Parts Manual Owner's manual

ManualsBrandsJLG ManualsSpecial machineryG6-23A

An Oshkosh Corporation Company

Illustrated Parts Manual

Models

G5-19A

G6-23A

31200194

Revised

April 4, 2014

Summary of content (318 pages)

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Illustrated Parts Manual Models G5-19A & G6-23A 31200194 Revised April 4, 2014 An Oshkosh Corporation Company
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EFFECTIVITY PAGE March 10, 2006 - A - Original Issue Of Manual February 23, 2007 - B - Revised Manual July 6, 2007 - C - Revised Manual May 15, 2008 - D - Revised Manual May 29, 2009 - E - Revised Manual April 3, 2014 - F - Revised Manual 31200194 G5-19A/G6-23A i
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EFFECTIVITY PAGE -ii G5-19A/G6-23A 31200194
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 – FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1-2 1-3 Frame Shrouding & Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Frame Shrouding & Trim, Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Axle Installation . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 5-16 5-17 5-18 5-19 TITLE PAGE NO. Front Axle - Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Axle - Wheel Hub and Final Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Axle - Transmission Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. 8-10 TITLE PAGE NO. Rear Hydraulic Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28 SECTION 9 – HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 9-1 9-2 9-3 9-4 9-5 9-6 9-7 9-8 9-9 9-10 9-11 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. 12-7 12-8 12-9 12-10 12-11 12-12 TITLE PAGE NO. Dual Boom Aux Hydraulic, Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Option Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Upper Cab Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pintle Hitch Installation . . . .
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SECTION 1 FRAME & ATTACHING PARTS 31200194 G5-19A/G6-23A
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FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim 1 22 24 9 12 10 2 15 13 14 5 6 36 10 23 7 15 3 15 10 4 15 10 13 15 17 15 16 11 8 30 35 33 PAH0010 1-2 G5-19A/G6-23A 31200194
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FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim (Continued) REAR VIEW MIRROR FOR G5-19A CAB MOUNTING HARDWARE FOR G5-19A 43 55 56 39 56 57 54 57 40 49 42 39 41 44 38 58 59 37 38 48 46 47 46 48 PAH0021 G5-19A MIRROR 31200194 G5-19A/G6-23A 1-3
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FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 22 23 24 30 33 35 36 37 38 39 40 41 42 43 44 46 47 48 49 54 55 56 57 58 59 60 1-4 Part Number Qty. 0275028 1671260 1671177 0903274 3575643 8000382 8000801 4806433 4160213 2014226 0760810 0761010 3290605 3290805 4811700 4811900 4812000 5220800 2520136 4340868 4806444 0275255 3380687 2360729 2360778 2360663 3575641 1 1 1 1 1 1 1 2 1 6.
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FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim (Continued) Item 31200194 Part Number Qty. Description G5-19A/G6-23A Rev.
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FRAME & ATTACHING PARTS Figure 1-2 Frame Shrouding & Trim, Fender Installation 2 1 4 7 5 10 6 9 11 3 8 102 101 103 PAH0030 1-6 G5-19A/G6-23A 31200194
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FRAME & ATTACHING PARTS Figure 1-2 Frame Shrouding & Trim, Fender Installation Item Part Number Qty. 1 1 4 16 16 4 4 4 4 4 4 16 16 8 4 16 8 FENDER INSTALLATION, (G5-19A), (optional), (includes items 1 thru 11) FENDER INSTALLATION, (G6-23A), (optional), (includes items 1 thru 11) BOLT, MUSHROOM HEAD 8-1.25X20mm HEX HD CAPSCREW, 10-1.50X50mm, GR 8.8 HEX HD CAPSCREW, 16X45, GR 8.
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FRAME & ATTACHING PARTS Figure 1-3 Axle Installation G5-19A 31 62 63 31 53 43 53 10 4 2 5 61 11 64 3 60 12 21 20 2 6 PAH0041 1-8 G5-19A/G6-23A 31200194
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FRAME & ATTACHING PARTS Figure 1-3 Axle Installation Item Part Number Qty. 2 3 4 5 6 10 11 12 20 21 31 43 53 60 61 62 63 64 0100019 AR Ref Ref 6 8 6 8 2 32 32 11 1 11 Ref 1 6 6 1 31200194 0630599 0712040 3300478 3332001 3574829 7028416 7028415 0761005 1671334 4812000 1001097241 4191707 4811700 1001099383 Description Rev. LOCTITE, #271 FRONT AXLE ASSY, (see Figure 5-1 for details) REAR AXLE ASSY, (see Figure 5-11 for details) HEX HD CAPSCREW, 20-1.50X140mm HEX HD CAPSCREW, 20X230, GR10.
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FRAME & ATTACHING PARTS Figure 1-3 Axle Installation G6-23A 31 43 62 63 61 31 53 53 4 10 2 5 64 11 3 60 12 2 6 21 20 PAH0051 1-10 G5-19A/G6-23A 31200194
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FRAME & ATTACHING PARTS Figure 1-3 Axle Installation Item Part Number Qty. 2 3 4 5 6 10 11 12 20 21 31 43 53 60 61 62 63 64 0100019 AR Ref Ref 6 8 6 8 2 32 32 9 1 9 Ref 1 6 6 1 31200194 0630599 0712445 3300478 3332401 3575706 7028416 7028415 0761005 1671206 4812000 1001097241 4191707 4811700 1001099383 Description Rev. LOCTITE, #271 FRONT AXLE ASSY, (see Figure 5-1 for details) REAR AXLE ASSY, (see Figure 5-11 for details) HEX HD CAPSCREW, 20-1.50X140mm HEX HD CAPSCREW, 20X230, GR10.
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FRAME & ATTACHING PARTS This Page Intentionally Left Blank 1-12 G5-19A/G6-23A 31200194
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SECTION 2 BOOM 31200194 G5-19A/G6-23A
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BOOM Figure 2-1 First Boom Section G5-19A 12 11 11 10 3 6 8 3 6 5 1 5 15 14 9 7 4 2-2 7 13 3 2 PAH0060 G5-19A/G6-23A 31200194
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BOOM Figure 2-1 First Boom Section Item Part Number Qty. 1 2 0801412 0701016 1 4 0701017 4 0701018 4 4812000 3574821 8002901 8002200 8008640 8008641 8008642 8008070 0761008 16 2 6 4 AR AR AR AR 8 0761010 8 0761012 8 4700027 0761010 4100076 2160016 3423218 0761215 4812100 4 4 2 2 1 1 1 3 4 5 6 7 8 9 10 11 12 13 14 15 31200194 Description Rev. FIRST BOOM SECTION, (G5-19A) HEX HD CAPSCREW, 10-1.50X40mm, GR 8.8, (as required), (torque to 37 ft-lb [50 Nm]) HEX HD CAPSCREW, 10-1.
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BOOM Figure 2-1 First Boom Section G6-23A 10 9 9 11 3 3 6 5 7 1 5 14 13 6 7 4 2-4 12 6 8 3 2 PAH0070 G5-19A/G6-23A 31200194
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BOOM Figure 2-1 First Boom Section Item Part Number Qty. Description 1 2 0801413 0701016 1 4 0701017 4 0701018 4 4812000 3574821 8002901 8002200 8008640 8008641 8008642 8008070 0761010 16 2 6 8 0761012 8 0761014 8 4100076 2160016 0761010 3423220 0761215 4812100 2 2 4 1 1 1 FIRST BOOM SECTION, (G6-23A) HEX HD CAPSCREW, 10-1.50X40mm, GR 8.8, (as required), (torque to 37 ft-lb [50 Nm]) HEX HD CAPSCREW, 10-1.50X45mm, GR 8.8, (as required), (torque to 37 ft-lb [50 Nm]) HEX HD CAPSCREW, 10-1.
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BOOM Figure 2-2 Second Boom Section G5-19A 14 13 16 17 18 15 20 12 19 11 12 25 23 11 12 22 10 9 8 1 7 21 24 12 26 6 5 4 3 1 2 2-6 3 PAH0080 G5-19A/G6-23A 31200194
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BOOM Figure 2-2 Second Boom Section Item Part Number Qty.
