourmeter ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF THE PLATFORM. INCORRECT USE COULD CAUSE THE LOAD/OCCUPANTS TO SHIFT OR FALL.
SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Station ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF THE PLATFORM. INCORRECT USE COULD CAUSE THE LOAD/OCCUPANTS TO SHIFT OR FALL. FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY. (See Figure 3-2., Platform Control Console) TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE OFF OR NEUTRAL POSITION WHEN RELEASED. 1.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 1 2 3 5 4 1001107677 A 1702566 B 1702565 B 1704422 A 13 12 1. 2. 3. 4. 5. 3-8 11 10 9 8 Posi-Track 6. Drive/Steer 10. 11. Platform Leveling Override 7. Telescope 8. Jib 12. Horn Power/Emergency Stop 9. Jib Swing 13. Drive Orientation Override Figure 3-2.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 5. Drive Orientation Override 7. Telescope When the boom is swung over the rear tires or further in either direction, the Drive Orientation indicator will illuminate when the drive function is selected. Push and release the switch, and within 3 seconds move the Drive/Steer control to activate drive or steer. Before driving, locate the black/white orientation arrows on both the chassis and the platform controls.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 12. Function Speed Control Adjusts speed of Boom and Swing Functions. Rotate counterclockwise for slower speed and clockwise for faster speed. To adjust Drive, Swing, and Main Boom Lift to creep, turn knob fully counterclockwise until it clicks. NOTE: To operate the Main Boom Lift/Swing joystick, pull up on the locking ring below the handle.
SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Control Indicator Panel 1. Tilt Alarm Warning Light and Alarm (See Figure 3-3., Platform Control Indicator Panel) NOTE: The platform control indicator panel uses different shaped symbols to alert the operator to different types of operational situations that could arise. The meaning of those symbols are explained below. Indicates an abnormal operating condition, which if not corrected, may result in machine interruption or damage.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 1 2 3 4 5 The four likely causes of a system fault are: 6 a. The seven second enable time has been allowed to lapse or a function was selected before depressing the footswitch. The system reads this condition as a fault, just as it would if the footswitch were jammed in the depressed position or a function switch were stuck in the on position. Re-depress the footswitch to power the controls and extinguish the light. - + b.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 4. Drive Orientation Indicator When the boom is swung beyond the rear drive tires or further in either direction, the Drive Orientation indicator will illuminate when the drive function is selected. This is a signal for the operator to verify that the drive control is being operated in the proper direction (i.e. controls reversed situations). 5.
SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTES: 3-14 – JLG Lift – 3121252
SECTION 4 - MACHINE OPERATION SECTION 4. MACHINE OPERATION 4.1 DESCRIPTION This machine is a self-propelled hydraulic personnel lift equipped with a work platform on the end of an elevating and rotating boom. 3121252 – JLG Lift – The primary operator control station is in the platform. From this control station, the operator can drive and steer the machine in both forward and reverse directions. The operator can raise or lower the boom or swing the boom to the left or right.
SECTION 4 - MACHINE OPERATION 4.2 BOOM OPERATING CHARACTERISTICS AND LIMITATIONS Capacities Raising boom above horizontal with or without any load in platform, is based on the following criteria: 1. Machine is positioned on a smooth, firm and level surface. Stability Machine stability is based on two (2) conditions which are called FORWARD and BACKWARD stability. The machine’s position of least FORWARD stability is shown in Figure 4-1.
SECTION 4 - MACHINE OPERATION MAIN BOOM FULLY EXTENDED MAIN BOOM HORIZONTAL LOWER BOOM FULLY ELEVATED MACHINE WILL "TIP OVER" IN THIS DIRECTION IF OVERLOADED OR OPERATED ON AN OUT-OF-LEVEL SURFACE Figure 4-1.
