Parts Manual Owner's manual

ManualsBrandsJLG ManualsSpecial machineryE300

Table Of Contents

Illustrated Parts Manual

Models

E300AJ

E300AJP

S/N 0300138358

TO PRESENT

3121254

November 4, 2013

Summary of content (162 pages)

PAGE 1
Illustrated Parts Manual Models E300AJ E300AJP S/N 0300138358 TO PRESENT 3121254 November 4, 2013
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PAGE 3
REVISION LOG October 15, 2009 - Original Issue Of Manual (Edited to B/M 0010720 Revision 4) October 25, 2010 - Revised Manual (Edited to B/M 0010720 Revision 9) March 16, 2011 - Revised Manual (Edited to B/M 0010720 Revision 12) June 10, 2011 - Revised Manual (Edited to B/M 0010720 Revision 12) September 16, 2011 - Revised Manual (Edited to B/M 0010720 Revision 13) November 29, 2011 - Revised Manual (Edited to B/M 0010720 Revision 13) March 20, 2012 - Revised Manual (Edited to B/M 0010720 Revision B) July 1
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REVISION LOG B E300AJ E300AJP 3121254
PAGE 5
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 STEER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TIRE & WHEEL DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1 7-1 7-2 ELECTRICAL DIAGRAM LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 HARNESS COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 7
SECTION 1 FRAME 3121254 E300AJ E300AJP 1-1
PAGE 8
SECTION 1 FRAME FIGURE 1-1.
PAGE 9
SECTION 1 FRAME FIGURE 1-1. STEER INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 3121254 PART NUMBER QTY.
PAGE 10
SECTION 1 FRAME FIGURE 1-2.
PAGE 11
SECTION 1 FRAME FIGURE 1-2. TIRE & WHEEL DRIVE INSTALLATION ITEM # 1 2 3 to 4 5 6 7 8 9 PART NUMBER QTY.
PAGE 12
SECTION 1 FRAME FIGURE 1-3.
PAGE 13
SECTION 1 FRAME FIGURE 1-3. DRIVE HUB ASSEMBLY ITEM # 1 1A 1B 1C 1D 1E 1F 2 2A 2B 2C 2D 2E 2F 2G 2H 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 3121254 PART NUMBER QTY.
PAGE 14
SECTION 1 FRAME FIGURE 1-3. DRIVE HUB ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 34 35 36 Use 70001368 Use 70001368 Use 70001368 1 1 1 Ref 101 102 103 1-8 7017007 70001380 70001368 1 1 1 DESCRIPTION REV.
PAGE 15
SECTION 1 FRAME FIGURE 1-3. DRIVE HUB ASSEMBLY (CONTINUED) ITEM # 3121254 PART NUMBER QTY. DESCRIPTION E300AJ E300AJP REV.
PAGE 16
SECTION 1 FRAME FIGURE 1-4.
PAGE 17
SECTION 1 FRAME FIGURE 1-4. DRIVE MOTOR ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 3121254 PART NUMBER QTY. DESCRIPTION 3160237 Ref DRIVE MOTOR ASSEMBLY 7020184 7012545 7020185 Use 3160237 Use 3160237 7012548 7020149 7020150 7020151 7012545 7012549 7020189 7019609 1 1 1 1 1 4 4 1 2 1 1 1 1 Plate, Drive End Bearing Ring, Retaining Armature Frame & Field Assembly Spring, Brush Brush Holder, Brush Brush Lead Assembly Kit Bearing Washer, Wavy End, Commutator Headband Assembly E300AJ E300AJP REV.
PAGE 18
SECTION 1 FRAME FIGURE 1-5.
PAGE 19
SECTION 1 FRAME FIGURE 1-5. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED) ITEM # 1 2 3 4 5 6 7 to 9 10 11 12 13 14 to 17 18 19 20 21 22 23 24 25 26 27 28 29 to 40 41 42 43 44 45 46 47 48 49 50 51 52 53 3121254 PART NUMBER QTY.
PAGE 20
SECTION 1 FRAME FIGURE 1-5. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED) (CONTINUED) ITEM # PART NUMBER QTY. Ref 1600294 1600300 1 7022003 7022008 7022004 7022005 101 1 1 1 7022002 7022007 102 1 7022001 7022009 103 104 105 106 1-14 7022000 7022010 7022012 7022011 70001052 AR 1 2 1 1 1 DESCRIPTION REV.
PAGE 21
SECTION 1 FRAME FIGURE 1-5. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED) (CONTINUED) ITEM # 3121254 PART NUMBER QTY. DESCRIPTION E300AJ E300AJP REV.
PAGE 22
SECTION 1 FRAME FIGURE 1-6.