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BOOM Figure 2-2 Second Boom Section G6-23A 14 13 16 17 18 15 20 12 19 11 12 11 12 22 10 9 8 25 23 21 1 7 24 12 11 6 5 4 3 1 2 2-8 3 PAH0090 G5-19A/G6-23A 31200194
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BOOM Figure 2-2 Second Boom Section Item Part Number Qty.
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BOOM Figure 2-3 Quick Switch Assembly 3 104 4 2 103 6 102 1 101 104 101 104 5 2-10 105 PAH0100 G5-19A/G6-23A 31200194
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BOOM Figure 2-3 Quick Switch Assembly Item Part Number Qty. 1 2 3 4 5 6 101 102 103 104 105 0801416 463929 0760605 0801417 933940 3964987 8002027 0701217 3423211 3423210 4812100 3291205 1 1 1 1 1 1 1 2 1 1 4 2 31200194 Description SWITCH ASSEMBLY, (includes items 1 thru 6) RING HEX HD CAPSCREW, 6-1.00X10mm, GR 8.8 SWITCH WELDMENT CHAIN SPLIT PIN FORK LOCKING ROD HEX HD CAPSCREW, 12-1.75X45mm, GR 8.8 PIN PIN FLAT WASHER, 12mm HEX LOCKNUT, 12mm-1.75 G5-19A/G6-23A Rev.
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BOOM Figure 2-4 Hydraulic Quick Switch Assembly 4 106 105 103 104 102 102 101 20 18 19 4 18 15 21 17 23 3 22 1 6 16 9 7 10 15 2-12 5 G5-19A/G6-23A PAH0111 31200194
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BOOM Figure 2-4 Hydraulic Quick Switch Assembly Item 1 3 4 5 6 7 9 10 15 16 17 18 19 Part Number Qty. 0801420 0700819 0761010 0801421 1309435 1 1 5 1 1 Ref 2 1 2 2 2 1 2 1 1 1 1 2 5 5 Ref 2 1 1 4 HYDRAULIC QUICK SWITCH ASSEMBLY, (includes items 1 thru 23) HEX HD CAPSCREW, 8-1.25X55mm, GR 8.8 HEX HD CAPSCREW, 10-1.50X20mm, GR 8.
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BOOM This Page Intentionally Left Blank 2-14 G5-19A/G6-23A 31200194
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SECTION 3 ATTACHMENTS 31200194 G5-19A/G6-23A
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ATTACHMENTS Figure 3-1 Carriage Assembly 1 6 5 3 2 4 7 PAH0120 3-2 G5-19A/G6-23A 31200194
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ATTACHMENTS Figure 3-1 Carriage Assembly Item 1 2 3 4 5 6 7 31200194 Part Number Qty. 1170028 1 1 2 4 4 4 1 Ref 4040283 3760508 0700827 3290805 Description CARRIAGE ASSEMBLY, (includes items 1 thru 6) CARRIAGE WELDMENT CARRIAGE SHAFT SHAFT COLLAR HEX HD CAPSCREW, 8-1.25X100mm, GR 8.8 HEX LOCKNUT, 8mm NAME PLATE FORK, (see Figure 3-7 for details) G5-19A/G6-23A Rev.
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ATTACHMENTS Figure 3-2 Buckets 1 4 3 2 PAH0131 3-4 G5-19A/G6-23A 31200194
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ATTACHMENTS Figure 3-2 Buckets Item Part Number Qty. 1 0930008 70020768 0930009 70020768 0930015 70020392 0930016 70020392 1001094612 1001094611 1001094615 1001094616 1 1 1 1 1 1 1 1 1 7 14 14 2 3 4 31200194 Description 82.7” BUCKET, 1.18 YARD, (G5-19A) BLADE KIT, (includes mounting hardware) 82.7” BUCKET, 1.96 YARD, (G5-19A) BLADE KIT, (includes mounting hardware) 96.5” BUCKET, 1.18 YARD BLADE KIT, (includes qty. 7 each of items 3 & 4) 96.5” BUCKET, 2.35 YARD BLADE KIT, (includes qty.
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ATTACHMENTS Figure 3-3 Four In One Bucket 15 11 19 5 21 17 1 16 10 22 6 7 9 20 4 2 18 23 14 31 12 8 3-6 G5-19A/G6-23A 13 32 PAH0140 31200194
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ATTACHMENTS Figure 3-3 Four In One Bucket Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part Number Qty. 0930003 0930006 7028990 7028910 7028911 7028912 7028913 7028982 7028983 7028984 7028985 7028991 7029324 7029325 1 1 2 2 2 6 2 2 2 4 6 4 6 2 4 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 4 IN 1 BUCKET, 0.78 YARD, (includes items 1 thru 23) 4 IN 1 BUCKET, 1.
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ATTACHMENTS Figure 3-4 Fork Mounted Hook 5 1 4 2 3 104 105 101 102 106 107 103 3-8 G5-19A/G6-23A PZ4260 31200194
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ATTACHMENTS Figure 3-4 Fork Mounted Hook Item Part Number Qty. Ref 1 2 3 4 5 7028123 7028122 7028121 2700118 101 102 103 104 105 106 107 70020201 70020202 70020203 70020204 70020205 70020206 Description Rev.
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ATTACHMENTS Figure 3-5 Truss Boom 1 2 PAH0161 3-10 G5-19A/G6-23A 31200194
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ATTACHMENTS Figure 3-5 Truss Boom Item Part Number Qty. 1 2 0240110 70020423 70020424 1 1 1 31200194 Description 11.8’ TRUSS BOOM, (1433lbs.), (includes items 1 & 2) HOOK BOLT G5-19A/G6-23A Rev.
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ATTACHMENTS Figure 3-6 Manure Bucket 4 10 12 9 6 7 15 19 13 5 21 2 18 20 K1 1 8 11 16 3 17 PZ0222 3-12 G5-19A/G6-23A 31200194
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ATTACHMENTS Figure 3-6 Manure Bucket Item 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 K1 31200194 Part Number Qty. Description Rev. 0930004 0930005 Not Available 7028133 7029323 7028132 7029356 70023484 7029322 7029356 70023484 7028126 7028125 7029321 7028127 7028910 7028131 7028128 7028129 7028130 7028135 7028134 7028124 7028986 7028987 7028988 7028989 7028984 Use kit K1 1001094555 Use kit K1 1001094556 1 1 1 1 1 1 8 8 1 7 7 2 1 1 2 2 6 2 2 2 4 8 2 1 1 1 1 2 1 1 1 1 1.
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ATTACHMENTS Figure 3-7 Fork CUBING FORK 2 1 1 101 PZ3790 3-14 G5-19A/G6-23A 31200194
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ATTACHMENTS Figure 3-7 Fork Item Part Number Qty. 1 2 2340041 0761612 1 2 PALLET FORK ASSY, (Benne), (2X2X48in), (8018lb per pair), (sold as a pair) HEX HD CAPSCREW, M16X25, GR8.
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ATTACHMENTS Figure 3-8 Side Shift Carriage 8 10 11 12 7 1 5 2 8 3 4 12 6 9 3-16 11 PZ1181 G5-19A/G6-23A 31200194
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ATTACHMENTS Figure 3-8 Side Shift Carriage Item 1 2 3 4 5 6 7 8 9 10 11 12 13 31200194 Part Number Qty. 1170002 1 7028136 7028137 3291005 0701029 70021558 70021559 70021560 70021561 70021562 70021563 1 1 2 2 2 Ref 1 2 1 1 2 2 1 Description SIDE SHIFT CARRIAGE ASSEMBLY, (Lamy), (includes items 1 thru 5 & 7 thru 13) CARRIAGE WELDMENT FORK PIN COLLAR NUT CAPSCREW FORK, (see Figure 3-7 for details) CYLINDER BOLT PIN PIN WASHER ROLL PIN S/N PLATE G5-19A/G6-23A Rev.