SECTION 4 - MACHINE OPERATION . MACHINE WILL "TIP OVER" IN THIS DIRECTION IF OVERLOADED OR OPERATED ON AN OUT-OF-LEVEL SURFACE MAIN BOOM FULLY ELEVATED AND FULLY RETRACTED LOWER BOOM FULLY ELEVATED Figure 4-2.
SECTION 4 - MACHINE OPERATION PLATFORM ROTATED 90 DEGREES MACHINE WILL "TIP OVER" IN THIS DIRECTION IF OVERLOADED OR OPERATED ON AN OUT-OF-LEVEL SURFACE MAIN BOOM FULLY ELEVATED AND FULLY RETRACTED LOWER BOOM FULLY ELEVATED Figure 4-3.
SECTION 4 - MACHINE OPERATION 4.3 MOTOR OPERATION Motor Activation Power/Emergency Stop Switch This red, mushroom-shaped switch provides battery power to the Platform/Ground Select switch, when pulled out (on), for all machine functions. The switch should be pushed in (off) when recharging the batteries or parking the machine overnight.
SECTION 4 - MACHINE OPERATION 4.4 TRAVELING (DRIVING) See Figure 4-4., Grade and Side Slopes NOTE: Refer to the Operating Specifications table for Gradeability and Sideslope ratings. All ratings for Gradeability and Sideslope are based upon the machine’s boom being in the stowed position, fully lowered, and retracted. Traveling is limited by two factors: 1. Gradeability, which is the percent of grade of the incline the machine can climb.
SECTION 4 - MACHINE OPERATION SIDE SLOPE GRADE LEVEL Figure 4-4.
SECTION 4 - MACHINE OPERATION Traveling Forward and Reverse 4.5 Position thumb switch on Drive/Steer controller to RIGHT for steering right, or to LEFT for steering left. 1. At Platform Controls, pull out Emergency Stop switch and activate footswitch. 2. Position Drive controller to FORWARD or REVERSE as desired. This machine is equipped with a Drive Orientation Indicator.
SECTION 4 - MACHINE OPERATION 4.7 BOOM A RED TILT WARNING LIGHT IS LOCATED ON THE CONTROL CONSOLE WHICH LIGHTS WHEN THE CHASSIS IS ON AN EXCESSIVE SLOPE. DO NOT SWING OR RAISE BOOM ABOVE HORIZONTAL WHEN LIGHT IS LIT. DO NOT DEPEND ON TILT ALARM AS A LEVEL INDICATOR FOR THE CHASSIS. TILT ALARM INDICATES CHASSIS IS ON AN EXCESSIVE SLOPE (5 DEGREE OR GREATER). CHASSIS MUST BE LEVEL BEFORE SWINGING, OR RAISING BOOM ABOVE HORIZONTAL OR DRIVING WITH THE BOOM ELEVATED.
SECTION 4 - MACHINE OPERATION Swinging the Boom 4.8 This control affects the speed of boom functions and platform rotate Lift, Telescope, and Swing. When in the fully counterclockwise position, Drive is placed in creep speed. To swing boom, use Swing control to select Right or Left direction. Raising and Lowering the Upper Boom FUNCTION SPEED CONTROL 4.9 To raise or lower the Upper Boom, position Upper Boom Lift switch to Up or Down until desired height is reached.
SECTION 4 - MACHINE OPERATION Tie Down 3. Shut down Emergency Stop at Platform Controls. 4. Shut down Emergency Stop at Ground Controls. Position Platform/Ground Select switch to center OFF. 5. If necessary, cover Platform Controls to protect instruction placards, warning decals, and operating controls from hostile environment. 4.10 LIFTING AND TIE DOWN WHEN TRANSPORTING THE MACHINE, THE BOOM MUST BE FULLY LOWERED INTO THE BOOM REST. 1. Place the boom in the stowed position. 2.
SECTION 4 - MACHINE OPERATION E300AJ/AJP A B A 41.4”/1.04m B 44.0”/1.11m 1001112461B Figure 4-5.
