Parts Manual

ManualsBrandsJLG ManualsSpecial machineryG12-55A AccuPlace

An Oshkosh Corporation Company

Illustrated Parts Manual

Models

G10-55A

G12-55A

AccuPlace

31200454

Revised

April 3, 2014

Summary of content (336 pages)

PAGE 1
Illustrated Parts Manual Models G10-55A & G12-55A AccuPlace 31200454 Revised April 3, 2014 An Oshkosh Corporation Company
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EFFECTIVITY PAGE December 18, 2008 - A - Original Issue Of Manual April 3, 2014 - B - Revised Manual 31200454 G10-55A/G12-55A AccuPlace i
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EFFECTIVITY PAGE -ii G10-55A/G12-55A AccuPlace 31200454
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 – FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1-2 1-3 1-4 Frame Shrouding & Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Axle & Fender Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outrigger Mounting . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. 4-8 4-9 4-10 4-11 4-12 4-13 4-14 4-15 4-16 4-17 4-18 4-19 4-20 TITLE PAGE NO. ZF Transmission Assembly - Torque Converter & Input Group . . . . . . . . . . . . . . . . . . . . . . . . . . ZF Transmission Assembly - Gearbox Housing Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZF Transmission Assembly - Forward Gear Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZF Transmission Assembly - Reverse Gear Group . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. 7-2 7-3 7-4 TITLE PAGE NO. Steering Column & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 Brake Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 Accelerator Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 SECTION 8 – HYDRAULIC CIRCUITS . . .
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TABLE OF CONTENTS FIGURE NO. 10-9 10-10 10-11 10-12 10-13 10-14 10-15 10-16 10-17 TITLE PAGE NO. VEC Options Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab Work Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boom Work Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SECTION 1 FRAME & ATTACHING PARTS 31200454 G10-55A/G12-55A AccuPlace
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FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim 120 401 402 403 404 121 511 502 508 504 116 122 510 101 106 506 201 202 203 204 206 107 101 115 112115 123 513 105 115 108 119 115 103 115 507 512 110 113 127 503 505 117 509 104 713 501 125 115 711 709 711 712 4 712 713 9 52 710 50 51 15 52 611 617 128 9 711 129 13 723 1 301 126 103 115 110 PY1090 1-2 G10-55A/G12-55A AccuPlace 31200454
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FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim Item 1 4 9 13 15 50 51 52 101 103 104 105 106 107 108 110 112 113 115 116 117 119 120 121 122 123 125 126 127 128 129 201 202 203 204 205 206 207 208 209 210 301 31200454 Part Number Qty. 1001001660 0641807 3960477 91143220 91561242 91566027 1 ENGINE POD, (includes items 1 thru 52) 6 HEX HD CAPSCREW, 1/2-13X7/8, GR5 1 FOAM GASKET SEAL 7.
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FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim (Continued) 1-4 Item Part Number Qty. 401 402 403 404 501 502 503 504 505 506 507 508 509 510 511 512 513 611 617 709 710 711 712 713 723 8866530 8866514 8307024 8303799 91566001 1 1 2 2 1 Ref Ref 4 4 2 4 2 4 2 2 4 4 4 4 8 2 12 4 2 2 91563061 91403097 0682652 0682230 88501016 88501012 1001106614 91563062 91403098 90027473 83201147 80241137 0682216 0642232 4892200 3312206 91561175 0642236 Description Rev.
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FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim (Continued) Item 31200454 Part Number Qty. Description G10-55A/G12-55A AccuPlace Rev.
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FRAME & ATTACHING PARTS Figure 1-2 Axle & Fender Mounting 101 102 106 108 107 108 106 108 111 104 105 112 101 103 109 110 101 102 4 3 2 101 103 1 4 3 201 202 PY1060 1-6 G10-55A/G12-55A AccuPlace 31200454
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FRAME & ATTACHING PARTS Figure 1-2 Axle & Fender Mounting Item Part Number Qty. 101 102 103 104 105 106 107 108 109 110 111 112 0682444 4892400 91565081 91473126 91566062 91566063 91514118 91513266 0641528 0641524 4711500 4751500 88521205 3520176 83191010 Ref Ref 16 16 1 4 2 2 16 16 16 8 24 24 24 8 16 FRONT AXLE ASSY, (see Figure 5-1 for details) REAR AXLE ASSY, (see Figure 5-6 for details) HEX HD CAPSCREW, 7/8-9X5-1/2, GR5, (torque to 530-565 ft. lbs.
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FRAME & ATTACHING PARTS Figure 1-3 Outrigger Mounting 13 12 14 1 7 1 6 7 5 3 2 10 8 4 13 1 11 1 9 PY0410 1-8 G10-55A/G12-55A AccuPlace 31200454
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FRAME & ATTACHING PARTS Figure 1-3 Outrigger Mounting Item Part Number Qty.
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FRAME & ATTACHING PARTS Figure 1-4 Pintle Hook Install 1 2 3 4 PAL2170 1-10 G10-55A/G12-55A AccuPlace 31200454
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FRAME & ATTACHING PARTS Figure 1-4 Pintle Hook Install Item 1 2 3 4 31200454 Part Number Qty. 91565086 1 Ref 1 4 4 90200602 83201120 88551013 Description PINTLE HOOK INSTALL COUNTERWEIGHT, (see Figure 1-1 for details) PINTLE HOOK HEX HD CAPSCREW, 1/2-13X1 3/4 LOCKWASHER, 1/2 G10-55A/G12-55A AccuPlace Rev.
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FRAME & ATTACHING PARTS This Page Intentionally Left Blank 1-12 G10-55A/G12-55A AccuPlace 31200454
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SECTION 2 BOOM 31200454 G10-55A/G12-55A AccuPlace
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BOOM Figure 2-1 First Boom Section G10-55A AccuPlace 52 35 62 503 605 604 601 501 518 522 501 537 538 58 4 606 505 521 603602 539 514 539 86 34 118 73 126 130 205 204 206 1 202 201 502 519 506 523 126 73 118 204 206 77 39 538 501 537 522 501 513 518 515 520 525 434 427 416 1 202 205 301 12 149 147 2-2 56 65 126 73 128 116 114 69 205 204 206 21 PY1470 G10-55A/G12-55A AccuPlace 31200454
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BOOM Figure 2-1 First Boom Section Item Part Number Qty.
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BOOM Figure 2-1 First Boom Section Item Part Number Qty. 539 601 602 603 604 605 606 1001094194 0721003 3010161 3440313 4000020 4341266 4751000 2 2 1 1 1 1 2 Description Rev. BOOM ANGLE STUD HEX HD MACHINE SCREW, #10-24X.375, (torque to 43 lb-in) CRANK ARM PLATE ROLL PIN ROTARY ANGLE SENSOR SENSOR MOUNT WASHER, #10 NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.
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BOOM Figure 2-1 First Boom Section Item 31200454 Part Number Qty. Description G10-55A/G12-55A AccuPlace Rev.
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BOOM Figure 2-1 First Boom Section G12-55A AccuPlace 52 35 62 503 605 604 601 501 518 523 501 515 521 606 505 602 522 603 513 58 532 4 521 532 129 118 129 502 519 506 524 45 43 203 86 501 515 523 501 518 513 514 520 527 77 201 39 439 204 206 429 416 205 129 163 12 147 2-6 56 203 116 69 43 122 21 45 301 204 206 205 65 PY1240 G10-55A/G12-55A AccuPlace 31200454
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BOOM Figure 2-1 First Boom Section Item Part Number Qty.
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BOOM Figure 2-1 First Boom Section Item Part Number Qty. 532 601 602 603 604 605 606 1001094194 0721003 3010161 3440313 4000020 4341266 4751000 2 2 1 1 1 1 2 Description Rev. BOOM ANGLE STUD HEX HD MACHINE SCREW, #10-24X.375, (torque to 43 lb-in) CRANK ARM PLATE ROLL PIN ROTARY ANGLE SENSOR SENSOR MOUNT WASHER, #10 NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.
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BOOM Figure 2-1 First Boom Section Item 31200454 Part Number Qty. Description G10-55A/G12-55A AccuPlace Rev.
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BOOM Figure 2-2 Wear Pads, Spacers & Shims, (First Boom Section) G10-55A AccuPlace 11 66 65 15 66 108 89 92 14 88 66 89 90 34 136 112 113 104 67 177 2-10 G10-55A/G12-55A AccuPlace PY1300 31200454
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BOOM Figure 2-2 Wear Pads, Spacers & Shims, (First Boom Section) Item Part Number Qty. 11 14 15 0641810 0651606 0651612 0651614 2 8 4 4 Ref 2 14 6 4 6 4 2 2 2 2 2 2 6 34 65 66 67 88 89 90 92 104 108 112 113 136 177 4761800 4891600 4891800 90205870 91031236 91033186 91033189 91161167 91161171 91161183 91161184 91163187 0651820 Description Rev.
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BOOM Figure 2-2 Wear Pads, Spacers & Shims, (First Boom Section) G12-55A AccuPlace 11 66 65 15 66 108 89 92 15 88 66 89 90 149 136 112 113 104 67 33 2-12 G10-55A/G12-55A AccuPlace PY1621 31200454
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BOOM Figure 2-2 Wear Pads, Spacers & Shims, (First Boom Section) Item Part Number Qty. 11 15 0641810 0651612 0651614 0651816 4761800 4891600 4891800 90205870 91031236 91033186 91033189 91161167 91161183 91161184 91163187 2 4 33 65 66 67 88 89 90 92 104 112 113 136 149 6 2 14 6 4 6 4 2 2 2 2 2 Ref Description Rev.
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BOOM Figure 2-3 Second Boom Section G10-55A AccuPlace 402 401 79 503 139 501 503 79 502 48 122 65 149 10 143 86 118 130 73 126 202 201 204 206 79 204 206 205 151 503 301 129 302 305 115 304 306 139 501 502 503 79 203 205 73 126 5 157 149 69 127 18 117 21 301 5 2-14 G10-55A/G12-55A AccuPlace 86 65 10 168 97 13 155 79 79 155 302 48 122 143 103 65 86 PY1551 31200454
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BOOM Figure 2-3 Second Boom Section Item Part Number Qty.
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BOOM Figure 2-3 Second Boom Section (Continued) Item Part Number Qty. 603 604 605 606 1360297 91413122 88581112 8522012 1 1 2 AR Description Rev. CHAIN CLEVIS, BL866 CHAIN PIN SNAP RING ANTI SIEZE NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.
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BOOM Figure 2-3 Second Boom Section (Continued) Item 31200454 Part Number Qty. Description G10-55A/G12-55A AccuPlace Rev.
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BOOM Figure 2-3 Second Boom Section G12-55A AccuPlace 303 301 162 201 202 203 81 203 48 126 118 129 1 403 401 43 65 163 10 143 86 45 404 406 602 501 405 164 81 115 504 45 43 605 604 606 117 73 57 85 162 201 202 203 203 506 503 505 79 79 48 5 127 157 163 69 5 143 65 10 86 168 97 13 21 155 79 601 79 155 603 2-18 G10-55A/G12-55A AccuPlace 103 65 86 PY1671 31200454
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BOOM Figure 2-3 Second Boom Section Item Part Number Qty.
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BOOM Figure 2-3 Second Boom Section (Continued) Item Part Number Qty. 603 604 605 606 91513176 88581115 8522012 Ref 1 2 AR Description Rev. CHAIN CLEVIS, BL1066, (see Figure 2-1, item 203 for details) CHAIN PIN SNAP RING ANTI SIEZE NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.
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BOOM Figure 2-3 Second Boom Section (Continued) Item 31200454 Part Number Qty. Description G10-55A/G12-55A AccuPlace Rev.
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BOOM Figure 2-4 Wear Pads, Spacers & Shims, (Second Boom Section) G10-55A AccuPlace 11 88 14 89 65 90 24 66 66 107 88 89 149 92 98 135 99 136 69 112 20 105 113 67 119 87 67 27 149 67 120 88 22 89 14 66 137 87 51 66 23 94 146 138 PY1560 2-22 G10-55A/G12-55A AccuPlace 31200454
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BOOM Figure 2-4 Wear Pads, Spacers & Shims, (Second Boom Section) Item Part Number Qty.
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BOOM Figure 2-4 Wear Pads, Spacers & Shims, (Second Boom Section) G12-55A AccuPlace 15 11 66 125 66 65 88 89 66 90 107 88 89 163 92 135 136 99 112 113 98 69 105 67 119 87 20 67 27 67 87 84 66 22 120 88 89 137 66 87 51 66 125 66 94 146 138 163 2-24 G10-55A/G12-55A AccuPlace PY1250 31200454
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BOOM Figure 2-4 Wear Pads, Spacers & Shims, (Second Boom Section) Item Part Number Qty.