PAGE 23
SECTION 1 FRAME FIGURE 1-6. BATTERY BOX INSTALLATION ITEM # 1 2 3 4 5 6 7 8 to 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30A 31 31A 32 PART NUMBER QTY.
PAGE 24
SECTION 1 FRAME FIGURE 1-7.
PAGE 25
SECTION 1 FRAME FIGURE 1-7. FRAME COVERS INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 3121254 PART NUMBER QTY. 1001109383 Ref 0100011 0641504 1380138 1704246 3760308 1001112496 3960447 4711500 1001107751 1001108251 3960389 AR 2 3 1 3 3 63in/1.6m 2 1 1 2ft/.6m DESCRIPTION FRAME COVERS INSTALLATION REV.
PAGE 26
SECTION 1 FRAME FIGURE 1-8.
PAGE 27
SECTION 1 FRAME FIGURE 1-8. INVERTER INSTALLATION (OPTIONAL) ITEM # 1 2 3 to 5 6 7 7A 7B 8 9 10 11 12 13 14 to 16 17 18 19 3121254 PART NUMBER QTY.
PAGE 28
SECTION 1 FRAME FIGURE 1-8. INVERTER INSTALLATION (OPTIONAL) (CONTINUED) ITEM # 1-22 PART NUMBER QTY. DESCRIPTION E300AJ E300AJP REV.
PAGE 29
SECTION 2 TURNTABLE 3121254 E300AJ E300AJP 2-1
PAGE 30
SECTION 2 TURNTABLE FIGURE 2-1.
PAGE 31
SECTION 2 TURNTABLE FIGURE 2-1. CONTROL VALVES & TANK/MOTOR INSTALLATIONS ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20A 20B 21 PART NUMBER QTY.
PAGE 32
SECTION 2 TURNTABLE FIGURE 2-1. CONTROL VALVES & TANK/MOTOR INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 21B QTY.
PAGE 33
SECTION 2 TURNTABLE FIGURE 2-1. CONTROL VALVES & TANK/MOTOR INSTALLATIONS (CONTINUED) ITEM # 3121254 PART NUMBER QTY. DESCRIPTION E300AJ E300AJP REV.
PAGE 34
SECTION 2 TURNTABLE FIGURE 2-2.
PAGE 35
SECTION 2 TURNTABLE FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 3121254 PART NUMBER QTY. 1001109445 Ref 70002400 7017433 7017402 7012941 7010543 70002401 7017496 70002402 7017402 70002403 7012972 7017489 7012998 7017488 7012998 70002404 7012998 7024883 7024885 7022391 7012967 7010542 7010543 7017406 1 1 1 1 1 3 3 1 1 1 1 1 1 1 1 1 1 3 5 1 1 1 1 AR DESCRIPTION MAIN CONTROL VALVE ASSEMBLY REV.
PAGE 36
SECTION 2 TURNTABLE FIGURE 2-3.
PAGE 37
SECTION 2 TURNTABLE FIGURE 2-3. BOOM FUNCTION VALVE ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 3121254 PART NUMBER QTY.
PAGE 38
SECTION 2 TURNTABLE FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATION 104 112 102 A 111 105 TURNTABLE REF. 104 107 108 112 110 109 113 115 114 113 106 112 1 3 103 101 6 8 7 1 4 5 6 A 1 2 FRAME REF.
PAGE 39
SECTION 2 TURNTABLE FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATION ITEM # PART NUMBER QTY.
PAGE 40
SECTION 2 TURNTABLE FIGURE 2-5.
PAGE 41
SECTION 2 TURNTABLE FIGURE 2-5. TURNTABLE BEARING ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 3121254 PART NUMBER QTY.
PAGE 42
SECTION 2 TURNTABLE FIGURE 2-6.
PAGE 43
SECTION 2 TURNTABLE FIGURE 2-6. SWING MOTOR ASSEMBLY ITEM # PART NUMBER QTY.
PAGE 44
SECTION 2 TURNTABLE FIGURE 2-7.
PAGE 45
SECTION 2 TURNTABLE FIGURE 2-7. GROUND CONTROL BOX ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 PART NUMBER QTY.
PAGE 46
SECTION 2 TURNTABLE FIGURE 2-7. GROUND CONTROL BOX ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 47
SECTION 2 TURNTABLE FIGURE 2-7. GROUND CONTROL BOX ASSEMBLY (CONTINUED) ITEM # 3121254 PART NUMBER QTY. DESCRIPTION E300AJ E300AJP REV.
PAGE 48
SECTION 2 TURNTABLE FIGURE 2-8.
PAGE 49
SECTION 2 TURNTABLE FIGURE 2-8. ELECTRICAL COMPONENTS INSTALLATIONS ITEM # PART NUMBER QTY.