SECTION 4 - MACHINE OPERATION 19 24 7 26 28 30 BOTH SIDES HYD TANK VIEW INSIDE HOOD 6 BOTH SIDES 25 9 14 BOTH SIDES Figure 4-6.
SECTION 4 - MACHINE OPERATION 24 24 23 15 29 6 33 46 23 14 5 16 31 45 36 Figure 4-7.
SECTION 4 - MACHINE OPERATION 32 22 40 11 25 34 26 41 42 12 9 25 Figure 4-8.
SECTION 4 - MACHINE OPERATION 45 39 20 43 20 37 1 3 37 2 35 SEE DETAIL A 4 21 33 8 27 DETAIL A 18 29 23 17 44 23 12 46 Figure 4-9.
SECTION 4 - MACHINE OPERATION BOTH SIDES 30 13 38 10 LOCATE ON SIDE OF CONTROL BOX. 9 13 Figure 4-10.
SECTION 4 - MACHINE OPERATION Item # 3121252 ANSI CE/Australia Japan Korea Spanish French Chinese Portuguese 1001109493-B 1001110824-C 1001110825-B 1001110827-B 1001110828-B 1001110829-C 1001110830-B 1001110831-B 1 -- -- -- -- -- -- -- -- 2 -- -- -- -- -- -- -- -- 3 -- -- -- -- -- -- -- -- 4 -- -- -- -- -- -- -- -- 5 1700584 1700584 1700584 1700584 1700584 1700584 1700584 1700584 6 1701500 1701500 1701500 1701500 1701500 1701500 1701500 1701500 7 170
SECTION 4 - MACHINE OPERATION Item # 4-20 ANSI CE/Australia Japan Korea Spanish French Chinese Portuguese 1001109493-B 1001110824-C 1001110825-B 1001110827-B 1001110828-B 1001110829-C 1001110830-B 1001110831-B 20 1702868 -- -- 1705969 1704001 1704000 1705968 1704002 21 1703797 1705921 1703926 1703927 1703923 1703924 1703925 1703928 22 1703798 1705822 1703932 1703933 1703929 1703930 1703931 1703934 23 1703804 1701518 1703950 1703951 1703947 1703948 1703949 1703952 24 1
SECTION 4 - MACHINE OPERATION Item # 3121252 ANSI CE/Australia Japan Korea Spanish French Chinese Portuguese 1001109493-B 1001110824-C 1001110825-B 1001110827-B 1001110828-B 1001110829-C 1001110830-B 1001110831-B 40 1001110389 -- 1001110389 1001110389 1001110389 1001110389 1001110389 1001110389 41 1001112461 1001112461 1001112461 1001112461 1001112461 1001112461 1001112461 1001112461 42 1001112777 1001112777 1001112777 1001112777 1001112777 1001112777 1001112777 1001112777 43
SECTION 4 - MACHINE OPERATION NOTES: 4-22 – JLG Lift – 3121252
SECTION 5 - EMERGENCY PROCEDURES SECTION 5. EMERGENCY PROCEDURES 5.1 GENERAL This section explains the steps to be taken in case of an emergency situation while operating. 5.2 INCIDENT NOTIFICATION JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is evident, the factory should be contacted by telephone and provided with all necessary details.
SECTION 5 - EMERGENCY PROCEDURES Platform or Boom Caught Overhead 3. Disengage the mechanical release on both drive hubs by loosening, completely reversing, and tightening the two bolts on each hub. If the platform or boom becomes jammed or snagged in overhead structures or equipment, rescue platform occupants prior to freeing the machine. 5.4 5.5 EMERGENCY TOWING PROCEDURES Towing this machine is prohibited. However, provisions for moving the machine have been incorporated.
SECTION 5 - EMERGENCY PROCEDURES MANUAL DESCENT KNOB SPLIT RING Figure 5-1.