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ATTACHMENTS Figure 3-9 Side Tilt Carriage 3-18 G5-19A/G6-23A 31200194
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ATTACHMENTS Figure 3-9 Side Tilt Carriage Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 31200194 Part Number Qty.
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ATTACHMENTS Figure 3-10 Fork Position/Side Shift Carriage G6-23A 3-20 G5-19A/G6-23A 31200194
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ATTACHMENTS Figure 3-10 Fork Position/Side Shift Carriage (Continued) 31200194 G5-19A/G6-23A 3-21
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ATTACHMENTS Figure 3-10 Fork Position/Side Shift Carriage Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part Number Qty.
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ATTACHMENTS Figure 3-10 Fork Position/Side Shift Carriage (Continued) Item Part Number Qty. 45 46 1001093413 1001093414 2 2 1001097287 1 31200194 Description Rev.
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ATTACHMENTS Figure 3-11 Fork Mounted Platform 4 2 1 11 13 6 14 12 16 10 7 5 3 8 18 17 9 15 19 3-24 G5-19A/G6-23A PH4790 31200194
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ATTACHMENTS Figure 3-11 Fork Mounted Platform Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 31200194 Part Number Qty.
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ATTACHMENTS This Page Intentionally Left Blank 3-26 G5-19A/G6-23A 31200194
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SECTION 4 ENGINE & ATTACHING PARTS 31200194 G5-19A/G6-23A
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ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly 8 17 31 35 1 7 12 21 15 6 30 4 19 5 16 202 10 27 1 19 33 23 36 20 26 29 24 22 106 32 10 9 105 104 103 102 101 VIEW OF FLYWHEEL COUPLING 3 18 2 301 201 11 13 34 25 7 10 14 34 4-2 1 28 37 G5-19A/G6-23A PAH0232 31200194
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ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 101 102 103 104 105 106 201 202 301 31200194 Part Number Qty. Description Rev.
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ENGINE & ATTACHING PARTS Figure 4-2 Deutz Engine K1 PZ4510 4-4 G5-19A/G6-23A 31200194
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ENGINE & ATTACHING PARTS Figure 4-2 Deutz Engine Item Part Number Qty.
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ENGINE & ATTACHING PARTS Figure 4-3 Fuel Tank & Lines 30 27 201 8 27 1 30 27 109 118 27 9 27 115 28 104 118 31 43 26 23 15 42 40 19 29 27 32 27 29 28 2 7 13 28 31 WITH NON-RETURN VALVE 35 37 2 16 3 7 13 13 16 27 6 25 14 36 26 22 24 28 29 27 5 60 23 40 21 BOTTOM VIEW OF FRAME PAH0251 4-6 G5-19A/G6-23A 31200194
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ENGINE & ATTACHING PARTS Figure 4-3 Fuel Tank & Lines Item Part Number Qty.
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ENGINE & ATTACHING PARTS Figure 4-4 Radiator Assembly 201 23 22 21 9 27 8 11 2 27 8 24 27 21 20 27 18 28 28 6 19 12 25 10 28 7 25 103 28 104 12 20 3 20 101 105 102 13 4 17 31 20 10 25 16 34 33 32 13 26 1 26 20 4-8 12 14 25 20 12 G5-19A/G6-23A 12 29 30 12 14 5 26 13 15 4 PZ2360 31200194
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ENGINE & ATTACHING PARTS Figure 4-4 Radiator Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 101 102 103 104 105 201 31200194 Part Number 0274198 429063 0760610 0760806 0760812 0761014 2720533 2720534 2720535 2720536 2969548 3290605 3290805 3291005 3575658 3575659 1001095953 3575661 3575662 3620055 3960927 3961951 4340957 4400470 4811700 4811900 4812000 1321301 8005376 8005741 8005743 909304 0760405 4811400 1001096493 7029456 7029457 7029458 Qty.
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ENGINE & ATTACHING PARTS Figure 4-5 Air Cleaner Installation 13 105 106 107 2 11 9 3 14 20 3 9 16 17 5 101 8 4 102 1 15 5 7 104 12 103 10 201 1 12 6 18 6 5 5 19 4-10 G5-19A/G6-23A PAH0270 31200194
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ENGINE & ATTACHING PARTS Figure 4-5 Air Cleaner Installation Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 101 102 103 104 105 106 107 201 0274202 0760814 1349717 1380161 2120186 2991568 3290805 3460402 3929780 4100083 4340955 4569149 4811900 8002927 80973107 91403239 2988212 77383154 3460421 91083129 909304 80273042 80273010 10733183 7028118 7028095 7028096 7028097 2991568 1 4 1 2 1 4 4 1 1 2 1 1 8 1 1 1 1 1 1 1 .
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ENGINE & ATTACHING PARTS Figure 4-6 Exhaust Installation 5 2 3 2 13 14 4 12 7 13 11 14 13 2 6 2 4 9 4-12 G5-19A/G6-23A 8 1 PAH0280 31200194
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ENGINE & ATTACHING PARTS Figure 4-6 Exhaust Installation Item Part Number Qty. 1 2 3 4 5 6 7 8 9 11 12 13 14 1001097389 0760812 1686997 3220140 3290805 1001097294 3460403 3460404 4806580 4811900 3380585 0700816 5200605 1321367 1 2 3 1 4 1 1 1 1 2 1 2 6 2 31200194 Description EXHAUST INSTALLATION, (includes all items) HEX HD CAPSCREW, 8X25mm, GR8.8 CLAMP MUFFLER LOCKNUT, M8X1.25 TAIL PIPE EXHAUST TUBE EXHAUST TUBE EXHAUST MOUNT BRACKET FLAT WASHER, 8mm HEAT SHIELD HEX HD CAPSCREW, 8X40mm, GR8.
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ENGINE & ATTACHING PARTS This Page Intentionally Left Blank 4-14 G5-19A/G6-23A 31200194
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SECTION 5 DRIVE TRAIN 31200194 G5-19A/G6-23A
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DRIVE TRAIN Figure 5-1 Front Axle 8 1 9 2 3 6 5 7 4 PAH0290 5-2 G5-19A/G6-23A 31200194
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DRIVE TRAIN Figure 5-1 Front Axle Item Part Number Qty.
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DRIVE TRAIN Figure 5-2 Front Axle - Housing G5-19A 1 2 3 4 5 3 8 12 13 11 6 7 3 9 4 28 10 5 3 14 15 16 5 11 12 27 1 8 10 26 9 17 25 24 20 22 21 5-4 G5-19A/G6-23A 23 PZ3210 31200194
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DRIVE TRAIN Figure 5-2 Front Axle - Housing Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 20 21 22 23 24 25 26 27 28 7028372 91474041 91474038 91474039 91474037 7028373 91474040 91474063 91474067 91474066 91474065 91474064 7028374 7028375 7028376 91474068 91474062 91474059 7028377 7028378 7028379 7028380 7028381 7028382 91474058 91474050 2 1 4 4 3 1 1 4 6 6 6 6 2 1 1 2 1 22 2 2 2 2 2 2 1 2 31200194 Description Rev.
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DRIVE TRAIN Figure 5-2 Front Axle - Housing G6-23A 1 2 3 4 5 6 4 9 13 14 12 7 8 4 10 5 29 11 6 4 15 16 17 6 12 13 28 1 8 11 27 10 18 26 25 24 21 23 22 5-6 G5-19A/G6-23A PZ3220 31200194
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DRIVE TRAIN Figure 5-2 Front Axle - Housing Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 21 22 23 24 25 26 27 28 29 7028512 7028513 91474041 91474038 91474039 91474037 7028373 91474040 91474063 91474067 91474066 91474065 91474064 7028374 7028375 7028376 91474068 91474062 91474059 7028377 7028378 7028379 7028380 7028381 7028382 91474058 91474050 2 4 1 4 4 3 1 1 4 6 6 6 6 2 1 1 2 1 24 2 2 2 2 2 2 1 2 31200194 Description Rev.