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BOOM Figure 2-5 Third Boom Section G10-55A AccuPlace 1 126 304 306 305 10 202 65 143 58 303 301 201 48 86 122 79 603 73 151 139 601 602 603 79 79 603 139 601 403 503 602 65 10 603 79 37 401 402 2-26 151 143 501 48 122 86 PY1450 G10-55A/G12-55A AccuPlace 31200454
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BOOM Figure 2-5 Third Boom Section Item Part Number Qty.
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BOOM Figure 2-5 Third Boom Section G12-55A AccuPlace 1 45 43 404 406 405 10 703 65 79 303 402 401 701 143 86 48 127 58 164 162 301 302 303 79 601 502 152 79 203 130 201 602 506 501 2-28 65 10 114 202 203 79 164 143 86 PY1280 G10-55A/G12-55A AccuPlace 31200454
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BOOM Figure 2-5 Third Boom Section Item Part Number Qty.
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BOOM Figure 2-6 Wear Pads, Spacers & Shims, (Third Boom Section) G10-55A AccuPlace 11 85 65 151 90 89 88 107 88 89 92 66 66 29 135 99 135 99 98 106 67 113 67 142 68 19 32 67 17 67 17 29 87 120 66 98 89 137 66 87 27 151 124 67 98 99 135 PY1570 2-30 G10-55A/G12-55A AccuPlace 31200454
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BOOM Figure 2-6 Wear Pads, Spacers & Shims, (Third Boom Section) Item Part Number Qty.
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BOOM Figure 2-6 Wear Pads, Spacers & Shims, (Third Boom Section) G12-55A AccuPlace 24 11 65 90 121 88 89 92 89 164 88 66 66 15 135 99 135 99 98 106 67 32 113 67 68 142 87 120 66 19 67 17 67 17 120 98 89 137 66 87 27 164 124 67 98 99 135 PY0210 2-32 G10-55A/G12-55A AccuPlace 31200454
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BOOM Figure 2-6 Wear Pads, Spacers & Shims, (Third Boom Section) Item Part Number Qty. 11 17 0641810 0651810 0651814 0642008 0651618 0651814 0651808 4761800 4891600 4891800 4892000 88671027 90205870 91031236 91033186 91033189 91141302 91141303 91161169 91161184 91161248 91561108 91161277 91163186 91163188 91361047 91161221 91161277 2 4 4 2 4 4 6 2 12 18 2 6 AR 8 4 2 6 6 1 AR 2 2 2 6 2 2 2 2 Ref 19 24 27 32 65 66 67 68 87 88 89 90 92 98 99 106 113 120 121 124 135 137 142 164 Description Rev.
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BOOM Figure 2-7 Fourth Boom Section G10-55A AccuPlace 73 205 204 206 1 126 203 201 305 1 127 140 41 18 69 111 64 6 304 306 301 303 91 64 7 66 15 154 37 PY1590 2-34 G10-55A/G12-55A AccuPlace 31200454
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BOOM Figure 2-7 Fourth Boom Section Item Part Number Qty. 1 6 7 15 18 37 41 64 66 69 73 91 111 126 127 140 154 201 203 204 205 206 301 303 304 305 306 0100011 0641606 0641608 0651612 88501312 1001103339 0641406 4761600 4891600 4892200 88501314 91033187 91161180 88501414 88501412 91166039 1001102728 91163036 1360297 91413122 88581112 8522012 AR 5 2 2 1 1 1 3 50 2 1 1 1 1 1 1 1 1 1 1 2 AR Ref 1 1 2 AR 1360293 91413129 88681344 8522012 Description Rev.
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BOOM Figure 2-7 Fourth Boom Section G12-55A AccuPlace 43 305 304 306 1 45 302 301 204 1 73 140 18 401 57 69 111 64 6 203 205 206 202 91 64 7 66 15 151 152 PY1290 2-36 G10-55A/G12-55A AccuPlace 31200454
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BOOM Figure 2-7 Fourth Boom Section Item Part Number Qty. 1 6 7 15 18 43 45 57 64 66 69 73 91 111 140 151 152 202 203 204 205 206 301 302 304 305 306 401 0100011 0641606 0641608 0651612 0641406 3313001 3313002 88501314 4761600 4891600 4892200 88501414 91033187 91161180 91166039 1001102728 1001102832 1360297 8522012 88581112 91413122 AR 5 2 2 1 1 1 1 3 2 2 1 1 1 1 1 1 1 AR 2 1 Ref 1 1 1 2 AR 2 91563035 1360300 91513176 88581115 8522012 4892400 Description Rev.
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BOOM Figure 2-8 Wear Pads, Spacers & Shims, (Fourth Boom Section) G10-55A AccuPlace 135 99 113 67 124 87 67 120 66 87 14 37 27 66 78 88 89 132 137 133 131 98 123 22 67 67 141 98 99 135 PY1610 2-38 G10-55A/G12-55A AccuPlace 31200454
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BOOM Figure 2-8 Wear Pads, Spacers & Shims, (Fourth Boom Section) Item Part Number Qty.
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BOOM Figure 2-8 Wear Pads, Spacers & Shims, (Fourth Boom Section) G12-55A AccuPlace 128 82 67 80 124 87 67 120 66 87 14 152 33 66 78 88 89 132 137 133 131 123 22 22 67 67 141 98 99 135 PY1700 2-40 G10-55A/G12-55A AccuPlace 31200454
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BOOM Figure 2-8 Wear Pads, Spacers & Shims, (Fourth Boom Section) Item Part Number Qty. 14 22 0651606 0651812 0651814 0651816 4891600 4891800 86881273 91141302 91141303 88671027 90205870 91031236 91141302 91141303 91161248 91161274 91161277 91563032 86881276 88671018 72088049 91163186 91163188 91166065 2 4 4 4 4 12 2 2 2 4 2 2 2 2 2 2 2 2 2 2 15’ 2 2 2 Ref 33 66 67 78 80 82 87 88 89 98 99 120 123 124 128 131 132 133 135 137 141 152 Description Rev.
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BOOM Figure 2-9 Quick Switch Assembly 37 153 207 410 236 240 241 228 209 229 242 301 302 304 PY1780 2-42 G10-55A/G12-55A AccuPlace 31200454
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BOOM Figure 2-9 Quick Switch Assembly Item 37 153 207 209 228 229 236 240 241 242 301 302 304 410 Part Number Qty.
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BOOM This Page Intentionally Left Blank 2-44 G10-55A/G12-55A AccuPlace 31200454
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SECTION 3 ATTACHMENTS 31200454 G10-55A/G12-55A AccuPlace
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ATTACHMENTS Figure 3-1 Tilt Carriage 6 2 4 1 5 3 PY0430 3-2 G10-55A/G12-55A AccuPlace 31200454
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ATTACHMENTS Figure 3-1 Tilt Carriage Item 1 2 3 4 5 6 31200454 Part Number Qty. 1170021 1170024 1170027 0642032 1 1 1 2 1 2 1 1 1 2 1 3300240 3423275 3423242 3423276 90200003 Description 50” TILT CARRIAGE (includes items 1 thru 6) 60” TILT CARRIAGE (includes items 1 thru 6) 72” TILT CARRIAGE (includes items 1 thru 6) HEX HD CAPSCREW, 5/8-11X4, GR5 TILT CARRIAGE LOCKNUT, 5/8-11 50” FORK PIN 60” FORK PIN 72” FORK PIN COLLAR S/N PLATE G10-55A/G12-55A AccuPlace Rev.
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ATTACHMENTS Figure 3-2 Buckets PY3760 3-4 G10-55A/G12-55A AccuPlace 31200454
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ATTACHMENTS Figure 3-2 Buckets Item 31200454 Part Number Qty. 1001100822 1001100823 1001100824 1 1 1 Description Rev. 72” BUCKET, 1.0³ YARD 96” BUCKET, 1.5³ YARD 102” BUCKET, 2.
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ATTACHMENTS Figure 3-3 50”, 60” & 72” Side Tilt Carriage 6 5 2 18 11 10 12 16 13 15 3 23 27 4 8 9 19 9 20 7 21 22 1 3 14 17 24 25 26 PY1480 3-6 G10-55A/G12-55A AccuPlace 31200454
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ATTACHMENTS Figure 3-3 50”, 60” & 72” Side Tilt Carriage Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 31200454 Part Number Qty.
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ATTACHMENTS Figure 3-4 12’ & 15’ Truss Boom 2 3 PY1540 1 3-8 G10-55A/G12-55A AccuPlace 31200454
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ATTACHMENTS Figure 3-4 12’ & 15’ Truss Boom Item 1 2 3 31200454 Part Number Qty. 1001099902 1001099901 4110422 1 1 2 1 1 Description 12’ TRUSS BOOM, (includes all items) 15’ TRUSS BOOM, (includes all items) DECAL, DANGER SWINGING LOADS S/N PLATE TRUSS BOOM G10-55A/G12-55A AccuPlace Rev.
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ATTACHMENTS Figure 3-5 12’ Truss Boom w/ Winch 3-10 G10-55A/G12-55A AccuPlace 31200454
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ATTACHMENTS Figure 3-5 12’ Truss Boom w/ Winch Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 31200454 Part Number Qty.
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ATTACHMENTS Figure 3-6 Sheet Material Handler Assembly 1 2 3 4 7 5 107 6 106 101 102 103 104 105 LEFT SIDE SHOWN, RIGHT SIDE OPPOSITE 3-12 G10-55A/G12-55A AccuPlace PY1510 31200454
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ATTACHMENTS Figure 3-6 Sheet Material Handler Assembly Item Part Number Qty.
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ATTACHMENTS Figure 3-7 72” 90 Degree Swing Carriage 17 12 27 15 21 22 21 14 18 20 18 20 18 20 14 17 27 12 28 36 5 1 11 11 6 35 2 31 8 3 4 26 33 3 4 25 34 30 19 18 32 6 7 20 28 9 13 29 24 16 23 29 10 6 11 1 11 2 11 5 PY1460 3-14 G10-55A/G12-55A AccuPlace 31200454
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ATTACHMENTS Figure 3-7 72” 90 Degree Swing Carriage Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 31200454 Part Number Qty.
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ATTACHMENTS Figure 3-8 Forks PAL1210 3-16 G10-55A/G12-55A AccuPlace 31200454
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ATTACHMENTS Figure 3-8 Forks Item Part Number Qty. 2340037 2340045 2340038 2340046 2340039 1001092391 2 2 2 2 2 2 Description 48” CUBING FORK, 2X2, 3,880 lbs. 48” PALLET FORK, 2-23/64X4, 10,950 lbs. 48” PALLET FORK, 2-23/64X5, 13,700 lbs. 60” LUMBER FORK, 1-3/4X7, 10,800 lbs. 60” LUMBER FORK, 2-23/64X6, 16,300 lbs. 72” DUAL TAPER FORK, 2X6, 11,300 lbs. Rev.
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ATTACHMENTS Figure 3-9 Fork Mounted Lifting Hook NOTE:PALLET/LUMBER FORKS OF AN APPROPRIATE LOAD RATING MUST BE USED.
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ATTACHMENTS Figure 3-9 Fork Mounted Lifting Hook Item 1 2 3 4 5 6 7 31200454 Part Number Qty. 91565094 7029520 1001093171 70020555 90554080 7029521 1 2 2 1 1 1 1 1 Description FORK MOUNTED HOOK, (includes all items) HAIRPIN CLIP PIN SPRING BUSHING SLING HOOK CHAIN SHACKLE, 12,000LB LIFTING HOOK S/N PLATE G10-55A/G12-55A AccuPlace Rev.
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ATTACHMENTS Figure 3-10 72” 180 Degree Swing Carriage 3-20 G10-55A/G12-55A AccuPlace 31200454
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ATTACHMENTS Figure 3-10 72” 180 Degree Swing Carriage (Continued) 31200454 G10-55A/G12-55A AccuPlace 3-21
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ATTACHMENTS Figure 3-10 72” 180 Degree Swing Carriage Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 102 103 104 105 106 107 108 3-22 Part Number Qty.
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ATTACHMENTS Figure 3-10 72” 180 Degree Swing Carriage (Continued) Item Part Number Qty. 109 110 111 112 113 114 115 116 117 118 91564003 90554065 70021983 90554063 90554076 90554077 90554072 90554062 90554061 90554064 2 2 1 2 1 1 1 1 1 1 Description Rev.
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ATTACHMENTS Figure 3-11 Fork Mounted Platform 111 115 6 4 102 3 5 107 106 8 105 105 104 105 7 2 116 1 110 112 103 117 101 109 114 108 113 118 PY1640 3-24 G10-55A/G12-55A AccuPlace 31200454
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ATTACHMENTS Figure 3-11 Fork Mounted Platform Item 1 2 3 5 6 7 8 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 Part Number Qty.
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ATTACHMENTS Figure 3-12 Grapple Bucket 3-26 G10-55A/G12-55A AccuPlace 31200454
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ATTACHMENTS Figure 3-12 Grapple Bucket Item Part Number Qty. 0930020 1 1 4 1 1 4 2 4 4 2 2 Ref 2 2 4 4 4 4 4 2 2 2 2 2 1 1 1 1 1 1 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 31200454 70021387 70021391 70021392 70021358 70021359 70021360 7029714 70021361 70021362 70021364 70021365 70021366 70021367 70021399 70021367 70021375 70021980 70020562 70021981 70021982 70022527 7029692 90554062 70021342 90554076 90554016 90554017 90554018 Description Rev.