PAGE 50
SECTION 2 TURNTABLE FIGURE 2-8. ELECTRICAL COMPONENTS INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. 211 1001110444 1 301 Use 2915230 1 2-22 DESCRIPTION REV.
PAGE 51
SECTION 2 TURNTABLE FIGURE 2-8. ELECTRICAL COMPONENTS INSTALLATIONS (CONTINUED) ITEM # 3121254 PART NUMBER QTY. DESCRIPTION E300AJ E300AJP REV.
PAGE 52
SECTION 2 TURNTABLE FIGURE 2-9.
PAGE 53
SECTION 2 TURNTABLE FIGURE 2-9. HOODS INSTALLATION ITEM # 1 2 3 4 5 6 7 101 102 103 201 202 203 204 3121254 PART NUMBER QTY.
PAGE 54
SECTION 2 TURNTABLE FIGURE 2-9. HOODS INSTALLATION (CONTINUED) ITEM # 2-26 PART NUMBER QTY. DESCRIPTION E300AJ E300AJP REV.
PAGE 55
SECTION 3 BOOM 3121254 E300AJ E300AJP 3-1
PAGE 56
SECTION 3 BOOM FIGURE 3-1.
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SECTION 3 BOOM FIGURE 3-1. BOOM AND CYLINDERS INSTALLATION ITEM # PART NUMBER 1001108553 1001107584 1 2 3 4 5 6 7 8 0100011 1001112607 0641606 0641607 0641608 0641610 0641808 QTY. DESCRIPTION Ref NOTE: SERVICE KITS ARE AVAILABLE FOR SOME MACHINES SN 0300138358 TO SN 0300157824 COMPONENTS. IDENTIFY BY HARDWARE TYPE. ORIGINAL EQUIPMENT USES SAE HARDWARE. SERVICE KIT COMPONENTS USE METRIC HARDWARE.
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SECTION 3 BOOM FIGURE 3-1. BOOM AND CYLINDERS INSTALLATION (CONTINUED) ITEM # PART NUMBER 27 QTY. 1 1001108387 1001107583 28 1 Use 1001125318 Use 1001125318 Use 1001123024 29 30 31 1001123024 3422709 1001109528 1 1 1 0641609 0761014 32 1 0641607 0761011 3-4 DESCRIPTION REV.
PAGE 59
SECTION 3 BOOM FIGURE 3-1. BOOM AND CYLINDERS INSTALLATION (CONTINUED) ITEM # 3121254 PART NUMBER QTY. DESCRIPTION E300AJ E300AJP REV.
PAGE 60
SECTION 3 BOOM FIGURE 3-2. TOWER BOOM ASSEMBLY 28 16 13 1 8 9 1 6 20 1 6 9 20 16 9 1 20 6 23 9 32 16 26 11 31 9 1 4 18 20 9 20 16 19 24 15 9 17 12 9 30 20 5 10 16 9 #15 PINS SHOWN HERE FOR CLARITY 1 6 16 10 1 20 7 1 6 9 15 20 1 7 9 27 14 22 1 3 9 10 25 21 2 21 2 10 11 9 21 2 5 17 12 29 TURNTABLE REF.
PAGE 61
SECTION 3 BOOM FIGURE 3-2. TOWER BOOM ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART NUMBER QTY.
PAGE 62
3-8 1 9 3 18 20 17 14 1 7 1 12 8 11 7 8 19 20 116 341 4 7 106 102 338 1 2 19A 20 1 11A 1 11 7 8 10 15 20 18 20 E300AJ E300AJP 118 342 101 343 115 340 106 338 113 111 344 102 339 4 103 108 333 335 102 104 333 334 119 337 113 344 13 102 105 201 202 112 203 6 114 206 5 102 109 201 208 13 113 344 119 337 112 203 106 338 115 340 117 207 6 102 104 333 334 103 108 333 335 16 20 1 11 7 8 19 20 1 11 107 204 301 336 18 7 20 8 110 102 201 205 343 4 345 1 11 7 18 20
PAGE 63
SECTION 3 BOOM FIGURE 3-3. MAIN BOOM ASSEMBLY ITEM # 1 2 PART NUMBER QTY. DESCRIPTION Ref NOTE: SERVICE KITS ARE AVAILABLE FOR SOME MACHINES SN 0300138358 TO SN 0300157824 COMPONENTS. IDENTIFY BY HARDWARE TYPE. ORIGINAL EQUIPMENT USES SAE HARDWARE. SERVICE KIT COMPONENTS USE METRIC HARDWARE.
PAGE 64
SECTION 3 BOOM FIGURE 3-3. MAIN BOOM ASSEMBLY (CONTINUED) ITEM # PART NUMBER 13 QTY.