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DRIVE TRAIN Figure 5-3 Front Axle - Housing and Steering Cylinder G5-19A 15 16 17 18 19 20 15 18 16 17 11 2 9 1 10 8 3 4 13 6 23 7 12 14 8 5 1 2 5-8 PZ3230 G5-19A/G6-23A 31200194
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DRIVE TRAIN Figure 5-3 Front Axle - Housing and Steering Cylinder Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 23 91474095 7028400 7028383 70022376 7028385 91474092 91474091 7028401 7028386 7028387 70022377 7028389 7028390 70022378 7028392 91474078 7028393 7028394 70022498 7028396 7028399 4 12 2 1 2 4 4 2 1 2 1 1 1 1 2 2 2 2 1 3 4 31200194 Description Rev.
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DRIVE TRAIN Figure 5-3 Front Axle - Housing and Steering Cylinder G6-23A 15 16 17 18 19 20 15 18 16 17 11 9 2 10 8 1 3 4 13 6 23 7 12 14 8 5 1 2 5-10 PZ3240 G5-19A/G6-23A 31200194
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DRIVE TRAIN Figure 5-3 Front Axle - Housing and Steering Cylinder Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 23 91474095 7028400 7028383 70022404 7028385 91474092 91474091 7028401 7028386 7028387 70022499 7028389 7028390 70022378 7028392 91474078 7028514 7028496 70022498 7028396 7028476 4 12 2 1 2 4 4 2 1 2 1 1 1 1 2 2 2 2 1 3 4 31200194 Description Rev.
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DRIVE TRAIN Figure 5-4 Front Axle - Bevel Gear Set 2 3 4 1 5 4 6 7 PAH0340 5-12 G5-19A/G6-23A 31200194
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DRIVE TRAIN Figure 5-4 Front Axle - Bevel Gear Set Item Part Number Qty. 1 2 3 4 5 6 7028402 91474100 91474101 91474102 91474103 8035160 91474105 91474106 91474107 91474108 91474109 91474110 91474111 91474112 91474113 7028403 1 1 1 2 1 AR AR AR AR AR AR AR AR AR AR 2 7 31200194 Description Rev. BEVEL GEAR SET, (includes items 2 thru 5) WASHER RING NUT WASHER SPACER SHIM, 2.50mm SHIM, 2.60mm SHIM, 2.70mm SHIM, 2.80mm SHIM, 2.90mm SHIM, 3.00mm SHIM, 3.10mm SHIM, 3.20mm SHIM, 3.30mm SHIM, 3.
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DRIVE TRAIN Figure 5-5 Front Axle - Differential 6 5 1 2 3 9 7 8 4 11 4 6 3 9 8 7 12 10 5 PAH0360 5-14 G5-19A/G6-23A 31200194
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DRIVE TRAIN Figure 5-5 Front Axle - Differential Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 8033544 7028404 91474129 91474128 91474126 8035180 91474123 91474124 91474125 7028405 91474121 91474122 12 1 2 2 2 2 2 10 8 1 4 2 31200194 Description Rev.
PAGE 90
DRIVE TRAIN Figure 5-6 Front Axle - Double U-Joint G5-19A 2 4 6 1 3 5 PAH0380 5-16 G5-19A/G6-23A 31200194
PAGE 91
DRIVE TRAIN Figure 5-6 Front Axle - Double U-Joint Item Part Number Qty. 1 2 3 4 5 6 7028406 7028407 7028408 7028409 7028410 7028411 1 1 2 1 1 8 Description Rev.
PAGE 92
DRIVE TRAIN Figure 5-6 Front Axle - Double U-Joint G6-23A 2 3 1 6 4 5 9 5-18 8 7 PAH0390 G5-19A/G6-23A 31200194
PAGE 93
DRIVE TRAIN Figure 5-6 Front Axle - Double U-Joint Item Part Number Qty. 1 2 3 4 5 6 7 8 9 7028498 7028499 7028500 7028501 7028502 7028503 7028504 7028424 7028505 1 1 1 2 1 8 1 1 1 Description Rev.
PAGE 94
DRIVE TRAIN Figure 5-7 Front Axle - Brakes G5-19A 14 15 16 17 9 7 10 2 1 3 13 11 12 2 4 5 6 8 5 6 PAH0400 5-20 G5-19A/G6-23A 31200194
PAGE 95
DRIVE TRAIN Figure 5-7 Front Axle - Brakes Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 91474136 91474137 7028412 91474139 91474140 91474141 91474152 91474142 91474143 91474144 91474145 91474146 91474147 91364041 91474149 91364042 91474151 1 2 1 1 2 2 1 1 1 1 2 1 1 3 3 3 3 Description Rev.
PAGE 96
DRIVE TRAIN Figure 5-7 Front Axle - Brakes G6-23A 13 14 15 16 8 17 9 2 1 3 12 10 11 2 4 5 6 7 5 6 PAH0410 5-22 G5-19A/G6-23A 31200194
PAGE 97
DRIVE TRAIN Figure 5-7 Front Axle - Brakes Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 91474136 91474137 91474138 91474139 91474140 91474141 91474142 91474143 91474144 91474145 91474146 91474147 91364041 91474149 91364042 91474151 91474152 1 2 1 1 3 3 1 1 1 2 1 1 3 3 3 3 1 Description Rev.
PAGE 98
DRIVE TRAIN Figure 5-8 Front Axle - Wheel Hub and Final Reduction G5-19A 9 10 11 12 14 16 18 19 15 13 5 6 17 8 4 3 2 1 7 22 20 21 23 5-24 PAH0420 G5-19A/G6-23A 31200194
PAGE 99
DRIVE TRAIN Figure 5-8 Front Axle - Wheel Hub and Final Reduction Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 7028413 7028414 7028415 7028416 7028417 7028418 7028419 7028420 91474161 7028421 7028487 7028423 7028424 7028488 91474119 7028426 7028490 7028428 7028491 91474037 7028430 7028431 8035235 1 8 8 8 1 1 6 6 1 2 1 1 1 1 3 3 90 3 1 1 1 3 2 Description Rev.
PAGE 100
DRIVE TRAIN Figure 5-8 Front Axle - Wheel Hub and Final Reduction G6-23A 101 103 102 104 105 2 1 106 11 10 12 107 4 7 6 5 9 5-26 4 3 8 PAH0430 G5-19A/G6-23A 31200194
PAGE 101
DRIVE TRAIN Figure 5-8 Front Axle - Wheel Hub and Final Reduction Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 101 102 103 104 105 106 107 7028414 70022443 7028487 7028421 7028423 7028417 7028507 7028419 7028420 7028415 7028416 91474161 91474163 7028508 7028509 7028510 7028511 91474037 8035235 8 1 1 2 1 1 1 8 8 8 8 1 336 3 3 3 1 1 2 Description Rev.
PAGE 102
DRIVE TRAIN Figure 5-9 Front Axle - Transmission Housing 1 2 3 9 4 10 5 11 5 12 11 8 6 7 11 PAH0440 5-28 G5-19A/G6-23A 10 31200194
PAGE 103
DRIVE TRAIN Figure 5-9 Front Axle - Transmission Housing Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 91474075 70022076 7028432 7028433 7028434 7028435 7028436 7028437 91364078 7028438 7028439 7028440 1 1 8 2 2 6 1 4 1 2 4 1 31200194 Description Rev.
PAGE 104
DRIVE TRAIN Figure 5-10 Front Axle - Lower and Upper Shaft G5-19A 5 4 6 1 3 2 8 9 10 7 11 12 13 14 15 16 PAH0460 5-30 G5-19A/G6-23A 31200194
PAGE 105
DRIVE TRAIN Figure 5-10 Front Axle - Lower and Upper Shaft Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 7028441 7028442 7028443 7028444 7028445 70022380 7028447 7028448 7028449 70022381 7028451 7028452 7028453 7028454 7028455 7028456 1 1 1 1 1 1 2 1 1 1 1 1 6 1 1 1 31200194 Description Rev.