SECTION 5 - EMERGENCY PROCEDURES 5.6 MANUAL SWING OVERRIDE The manual swing override is used to manually swing the boom and turntable assembly in the event of a total power failure when the platform is positioned over a structure or obstacle. To operate the manual swing override, proceed as follows: 1. Using a 7/8 inch socket and ratchet wrench, locate nut on swing worm gear on left side of machine. 2. Install wrench on nut and ratchet in the direction desired.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE SECTION 6. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 6.1 INTRODUCTION 6.2 This section of the manual provides additional necessary information to the operator for proper operation and maintenance of this machine.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Dimensional Data Table 6-1. Operating specifications - E300AJ Maximum Main Relief Hyd. Pressure 3000 psi (207 bar) Turning Radius (Inside) Table 6-2. Operating specifications - E300AJP Capacity: Unrestricted: ANSI 500 lbs. (227 kg) Capacity: Unrestricted: CE & Australia 500 lbs. (230 kg) Maximum Travel Grade, stowed Position (Gradeability) see Figure 4-3. 25% Maximum Travel Grade, stowed Position (Side Slope) see Figure 4-3.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Capacities Table 6-4. Dimensional Data - E300AJP Turning Radius (Inside) Turning Radius (Outside) 10ft. 2in. (3.1 m) Machine Height (stowed) 6ft. 7in. (2.01 m) Machine Length (stowed) 18ft. 10in. (5.74 m) Up and Over Platform Height 13ft. 2in. (4.01 m) Horizontal Reach Up and Over 20ft. 1in. (6.12 m) Machine Width Wheel Base Platform Height Ground Clearance Table 6-5. Capacities 5 ft. (1.52 m) Hydraulic Oil Tank 2.9 Gal. (11 L) 2.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Hydraulic Oil NOTE: Table 6-7. Hydraulic Oil Hydraulic System Operating Temperature Range NOTE: NOTE: 6-4 S.A.E. Viscosity Grade Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as they may not contain the same required additives or be of comparable viscosities. If use of hydraulic oil other than Mobil DTE 11M is desired, contact JLG Industries for proper recommendations.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 6-10. Mobil EAL 224H Specs Table 6-9. Mobilfluid 424 Specs SAE Grade 10W30 Type Biodegradable Vegetable Oil Gravity, API 29.0 ISO Viscosity Grade 32/46 Density, Lb/Gal. 60°F 7.35 Specific Gravity .922 Pour Point, Max -46°F (-43°C) Pour Point, Max -25°F (-32°C) 442°F (228°C) Flash Point, Min. 428°F (220°C) Operating Temp. 0 to 180°F (-17 to 162°C) Weight 7.64 lb. per gal. (0.9 kg per liter) Flash Point, Min.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 6-11. Mobil EAL Envirosyn H Specs Table 6-12. Quintolubric 888-46 Type Synthetic Biodegradable Density 0.91 @ 15°C (59°F) ISO Viscosity Grade 32 Pour Point <-20°C (<-4°F) Specific Gravity .950 Flash Point 275°C (527°F) Pour Point, Max -59°F (-51°C) Flash Point, Min. 514°F (268°C) Fire Point 325°C (617°F) Autoignition Temperature Viscosity 6-6 at 40° C 33.1 cSt at 100° C 6.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Major Component Weights DO NOT REPLACE ITEMS CRITICAL TO STABILITY WITH ITEMS OF DIFFERENT WEIGHT OR SPECIFICATION (FOR EXAMPLE: BATTERIES, FILLED TIRES, PLATFORM) DO NOT MODIFY UNIT IN ANY WAY TO AFFECT STABILITY. Table 6-13. Critical Stability Weights Components LBS. KG. Counterweight (AJ) 6188 2807 Counterweight (AJP) 6348 2880 Tire and Wheel 120 54.4 Platform (including console) 169 78 Battery (minimum each) - 305AH 87 39.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 6 6 3,4 5 2 1 5 Figure 6-1.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 6.3 OPERATOR MAINTENANCE NOTE: 1. Swing Bearing The following numbers correspond to those in Figure 61., Operator Maintenance and Lubrication Diagram. Table 6-14. Lubrication Specifications. KEY SPECIFICATIONS MPG Multipurpose Grease having a minimum dripping point of 350 degrees F. Excellent water resistance and adhesive qualities; and being of extreme pressure type (Timken OK 40 pounds minimum).