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ATTACHMENTS Figure 3-13 Fork Pin Lock Installation 1 4 2 5 3 PY1650 RIGHT SIDE SHOWN, LEFT SIDE OPPOSITE 3-28 G10-55A/G12-55A AccuPlace 31200454
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ATTACHMENTS Figure 3-13 Fork Pin Lock Installation Item Part Number Qty. 1 2 3 4 5 1001093465 0240156 1001093273 1001093377 1001094830 1001094330 1 1 1 2 4 2 31200454 Description FORK PIN LOCK INSTALLATION (includes all items) FORK PIN LOCK, LH FORK PIN LOCK, RH HITCH PIN CLAMP LANYARD G10-55A/G12-55A AccuPlace Rev.
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ATTACHMENTS Figure 3-14 50” Dual Fork Positioning Carriage Assembly 20 3 2 20 12 22 1 8 21 23 25 28 30 9 20 10 13 30 25 27 29 31 32 14 15 16 17 14 15 16 17 21 28 4 4 30 5 23 11 3 2 24 8 7 20 1 26 34 6 9 5 11 33 PU1852 3-30 G10-55A/G12-55A AccuPlace 31200454
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ATTACHMENTS Figure 3-14 50” Dual Fork Positioning Carriage Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 31200454 Part Number Qty. Description Rev.
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ATTACHMENTS This Page Intentionally Left Blank 3-32 G10-55A/G12-55A AccuPlace 31200454
PAGE 97
SECTION 4 ENGINE & ATTACHING PARTS 31200454 G10-55A/G12-55A AccuPlace
PAGE 98
ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly NOTE: 1. USE LOCTITE #242 ON ALL BOLT THREADS. 2. USE LOCTITE #567 ON ALL FITTING THREADS.
PAGE 99
ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly (Continued) 272 4 6 VIEW OF ENGINE HARNESS 5 107 206 217 231 228 242 245 259 7 252 111 105 107 104 106 108 316 317 302 305 311 314 303 312 PY3480 31200454 G10-55A/G12-55A AccuPlace 4-3
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ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly Item Part Number Qty. Description Rev.
PAGE 101
ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly (Continued) Item Part Number Qty. 253 254 255 256 257 259 263 264 265 266 267 268 272 274 275 276 302 303 305 311 312 314 316 317 1001001535 1 Ref Ref Ref Ref 1 1 1 Ref 1 2 11.4’ Ref 1 1 1 4 4 4 4 4 4 2 2 1001001832 1001001942 1001001950 1001091884 1001091891 1001091892 1001104913 1001093831 0791607 0641830 3311805 4751800 91561240 91561241 91563213 1001001619 1001001620 Description Rev.
PAGE 102
ENGINE & ATTACHING PARTS Figure 4-2 Perkins Engine PAL2450 4-6 G10-55A/G12-55A AccuPlace 31200454
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ENGINE & ATTACHING PARTS Figure 4-2 Perkins Engine Item 31200454 Part Number Qty. 1001096583 1001096582 70021225 70021226 7029894 7029895 8006013 7029782 7028657 70022300 70021229 7029901 7029902 70022507 70022296 70022297 70022298 70022299 70022301 7028666 7029900 7028681 70022330 70022331 70022332 70022333 70023481 7028680 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 Description Rev.
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ENGINE & ATTACHING PARTS Figure 4-3 Fuel Tank & Lines 11 7 10 3 6 207 213 266 5 6 4 4-8 101 1 103 102 G10-55A/G12-55A AccuPlace 8 2 9 PY3460 31200454
PAGE 105
ENGINE & ATTACHING PARTS Figure 4-3 Fuel Tank & Lines Item 1 2 3 4 5 6 7 8 9 10 11 101 102 103 207 213 266 Part Number Qty.
PAGE 106
ENGINE & ATTACHING PARTS Figure 4-4 Radiator Assembly 18 30 24 18 108 36 105 106 18 37 110 18 104 106 34 9 22 103 40 106 112 17 106 105 106 9 7 2 105 106 113 13 31 105 102 8 2 13 27 13 201 107 106 13 10 25 18 2 10 109 21 13 17 204 202 203 33 10 13 8 20 111 101 107 106 32 19 16 11 18 30 18 201 204 202 203 18 30 18 PY3450 4-10 G10-55A/G12-55A AccuPlace 31200454
PAGE 107
ENGINE & ATTACHING PARTS Figure 4-4 Radiator Assembly Item Part Number Qty.
PAGE 108
ENGINE & ATTACHING PARTS Figure 4-4 Radiator Assembly Item Part Number Qty. 202 203 204 91513215 0641607 4751600 4761600 1 3 3 3 Description Rev.
PAGE 109
ENGINE & ATTACHING PARTS Figure 4-4 Radiator Assembly Item 31200454 Part Number Qty. Description G10-55A/G12-55A AccuPlace Rev.
PAGE 110
ENGINE & ATTACHING PARTS Figure 4-5 Air Cleaner Installation G10-55A AccuPlace 103 1 3 4 102 2 6 203 201 10 101 202 7 104 13 8 8 1 3 12 11 5 5 1 3 344 336 343 367 335 317 368 317 PY0700 4-14 366 G10-55A/G12-55A AccuPlace 31200454
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ENGINE & ATTACHING PARTS Figure 4-5 Air Cleaner Installation Item 1 2 3 4 5 6 7 8 10 11 12 13 101 102 103 104 201 202 203 317 335 336 343 344 366 367 368 Part Number Qty.
PAGE 112
ENGINE & ATTACHING PARTS Figure 4-5 Air Cleaner Installation G12-55A AccuPlace 103 1 2 102 9 4 203 201 101 104 202 12 3 6 5 7 1 2 11 10 4 4 1 2 344 336 343 367 335 317 368 317 PY0800 4-16 366 G10-55A/G12-55A AccuPlace 31200454
PAGE 113
ENGINE & ATTACHING PARTS Figure 4-5 Air Cleaner Installation Item 1 2 3 4 5 6 7 9 10 11 12 101 102 103 104 201 202 203 317 335 336 343 344 366 367 368 Part Number Qty. 91565018 1 0100011 0641606 0700808 4711600 77173014 77383791 77383790 91561146 91563079 91563163 91563131 91563126 77383154 10717936 2180537 7026573 7026572 70023195 8273291 86883327 24921332 04100665 91163129 77383790 1001001926 1001001929 1001001939 A/R 6 4 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 Description Rev.
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ENGINE & ATTACHING PARTS Figure 4-6 Exhaust Installation 171 124 133 136 110 124 132 159 111 112 124 158 124 133 136 173 101 147 101 108 2 170 124 138 3 148 3 1 4 PY3441 4-18 G10-55A/G12-55A AccuPlace 31200454
PAGE 115
ENGINE & ATTACHING PARTS Figure 4-6 Exhaust Installation Item 1 2 3 4 101 108 110 111 112 124 132 133 136 138 147 148 158 159 170 171 173 Part Number Qty.
PAGE 116
ENGINE & ATTACHING PARTS Figure 4-7 ZF Transmission 9 13 1 14 12 2 12 3 4 11 10 5 6 7 8 15 4-20 G10-55A/G12-55A AccuPlace PAL1541 31200454
PAGE 117
ENGINE & ATTACHING PARTS Figure 4-7 ZF Transmission Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 31200454 Part Number Qty. 91563008 7026797 1 7027254 7027255 1319571 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 12 2 1 Description Rev.
PAGE 118
ENGINE & ATTACHING PARTS Figure 4-8 ZF Transmission Assembly - Torque Converter & Input Group 4-22 G10-55A/G12-55A AccuPlace 31200454
PAGE 119
ENGINE & ATTACHING PARTS Figure 4-8 ZF Transmission Assembly - Torque Converter & Input Group Item Part Number Qty. Ref 1 2 3 4 5 6 7 8 9 10 11 12 31200454 7026744 7026745 1319229 7026746 7026748 1319558 7026747 1319585 N/S 80304405 7026749 1319563 4 8 2 1 1 1 1 2 2 1 1 1 Description Rev. TRANSMISSION TORQUE COVERTER & INPUT GROUP, (not available to order, see items 1 thru 12 for service) HEX HD CAPSCREW, M10X16, GR8.
PAGE 120
ENGINE & ATTACHING PARTS Figure 4-9 ZF Transmission Assembly - Gearbox Housing Group 4-24 G10-55A/G12-55A AccuPlace 31200454
PAGE 121
ENGINE & ATTACHING PARTS Figure 4-9 ZF Transmission Assembly - Gearbox Housing Group Item Part Number Qty. Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27 28 29 7026751 1319585 8036847 7026750 7026752 1319670 10731709 N/S N/S 1319590 7026794 1319578 1319571 80304394 1319646 7026756 7026755 N/S 7026753 1319581 7026754 N/S 70021920 N/S 10731744 1319573 N/S 1319641 1 11 8 1 1 7 7 1 1 1 6 1 4 31 5 1 1 3 1 2 1 1 1 6 1 4 1 1 Description Rev.
PAGE 122
ENGINE & ATTACHING PARTS Figure 4-10 ZF Transmission Assembly - Forward Gear Group 4-26 G10-55A/G12-55A AccuPlace 31200454
PAGE 123
ENGINE & ATTACHING PARTS Figure 4-10 ZF Transmission Assembly - Forward Gear Group Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 31200454 Part Number Qty.
PAGE 124
ENGINE & ATTACHING PARTS Figure 4-11 ZF Transmission Assembly - Reverse Gear Group 4-28 G10-55A/G12-55A AccuPlace 31200454
PAGE 125
ENGINE & ATTACHING PARTS Figure 4-11 ZF Transmission Assembly - Reverse Gear Group Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 31200454 Part Number Qty.
PAGE 126
ENGINE & ATTACHING PARTS Figure 4-12 ZF Transmission Assembly - 1st Shaft Group 4-30 G10-55A/G12-55A AccuPlace 31200454
PAGE 127
ENGINE & ATTACHING PARTS Figure 4-12 ZF Transmission Assembly - 1st Shaft Group Item Part Number Qty. Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 31200454 7026761 1319608 1319591 2 1 1 1 70022075 1319593 1319594 1319595 1319596 10731845 7026758 7026759 7026760 1319600 1319601 1319602 1319603 1319604 7029849 7029850 7029851 7029852 1319606 1319607 7029532 7029533 1 1 1 5 1 2 12 12 1 AR AR AR AR AR AR AR AR AR 2 1 1 1 Description Rev.
PAGE 128
ENGINE & ATTACHING PARTS Figure 4-13 ZF Transmission Assembly - 2nd Shaft Group 4-32 G10-55A/G12-55A AccuPlace 31200454
PAGE 129
ENGINE & ATTACHING PARTS Figure 4-13 ZF Transmission Assembly - 2nd Shaft Group Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 31200454 Part Number Qty. Description Ref TRANSMISSION 2nd SHAFT GROUP, (not available to order, see items 1 thru 14 for service) PISTON RING ROLLER BEARING COUPLING PISTON, (rubber bonded piston no longer available, replace with the following three parts) PISTON, (die casted) O-RING O-RING CUP SPRING SHIM RETAINING RING FRICTION DISC STATIC DISC END SHIM SNAP RING, 4.
PAGE 130
ENGINE & ATTACHING PARTS Figure 4-14 ZF Transmission Assembly - 3rd Shaft Group 4-34 G10-55A/G12-55A AccuPlace 31200454
PAGE 131
ENGINE & ATTACHING PARTS Figure 4-14 ZF Transmission Assembly - 3rd Shaft Group Item Part Number 1 70021268 70021269 2 3 4 5 6 7 8 9 10 11 12 13 14 31200454 70021227 70021228 1319619 1319600 1319601 1319602 1319603 1319604 7029849 7029850 7029851 7029852 7026760 7026758 7026759 80304227 7026766 7026765 70022075 1319593 1319594 7026764 7026769 7026761 Qty.
PAGE 132
ENGINE & ATTACHING PARTS Figure 4-15 ZF Transmission Assembly - 4th Shaft Group 4-36 G10-55A/G12-55A AccuPlace 31200454
PAGE 133
ENGINE & ATTACHING PARTS Figure 4-15 ZF Transmission Assembly - 4th Shaft Group Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 31200454 Part Number Qty. Description Ref TRANSMISSION 4TH SHAFT GROUP, (not available to order, see items 1 thru 14 for service) PISTON RING ROLLER BEARING COUPLING PISTON, (rubber bonded piston no longer available, replace with the following three parts) PISTON, (die casted) O-RING O-RING CUP SPRING SHIM RETAINING RING FRICTION DISC STATIC DISC END SHIM SNAP RING, 4.