PAGE 106
DRIVE TRAIN Figure 5-10 Front Axle - Lower and Upper Shaft G6-23A 1 3 4 2 6 5 15 7 14 11 12 13 9 8 10 5 PAH0470 5-32 G5-19A/G6-23A 31200194
PAGE 107
DRIVE TRAIN \ Figure 5-10 Front Axle - Lower and Upper Shaft Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 7028444 7028445 70022380 7028517 7028442 7028443 7028447 7028521 7028454 7028455 70022381 7028451 7028452 7028448 7028449 1 1 1 1 2 1 2 6 1 1 1 1 1 1 1 31200194 Description Rev.
PAGE 108
DRIVE TRAIN Figure 5-11 Rear Axle 1 2 3 4 5 6 PAH0480 5-34 G5-19A/G6-23A 31200194
PAGE 109
DRIVE TRAIN Figure 5-11 Rear Axle Item Part Number Qty.
PAGE 110
DRIVE TRAIN Figure 5-12 Rear Axle - Housing 16 17 18 15 11 21 20 19 6 22 8 23 6 5 4 3 10 9 1 24 25 2 26 12 14 13 27 11 28 29 7 8 5-36 PAH0490 G5-19A/G6-23A 31200194
PAGE 111
DRIVE TRAIN Figure 5-12 Rear Axle - Housing Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 91474069 8035118 91474071 91474072 7028457 91474043 91474073 91474045 7028458 7028459 7028460 7028461 7028462 7028463 91474063 91474058 7028464 7028493 7028465 91474047 91474048 7028466 7028467 7028382 7028381 7028380 7028379 7028378 7028377 7028468 1 1 1 1 1 4 1 2 5 2 2 4 1 4 2 1 1 1 1 1 1 1 1 2 2 2 2 2 2 5 18 19 20 21 22 23 24 25 26 27 28 29 31200194 Description Rev.
PAGE 112
DRIVE TRAIN Figure 5-13 Rear Axle - Swivel Housing and Steering Cylinder G5-19A 15 16 17 18 19 26 20 21 15 18 16 17 11 9 2 8 10 1 3 24 4 13 6 25 7 12 14 8 5 1 2 22 23 5-38 G5-19A/G6-23A PAH0511 31200194
PAGE 113
DRIVE TRAIN Figure 5-13 Rear Axle - Swivel Housing and Steering Cylinder Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 91474095 7028400 7028383 70022376 7028385 91474092 7028470 7028401 7028386 7028387 70022377 7028389 7028390 7028391 7028392 91474078 7028393 7028394 7028472 7028395 7028432 7028497 7028475 7028398 7028476 70022894 4 12 2 1 2 4 4 2 1 2 1 1 1 1 2 2 2 2 1 1 3 1 2 1 4 1 31200194 Description Rev.
PAGE 114
DRIVE TRAIN Figure 5-13 Rear Axle - Swivel Housing and Steering Cylinder G6-23A 16 17 18 19 25 26 20 21 19 16 17 18 12 10 2 9 11 1 3 24 4 14 7 8 6 13 15 9 5 1 2 22 23 5-40 G5-19A/G6-23A PAH0521 31200194
PAGE 115
DRIVE TRAIN Figure 5-13 Rear Axle - Swivel Housing and Steering Cylinder Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 91474095 7028400 7028383 70022404 7028385 91474092 7028470 7028476 7028401 7028386 7028387 70022499 7028389 7028390 7028391 7028392 91474078 7028514 7028496 7028395 7028432 7028497 7028475 7028398 7028472 70022894 4 12 2 1 2 4 4 4 2 1 2 1 1 1 1 2 2 2 2 1 3 1 2 1 1 1 31200194 Description Rev.
PAGE 116
DRIVE TRAIN Figure 5-14 Rear Axle - Bevel Gear Set 8 10 2 3 4 5 4 9 11 1 12 7 6 PAH0530 5-42 G5-19A/G6-23A 31200194
PAGE 117
DRIVE TRAIN Figure 5-14 Rear Axle - Bevel Gear Set Item Part Number Qty. 1 2 3 4 5 6 7028477 91474100 91474101 91474102 91474103 8035160 91474105 91474106 91474107 91474108 91474109 91474110 91474111 91474112 91474113 7028403 91474115 91474116 7028478 7028479 91474119 1 1 1 2 1 AR AR AR AR AR AR AR AR AR AR 2 1 1 1 1 1 7 8 9 10 11 12 31200194 Description Rev. BEVEL GEAR SET, (includes 2, 3, 4 & 5) WASHER RING NUT WASHER SPACER SHIM, 2.50mm SHIM, 2.60mm SHIM, 2.70mm SHIM, 2.80mm SHIM, 2.
PAGE 118
DRIVE TRAIN Figure 5-15 Rear Axle - Differential G5-19A 5 6 11 10 7 8 9 4 3 5 6 2 8 PAH0550 7 5-44 1 G5-19A/G6-23A 31200194
PAGE 119
DRIVE TRAIN Figure 5-15 Rear Axle - Differential Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 7028480 91474121 7028481 7028482 8035180 7028483 91474128 91474129 91474176 7028404 8033544 1 2 1 1 2 2 2 2 2 1 12 31200194 Description Rev.
PAGE 120
DRIVE TRAIN Figure 5-15 Rear Axle - Differential G6-23A 6 5 1 2 4 3 8 9 10 5 6 3 4 5-46 7 PAH0560 G5-19A/G6-23A 31200194
PAGE 121
DRIVE TRAIN Figure 5-15 Rear Axle - Differential Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 8033544 7028404 91474129 91474128 7028483 8035180 8034679 91474122 91474121 91474176 12 1 2 2 2 2 1 2 4 2 31200194 Description Rev.
PAGE 122
DRIVE TRAIN Figure 5-16 Rear Axle - Double U-Joint G5-19A 2 3 6 1 4 5 PAH0570 5-48 G5-19A/G6-23A 31200194
PAGE 123
DRIVE TRAIN Figure 5-16 Rear Axle - Double U-Joint Item Part Number Qty. 1 2 3 4 5 6 7028484 7028485 7028409 7028408 7028410 7028411 1 1 1 2 1 8 Description Rev.
PAGE 124
DRIVE TRAIN Figure 5-16 Rear Axle - Double U-Joint G6-23A 2 3 1 6 4 5 9 5-50 8 7 PAH0580 G5-19A/G6-23A 31200194
PAGE 125
DRIVE TRAIN Figure 5-16 Rear Axle - Double U-Joint Item Part Number Qty. 1 2 3 4 5 6 7 8 9 7028498 7028499 7028500 7028501 7028502 7028503 7028424 7028504 7028505 1 1 1 2 1 8 1 1 1 Description Rev.
PAGE 126
DRIVE TRAIN Figure 5-17 Rear Axle - Wheel Hub and Final Reduction G5-19A 7 8 9 10 12 11 2 1 13 3 14 15 16 17 6 19 5 22 23 4 20 18 21 5-52 PAH0590 G5-19A/G6-23A 31200194
PAGE 127
DRIVE TRAIN Figure 5-17 Rear Axle - Wheel Hub and Final Reduction Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 7028413 7028414 7028417 7028418 7028419 7028420 91474161 7028421 7028487 7028423 7028424 7028488 91474119 7028426 7028490 7028428 7028491 91474037 7028430 7028431 8035235 7028415 7028416 1 8 1 1 6 6 1 2 1 1 1 1 3 3 90 3 1 1 1 3 2 8 8 Description Rev.
PAGE 128
DRIVE TRAIN Figure 5-17 Rear Axle - Wheel Hub and Final Reduction G6-23A 101 103 102 104 105 1 2 106 11 107 10 12 4 6 7 5 9 5-54 4 3 8 PAH0600 G5-19A/G6-23A 31200194
PAGE 129
DRIVE TRAIN Figure 5-17 Rear Axle - Wheel Hub and Final Reduction Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 101 102 103 104 105 106 107 7028414 70022443 7028487 7028421 7028423 7028417 7028507 7028419 7028420 7028415 7028416 91474161 91474163 7028508 7028509 7028510 7028511 91474037 8035235 8 1 1 2 1 1 1 6 6 8 8 1 168 3 3 3 1 1 2 Description Rev.