PAGE 65
SECTION 3 BOOM FIGURE 3-3. MAIN BOOM ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 66
3-12 18 5 6 E300AJ E300AJP 13 8 4 8 3 5 6 5 E300AJP OR 15A E300AJ 6 19 20 3 10 8 9 6 15B 5 7 12 14 8 4 8 3 3 13 10 8 17 11 12 2 17 9 1 12 16 7 107 101 103 105 102 104 105 102 105 104 106 SECTION 3 BOOM FIGURE 3-4.
PAGE 67
SECTION 3 BOOM FIGURE 3-4. JIB ASSEMBLY & PLATFORM SUPPORT INSTALLATION ITEM # 1 PART NUMBER QTY. DESCRIPTION Ref NOTE: SERVICE KITS ARE AVAILABLE FOR SOME MACHINES SN 0300138358 TO SN 0300157824 COMPONENTS. IDENTIFY BY HARDWARE TYPE. ORIGINAL EQUIPMENT USES SAE HARDWARE. SERVICE KIT COMPONENTS USE METRIC HARDWARE.
PAGE 68
SECTION 3 BOOM FIGURE 3-4. JIB ASSEMBLY & PLATFORM SUPPORT INSTALLATION (CONTINUED) ITEM # PART NUMBER 16 QTY. 1 4846278 1001118482 17 18 1 19 20 3931816 0100011 1 AR 0272976 See Note Ref Ref Ref 101 102 103 104 105 106 107 3-14 2 1001094670 1001118516 0060065 0100011 0641610 0681608 3311605 4711600 4846608 See Note Above 4891600 AR 8 6 1 1 1 8 DESCRIPTION REV.
PAGE 69
SECTION 3 BOOM FIGURE 3-4. JIB ASSEMBLY & PLATFORM SUPPORT INSTALLATION (CONTINUED) ITEM # 3121254 PART NUMBER QTY. DESCRIPTION E300AJ E300AJP REV.
PAGE 70
SECTION 3 BOOM FIGURE 3-5.
PAGE 71
SECTION 3 BOOM FIGURE 3-5. PLATFORM ROTATOR ASSEMBLY ITEM # 1 1A 1B 2 PART NUMBER QTY. DESCRIPTION REV. 0060044 Ref Ref PLATFORM ROTATOR ASSEMBLY Note: There are 2 different versions of Rotator p/n 0060044 & no SN break exists. Order internal parts by the Helac Control #.
PAGE 72
SECTION 3 BOOM FIGURE 3-6.
PAGE 73
SECTION 3 BOOM FIGURE 3-6. JIB SWING ROTATOR ASSEMBLY (E300AJP ONLY) ITEM # PART NUMBER QTY. 0060065 Ref 1 2 3 4 5 to 6 7 8 Use 0060065 7017167 7017168 Use 0060065 Not Used Use 0060065 See Note 1 1 1 1 9 10 11 12 13 14 15 16 17 18 19 See Note See Note See Note See Note See Note See Note See Note Use 7017178 Use 7017178 Use 7017178 7017172 7017192 1 1 1 1 2 1 1 1 1 2 1 2 100 100A 100B 101 102 3121254 3 1 7017165 70000340 7017178 7017179 1 1 DESCRIPTION JIB SWING ROTATOR ASSEMBLY REV.
PAGE 74
SECTION 3 BOOM FIGURE 3-7.
PAGE 75
SECTION 3 BOOM FIGURE 3-7. CABLE, CLAMPS & LIMIT SWITCHES INSTALLATION ITEM # PART NUMBER QTY.
PAGE 76
SECTION 3 BOOM FIGURE 3-7. CABLE, CLAMPS & LIMIT SWITCHES INSTALLATION (CONTINUED) ITEM # 3-22 PART NUMBER QTY. DESCRIPTION E300AJ E300AJP REV.
PAGE 77
SECTION 4 PLATFORM 3121254 E300AJ E300AJP 4-1
PAGE 78
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM ASSEMBLY 305 6 305 203 209 304 205 210 307 301 206 313 12 313 306 11 401 8 7 OR 4 205 2 208 108 201 3 105 210B 109 210C 103 106 210A 104 202 110 207 107 207 204 106 101 111 4-2 103 106 102 E300AJ E300AJP NOTE: ALL REPLACEMENT DECALS MUST BE ORDERED SEPARATELY - SEE SECTION 8.
PAGE 79
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM ASSEMBLY ITEM # PART NUMBER QTY. DESCRIPTION Use 1001144027 Ref Ref Use 1001145411 Ref 1001144027 Ref Ref PLATFORM ASSEMBLY WITH GATE Platform Assembly (SN 0300138358 to SN 0300157273) (was p/n 3510830) Platform Assembly (SN 0300157273 to SN 0300163751) (was p/n 1001117149) Platform Assembly (SN 0300163751 to Present) Note: Original Equipment platform may have been replaced with Service Replacement platform. Identify platform before ordering parts.