PAGE 134
ENGINE & ATTACHING PARTS Figure 4-16 ZF Transmission Assembly - Power Take-Off Group 4-38 G10-55A/G12-55A AccuPlace 31200454
PAGE 135
ENGINE & ATTACHING PARTS Figure 4-16 ZF Transmission Assembly - Power Take-Off Group Item Part Number Qty. Ref 1 2 3 4 5 6 7 8 9 10 11 31200454 1319576 70021526 1319571 7026775 80304394 7026774 7026769 7026771 7026772 1319608 7026773 1 1 2 15 21 1 2 1 1 2 1 Description Rev. TRANSMISSION POWER TAKE-OFF GROUP, (not available to order, see items 1 thru 11 for service) SHAFT SEAL HOUSING CYLINDRICAL PIN HEX HD CAPSCREW, M10X80, GR8.8 HEX HD CAPSCREW, M10X30, GR8.
PAGE 136
ENGINE & ATTACHING PARTS Figure 4-17 ZF Transmission Assembly - Control Unit & Pressure Regulator Group 4-40 G10-55A/G12-55A AccuPlace 31200454
PAGE 137
ENGINE & ATTACHING PARTS Figure 4-17 ZF Transmission Assembly - Control Unit & Pressure Regulator Group Item Part Number Qty. Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 31200454 7026782 8036529 N/S N/S 7026784 7026783 7026776 7026777 7026780 7026779 7026778 10731761 10732095 7026781 8036528 1 Ref 3 4 4 1 1 1 1 46 1 1 1 Ref 16 16 1 Description Rev.
PAGE 138
ENGINE & ATTACHING PARTS Figure 4-18 ZF Transmission Assembly - Gearshift System Group 4-42 G10-55A/G12-55A AccuPlace 31200454
PAGE 139
ENGINE & ATTACHING PARTS Figure 4-18 ZF Transmission Assembly - Gearshift System Group Item Part Number Qty. Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 31200454 1319693 1319661 1321265 7026789 7026788 7026787 1319694 7026790 1319685 1319686 1319687 1319688 1319689 1319684 1319683 7026786 7026785 8036528 N/S N/S 1319670 10731709 N/S 70000656 10732072 10732071 70022790 1319652 2 6 4 1 1 1 1 2 2 2 1 1 AR AR AR AR AR 1 1 1 1 2 2 2 2 2 2 2 2 2 1 1 Description Rev.
PAGE 140
ENGINE & ATTACHING PARTS Figure 4-19 ZF Transmission Assembly - Oil Pump, Filter & Dipstick Group 4-44 G10-55A/G12-55A AccuPlace 31200454
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ENGINE & ATTACHING PARTS Figure 4-19 ZF Transmission Assembly - Oil Pump, Filter & Dipstick Group Item Part Number Qty. Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 31200454 1319670 10731709 7026794 80304394 7026793 7026791 7026792 1319719 1319726 8841322 1001095744 1319585 1319581 2 2 1 1 4 1 3 1 1 1 1 2 1 Description Rev. TRANSMISSION OIL PUMP, FILTER & DIPSTICK GROUP, (not available to order, see items 1 thru 13 for service) PLUG, M10X1 O-RING HEX HD CAPSCREW, M10X50, GR8.8 HEX HD CAPSCREW, M10X30, GR8.
PAGE 142
ENGINE & ATTACHING PARTS Figure 4-20 ZF Transmission Assembly - Transfer Box Group 4-46 G10-55A/G12-55A AccuPlace 31200454
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ENGINE & ATTACHING PARTS Figure 4-20 ZF Transmission Assembly - Transfer Box Group Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 31200454 Part Number Qty. 7026618 10731959 1319649 1319648 7027273 1319647 1320755 1319571 7026794 1319578 1319573 N/S 1319436 80304394 70020355 7026769 7027271 1 4 2 2 2 2 3 2 19 2 4 1 1 1 1 4 1 4 1 1 1 1 1 1 1 1 1 1 1320748 1320754 7027272 7027270 70020493 70020036 70020354 7026578 7026577 Description Rev.
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ENGINE & ATTACHING PARTS This Page Intentionally Left Blank 4-48 G10-55A/G12-55A AccuPlace 31200454
PAGE 145
SECTION 5 DRIVE TRAIN 31200454 G10-55A/G12-55A AccuPlace
PAGE 146
DRIVE TRAIN Figure 5-1 Front Axle Assembly 4 3 12 11 2 3 2 102 2 2 101 8 7 5 1 1 203 201 202 204 10 9 6 PY1201 5-2 G10-55A/G12-55A AccuPlace 31200454
PAGE 147
DRIVE TRAIN Figure 5-1 Front Axle Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 15 101 102 201 202 203 204 Part Number Qty. 1001097803 2110808 2144605 2170806 2172106 77383118 77101143 80333162 88671001 90027475 91511105 91563282 1001097810 1001097992 8065640 91566030 1 2 4 2 1 4 2 4 1 2 1 1 2 1 1 1 Ref Ref Ref Ref Rev.
PAGE 148
DRIVE TRAIN Figure 5-2 Front Axle - Central Housing & Steering Group 5-4 G10-55A/G12-55A AccuPlace 31200454
PAGE 149
DRIVE TRAIN Figure 5-2 Front Axle - Central Housing & Steering Group Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 21 80204016 7026487 80204144 7026486 80204012 7029302 91474512 80204005 91514098 80204007 7029303 7029291 91514090 7029290 91514099 80204117 7029304 7029305 7029293 70022773 80204143 7026490 7029127 7029306 7029307 91514188 2 4 9 2 3 1 1 1 1 3 2 2 2 4 2 2 2 2 2 2 2 1 1 3 1 1 22 24 25 26 27 31200454 Description Rev.
PAGE 150
DRIVE TRAIN Figure 5-3 Front Axle - Differential Group 5-6 G10-55A/G12-55A AccuPlace 31200454
PAGE 151
DRIVE TRAIN Figure 5-3 Front Axle - Differential Group Item Part Number Qty.
PAGE 152
DRIVE TRAIN Figure 5-4 Front Axle - Hub Reduction Group 5-8 G10-55A/G12-55A AccuPlace 31200454
PAGE 153
DRIVE TRAIN Figure 5-4 Front Axle - Hub Reduction Group Item Part Number Qty.
PAGE 154
DRIVE TRAIN Figure 5-4 Front Axle - Hub Reduction Group (Continued) Item 5-10 Part Number Qty. 7029318 7029746 7029747 7028733 1 1 1 4 Description Rev.
PAGE 155
DRIVE TRAIN Figure 5-4 Front Axle - Hub Reduction Group (Continued) Item 31200454 Part Number Qty. Description G10-55A/G12-55A AccuPlace Rev.
PAGE 156
DRIVE TRAIN Figure 5-5 Front Axle - Brakes Group 5-12 G10-55A/G12-55A AccuPlace 31200454
PAGE 157
DRIVE TRAIN Figure 5-5 Front Axle - Brakes Group Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 7026721 80204116 80204115 80204108 80204060 7026722 7029735 91514161 7029734 7026723 7026724 80204123 80204131 7026725 80204121 91514151 7026713 80204166 7026712 7026716 7026717 80204117 80204281 7026714 7026715 7026487 7026718 7026719 7026720 2 6 6 4 4 4 6 6 2 2 2 2 2 2 2 2 2 2 2 4 4 4 4 2 4 2 2 2 2 31200454 Description Rev.
PAGE 158
DRIVE TRAIN Figure 5-6 Rear Axle Assembly 11 12 2 101 15 102 7 4 5 3 6 8 2 203 3 201 202 204 10 9 1 PY1660 5-14 G10-55A/G12-55A AccuPlace 31200454
PAGE 159
DRIVE TRAIN Figure 5-6 Rear Axle Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 15 101 102 201 202 203 204 31200454 Part Number Qty.
PAGE 160
DRIVE TRAIN Figure 5-7 Rear Axle - Central Housing & Steering 5-16 G10-55A/G12-55A AccuPlace 31200454
PAGE 161
DRIVE TRAIN Figure 5-7 Rear Axle - Central Housing & Steering Group Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 21 80204016 7026487 80204144 70021601 80204012 7029302 91474512 80204005 91514098 80204007 7029303 7029291 91514090 7029290 91514099 80204117 7029304 7029305 70021614 70022773 80204143 80204144 7026490 7029127 7029306 7029307 91514188 2 4 4 2 1 1 1 1 1 3 2 2 2 4 2 2 2 2 2 2 2 5 1 1 3 1 1 22 23 24 25 26 27 31200454 Description Rev.
PAGE 162
DRIVE TRAIN Figure 5-8 Rear Axle - Differential Group 5-18 G10-55A/G12-55A AccuPlace 31200454
PAGE 163
DRIVE TRAIN Figure 5-8 Rear Axle - Differential Group Item Part Number Qty.
PAGE 164
DRIVE TRAIN Figure 5-9 Rear Axle - Hub Reduction Group 5-20 G10-55A/G12-55A AccuPlace 31200454
PAGE 165
DRIVE TRAIN Figure 5-9 Rear Axle - Hub Reduction Group Item Part Number 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 31200454 Qty.
PAGE 166
DRIVE TRAIN Figure 5-9 Rear Axle - Hub Reduction Group (Continued) Item Part Number Qty.
PAGE 167
DRIVE TRAIN Figure 5-9 Rear Axle - Hub Reduction Group (Continued) Item 31200454 Part Number Qty. Description G10-55A/G12-55A AccuPlace Rev.
PAGE 168
DRIVE TRAIN Figure 5-10 Rear Axle - Brakes Group 5-24 G10-55A/G12-55A AccuPlace 31200454
PAGE 169
DRIVE TRAIN Figure 5-10 Rear Axle - Brakes Group Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 70021606 7029735 91514161 7029734 70021607 91514165 91514160 91514159 70021608 70021609 70021610 91514154 91514155 80204281 80204117 70021611 70021612 70021613 2 6 6 2 6 6 6 6 2 2 2 2 2 2 2 2 2 2 31200454 Description Rev.
PAGE 170
DRIVE TRAIN Figure 5-11 Drive Shaft 1 2 8 7 3 5 4 7 9 10 6 9 10 11 PAL3040 5-26 G10-55A/G12-55A AccuPlace 31200454
PAGE 171
DRIVE TRAIN Figure 5-11 Drive Shaft Item Part Number Qty. 1 2 91473028 Ref 20 3 4 5 6 7 8 9 10 11 31200454 91473027 91563209 7026911 0641716 4711700 3311705 91473151 91474035 10 1 1 2 4 2 2 4 Ref Description Rev. REAR AXLE ASSY, (see Figure 5-6 for details) STRAP BOLT, (torque to 55-60 ft.lbs.
PAGE 172
DRIVE TRAIN Figure 5-12 Tires & Rims G10-55A AccuPlace 101 102 7 6 1 9 53 5 3 4 8 201 PY1831 5-28 G10-55A/G12-55A AccuPlace 31200454
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DRIVE TRAIN Figure 5-12 Tires & Rims Item 31200454 Part Number Qty. Description 4520481 91355034 91355035 1 2 2 TIRE SET, 14.00-24 BIAS, G-2 R.H. TIRE & WHEEL ASSY, 14.00-24 BIAS, G-2, (includes items 1, 4 & 5) L.H. TIRE & WHEEL ASSY, 14.00-24 BIAS, G-2, (includes items 1, 4 & 5) A D D 4520482 91355037 1 2 B F 91355038 2 TIRE SET, 14.00-24 BIAS, FOAM FILLED, G-2 R.H. TIRE & WHEEL ASSY, 14.00-24 BIAS, FOAM FILLED, 720 lb, G-2, (includes items 1, 4 & 5) L.H. TIRE & WHEEL ASSY, 14.
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DRIVE TRAIN Figure 5-12 Tires & Rims Item 1 3 4 5 6 7 8 9 53 101 102 201 Part Number Qty. Description Rev.
PAGE 175
DRIVE TRAIN Figure 5-12 Tires & Rims Item 31200454 Part Number Qty. Description G10-55A/G12-55A AccuPlace Rev.
PAGE 176
DRIVE TRAIN Figure 5-12 Tires & Rims G12-55A AccuPlace 101 102 5 4 2 53 1 3 201 PY1841 5-32 G10-55A/G12-55A AccuPlace 31200454
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DRIVE TRAIN Figure 5-12 Tires & Rims Item 1 2 3 4 5 53 101 102 201 Part Number Qty. Description Rev. 4520518 91565028 91565029 1 2 2 TIRE SET, 17.50-25 BIAS, G-2 R.H. TIRE & WHEEL ASSY, 17.50-25 BIAS, G-2(includes items 1 thru 3) L.H. TIRE & WHEEL ASSY, 17.50-25 BIAS, G-2 (includes items 1 thru 3) A F F 4520519 91565040 1 2 A E 91565039 2 TIRE SET, 17.50-25 BIAS, FOAM FILLED, G-2 R.H. TIRE & WHEEL ASSY, 17.50-25 BIAS, FOAM FILLED, 785 lb, G-2 (includes items 1 thru 3) L.H.