PAGE 130
DRIVE TRAIN Figure 5-18 Drive Shaft 5 7 11 6 4 10 2 3 1 8 10 9 PAH0610 5-56 G5-19A/G6-23A 31200194
PAGE 131
DRIVE TRAIN Figure 5-18 Drive Shaft Item 1 2 3 4 5 6 7 8 9 10 11 31200194 Part Number 4040275 4040276 7028929 0771212 0761617 0711215 3291201 0100011 0100019 Qty. Ref 1 1 2 4 Ref Ref 4 4 4 AR AR Description Rev. FRONT AXLE, (see Figure 5-1 for details) DRIVESHAFT, (G5-19A), (includes item 3) DRIVESHAFT, (G6-23A), (includes item 3) UNIVERSAL JOINT KIT HEX HD CAPSCREW, 12X25, GR 10.9 REAR AXLE ASSY, (see Figure 5-11 for details) DRIVE MOTOR, (see Figure 9-7 for details) HEX HD CAPSCREW, 16X45, GR 8.
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DRIVE TRAIN Figure 5-19 Tires & Rims 101 301 401 501 1 201 401 2 102 202 302 402 502 4 104 204 304 3 103 203 303 403 503 PAH0621 5-58 G5-19A/G6-23A 31200194
PAGE 133
DRIVE TRAIN Figure 5-19 Tires & Rims Item 1 2 3 4 101 102 103 104 201 202 203 204 301 302 303 304 401 31200194 Part Number Qty.
PAGE 134
DRIVE TRAIN Figure 5-19 Tires & Rims (Continued) Item Part Number Qty. 402 403 404 1001096917 8008675 1001094512 4 4 AR 1001094495 1 1001094496 2 1001094497 2 3767057 4520297 8008675 1001094512 4 4 4 AR 501 502 503 504 5-60 Description Rev.
PAGE 135
DRIVE TRAIN Figure 5-19 Tires & Rims (Continued) Item 31200194 Part Number Qty. Description G5-19A/G6-23A Rev.
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DRIVE TRAIN This Page Intentionally Left Blank 5-62 G5-19A/G6-23A 31200194
PAGE 137
SECTION 6 CAB 31200194 G5-19A/G6-23A
PAGE 138
CAB Figure 6-1 Cab Assembly 21 26 6 22 21 22 1 3 21 22 14 21 9 18 22 17 20 102 103 104 105 106 101 25 13 24 11 7 12 2 5 4 8 15 23 10 19 PAH0634 6-2 G5-19A/G6-23A 31200194
PAGE 139
CAB Figure 6-1 Cab Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 101 102 103 104 105 106 31200194 Part Number Qty. Description Rev.
PAGE 140
CAB Figure 6-2 Cab Interior Assembly 25 18 16 18 19 1 27 14 28 31 20 17 30 26 3 23 22 24 29 7 8 32 4 5 6 9 12 13 2 5 6 PAH0643 11 10 6-4 G5-19A/G6-23A 31200194
PAGE 141
CAB Figure 6-2 Cab Interior Assembly Item Part Number Qty.
PAGE 142
CAB Figure 6-3 Seat Assembly 4 8 13 5 10 1 7 2 26 6 3 12 9 11 22 18 21 19 20 23 24 PAH0651 6-6 G5-19A/G6-23A 31200194
PAGE 143
CAB Figure 6-3 Seat Assembly Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 3980047 0200843 8004672 21011032 3767375 4569078 1 1 1 2 1 2 2 4 2 4 4 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 31200194 7029515 70020223 70020224 70020225 70020226 70020216 70020217 70020218 70020219 70020220 70020221 70020222 1001006731 8004762 Description Rev.
PAGE 144
CAB Figure 6-4 Cab Windows 9 10 7 8 11 5 2 6 3 4 1 12 PAH0660 G5-19A 6-8 G5-19A/G6-23A 31200194
PAGE 145
CAB Figure 6-4 Cab Windows Item Part Number Qty. 1 7029566 7029420 7029569 7029421 7029567 7029422 7029568 7029423 7029565 70023103 2480075 2480079 2480080 8004398 8000759 8000344 7029491 7029492 1001107286 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 2 3 4 5 6 7 8 9 10 11 12 31200194 Description Rev.
PAGE 146
CAB Figure 6-5 Cab Door Assembly 4 20 6 5 19 12 24 25 5 2 4 19 5 20 25 21 12 5 24 15 3 16 14 18 19 17 11 28 9 8 27 8 13 7 9 10 26 29 22 19 18 17 1 11 17 22 23 11 PAH0671 6-10 G5-19A/G6-23A 31200194
PAGE 147
CAB Figure 6-5 Cab Door Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 31200194 Part Number Qty.
PAGE 148
CAB Figure 6-6 Wiper Assembly 3 5 7 6 2 8 11 12 4 10 1 13 9 PAH0680 6-12 G5-19A/G6-23A 31200194
PAGE 149
CAB Figure 6-6 Wiper Assembly Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 8000340 4807707 3746392 3746405 1366865 8002985 8005447 5200810 5220800 4807752 4807729 4807730 4807741 5200608 1 1 1 6M 2 1 1 1 1 1 2 1 1 4 31200194 Description Rev.
PAGE 150
CAB Figure 6-7 Air Circulation Installation 8 7 5 8 7 9 4 10 8 3 8 7 6 7 27 26 1 15 16 6 17 2 28 201 210 209 202 203 204 205 11 12 206 207 208 11 12 13 14 12 11 12 13 14 13 14 19 21 103 18 23 22 20 21 103 11 12 11 13 14 13 29 25 25 24 24 301 18 PAH0694 6-14 G5-19A/G6-23A 31200194
PAGE 151
CAB Figure 6-7 Air Circulation Installation Item Part Number Qty.
PAGE 152
CAB Figure 6-7 Air Circulation Installation (Continued) Item 6-16 Part Number Qty. Description G5-19A/G6-23A Rev.
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CAB Figure 6-7 Air Circulation Installation (Continued) Item 31200194 Part Number Qty. Description G5-19A/G6-23A Rev.
PAGE 154
CAB Figure 6-8 Tool Box Assembly (Optional) 6-18 G5-19A/G6-23A 31200194
PAGE 155
CAB Figure 6-8 Tool Box Assembly (Optional) Item Part Number Qty. Description 1 2 3 4 5 6 7 101 102 103 104 105 106 107 108 109 110 111 112 1001092151 0100011 0761010 4812000 5221000 1001093429 1001093949 1001094057 0760508 0760608 909304 2940119 3290505 4811600 4811700 5220600 8344010 1001093696 1001093950 1001093951 1 AR 7 7 4 1 1 1 2 8 AR 2 2 2 8 4 2 1 1 1 TOOL BOX ASSY, (includes items 1 thru 7) LOCTITE, #242 HEX HD CAPSCREW, M10X20, CLASS 8.
PAGE 156
CAB Figure 6-9 Fire Extinguisher Installation (Optional) G6-23A 6-20 G5-19A/G6-23A 31200194
PAGE 157
CAB Figure 6-9 Fire Extinguisher Installation (Optional) Item Part Number Qty. 1 2 3 4 5 6 7 8 9 1001092150 1001092377 1001092385 1001092392 0760808 0760810 0940036 3290801 4811900 0100011 1 1 1 1 4 4 2 4 8 AR 31200194 Description FIRE EXTINGUISHER INSTALLATION, (G6-23A), (includes all items) EXTINGUISHER BRACKET FIRE EXTINGUISHER, 10LB ACCESSORY BRACKET MOUNT HEX HD CAPSCREW, M8X16, CLASS 8.8 HEX HD CAPSCREW, M8X20, CLASS 8.8 DOOR BUMPER HEX NUT, M8X1.