PAGE 80
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM ASSEMBLY (CONTINUED) ITEM # PART NUMBER 103 104 105 3290606 3300151 4010618 QTY.
PAGE 81
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM ASSEMBLY (CONTINUED) ITEM # PART NUMBER 210A (cont’d) 210B 210C 301 302 to 303 304 305 306 307 308 309 310 to 312 313 314 315 316 QTY. AR 70002903 70002905 70002904 3252347 1060330 4460071 1 1 1 1 7ft/2.
PAGE 82
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 83
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 PART NUMBER QTY.
PAGE 84
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 37 38 4750800 4 1 1 1 1 39 40 41 42 43 to 49 50 101 to 102 103 104 105 106 201 202 301 to 314 315 316 4-8 Use 1001132175 1001132175 1001109498 Not Used 3790012 1001110226 Not Used AR 1 1001119566 1 0861537 Ref Not Used 3311601 3470003 0630568 4711500 1 2 1 2 0272111 Ref 0100009 3520173 AR 8 1001110270 Ref Not Used 1705170 4360522 1 1 DESCRIPTION REV.
PAGE 85
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # 3121254 PART NUMBER QTY. DESCRIPTION E300AJ E300AJP REV.
PAGE 86
SECTION 4 PLATFORM FIGURE 4-3.
PAGE 87
SECTION 4 PLATFORM FIGURE 4-3. CONTROLLER ASSEMBLY (DRIVE AND STEER) ITEM # PART NUMBER QTY.
PAGE 88
SECTION 4 PLATFORM FIGURE 4-3. CONTROLLER ASSEMBLY (DRIVE AND STEER) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 108 109 Use 1001118418 4460265 4460226 1 1 7 Mechanical Assembly (Note: Not Available for Purchase) Plug, Male - 9 Position Socket, Female 7022812 70002736 Ref Ref Ref 201 202 203 204 205 206 207 208 209 210 4-12 7003972 7003973 7003980 7019167 7019164 7019165 7019196 7003982 70002737 7003982 7003983 7019194 7003989 1 2 4 4 1 1 1 2 2 2 1 2 REV.
PAGE 89
SECTION 4 PLATFORM FIGURE 4-3. CONTROLLER ASSEMBLY (DRIVE AND STEER) (CONTINUED) ITEM # 3121254 PART NUMBER QTY. DESCRIPTION E300AJ E300AJP REV.
PAGE 90
SECTION 4 PLATFORM FIGURE 4-4.
PAGE 91
SECTION 4 PLATFORM FIGURE 4-4. CONTROLLER ASSEMBLY (SWING & LIFT) ITEM # PART NUMBER QTY.
PAGE 92
SECTION 4 PLATFORM FIGURE 4-4. CONTROLLER ASSEMBLY (SWING & LIFT) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 108 109 110 111 112 70002734 70002735 70002906 Use 1001118419 4460265 4460226 4 1 1 1 1 8 Screw Can, Enclosure Cap Mechanical Assembly (Note: Not Available for Purchase) Plug, Male - 9 Position Socket, Female 4-16 E300AJ E300AJP REV.
PAGE 93
SECTION 5 CYLINDER 3121254 E300AJ E300AJP 5-1
PAGE 94
SECTION 5 CYLINDER FIGURE 5-1.
PAGE 95
SECTION 5 CYLINDER FIGURE 5-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY ITEM # PART NUMBER QTY.
PAGE 96
SECTION 5 CYLINDER FIGURE 5-2.
PAGE 97
SECTION 5 CYLINDER FIGURE 5-2. LIFT (JIB) CYLINDER ASSEMBLY ITEM # PART NUMBER QTY. 1001108429 Ref 20 70002376 70002375 70002374 Use 70002370 70002373 Use 70002370 Use 70002370 70002372 Use 70002370 Use 70002370 Use 70002370 70002371 Use 70002370 Use 70002370 Use 70002370 70002335 0100071 70002363 70002333 70002389 2900770 See Note 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 AR 2 2 2 2 2 100 70002370 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 3121254 DESCRIPTION LIFT (JIB) CYLINDER ASSEMBLY REV.
PAGE 98
SECTION 5 CYLINDER FIGURE 5-3.
PAGE 99
SECTION 5 CYLINDER FIGURE 5-3. LIFT (MAIN BOOM) CYLINDER ASSEMBLY ITEM # PART NUMBER QTY.
PAGE 100
SECTION 5 CYLINDER FIGURE 5-4.
PAGE 101
SECTION 5 CYLINDER FIGURE 5-4. LIFT (TOWER BOOM) CYLINDER ASSEMBLY ITEM # PART NUMBER QTY.
PAGE 102
SECTION 5 CYLINDER FIGURE 5-5.