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 2. Swing Bearing/Worm Gear Teeth Lube Point(s) - Grease Fitting Capacity - A/R Lube - Mobile SHC 007 Interval - A/R Lube Point(s) - Grease Fitting Capacity - A/R Lube - BG Interval - A/R DO NOT OVERGREASE BEARINGS. OVERGREASING BEARINGS WILL RESULT IN DAMAGE TO OUTER SEAL IN HOUSING.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 3. Hydraulic Tank 4. Hydraulic Return Filter Lube Point(s) - Fill Cap Capacity - 2.9 Gal. (11 L), 2.1 Gal. ( 8 L) to Full Mark Lube - HO Interval - Check Level daily; Change every 2 years or 1200 hours of operation. Comments - On new machines, those recently overhauled, or after changing hydraulic oil, operate all systems a minimum of two complete cycles and recheck oil level in reservoir.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 5. Wheel Drive Hub 6. Wheel Bearings OIL LEVEL CHECK AND FILL Lube Point(s) - Level/Fill Plug Capacity - 25.5 oz. (0.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 6.4 BATTERY MAINTENANCE AND CHARGING TO AVOID INJURY FROM AN EXPLOSION, DO NOT SMOKE OR ALLOW SPARKS OR A FLAME NEAR BATTERY DURING SERVICING. ALWAYS WEAR EYE AND HAND PROTECTION WHEN SERVICING BATTERIES. Battery Maintenance, Quarterly 1. Open battery compartment cover to allow access to battery terminals and vent caps. WHEN ADDING WATER TO BATTERIES, ADD WATER UNTIL ELECTROLYTE COVERS PLATES.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Battery Charging, Daily b. Remove charging harness cable and connect to a receptacle or the correct voltage. NOTE: c. Allow batteries to charge until 100% LED is illuminated. To avoid excessive battery charging time, do not allow batteries to become completely discharged. To avoid electrolyte overflow, add distilled water to batteries after charging. NOTE: When adding water to the battery, fill only to level indicated or 3/8" above separators.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 6.5 TIRES & WHEELS Wheel and Tire Replacement Tire Replacement JLG recommends a replacement tire be the same size, ply and brand as originally installed on the machine. Please refer to the JLG Parts Manual for the part number of the approved tires for a particular machine model.
SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE mounting stud holes in the wheels. The proper procedure for attaching wheels is as follows: Table 6-15. Wheel Torque Chart TORQUE SEQUENCE 1. Start all nuts by hand to prevent cross threading. DO NOT use a lubricant on threads or nuts. 2. Tighten nuts in the following sequence. 1st Stage 2nd Stage 3rd Stage 40 ft lbs (55 Nm) 95 ft lbs (130 Nm) 170 ft lbs (230 Nm) 6.
SECTION 7 - INSPECTION AND REPAIR LOG SECTION 7. INSPECTION AND REPAIR LOG Machine Serial Number _______________________________________ Table 7-1.
SECTION 7 - INSPECTION AND REPAIR LOG Table 7-1.
TRANSFER OF OWNERSHIP Title:____________________________________________________________________ Name: ___________________________________________________________________ Who in your organization should we notify? Country: _________________________ Telephone: (_______) ____________________ _________________________________________________________________________ Address: _________________________________________________________________ Current Owner: __________________________________________________
Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 3121252 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +55 19 3295 0407 +61 2 65 811111 +55 19 3295 1025 +44 (0)161 654 1000 +49 (0)421 69 350 20 +49 (0)421 69 350 45 JLG France SAS Z.I.