PAGE 158
CAB This Page Intentionally Left Blank 6-22 G5-19A/G6-23A 31200194
PAGE 159
SECTION 7 CONTROLS 31200194 G5-19A/G6-23A
PAGE 160
CONTROLS Figure 7-1 Boom Joystick 1 2 PAH0700 7-2 G5-19A/G6-23A 31200194
PAGE 161
CONTROLS Figure 7-1 Boom Joystick Item Part Number Qty. 1 2 1600384 4360601 1 1 31200194 Description Rev.
PAGE 162
CONTROLS Figure 7-2 Steering Column & Attaching Parts 7 8 5 6 4 1 3 PAH0710 7-4 2 G5-19A/G6-23A 31200194
PAGE 163
CONTROLS Figure 7-2 Steering Column & Attaching Parts Item Part Number Qty. 1 2 3 4 5 6 7 8 1460011 0903252 4641315 2560189 4360694 91163028 8007753 8007754 1 1 1 1 1 1 1 1 31200194 Description Rev.
PAGE 164
CONTROLS Figure 7-3 Accelerator Pedal Assembly 1 3 2 4 6 5 9 16 4 10 7 3 8 15 11 13 14 14 17 12 101 5 7-6 18 PZ4400 G5-19A/G6-23A 31200194
PAGE 165
CONTROLS Figure 7-3 Accelerator Pedal Assembly Item Part Number Qty.
PAGE 166
CONTROLS Figure 7-4 Brake Pedal Assembly 68 81 3 80 64 75 1 57 57 60 117 9 57 2 79 1 57 4 57 57 79 58 PAH1430 7-8 G5-19A/G6-23A 31200194
PAGE 167
CONTROLS Figure 7-4 Brake Pedal Assembly Item Part Number Qty. 1 2 3 4 9 57 58 60 64 68 75 79 80 81 117 0310011 0760814 0903185 0903203 0940173 3290801 3400021 3841683 4031912 4360658 4641379 4811900 0760408 4811400 3290607 2 2 1 1 1 8 1 1 2 1 1 4 2 2 1 31200194 Description Rev. BALL JOINT, 8mm HEX HD CAPSCREW, 8-1.25X30mm BRAKE BRACKET INCHING LEVER BRACKET BRAKE PEDAL STOP BUMPER HEX NUT, 8mm-1.25 BRAKE PEDAL INCHING LINKAGE ROD SOCKET HD CAPSCREW, 8-1.
PAGE 168
CONTROLS This Page Intentionally Left Blank 7-10 G5-19A/G6-23A 31200194
PAGE 169
SECTION 8 HYDRAULIC CIRCUITS 31200194 G5-19A/G6-23A
PAGE 170
HYDRAULIC CIRCUITS Figure 8-1 Supply Circuit 1 40 42 2 41 27 40 47 3 28 39 29 4 34 30 30 46 20 27 28 47 27 5 27 29 6 33 7 33 45 32 31 19 21 22 23 16 24 17 25 26 3 8 11 15 8 14 9 18 9 13 12 10 8-2 PAH0741 G5-19A/G6-23A 31200194
PAGE 171
HYDRAULIC CIRCUITS Figure 8-1 Supply Circuit Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 39 40 41 45 46 47 48 31200194 Part Number 2142740 3460472 3460568 2142710 2754260 2142704 2754261 2140423 2754251 2143021 2142717 2142709 2754306 2754250 2754256 2143317 2140812 3290805 0760812 2443576 372101 4360584 8002838 1321142 1321143 0700817 1616551 2140826 2142103 2754610 2754257 2755088 1001099000 2755078 1001098999 2142708 2754809 2754500 2141102 2988632
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HYDRAULIC CIRCUITS Figure 8-2 Dump Circuit 1 4 2 6 52 53 54 3 24 4 60 59 32 5 28 G5-19A ONLY 6 36 28 27 35 34 27 38 37 15 39 13 40 44 43 43 47 12 42 45 10 11 14 Cooler inlet 41 9 16 50 8 23 7 33 11 46 Cooler Outlet 49 18 48 46 43 20 19 22 18 17 21 PAH0751 8-4 G5-19A/G6-23A 31200194
PAGE 173
HYDRAULIC CIRCUITS Figure 8-2 Dump Circuit Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 27 28 32 33 34 35 36 37 38 39 40 31200194 Part Number Qty.
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HYDRAULIC CIRCUITS Figure 8-2 Dump Circuit (Continued) 8-6 Item Part Number Qty. 41 42 43 44 45 46 47 48 49 50 52 53 54 58 59 60 61 2140607 0760608 0761012 0903113 4811700 4812000 0903254 3291005 0182079 1 4 6 1 4 6 1 3 1 Ref 2 1 1 1 1 1 AR 0700617 1321372 3576203 2143403 1321143 0700817 0100011 Description Rev. RUN TEE HEX HD CAPSCREW, 6-1.00X16mm, GR 8.8 HEX HD CAPSCREW, 10-1.50X25mm, GR 8.8 FILTER MOUNTING BRACKET FLAT WASHER, 6mm FLAT WASHER, 10mm BRACKET SUPPORT HEX LOCKNUT, 10mm-1.
PAGE 175
HYDRAULIC CIRCUITS Figure 8-2 Dump Circuit (Continued) Item 31200194 Part Number Qty. Description G5-19A/G6-23A Rev.
PAGE 176
HYDRAULIC CIRCUITS Figure 8-3 Front Drive Circuit G5-19A 62 60 62 60 501 TO TANK 410 403 BEFORE S/N 1160003034 231 34 232 214 77 237 218 234 62 117 39 62 82 229 301 82 39 238 221 227 240 209 240 239 116 12 228 131 8-8 215 242 241 221 222 G5-19A/G6-23A 3 233 82 223 PAH0761 31200194
PAGE 177
HYDRAULIC CIRCUITS Figure 8-3 Front Drive Circuit Item Part Number Qty.
PAGE 178
HYDRAULIC CIRCUITS Figure 8-3 Front Drive Circuit G6-23A 62 60 62 60 501 TO TANK 410 403 BEFORE S/N 1160003444 234 34 62 235 214 77 237 218 233 62 117 39 215 228 82 241 301 82 39 221 222 238 221 227 242 240 209 240 239 116 12 229 134 236 3 223 82 PAH0771 8-10 G5-19A/G6-23A 31200194
PAGE 179
HYDRAULIC CIRCUITS Figure 8-3 Front Drive Circuit Item Part Number Qty.
PAGE 180
HYDRAULIC CIRCUITS Figure 8-4 Steer Select 15 11 10 8 9 10 TO STEERING CONTROL UNIT 10 17 3 17 2 1 1 4 10 16 TO REAR STEERING CYLINDER 14 7 8 10 13 5 6 7 9 11 10 12 15 1 TO FRONT STEERING CYLINDER 1 8-12 G5-19A/G6-23A PAH0780 31200194
PAGE 181
HYDRAULIC CIRCUITS Figure 8-4 Steer Select Item Part Number Qty. 1 2 3 4 5 6 7 8 8 9 2140208 2143405 2754066 2754065 0700816 874960 874993 4569022 4569024 4569021 4569025 2142715 2143007 0760612 3290601 4641314 2754094 2754100 2754759 2754095 2754760 2754096 4 1 1 1 3 3 3 1 1 1 1 4 2 2 2 1 1 1 1 1 1 1 10 11 12 13 14 15 16 17 31200194 Description Rev. CONNECTOR ELBOW, 90 DEGREES HOSE ASSY HOSE ASSY HEX HD CAPSCREW, 8X40, GR 8.