PAGE 103
SECTION 5 CYLINDER FIGURE 5-5. MASTER CYLINDER ASSEMBLY ITEM # PART NUMBER QTY. 1001105989 Ref 16 70002355 70002354 70002359 Use 70002350 70002366 Use 70002350 Use 70002350 70002352 Use 70002350 Use 70002350 Use 70002350 70002381 Use 70002350 Use 70002350 70002335 0100071 70002333 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AR 4 100 70002350 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 3121254 DESCRIPTION MASTER CYLINDER ASSEMBLY REV.
PAGE 104
SECTION 5 CYLINDER FIGURE 5-6.
PAGE 105
SECTION 5 CYLINDER FIGURE 5-6. STEER CYLINDER ASSEMBLY ITEM # PART NUMBER QTY. 1001108310 Ref 16 17 70002384 70002383 70002382 Use 70002379 70002373 Use 70002379 Use 70002379 70022586 Use 70002379 Use 70002379 Use 70002379 70002381 Use 70002379 Use 70002379 70002335 0100071 70002363 70002380 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AR 2 2 100 70002379 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 3121254 DESCRIPTION STEER CYLINDER ASSEMBLY REV.
PAGE 106
SECTION 5 CYLINDER 21 19 21 13 14 12 24 15 24 1 2 20 21 16 18 17 100 5 4 7 6 3 8 10 9 11 FIGURE 5-7.
PAGE 107
SECTION 5 CYLINDER FIGURE 5-7. TELESCOPE CYLINDER ASSEMBLY ITEM # PART NUMBER QTY.
PAGE 108
SECTION 5 CYLINDER FIGURE 5-7. TELESCOPE CYLINDER ASSEMBLY (CONTINUED) ITEM # 5-16 PART NUMBER QTY. DESCRIPTION E300AJ E300AJP REV.
PAGE 109
SECTION 6 HYDRAULIC 3121254 E300AJ E300AJP 6-1
PAGE 110
6-2 E300AJ E300AJP 13 11 4 13 36 5 13 34 35 31 13 32 38 39 33 12 24 28 16 10 7 25 39 3 2 7 4 30 25 11 2 15 18 29 3 11 23 13 11 9 20 14 11 13 6 11 37 21 37 22 19 3 9 4 2 9 4 17 9 9 1 SECTION 6 HYDRAULIC FIGURE 6-1.
PAGE 111
SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM - E300AJ ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 to 27 28 29 30 31 32 33 34 35 36 37 41 42 3121254 PART NUMBER QTY. 1001109711 Ref 2220502 2220466 2220473 2220472 2220628 2220909 2221033 Not Used 2220415 2 3 3 8 1 2 2 Fitting, 45 Elbow Fitting, 90 Elbow Fitting, 45 Elbow Fitting, 45 Elbow Fitting, 45 Elbow Fitting, Orifice .
PAGE 112
6-4 E300AJ E300AJP 14 12 4 14 39 5 14 37 38 34 14 35 41 42 36 13 26 31 17 11 8 27 42 3 2 8 4 33 27 12 2 16 19 32 3 12 25 14 12 10 40 15 12 14 7 12 6 12 40 21 2 22 29 23 24 20 10 3 10 4 2 10 4 18 10 10 1 SECTION 6 HYDRAULIC FIGURE 6-2.
PAGE 113
SECTION 6 HYDRAULIC FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - E300AJP ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 3121254 PART NUMBER QTY. 1001109710 Ref 2220502 2220466 2220473 2220472 2220628 2220909 2221039 2221033 Not Used 2220415 2 4 3 8 1 2 2 2 Fitting, 45 Elbow Fitting, 90 Elbow Fitting, 45 Elbow Fitting, 45 Elbow Fitting, 45 Elbow Fitting, Orifice .015 Fitting, Orifice .
PAGE 114
SECTION 6 HYDRAULIC FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - E300AJP (CONTINUED) 6-6 ITEM # PART NUMBER QTY. 40 41 42 1001112948 2752473 2221048 4 1 2 DESCRIPTION REV.
PAGE 115
SECTION 6 HYDRAULIC FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - E300AJP (CONTINUED) ITEM # 3121254 PART NUMBER QTY. DESCRIPTION E300AJ E300AJP REV.
PAGE 116
SECTION 6 HYDRAULIC FIGURE 6-3. HYDRAULIC DIAGRAM LIST ITEM # 6-8 PART NUMBER QTY. DESCRIPTION REV. Ref Note: Diagrams with asterisk (*) are shown in the preceding pages. Information on diagrams not shown is available from JLG Service/Parts Departments.