PAGE 178
DRIVE TRAIN This Page Intentionally Left Blank 5-34 G10-55A/G12-55A AccuPlace 31200454
PAGE 179
SECTION 6 CAB 31200454 G10-55A/G12-55A AccuPlace
PAGE 180
CAB Figure 6-1 Cab Assembly 3 64 69 70 11 180 181 3 11 39 62 7 13 66 68 52 28 168 21 1 41 105 146 149 152 156 173 187 204 14 201 17 34 81 301 12 10 11 17 57 81 23 1 42 38 80 9 65 17 72 81 31 80 2 33 31 37 22 82 53 36 78 79 29 1 11 26 212 578 11 80 92 93 5 12 30 41 1 61 89 90 91 5 15 41 11 86 95 96 76 8 19 41 6 12 41 2 11 10 15 20 43 6-2 40 11 32 75 1 11 G10-55A/G12-55A AccuPlace 18 PY3540 31200454
PAGE 181
CAB Figure 6-1 Cab Assembly Item 1 2 3 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 22 23 24 26 28 29 30 31 32 33 34 36 37 38 39 40 41 42 31200454 Part Number Qty. Description Rev.
PAGE 182
CAB Figure 6-1 Cab Assembly (Continued) Item Part Number Qty.
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CAB Figure 6-1 Cab Assembly (Continued) Item Part Number Qty. 181 199 201 202 204 212 301 401 578 83683085 1 Ref 1 1 4 Ref Ref Ref 1 80963101 88691387 3311005 91033317 77384578 Description Rev.
PAGE 184
CAB Figure 6-2 Cab 6-6 G10-55A/G12-55A AccuPlace 31200454
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CAB Figure 6-2 Cab 31200454 G10-55A/G12-55A AccuPlace 6-7
PAGE 186
CAB Figure 6-2 Cab Item 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 6-8 Part Number Qty.
PAGE 187
CAB Figure 6-2 Cab (Continued) Item Part Number Qty.
PAGE 188
CAB Figure 6-3 Suspension Seat 5 1 2 3 4 6 7 8 10 11 6-10 G10-55A/G12-55A AccuPlace PY3750 31200454
PAGE 189
CAB Figure 6-3 Suspension Seat Item 1 2 3 4 5 6 7 8 9 10 11 31200454 Part Number Qty. 91563158 7026904 1 1 1 1 1 1 1 1 1 1 7026900 7026902 7026905 91563164 7026906 7026901 Not Used 7026799 7026798 1 1 Description Rev. SUSPENSION SEAT, (includes all items) ARMREST ASSY RH KIT, (includes items 2 & 3) ARMREST, MOLDED KIT ARMREST STOP ASSY BACK CUSHION KIT BACK PANEL KIT SEAT BELT KIT SEAT BELT, 3 IN.
PAGE 190
CAB Figure 6-4 Instrument Panel 204 205 206 201 1 101 202 203 201 2 POWER RED BLK WAIT TO START TRANS TEMP WARN 1 3 4 6 WHT BLU BLK/GND BLU ENG. WARN. 207 208 209 210 6-12 7 6 3 8 SHIELD BLK RED PLUGGED VIO ORN ENG.
PAGE 191
CAB Figure 6-4 Instrument Panel Item 1 2 101 201 202 203 204 205 206 207 208 209 210 Part Number Qty.
PAGE 192
CAB Figure 6-5 Heating Components 501 503 504 506 10 15 31 102 201 202 502 505 VIEW IN FRONT OF BOOM JOYSTICK WITH DASH REMOVED 31 35 403 59 60 401 32 55 23 37 59 60 54 32 55 23 37 408 54 402 401 24 37 23 44 36 44 36 SUPPLY RETURN 6-14 RETURN 405 8 25 26 44 33 3 18 99 301 G10-55A/G12-55A AccuPlace 407 VIEW OF HEATER HOSE CONNECTIONS AT ENGINE PY3540 31200454
PAGE 193
CAB Figure 6-5 Heating Components Item Part Number Qty.
PAGE 194
CAB Figure 6-6 Air Conditioning 6 TO HEATER / EVAPORATOR IN CAB TO TRANSMISSION RELAY HARNESS TO COMPRESSOR IN ENGINE 8 7 TO HEATER/ EVAPORATOR IN CAB 7 CONNECT TO VEC OPTIONS HARNESS COMPRESSOR 2 TO CONDENSOR 1 4 7 TO CONDENSOR A/C HOSES MOUNTED THROUGH CLAMP 102 105 106 107 109 115 FROM HEATER TO COMPRESSOR 102 104 106 5 121 TO HEATER 122 102 105 106 102 105 106 102 106 112 123 108 111 113 114 116 117 118 119 103 120 110 124 PY3550 6-16 G10-55A/G12-55A AccuPlace 31200454
PAGE 195
CAB Figure 6-6 Air Conditioning Item Part Number Qty. 1 2 3 4 5 6 7 8 0641532 1 Ref Ref 1 1 1 5 Ref HEX HD CAPSCREW, 5/16-18X4 AC WIRE HARNESS, (see Figure 10-17 for details) AIR CONDITIONING COMPONENTS (not shown), (see Figure 6-7 for details) CLAMP SET, .
PAGE 196
CAB Figure 6-7 Air Conditioning Components 215 214 201 216 204 203 218 206 207 217 213 204 205 209 211 212 208 210 104 103 112 202 104 102 114 113 107 106 108 110 105 101 110 111 109 6-18 G10-55A/G12-55A AccuPlace PY3560 31200454
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CAB Figure 6-7 Air Conditioning Components 302 4 STARTER GROUND 3 TO CIRCUIT BOARD ON DASH 303 2 COMPRESSOR C A/ E D SI ER AT HE E D SI 301 1 402 31200454 401 G10-55A/G12-55A AccuPlace PY3570 6-19
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CAB Figure 6-7 Air Conditioning Components Item 1 2 3 4 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 6-20 Part Number Qty.
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CAB Figure 6-7 Air Conditioning Components Item Part Number Qty. 223 224 225 301 302 303 401 402 403 404 405 70020650 1 4 4 1 1001107428 91514269 91514268 1001107339 1001107344 80363102 80363103 80363104 1 1 2 2 2 Description Rev.
PAGE 200
CAB Figure 6-8 Top Cab Glass Shield 11 1 2 4 5 3 6 8 12 3 7 9 10 VIEW FROM INSIDE CAB 6-22 PY1790 G10-55A/G12-55A AccuPlace 31200454
PAGE 201
CAB Figure 6-8 Top Cab Glass Shield Item 1 2 3 4 5 6 7 8 9 10 11 12 31200454 Part Number Qty.
PAGE 202
CAB Figure 6-9 Front Cab Glass Shield 8 2 4 1 6 7 10 1 3 5 9 VIEW FROM INSIDE CAB 6-24 G10-55A/G12-55A AccuPlace PY1800 31200454
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CAB Figure 6-9 Front Cab Glass Shield Item 1 2 3 4 5 6 7 8 9 10 31200454 Part Number Qty. 1001100880 4071133 4420060 4761800 77143003 88501008 91403503 1001096728 1001098042 1 4 1 2 4 2 2 2 1 Ref A/R 14404173 Description FRONT CAB GLASS SHIELD, (includes all items) WASHER FOAM TAPE LOCKWASHER, 1/2 SCREW, 5/16-18X5/8 HEX NUT, 1/2-13 SPACER BOLT, 1/2-13 BRACKET HARNESS, CAB WORK LIGHT, (see Figure 10-10 for details) SEALANT G10-55A/G12-55A AccuPlace Rev.
PAGE 204
CAB This Page Intentionally Left Blank 6-26 G10-55A/G12-55A AccuPlace 31200454
PAGE 205
SECTION 7 CONTROLS 31200454 G10-55A/G12-55A AccuPlace
PAGE 206
CONTROLS Figure 7-1 Boom Joystick 7-2 G10-55A/G12-55A AccuPlace 31200454
PAGE 207
CONTROLS Figure 7-1 Boom Joystick Item 31200454 Part Number Qty. 1001101624 1 Description BOOM JOYSTICK G10-55A/G12-55A AccuPlace Rev.
PAGE 208
CONTROLS Figure 7-2 Steering Column & Attaching Parts 2 3 17 1 5 4 201 6 8 14 101 13 15 101 16 7 9 101 11 101 PY1690 7-4 G10-55A/G12-55A AccuPlace 31200454
PAGE 209
CONTROLS Figure 7-2 Steering Column & Attaching Parts Item 1 2 3 4 5 6 7 8 9 11 13 14 15 16 17 101 201 31200454 Part Number Qty. 1001001213 91563208 7026477 7026478 91563226 NSS NSS 91123126 91144190 91513125 2130404 2150808 4761600 0641606 0641608 4711600 70020923 0100011 1 1 1 1 1 2 1 1 1 1 1 4 4 2 2 2 1 AR Ref Description STEERING CONTROL ASSY, (7 thru 14) STEERING WHEEL, (includes items 2 & 3) CENTER CAP SPINNER KNOB F-N-R SHIFTER, (includes items 5 & 6) HEX HD CAPSCREW, (torque to 30-35 ft.lbs.
PAGE 210
CONTROLS Figure 7-3 Brake Pedal Assembly 13 17 1 13 17 17 11 15 10 14 16 2 8 7 4 19 5 6 119 3 104 141 PAL5210 7-6 G10-55A/G12-55A AccuPlace 31200454
PAGE 211
CONTROLS Figure 7-3 Brake Pedal Assembly Item 1 2 3 4 5 6 7 8 10 11 13 14 15 16 17 19 104 119 141 Part Number Qty.
PAGE 212
CONTROLS Figure 7-4 Accelerator Pedal 1 3 2 7 5 4 7 6 11 12 10 19 17 18 13 14 15 16 PY0530 7-8 G10-55A/G12-55A AccuPlace 31200454
PAGE 213
CONTROLS Figure 7-4 Accelerator Pedal Item Part Number Qty.
PAGE 214
CONTROLS This Page Intentionally Left Blank 7-10 G10-55A/G12-55A AccuPlace 31200454
PAGE 215
SECTION 8 HYDRAULIC CIRCUITS 31200454 G10-55A/G12-55A AccuPlace
PAGE 216
HYDRAULIC CIRCUITS Figure 8-1 Engine Hydraulics Install 7 1 9 18 10 9 6 22 19 217 1 10 11 12 102 103 105 16 104 14 3 13 21 20 4 15 101 PY1970 8-2 G10-55A/G12-55A AccuPlace 31200454
PAGE 217
HYDRAULIC CIRCUITS Figure 8-1 Engine Hydraulics Install Item 1 3 4 6 7 9 10 11 12 13 14 15 16 18 19 20 21 22 101 102 103 104 105 217 Part Number Qty.
PAGE 218
HYDRAULIC CIRCUITS Figure 8-2 Cab Hydraulics Install 50 46 46 101 102 45 51 49 47 60 44 48 103 104 105 PY3531 8-4 G10-55A/G12-55A AccuPlace 31200454
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HYDRAULIC CIRCUITS Figure 8-2 Cab Hydraulics Install Item Part Number Qty. 44 45 46 47 48 49 50 51 60 101 102 103 104 105 1001096388 1001096389 1001096390 1001096391 1001096392 1001096393 1001096394 1001096395 1001096397 1 1 2 1 1 1 1 1 1 Ref Ref Ref Ref Ref Description Rev.
PAGE 220
HYDRAULIC CIRCUITS Figure 8-3 Manifold & Accumulator Install 101 104 5 107 105 102 106 104 103 11 326 201 203 333 216 215 206 214 203 332 407 304 310 321 203 206 203 210 203 216 203 8 203 203 211 2 7 15 209 208 203 213 6 529 202 2 14 14 3 PY1900 8-6 G10-55A/G12-55A AccuPlace 31200454
PAGE 221
HYDRAULIC CIRCUITS Figure 8-3 Manifold & Accumulator Install Item 2 3 5 6 7 8 11 14 15 52 57 101 102 103 104 105 106 107 201 202 203 204 206 207 208 209 210 211 212 213 214 215 216 304 310 321 326 332 333 407 31200454 Part Number Qty. Description Rev.
PAGE 222
HYDRAULIC CIRCUITS Figure 8-3 Manifold & Accumulator Install Item 529 Part Number Qty. Ref Description Rev.
PAGE 223
HYDRAULIC CIRCUITS Figure 8-3 Manifold & Accumulator Install Item 31200454 Part Number Qty. Description G10-55A/G12-55A AccuPlace Rev.
PAGE 224
HYDRAULIC CIRCUITS Figure 8-4 Lift and Outrigger Hydraulics 20 5 30 28 1 24 23 14 46 27 10 4 20 4 20 3 22 10 28 14 20 15 27 32 20 22 38 7 21 3 20 31 101 29 10 40 11 42 33 26 8 102 41 44 48 47 44 12 43 17 5 35 18 34 37 36 PY1910 8-10 G10-55A/G12-55A AccuPlace 31200454
PAGE 225
HYDRAULIC CIRCUITS Figure 8-4 Lift and Outrigger Hydraulics Item 1 3 4 5 7 8 10 11 12 14 15 16 17 18 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 40 41 42 43 44 46 47 48 101 102 Part Number Qty. Description Rev.