PAGE 117
SECTION 7 ELECTRICAL 3121254 E300AJ E300AJP 7-1
PAGE 118
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST ITEM # 7-2 PART NUMBER QTY. DESCRIPTION Ref Note: Diagrams with asterisks (*) are shown in the following pages. Diagrams not shown are available from the JLG Service Department. 4933100 Ref DRIVE ELECTRICAL DIAGRAM 1001109357 Ref GROUND CONTROL BOX ELECTRICAL DIAGRAM 1001109859 Ref PLATFORM CONSOLE ELECTRICAL DIAGRAM 1001108541 Ref STANDARD ELECTRICAL SCHEMATIC 1001109358 Ref VALVE ELECTRICAL DIAGRAM E300AJ E300AJP REV.
PAGE 119
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST (CONTINUED) ITEM # 3121254 PART NUMBER QTY. DESCRIPTION E300AJ E300AJP REV.
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SECTION 7 ELECTRICAL FIGURE 7-2.
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SECTION 7 ELECTRICAL 512 303 512B 512A AC POWER AT 706A PLATFORM 706B 706C 706G 706E 706J 706F 706L 706K 445 511 706G 220 220A 510 509 503 510 303A 445A 511A 502 445 511 706H 508 503 510 510 513A 513B 219 706M 706N BATTERIES 510 502 445A 511A 513 706P 420 219 (ALL SPECS 431 431 EXCEPT CE) 420A 706P (CE SPECS) 706L 706D S2 A2 S1 A1 437 334 334J 411F 432 J2 J3 J4 J5 J1 334E 334F A1 S1 A2 S2 RH DRIVE BRAKE/MOTOR 435 432 334A 420A 411C 334 432 433 POSI-TRACK/ 4
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SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION ITEM # 1 to 3 4 4A 4B 4C 4D 5 to 9 10 10A 11 11A 12 13 14 to 21 22 23 to 27 28 28A 29 to 31 32 33 34 35 101 102 102A 102B 103 103A 103B 104 104A 104B 7-6 PART NUMBER QTY. 1001109857 Ref DESCRIPTION PLATFORM CONSOLE BOX COMPONENTS REV.
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SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
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SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 304 305 Not Used 306 to 321 322 QTY.
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SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
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SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
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SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
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SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
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SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 130
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 706B QTY.
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SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 706F (cont’d) 4811400 QTY. 1 4460071 See Note 706H 706J 4460968 4460662 4460710 1 1 3251243 See Note 3252507 1705325 706K 1 Not Required 0903484 706L AR 0641407 0641416 4711400 4751400 3311405 1320041 706M 1 Not Required 0903612 706N 1 Not Required 0903484 706P 706R 0861880 1001109475 1001109482 4460956 4460956 10011097150 1060908 See Note 0275216 3121254 REV.
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SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
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SECTION 8 DECALS 3121254 E300AJ E300AJP 8-1
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SECTION 8 DECALS FIGURE 8-1.
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SECTION 8 DECALS 7 24 19 26 6 43 39 20 25 104 9 14 30 21 1 3 37 20 8 12 33 29 18 2 4 35 37 17 23 23 23 27 3121254 E300AJ E300AJP 8-3
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SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 8-4 PART NUMBER QTY.
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SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED) ITEM # PART NUMBER 32 33 34 35 36 37 38 39 40 41 42 43 44 101 102 103 104 105 3121254 QTY. 1 1707014 1001121801 3251243 3251813 3311405 3820001 4751400 1001110196 1001110276 1001110389 1001112461 1001112777 1705351 3252347 2 1 1 2 6 1 1 1 1 1 1 1 0270432 Ref 3820001 3252331 See Note 1702251 1704720 8 1 1 2 1 DESCRIPTION REV.
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SECTION 8 DECALS FIGURE 8-2.
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SECTION 8 DECALS 7 24 19 26 6 43 39 20 25 14 30 9 21 1 3 37 20 8 12 44 33 29 2 4 35 37 18 17 23 23 23 27 3121254 E300AJ E300AJP 8-7
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SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPECS) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 PART NUMBER QTY.
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SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPECS) (CONTINUED) ITEM # PART NUMBER 15 cont’d 16 17 1001113171 See Note 18 19 20 1702773 1704200 1702774 1702860 QTY.
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SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPECS) (CONTINUED) ITEM # PART NUMBER 25 QTY.
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SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPECS) (CONTINUED) ITEM # PART NUMBER 43 QTY. 1 1705351 1001113680 1705430 1705429 1705426 1705427 1705910 44 1 3252347 1703985 1703982 1703984 1703980 1703981 1703983 45 2 Not Required 1705514 3121254 DESCRIPTION REV.
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SECTION 8 DECALS FIGURE 8-3.
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SECTION 8 DECALS 7 24 19 26 6 25 14 30 9 21 1 3 37 8 12 44 29 46 2 4 35 37 18 17 23 23 23 27 3121254 E300AJ E300AJP 8-13
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SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN/CE SPECS) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART NUMBER QTY.
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SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN/CE SPECS) (CONTINUED) ITEM # PART NUMBER QTY. 38 39 to 40 41 42 43 44 45 46 1001110196 Not Used 1001112461 1001112777 Not Used 1705828 Not Used 4420051 1 Decal - Manual Descent 1 1 Decal - Lift Diagram Decal - Manual Descent 1 Nameplate - Footswitch 3121254 11.5ft/3.5m DESCRIPTION REV.
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SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN/CE SPECS) (CONTINUED) ITEM # 8-16 PART NUMBER QTY. DESCRIPTION E300AJ E300AJP REV.
PAGE 149
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODELS E300AJ & E300AJP The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
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SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODELS E300AJ & E300AJP The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number 9-2 Description E300AJ E300AJP Qty.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY. Ref REV.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 3121254 PART NUMBER QTY. 2901443 8896941 7002821 7002823 Ref 1 1 1 1 4460467 1 4460510 1 7002822 7016654 7004275 7004276 7002826 7016655 2915230 1001137005 1 1 1 1 1 1 1 1 0259044 Ref DESCRIPTION REV.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 10-4 PART NUMBER QTY. DESCRIPTION E300AJ E300AJP REV.
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SECTION 11 PARTS NUMBER INDEX Part Number 0060044 0060065 0100009 0100011 0100019 0100035 0100048 0100051 0100071 0100081 0140011 0140043 0256789 0257728 0258703 0258986 0259042 0259044 0259250 0259384 0270432 0271114 0271897 0272111 0272971 0272976 0273147 0273262 0274530 0275216 0275217 0275218 0275219 0275452 0275453 0275454 0275663 0275664 0275665 0275666 0275667 0275711 0275712 0275713 0275714 0275715 0275716 0275717 0340047 0340048 0400055 0400107 0440162 0610131 3121254 Page ..............
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SECTION 11 Part Number PARTS NUMBER INDEX Page 1001109482 .......... 7-15, 9-1 1001109484 ............ 7-7, 7-8 1001109485 ................... 7-7 1001109493 ............ 8-4, 8-8 1001109497 .......... 2-18, 9-1 1001109498 ............ 4-8, 9-1 1001109503 ................. 2-18 1001109506 .......... 2-18, 7-8 1001109528 ................... 3-4 1001109562 .3-11, 3-21, 7-7 1001109563 .3-11, 3-21, 7-7 1001109594 .......... 2-18, 7-8 1001109610 .......... 2-18, 7-9 1001109630 .................
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SECTION 11 Part Number Page 1060771 ....................... 7-10 1060772 ....................... 7-10 1060773 ....................... 7-10 1060801 ....................... 7-16 1060802 ....................... 7-16 1060847 ....................... 7-10 1060860 ....................... 7-10 1060862 ....................... 7-10 1060908 ....................... 7-15 10837580 ..................... 5-15 1271433 ......................... 3-7 1271463 ....................... 1-21 1320030 ..................
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SECTION 11 Part Number PARTS NUMBER INDEX Page 3311005 2-3, 2-11, 2-21, 3-21 3311401 .....1-17, 2-17, 2-21 3311405 1-21, 2-11, 2-21, 321, 4-4, 4-5, 715, 8-5, 8-10, 814 3311501 .....1-13, 2-17, 3-13 3311505 .......1-17, 2-3, 2-25 3311508 ....................... 3-11 3311601 ......................... 4-8 3311605 .1-3, 1-21, 2-3, 3-3, 3-7, 3-13, 3-14, 3-21, 4-4 3311608 ....................... 3-11 3311805 ......................... 3-3 3312005 ................ 1-3, 1-17 3340852 .......................
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SECTION 11 Part Number Page 4811400 ....................... 7-15 4811700 ......................... 4-4 4811900 ....................... 3-11 4811902 ................ 3-9, 3-13 4812000 ....................... 3-11 4845923 ....................... 1-17 4845924 ....................... 1-17 4845940 ......................... 3-7 4845941 ......................... 3-7 4845942 ......................... 3-7 4845943 ......................... 3-7 4846083 ......................... 3-7 4846278 .......................
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SECTION 11 Part Number PARTS NUMBER INDEX Page 7007933 ......................... 1-5 7007977 ......................... 1-5 7010542 ................ 2-7, 5-15 7010543 ................ 2-7, 5-15 7011716 ......................... 1-5 7011757 ......................... 1-5 7012540 ......................... 2-9 7012545 ....................... 1-11 7012548 ....................... 1-11 7012549 ....................... 1-11 7012694 ......................... 2-9 7012904 ......................... 2-9 7012914 ......
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3121254 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.