PAGE 226
HYDRAULIC CIRCUITS Figure 8-5 Transmission Hydraulics 14 15 2 4 8 12 5 2 3 9 10 16 17 6 11 5 2 3 9 10 13 8-12 7 13 G10-55A/G12-55A AccuPlace PY3490 31200454
PAGE 227
HYDRAULIC CIRCUITS Figure 8-5 Transmission Hydraulics Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 31200454 Part Number Qty. 1001099384 Ref 80933113 0100011 0641514 0701215 2111210 1 AR 2 4 2 Ref 4 4 2 2 1 Ref 2 1 1 1 1 3931664 4891700 8769139 77133137 91083106 1001097771 1001097772 1001097773 1001097990 1001097991 Description TRANSMISSION HYDRAULICS, (not available to order, see items 1 thru 17 for service) O-RING LOCTITE, #242 HEX HD CAPSCREW, 5/16-18X1 3/4, GR5 HEX HD CAPSCREW, M12X.
PAGE 228
HYDRAULIC CIRCUITS Figure 8-6 Boom Hydraulics Assy 17 12 109 154 8 164 108 164 252 8 13 7 9 30 10 21 19 5 16 20 21 29 16 268 131 197 257 200 164 108 19 15 250 126 26 28 139 145 147 153 141 162 270 4 305 304 172 146 145 153 141 162 270 305 304 269 270 141 G10-55A/G12-55A AccuPlace 260 281 183 193 149 25 32 146 8-14 6 10 27 147 257 209 14 3 18 23 186 203 200 22 113 165 31 305 301 256 234 281 305 301 159 302 303 306 253 159 302 303 306 103 138 142 269
PAGE 229
HYDRAULIC CIRCUITS Figure 8-6 Boom Hydraulics Assy Item 1 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 103 108 109 113 126 131 138 139 141 142 145 146 147 149 152 153 154 159 31200454 Part Number Qty.
PAGE 230
HYDRAULIC CIRCUITS Figure 8-6 Boom Hydraulics Assy Item Part Number Qty. 162 164 165 172 183 186 193 197 200 203 209 234 250 252 253 256 257 260 268 269 270 281 301 302 303 4751400 4761600 4761800 80903011 2111212 88671001 91083217 3311805 3577203 3423301 91161172 2131010 3577204 1001099570 1001100882 3580356 1001100883 4569508 4711400 4761400 2151010 0641422 2220239 3100109 304 305 306 3311405 4711400 1001093335 4 7 1 4 4 1 5 2 2 1 1 2 1 1 Ref 1 2 1 4 4 6 2 2 1 1 1 2 4 2 Description Rev.
PAGE 231
HYDRAULIC CIRCUITS Figure 8-6 Boom Hydraulics Assy Item 31200454 Part Number Qty. Description G10-55A/G12-55A AccuPlace Rev.
PAGE 232
HYDRAULIC CIRCUITS Figure 8-7 Auxiliary Hydraulics 1 8 3 7 15 12 16 3 201 14 14 6 7 6 8 2 4 4 5 5 10 11 8-18 G10-55A/G12-55A AccuPlace PY3330 31200454
PAGE 233
HYDRAULIC CIRCUITS Figure 8-7 Auxiliary Hydraulics Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 201 31200454 Part Number Qty.
PAGE 234
HYDRAULIC CIRCUITS This Page Intentionally Left Blank 8-20 G10-55A/G12-55A AccuPlace 31200454
PAGE 235
SECTION 9 HYDRAULIC COMPONENTS 31200454 G10-55A/G12-55A AccuPlace
PAGE 236
HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder G10-55A AccuPlace 1 2 116 231 115 208 217 114 3 117 112 109 103 109 119 101 106 102 120 108 104 108 105 118 107 116 230 115 PY3390 208 9-2 G10-55A/G12-55A AccuPlace 217 31200454
PAGE 237
HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder Item 1 2 3 101 102 103 104 105 106 107 108 109 111 112 114 115 116 117 118 119 120 208 217 230 231 Part Number Qty.
PAGE 238
HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder G12-55A AccuPlace 1 2 115 231 114 208 217 113 3 116 112 109 103 109 118 101 106 102 119 108 104 108 105 117 107 115 230 114 208 9-4 G10-55A/G12-55A AccuPlace 217 PY3370 31200454
PAGE 239
HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder Item 1 2 3 101 102 103 104 105 106 107 108 109 111 112 113 114 115 116 117 118 119 208 217 230 231 Part Number Qty.
PAGE 240
HYDRAULIC COMPONENTS Figure 9-2 Extend/Retract Cylinder 2 4 3 7 3 1 115 6 8 5 112 110 107 110 117 2 6 8 103 101 113 119 105 102 118 109 106 109 104 108 116 9-6 G10-55A/G12-55A AccuPlace PY3421 31200454
PAGE 241
HYDRAULIC COMPONENTS Figure 9-2 Extend/Retract Cylinder Item 1 2 3 4 5 6 7 8 9 101 102 103 104 105 106 107 108 109 110 112 113 115 116 117 118 119 148 Part Number Qty.
PAGE 242
HYDRAULIC COMPONENTS Figure 9-3 Tilt Cylinder 3 101 102 225 206 207 208 211 217 209 210 219 221 223 224 222 227 229 4 5 201 212 1 2 215 235 232 235 203 226 230 228 204 236 234 231 233 205 213 220 PY2061 9-8 G10-55A/G12-55A AccuPlace 31200454
PAGE 243
HYDRAULIC COMPONENTS Figure 9-3 Tilt Cylinder Item Part Number Qty.
PAGE 244
HYDRAULIC COMPONENTS Figure 9-3 Tilt Cylinder Item Part Number Qty. Description Rev. 70022093 70022098 1 1 SEAL KIT, (G10-55A AccuPlace), (includes items 225, 226, 228 & 230 thru 236) SEAL KIT, (G12-55A AccuPlace), (includes items 225, 226, 228 & 230 thru 236) NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.
PAGE 245
HYDRAULIC COMPONENTS Figure 9-3 Tilt Cylinder Item 31200454 Part Number Qty. Description G10-55A/G12-55A AccuPlace Rev.
PAGE 246
HYDRAULIC COMPONENTS Figure 9-4 Frame Level Cylinder 15 124 106 121 107 13 12 108 16 105 11 8 5 8 18 3 2 1 19 9 7 9 4 107 6 106 17 124 108 105 PY1120 9-12 G10-55A/G12-55A AccuPlace 31200454
PAGE 247
HYDRAULIC COMPONENTS Figure 9-4 Frame Level Cylinder Item 1 2 3 4 5 6 7 8 9 11 12 13 15 16 17 18 19 105 106 107 108 121 124 Part Number Qty.
PAGE 248
HYDRAULIC COMPONENTS Figure 9-5 Stabilizer Cylinder 23 24 25 22 14 13 20 15 11 8 5 21 8 16 18 12 3 16 9 7 9 4 2 1 19 6 22 17 21 25 26 9-14 G10-55A/G12-55A AccuPlace PY2000 31200454
PAGE 249
HYDRAULIC COMPONENTS Figure 9-5 Stabilizer Cylinder Item 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Part Number Qty. 1001101289 1 1 1 1 1 1 1 1 2 2 1 1 3 1 2 2 1 1 1 1 2 2 2 1 2 2 Ref 7003226 70021630 70021648 7023593 7026932 7026933 70021964 70021646 70021642 70021963 70021644 88521208 0641840 88671001 8065640 3423227 70021639 1 Description Rev.
PAGE 250
HYDRAULIC COMPONENTS Figure 9-6 Outrigger Cylinder Assembly 24 23 26 25 27 22 19 28 22 17 20 21 20 1 2 3 4 18 5 6 4 7 2 9 10 8 11 12 13 14 15 16 18 9-16 G10-55A/G12-55A AccuPlace 17 PAL0850 31200454
PAGE 251
HYDRAULIC COMPONENTS Figure 9-6 Outrigger Cylinder Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 31200454 Part Number Qty.
PAGE 252
HYDRAULIC COMPONENTS Figure 9-7 Hydraulic Pump 5 2 102 4 1 101 3 103 104 9-18 G10-55A/G12-55A AccuPlace PY3340 31200454
PAGE 253
HYDRAULIC COMPONENTS Figure 9-7 Hydraulic Pump Item Part Number Qty. 1 2 4 101 102 103 104 1001100936 2130604 2111010 1001099618 70022286 7023962 70022287 70022288 1 1 1 1 1 1 1 1 Description HYDRAULIC PUMP ASSY, (includes items 1 thru 5) FITTING, 90 DEG, (includes o-ring) FITTING, 90 DEG, (includes o-ring) HYDRAULIC PUMP, (includes items 101 thru 104) CONTROL UNIT RETAINING RING LIP SEAL HOUSING Rev. D B NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.
PAGE 254
HYDRAULIC COMPONENTS Figure 9-8 Hydraulic Tank Assembly 4 8 21 24 18 1 3 26 18 27 25 3 19 6 9 12 14 5 20 23 10 7 28 17 13 16 22 11 9-20 G10-55A/G12-55A AccuPlace PY1220 31200454
PAGE 255
HYDRAULIC COMPONENTS Figure 9-8 Hydraulic Tank Assembly Item 1 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 28 Part Number Qty.
PAGE 256
HYDRAULIC COMPONENTS Figure 9-9 Brake Valve 21 22 20 19 18 17 16 23 24 14 13 25 26 15 49 14 15 17 27 28 16 22 50 46 48 47 31 32 33 29 32 51 41 45 30 34 43 35 44 40 39 38 37 1 2 3 4 5 6 7 8 9 10 9-22 36 G10-55A/G12-55A AccuPlace 11 12 52 PAL5170 31200454
PAGE 257
HYDRAULIC COMPONENTS Figure 9-9 Brake Valve Item Part Number Qty.
PAGE 258
HYDRAULIC COMPONENTS Figure 9-9 Brake Valve (Continued) Item 50 51 52 Part Number Qty. 70023038 1 2 2 Description Rev.
PAGE 259
HYDRAULIC COMPONENTS Figure 9-9 Brake Valve (Continued) Item 31200454 Part Number Qty. Description G10-55A/G12-55A AccuPlace Rev.
PAGE 260
HYDRAULIC COMPONENTS Figure 9-10 Hydraulic Manifold Valve 13 1 7 12 5 8 9 10 11 12 1 3 6 9-26 G10-55A/G12-55A AccuPlace 2 PY3630 31200454
PAGE 261
HYDRAULIC COMPONENTS Figure 9-10 Hydraulic Manifold Valve Item Part Number Qty.
PAGE 262
HYDRAULIC COMPONENTS Figure 9-11 Steer Select Valve 3 4 5 6 2 1 8 7 PY0350 9-28 G10-55A/G12-55A AccuPlace 31200454
PAGE 263
HYDRAULIC COMPONENTS Figure 9-11 Steer Select Valve Item Part Number Qty. 1 2 3 4 5 6 7 8 1001001016 7029915 7029916 91474402 91474407 7029917 7012773 88662065 88662019 1 1 1 1 2 2 1 4 2 31200454 Description STEERING SELECT VALVE, (includes all items) STEERING MANIFOLD COVER PLATE DIRECTIONAL CONTROL VALVE, (includes items 4 thru 6) COIL NUT SEAL KIT ELBOW, 90 DEGREES, (includes o-ring) CONNECTOR, (includes o-ring) G10-55A/G12-55A AccuPlace Rev.
PAGE 264
HYDRAULIC COMPONENTS Figure 9-12 180 Degree Swing Carriage Cylinder 9-30 G10-55A/G12-55A AccuPlace 31200454
PAGE 265
HYDRAULIC COMPONENTS Figure 9-12 180 Degree Swing Carriage Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 31200454 Part Number Qty.
PAGE 266
HYDRAULIC COMPONENTS Figure 9-13 Grapple Bucket Cylinder 9-32 G10-55A/G12-55A AccuPlace 31200454
PAGE 267
HYDRAULIC COMPONENTS Figure 9-13 Grapple Bucket Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 31200454 Part Number Qty.
PAGE 268
HYDRAULIC COMPONENTS Figure 9-14 Side Tilt Carriage Cylinder 7 R E 1 8 5 3 6 8 4 2 PY1580 9-34 G10-55A/G12-55A AccuPlace 31200454
PAGE 269
HYDRAULIC COMPONENTS Figure 9-14 Side Tilt Carriage Cylinder Item 1 2 3 4 5 6 7 8 Part Number Qty. 1001090134 70022038 70022039 70022040 70022042 70021908 70022043 90022230 7029760 4640438 2900770 91044080 1 1 1 1 1 1 1 1 1 2 1 2 70022041 31200454 Description SIDE TILT CARRIAGE CYLINDER, (includes all items) BARREL ASSY ROD ASSY PISTON SEAL KIT ROD BEARING SEAL KIT HEX NUT CAPSCREW CHECK VALVE SEAL KIT GREASE FITTING Rev.
PAGE 270
HYDRAULIC COMPONENTS Figure 9-15 72” 90 Degree Swing Carriage Cylinder 9-36 G10-55A/G12-55A AccuPlace 31200454
PAGE 271
HYDRAULIC COMPONENTS Figure 9-15 72” 90 Degree Swing Carriage Cylinder Item 1 2 3 4 5 6 7 8 Part Number Qty.
PAGE 272
HYDRAULIC COMPONENTS Figure 9-16 Frame Level, Outrigger Valve Install 1 4 2 3 5 PY3660 6 9-38 G10-55A/G12-55A AccuPlace 31200454
PAGE 273
HYDRAULIC COMPONENTS Figure 9-16 Frame Level, Outrigger Valve Install Item 1 2 3 4 5 6 31200454 Part Number Qty.
PAGE 274
HYDRAULIC COMPONENTS Figure 9-17 Auxiliary Valve 4 5 2 11 6 8 9 10 3 1 7 6 8 9-40 G10-55A/G12-55A AccuPlace PY3640 31200454
PAGE 275
HYDRAULIC COMPONENTS Figure 9-17 Auxiliary Valve Item Part Number Qty. 1001105345 7021604 7012953 1 1 2 3 7010542 7010543 4 7023919 5 7012925 6 7 8 9 10 11 31200454 7010543 7024885 1 1 1 1 1 1 1 1 2 1 1 2 1 1 3 Description Rev.
PAGE 276
HYDRAULIC COMPONENTS This Page Intentionally Left Blank 9-42 G10-55A/G12-55A AccuPlace 31200454
PAGE 277
SECTION 10 ELECTRICAL 31200454 G10-55A/G12-55A Accuplace
PAGE 278
ELECTRICAL Figure 10-1 Electrical Installation 16 4 18 9 8 6 14 11 15 12 13 2 3 10 5 17 PY2070 10-2 G10-55A/G12-55A Accuplace 31200454
PAGE 279
ELECTRICAL Figure 10-1 Electrical Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 31200454 Part Number Qty.
PAGE 280
ELECTRICAL Figure 10-2 Battery & Cables 40 40 56 106 107 110 55 201 202 203 204 205 206 207 5 23 25 14 4 54 65 24 49 11 34 108 19 19 39 23 57 18 21 26 27 72 23 5 7 24 29 50 PY1730 10-4 G10-55A/G12-55A Accuplace 31200454
PAGE 281
ELECTRICAL Figure 10-2 Battery & Cables Item Part Number Qty.
PAGE 282
ELECTRICAL Figure 10-3 Work Light Package 11 201 202 203 204 205 301 302 303 305 306 1 6 7 23 304 15 15 15 4 14 23 16 17 101 102 103 13 15 307 308 309 310 311 8 21 22 20 29 10 B 8 2 5 7 3 28 18 CONNECT TO CURRENT OPTION VEC HARNESS B 24 1 4 6 9 14 VIEW OF R.H.
PAGE 283
ELECTRICAL Figure 10-3 Work Light Package Item 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 20 21 22 23 24 28 29 101 102 103 201 202 203 204 205 301 302 303 304 305 306 307 308 309 310 311 31200454 Part Number Qty.
PAGE 284
ELECTRICAL Figure 10-4 Engine Harness F F CONN POS 10 11 12 13 14 E CONN POS A B C WIRE GA TYPE WIRE DESIGNATION 18 STP 18 STP SHD (CAN H/904) (CAN L/905) SHIELD /020 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 E ALT PWR 4 GA GXL ALT EXC 16 GA GXL 2 7 8 9 STRT SOL ST RLY PWR ST RLY A B C P WIRE DESIGNATION AMB SNR PWR +5 V AMB SNR RTN AMB SNR SIG 6
PAGE 285
ELECTRICAL Figure 10-4 Engine Harness Item Part Number Qty.
PAGE 286
ELECTRICAL Figure 10-5 Chassis Harness DASH PANEL HARNESS CONNECTOR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 WIRE DESIGNATION BAT PWR 1 INCOVA PWR GND 1 SPARE BM HD BOOM ANGLE RT PWR BOOM ANGLE RT SIG BOOM ANGLE RT GND LT STAB DN VLV LT STAB UP VLV LT STAB VLV RTN RT STAB DN VLV RT STAB UP VLV RT STAB VLV RTN CANH CANL CANS CIRC VLV PLUGGED GAGE PWR PLUGGED RSTAB VLV SIG 1 RSTAB VLV SIG 2 PLUGGED PLUGGED RSTAB VLV GND PLUGGED SWAY RT VLV SWAY VLV RTN SWAY LT VLV GAGE
PAGE 287
ELECTRICAL Figure 10-5 Chassis Harness (Continued) I BUSSMAN VEC - C CONNECTOR POS CONT'D ON PREVIOUS SHEET A B C D E F G H V GAGE & TYPE 18 STP 18 STP 18 STP V 23 24 25 TO Z Z Z J BUSSMAN VEC - D CONNECTOR POS A B C D E F G H 16 26 27 28 30 31 J I A B C WIRE DESIGNATION CANH CANL CANS TO TYPE 16 GXL B 16 GXL H 16 GXL S5 16 GXL D 12 GXL D 16 GXL S1 16 GXL S1 12 GXL D 16 26 27 28 29 30 INCOVA CAN CONNECT PLUG POS GAGE & WIRE DESIGNATION DASH GND ALT EXC SP ACCY PWR 1 AUX RLYS PWR OPT GND
PAGE 288
ELECTRICAL Figure 10-5 Chassis Harness Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 35 36 37 38 39 40 41 42 43 44 45 46 47 10-12 Part Number Qty.
PAGE 289
ELECTRICAL Figure 10-5 Chassis Harness (Continued) Item Part Number Qty. 48 77363345 1 31200454 Description Rev.
PAGE 290
ELECTRICAL Figure 10-6 Dash Harness C B CONN POS 1 2 3 4 5 6 7 8 WIRE DESIGNATION OPEN HORN PWR HORN OPEN OPEN OPEN OPEN OPEN CONN POS WIRE GA & TYPE 1 2 3 4 5 6 7 8 -16 GXL 16 GXL ------ D WIRE DESIGNATION PK BRK SOL TRAN/BRK PWR OPEN OPEN SHIFT PWR 1 ST RLY DASH GND OPEN A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 WIRE DESIGNATION KEY BAT PWR KEY IGN KEY ACC KEY START DASH GND GAGE PWR HORN PWR STEER/SWAY PWR STR AW STR CRB HORN FUL LVL TRANS TMP SW S
PAGE 291
ELECTRICAL Figure 10-6 Dash Harness Item Part Number Qty. 1 2 3 4 5 6 7 8 1001101759 4460500 77363229 4460466 83481286 83481285 4460419 91504100 80604025 1 1 2 2 1 1 3 1 1 31200454 Description DASH HARNESS, (includes all items) CONNECTOR CONTACT PLUG NUT WASHER TERMINAL CONNECTOR LOCK G10-55A/G12-55A Accuplace Rev.
PAGE 292
ELECTRICAL Figure 10-7 Transmission Relay Harness F CONN POS G CONN POS 1 2 3 4 5 6 7 8 WIRE DESIGNATION TRANS SOL Y1 TRANS SOL Y3 TRANS SOL Y5 TRANS SOL Y4 SHIFT PWR 1 KEY START TRANS SOL Y2 PK BRK SOL WIRE GA & TYPE 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 1 2 3 G 1 (30) 2 (85) 3 (87A) 4 (87) 5 (86) WIRE DESIGNATION TRAN/BRK PWR SHIFTER GND PLUGGED REVERSE TRANS SOL Y2 4 5 6 7 13 14 15 WIRE GA & TYPE 16 GXL 16 GXL -16 GXL 16 GXL A CONN POS 1 (30) 2 (85) 3 (87A) 4 (87) 5 (8
PAGE 293
ELECTRICAL Figure 10-7 Transmission Relay Harness Item Part Number Qty.
PAGE 294
ELECTRICAL Figure 10-8 Enclosed Cab Harness HEATER PWR HEATER HI HEATER MED HEATER LOW 12 GA GXL 16 GA GXL 16 GA GXL C C 16 GA GXL A B C 4 13 14 C B A WIPER PWR 16 GA GXL WIPER PARK A B WIRE DESIGNATION D FAN PWR D FAN GND 14 GA GXL WIPER PARK 14 GA GXL 1 2 3 4 5 6 A B 14 GA GXL WIPER HI 14 GA GXL WIPER HI 16 GXL 16 GXL 4 11 12 WIPER LO 14 GA GXL WIPER LO WIRE GA & TYPE WIRE GA & TYPE 18 GXL 18 GXL 18 GXL 12 GA GXL WASHER CONN POS WIRE DESIGNATION HEATER GND HTR CNTRL A H
PAGE 295
ELECTRICAL Figure 10-8 Enclosed Cab Harness Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1001103683 80963064 80963069 4460850 80963065 80963067 80963070 7026429 7026430 80963062 80963069 80963057 80963068 4460459 4460743 1 1 2 1 4 1 1 1 1 1 1 1 1 1 1 31200454 Description ENCLOSED CAB HARNESS, (includes all items) SHROUD TERMINAL TERMINAL SEAL SEAL PLUG CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL G10-55A/G12-55A Accuplace Rev.
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ELECTRICAL Figure 10-9 VEC Options Harness CONN POS A B WIRE DESIGNATION D FAN GND OPT GND 2 OPT GND 1 15A OPT 1 GND 15A OPT 2 GND 25A OPT GND PLUGGED PLUGGED 16 GXL 12 GXL 12 GXL 16 GXL 16 GXL 12 GXL --- WIRE GA & TYPE A A WIRE DESIGNATION SW1 86 HEATER GND CAB LT GND DOME/BCN GND AUX RLYS PWR SW1 87A SW2 86 SW2 87A B A B C D E F G H 2 3 4 5 6 7 9 C CONN POS 2 3 4 5 6 7 8 4 5 7 11 12 13 E D C CONN POS WIRE GA & TYPE A B C D E F G H 16 GXL 12 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 GXL 16 G
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ELECTRICAL Figure 10-9 VEC Options Harness Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1001001562 80484086 7026414 4460746 80963070 80963065 1001116747 80963067 80484085 80484084 80484081 80963063 80963068 4460790 80963057 7026425 80604016 4460465 4460466 91504089 4460464 4460508 7026909 80604025 7026408 80604018 1 1 4 4 5 7 4 6 1 1 1 1 3 2 3 1 1 2 2 1 1 1 1 1 1 1 31200454 Description Rev.
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ELECTRICAL Figure 10-10 Cab Work Light Harness TERM # 1 2 3 4 5 6 7 8 WIRE DESIGNATION PLUG WORK LT PWR BCN PWR PLUG BCN GND CAB LT PWR CAB LT GND WORK LT X1 COLOR ORN ORN BLK ORN BLK YEL GAUGE TYPE TO 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG 16 AWG X2 X3 X7 X2 SP2 X2 GXL GXL GXL GXL GXL GXL 1 2 3 4 X1 TERM # 1 2 3 4 5 6 7 8 5 6 X2 X2 WIRE DESIGNATION EMPTY CAB LT PWR CAB LT EMPTY WORK LT PWR WORK LT CAB LT GND EMPTY TERM # 1 2 3 4 5 6 7 8 X3 5 6 COLOR ORN YEL ORN YEL BLK - GAUGE TYPE TO 16
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ELECTRICAL Figure 10-10 Cab Work Light Harness Item 1 2 3 4 5 6 7 8 9 31200454 Part Number Qty. 1001090506 91554017 80604025 1 1 1 1 1 2 2 4 4 4 4460466 7026439 7026408 80604018 Description CAB WORK LIGHT HARNESS, (includes all items) HOUSING WEDGE TERMINAL PLUG HOUSING TERMINAL HOUSING WEDGE TERMINAL G10-55A/G12-55A Accuplace Rev.
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ELECTRICAL Figure 10-11 Boom Work Light Harness X3 TERM WIRE # DESIGNATION 1 WORK LT 2 LT GND TERM # A B C D 1 2 3 4 WIRE DESIGNATION PLUG PLUG WORK LT LT GND X3 COLOR YEL BLK GAUGE TYPE TO 16 AWG 16 AWG SP3 SP4 GXL GXL 5 6 7 X1 COLOR YEL BLK GAUGE TYPE TO 14 AWG 14 AWG SP1 SP2 GXL GXL X1 TERM WIRE # DESIGNATION 1 WORK LT 2 LT GND X2 COLOR YEL BLK GAUGE TYPE TO 16 AWG 16 AWG SP1 SP2 GXL GXL 5 6 7 TERM WIRE # DESIGNATION 1 WORK LT 2 LT GND X2 X4 COLOR YEL BLK GAUGE TYPE TO 16
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ELECTRICAL Figure 10-11 Boom Work Light Harness Item 1 2 3 4 5 6 7 31200454 Part Number Qty. 1001090505 80963062 4460850 4460789 80963070 7026408 80604018 1 1 1 1 1 3 3 3 Description Rev.
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ELECTRICAL Figure 10-12 Lift Valve Harness 7 1 2 3 1 2 3 1 2 3 1 2 3 4 5 6 PY3020 10-26 G10-55A/G12-55A Accuplace 31200454
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ELECTRICAL Figure 10-12 Lift Valve Harness Item 1 2 3 4 5 6 7 31200454 Part Number Qty. 4923665 7026408 80604018 70363229 1 4 4 4 1 1 1 1 4460928 Description LIFT VALVE HARNESS, (includes all items) HOUSING TERMINAL LOCK TERMINAL HOUSING TERMINAL LOCK TERMINAL MOLDED CORDSET G10-55A/G12-55A Accuplace Rev.
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ELECTRICAL Figure 10-13 Extend/Retract Valve Harness 7 1 2 3 1 2 3 1 2 3 1 2 3 4 5 6 PY3000 10-28 G10-55A/G12-55A Accuplace 31200454
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ELECTRICAL Figure 10-13 Extend/Retract Valve Harness Item 1 2 3 4 5 6 7 31200454 Part Number Qty. 4923666 7026408 80604018 70363229 1 4 4 4 1 1 1 1 4460928 Description EXTEND/RETRACT VALVE HARNESS HOUSING TERMINAL LOCK TERMINAL HOUSING TERMINAL LOCK TERMINAL MOLDED CORDSET G10-55A/G12-55A Accuplace Rev.
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ELECTRICAL Figure 10-14 Lower Boom Harness 10 5 1 2 4 6 7 11 12 A SHIELD B ORANGE 12GA C RED D RED 12GA E BLACK 12GA F BLACK G BLK/WHT 12GA H HOLE PLUG J RED/BLK K YELLOW L BLU/BLK M ORANGE N ORN/BLK P HOLE PLUG R YEL/BLK S BLUE T HOLE PLUG U BROWN V HOLE PLUG W HOLE PLUG X HOLE PLUG PY3670 10-30 G10-55A/G12-55A Accuplace 31200454
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ELECTRICAL Figure 10-14 Lower Boom Harness Item Part Number Qty. 1 2 4 5 6 7 8 9 10 11 12 4923535 1060896 4460464 4460508 4460473 4460466 2820118 4460471 4460470 4461003 4460465 4460509 1 AR 11 4 2 12 AR 1 1 1 11 4 31200454 Description LOWER BOOM HARNESS, (includes all items) CABLE CONTACT CONTACT TERMINAL TERMINAL CLEAR HEAT SHRINK, 1/8” LOCK WASHER TERMINAL PANEL NUT TERMINAL CONNECTOR CONTACT CONTACT G10-55A/G12-55A Accuplace Rev.
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ELECTRICAL Figure 10-15 Boom Harness 8 5 1 2 4 6 7 9 10 A SHIELD B ORANGE 12GA C RED D RED 12GA E BLACK 12GA F BLACK G BLK/WHT 12GA H HOLE PLUG J RED/BLK K YELLOW L BLU/BLK M ORANGE N ORN/BLK P HOLE PLUG R YEL/BLK S BLUE T HOLE PLUG U BROWN V HOLE PLUG W HOLE PLUG X HOLE PLUG PY3680 10-32 G10-55A/G12-55A Accuplace 31200454
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ELECTRICAL Figure 10-15 Boom Harness Item 1 2 3 4 5 6 7 8 9 10 31200454 Part Number Qty. 4923482 1060896 4460465 4461003 4460509 4460473 4460466 2820118 1 AR 11 1 4 2 12 AR 1 11 4 4460464 4460508 Description Rev.
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ELECTRICAL Figure 10-16 Cab Control Harness 8 9 10 AUX HYD HIGH FLOW SWITCH WIRE DESIGNATION COLOR OPEN PANEL SW PWR RED AUX HYD HFLOW SW VIOLET OPEN OPEN OPEN LAMP GND BLACK AUX HYD HFLOW LAMP ORG OPEN OPEN TYPE TO 18 GXL 18 GXL S2 M 18 GXL 18 GXL S1 M 1 2 D POS.
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ELECTRICAL Figure 10-16 Cab Control Harness Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 31200454 Part Number Qty.
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ELECTRICAL Figure 10-17 A/C Wire Harness CONN POS A G CONN POS WIRE GA & TYPE WIRE DESIGNATION A B 16 GXL 16 GXL 25A OPT 25A OPT GND F 1 2 3 B 1 2 3 A B WIRE DESIGNATION RLY 87 25A OPT GND AC CLUTCH PWR AC CLUTCH GND RING 3/8 SCREW WIRE GA & TYPE 16 GXL 16 GXL 2 4 5 FAN SW C 16 GA GXL AC SW 16 GA GXL A E CONN POS WIRE DESIGNATION WIRE GA & TYPE AC SW 16 GA GXL 25A OPT GND 16 GA GXL 16 GXL 16 GXL FAN SW C 16 GA GXL C TYP 25A OPT PRS SW 16 GA GXL 16 GA GXL RLY 87 16 GA GXL
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ELECTRICAL Figure 10-17 A/C Wire Harness Item Part Number Qty. 1 2 3 4 5 91563247 80963058 80963069 80963067 80963056 80963065 1 2 3 2 1 1 31200454 Description A/C HARNESS, (includes items 1 thru 5) SHROUD TERMINAL CABLE SEAL CONNECTOR CABEL SEAL, GREEN G10-55A/G12-55A Accuplace Rev.
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ELECTRICAL This Page Intentionally Left Blank 10-38 G10-55A/G12-55A Accuplace 31200454
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SECTION 11 DECALS 31200454 G10-55A/G12-55A AccuPlace
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DECALS Figure 11-1 Cab & Frame Decals 113 4 5 114 104 118 104 104 14 12 104 102 1 201 107 135 2 108 109 PY3510 11-2 G10-55A/G12-55A AccuPlace 31200454
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DECALS Figure 11-1 Cab & Frame Decals (Continued) 801 802 803 804 805 806 851 852 853 854 855 856 136 607 651 703 756 608 653 201 3 302 RIGHT SIDE CONSOLE 502 415 416 414 31200454 PY3500 G10-55A/G12-55A AccuPlace 11-3
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DECALS Figure 11-1 Cab & Frame Decals Item 1 2 3 4 5 6 7 12 14 Part Number Qty.
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DECALS Figure 11-1 Cab & Frame Decals (Continued) Item 801 802 803 804 805 806 851 852 853 854 855 856 Part Number Qty. Description Rev.
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DECALS Figure 11-2 Boom Decals 6 7 9 15 16 17 451 502 552 601 652 401 115 301 115 451 502 552 601 652 401 215 301 115 8 8 115 215 115 PY3520 116 11-6 G10-55A/G12-55A AccuPlace 31200454
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DECALS Figure 11-2 Boom Decals Item 1 6 7 9 15 16 17 101 115 116 201 215 301 302 401 402 451 502 552 601 652 Part Number Qty. 0275864 Ref 4105262 91553072 1001098769 1001096404 4711600 8305645 Ref 1 1 1 1 1 1 91569008 Ref 91513210 91563157 Ref 7 1 91579010 Ref 91569010 Ref 1706100 1706167 Ref 2 2 1001102890 Ref 1001102385 2 Ref 91565069 Ref 1706185 2 1 2 2 2 2 2 1704739 7302178 1706324 1706465 1001094459 Description Rev.
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DECALS This Page Intentionally Left Blank 11-8 G10-55A/G12-55A AccuPlace 31200454
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SECTION 12 RECOMMENDED SPARE PARTS RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number Description Qty.
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RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number Description Qty.
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SECTION 13 PART NUMBER INDEX PART NUMBER INDEX Part Number Page 0080272 ........................... 4-9 0100011 .. 1-3, 2-3, 2-7, 2-15, 2-19, 2-27, 2-29, 2-35, 2-37, 4-4, 4-11, 4-15, 4-17, 6-3, 7-5, 7-9, 8-13, 8-15, 9-9 0100020 ..................4-4, 6-15 0100035 ....................2-3, 2-7 0100048 ..................4-4, 10-3 0100081 ........................... 1-3 0100093 ........................... 4-9 010048 ........................... 10-5 0160032 ......................... 6-17 0240156 ..............
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PART NUMBER INDEX Part Number Page 1001095418 ................... 3-15 1001095449 ................... 9-21 1001095744 ................... 4-45 1001095810 ................... 3-25 1001096019 ................... 3-25 1001096020 ................... 3-25 1001096021 ................... 3-25 1001096023 ................... 3-25 1001096024 ................... 3-25 1001096025 ................... 3-25 1001096162 ................... 3-25 1001096388 ..................... 8-5 1001096389 .....................
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PART NUMBER INDEX Part Number Page 4-33, 4-35, 4-37 1319601 ......4-27, 4-29, 4-31, 4-33, 4-35, 4-37 1319602 ......4-27, 4-29, 4-31, 4-33, 4-35, 4-37 1319603 ......4-27, 4-29, 4-31, 4-33, 4-35, 4-37 1319604 ......4-27, 4-29, 4-31, 4-33, 4-35, 4-37 1319606 .......4-31, 4-33, 4-37 1319607 ......................... 4-31 1319608 ................4-31, 4-39 1319614 ......................... 4-33 13196154-27, 4-29, 4-33, 4-37 1319617 ................4-27, 4-29 1319618 ................4-27, 4-29 1319619 .........
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PART NUMBER INDEX Part Number Page 3423275 .................... 3-3, 3-7 3423276 ........... 3-3, 3-7, 3-15 3423301 ....... 2-15, 2-19, 8-16 3423307 ........................... 3-7 3440313 .................... 2-4, 2-8 3460444 ........................... 9-7 3460445 ........................... 9-7 3460546 ......................... 8-15 3460547 ......................... 8-15 3460548 ......................... 8-15 3460549 ......................... 8-15 3520072 ......................... 3-25 3520176 ........
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PART NUMBER INDEX Part Number Page 70020676 ....................... 9-23 70020677 ....................... 9-23 70020678 ....................... 9-23 70020679 ....................... 9-23 70020680 ....................... 9-23 70020681 ....................... 9-23 70020682 ....................... 9-23 70020685 ....................... 9-24 70020809 ..................... 10-37 70020816 ..................... 10-37 70020823 ..................... 10-37 70020827 ..................... 10-37 70020828 ..............
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PART NUMBER INDEX Part Number Page 7026753 ......................... 4-25 7026754 ......................... 4-25 7026755 ......................... 4-25 7026756 ......................... 4-25 7026757 ......................... 4-27 7026758 ......4-27, 4-29, 4-31, 4-33, 4-35, 4-37 7026759 ......4-27, 4-29, 4-31, 4-33, 4-35, 4-37 7026760 ......4-27, 4-29, 4-31, 4-33, 4-35, 4-37 7026761 ......4-27, 4-29, 4-31, 4-33, 4-35, 4-37 7026762 ......................... 4-29 7026763 .........................
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PART NUMBER INDEX Part Number Page 8035536 ......................... 9-37 8035722 ........................... 6-9 8035830 ......................... 9-37 8035862 ......................... 9-37 8035863 ......................... 9-37 8036131 ......................... 9-37 80363034 ......................... 6-3 80363067 ....................... 6-15 80363069 ....................... 6-15 80363099 .............. 6-17, 6-20 80363102 ....................... 6-21 80363103 .............. 6-20, 6-21 80363104 ........
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PART NUMBER INDEX Part Number Page 90554059 ....................... 3-22 90554060 ....................... 3-22 90554061 ....................... 3-23 90554062 ..... 3-11, 3-23, 3-27 90554063 ....................... 3-23 90554064 ....................... 3-23 90554065 ....................... 3-23 90554067 ....................... 3-22 90554069 ....................... 3-22 90554070 ....................... 3-22 90554071 ....................... 3-22 90554072 ....................... 3-23 90554073 ................
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PART NUMBER INDEX Part Number Page 91474460 ....................... 9-23 91474465 ....................... 6-13 91474468 ..................... 10-14 91474469 ..................... 10-14 91474492 ......................... 6-9 91474512 ................ 5-5, 5-17 91476031 ......................... 7-7 91503097 ....................... 11-4 91503098 ....................... 11-4 91503099 ....................... 11-4 91503105 ....................... 6-13 91503106 ....................... 6-13 91503108 ............
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PART NUMBER INDEX Part Number 13-10 Page Part Number Page Part Number G10-55A/G12-55A AccuPlace Page Part Number Page 31200454
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31200454 An Oshkosh Corporation Company JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: +1-717-485-5161 Customer Support Toll Free: 1-877-554-5438 Fax: +1-717-485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia Phone: +61 265 811 111 Fax: +61 265 810 122 JLG Latino Americana Ltda. Rua Eng.