PAGE 182
HYDRAULIC CIRCUITS Figure 8-5 Service/Park Brake G5-19A ONLY 27 26 2 27 4 6 BOTTOM ENTRY 2 26 5 9 12 22 6 14 15 3 4 14 SIDE ENTRY 1 16 6 21 3 19 8 7 10 11 20 12 8 5 13 18 TO FRONT AXLE 17 8-14 G5-19A/G6-23A 17 PAH0791 31200194
PAGE 183
HYDRAULIC CIRCUITS Figure 8-5 Service/Park Brake Item Part Number Qty. 1 4641401 70020800 2143005 2142708 2754634 2754298 2754303 2754635 2754299 2754301 2754763 2754304 0920121 2142103 2988632 2754764 2754318 2754319 70022869 4400472 8002816 8009974 2140204 2141908 2720548 2141102 2221204 2140208 2142203 2141908 4360580 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 2 4 2 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 26 27 101 31200194 Description Rev.
PAGE 184
HYDRAULIC CIRCUITS Figure 8-6 Lift Cylinder 1 3 3 5 4 3 3 2 PAH0800 8-16 G5-19A/G6-23A 31200194
PAGE 185
HYDRAULIC CIRCUITS Figure 8-6 Lift Cylinder Item 1 2 3 4 5 31200194 Part Number Qty. 2142740 2754063 2754083 2754064 2754084 Ref Ref 4 1 1 1 1 Description Rev.
PAGE 186
HYDRAULIC CIRCUITS Figure 8-7 Extend/Retract Cylinder G5-19A 105 231 51 288 232 225 PAH0810 8-18 G5-19A/G6-23A 31200194
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HYDRAULIC CIRCUITS Figure 8-7 Extend/Retract Cylinder Item Part Number Qty. 51 105 225 231 232 288 2142733 2 Ref Ref 1 1 2 31200194 2754085 2754086 2142733 Description Rev.
PAGE 188
HYDRAULIC CIRCUITS Figure 8-7 Extend/Retract Cylinder G6-23A 105 259 51 284 224 218 PAH0820 8-20 G5-19A/G6-23A 31200194
PAGE 189
HYDRAULIC CIRCUITS Figure 8-7 Extend/Retract Cylinder Item Part Number Qty. 51 105 218 224 259 284 2142733 2 Ref Ref 1 1 2 31200194 2754087 2754086 2142733 Description Rev.
PAGE 190
HYDRAULIC CIRCUITS Figure 8-8 Tilt & Tilt Compensating Cylinder G5-19A 234 312 220 124 224 219 202 105 123 228 126 51 221 233 254 227 218 201 221 253 223 222 221 221 218 221 218 201 201 251 227 218 201 8-22 G5-19A/G6-23A 252 PAH0831 31200194
PAGE 191
HYDRAULIC CIRCUITS Figure 8-8 Tilt & Tilt Compensating Cylinder Item Part Number Qty. 51 105 123 124 126 201 202 218 219 220 221 222 223 224 227 228 233 234 251 252 253 254 312 2142733 2 Ref 2 2 2 5 1 5 1 1 7 2 2 Ref 4 2 2 1 1 1 1 1 Ref 31200194 2142216 2143017 2754307 0700815 0700817 874960 1309435 1317515 1321128 1321133 1321134 2141621 2143017 2754113 2754122 4569029 4569042 4569047 4569053 Description Rev.
PAGE 192
HYDRAULIC CIRCUITS Figure 8-8 Tilt & Tilt Compensating Cylinderr G6-23A 226 213 312 217 212 126 129 105 202 51 125 221 122 4 123 130 225 220 214 211 201 245 214 243 214 216 215 214 211 201 216 215 214 211 214 211 201 214 244 220 211 201 8-24 G5-19A/G6-23A 248 PAH0840 31200194
PAGE 193
HYDRAULIC CIRCUITS Figure 8-8 Tilt & Tilt Compensating Cylinderr Item Part Number Qty. 4 51 105 122 123 125 126 129 130 201 202 211 212 213 214 215 216 217 220 221 225 226 243 244 245 248 312 0700817 2142733 1 2 Ref 1 1 2 2 1 1 5 1 5 1 1 7 2 2 Ref 4 2 2 1 1 1 1 1 Ref 31200194 1309435 1321086 2142216 2143017 2754308 2754310 0700815 0700817 874960 1309435 1317515 1321128 1321133 1321134 2141621 2143017 2754111 2754120 4568870 4569029 4569036 4569042 Description Rev. HEX HD CAPSCREW, 8-1.
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HYDRAULIC CIRCUITS Figure 8-9 Auxiliary Function 279 105 51 233 221 220 227 218 201 221 222 223 277 202 219 221 280 218 201 256 255 221 222 223 283 285 286 221 281 218 284 201 221 218 201 252 227 221 218 201 251 PAH0851 8-26 G5-19A/G6-23A 31200194
PAGE 195
HYDRAULIC CIRCUITS Figure 8-9 Auxiliary Function Item Part Number Qty.
PAGE 196
HYDRAULIC CIRCUITS Figure 8-10 Rear Hydraulic Outlet 17 VIEW OF CAB CONSOLE 15 2 14 4 12 13 4 G6-23A 9 11 7 4 7 6 5 4 1 3 3 8 16 10 3 8-28 G5-19A/G6-23A PAH0891 31200194
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HYDRAULIC CIRCUITS Figure 8-10 Rear Hydraulic Outlet Item Part Number Qty.
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HYDRAULIC CIRCUITS This Page Intentionally Left Blank 8-30 G5-19A/G6-23A 31200194
PAGE 199
SECTION 9 HYDRAULIC COMPONENTS 31200194 G5-19A/G6-23A
PAGE 200
HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder G5-19A 26 21 1 14 13 17 20 12 24 19 13 16 15 4 11 1 5 9 8 10 3 7 6 14 2 22 26 23 25 9-2 G5-19A/G6-23A PAH0900 31200194
PAGE 201
HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25 26 31200194 Part Number Qty.
PAGE 202
HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder G6-23A 26 1 21 14 13 17 20 12 24 19 13 16 15 4 1 11 5 9 8 10 3 7 6 2 14 22 23 26 25 PAH0910 9-4 G5-19A/G6-23A 31200194
PAGE 203
HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25 26 31200194 Part Number Qty.
PAGE 204
HYDRAULIC COMPONENTS Figure 9-2 Extend/Retract Cylinder G5-19A 11 19 12 17 11 22 18 20 21 13 4 10 15 1 16 7 8 9 3 6 5 2 14 PAH0920 9-6 G5-19A/G6-23A 31200194
PAGE 205
HYDRAULIC COMPONENTS Figure 9-2 Extend/Retract Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 31200194 Part Number Qty.
PAGE 206
HYDRAULIC COMPONENTS Figure 9-2 Extend/Retract Cylinder G6-23A 11 19 12 17 11 22 18 20 21 13 4 10 15 1 16 7 8 9 3 6 5 2 14 PAH0930 9-8 G5-19A/G6-23A 31200194
PAGE 207
HYDRAULIC COMPONENTS Figure 9-2 Extend/Retract Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 31200194 Part Number Qty.
PAGE 208
HYDRAULIC COMPONENTS Figure 9-3 Tilt Cylinder G5-19A 17 16 22 23 24 21 25 1 13 22 12 14 13 15 20 4 11 1 5 9 8 10 3 7 6 2 24 14 9-10 G5-19A/G6-23A PAH0940 31200194
PAGE 209
HYDRAULIC COMPONENTS Figure 9-3 Tilt Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 20 21 22 23 24 25 31200194 Part Number Qty.
PAGE 210
HYDRAULIC COMPONENTS Figure 9-3 Tilt Cylinder G6-23A 17 16 24 22 23 25 1 21 13 22 12 14 13 15 20 4 11 1 5 9 8 10 3 7 6 2 24 14 9-12 G5-19A/G6-23A PAH0950 31200194
PAGE 211
HYDRAULIC COMPONENTS Figure 9-3 Tilt Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 20 21 22 23 24 25 31200194 Part Number Qty.
PAGE 212
HYDRAULIC COMPONENTS Figure 9-4 Compensating Cylinder G5-19A 1 22 21 13 20 12 13 15 14 19 4 11 1 5 9 8 10 3 7 6 2 22 16 21 18 14 PAH0960 9-14 G5-19A/G6-23A 31200194
PAGE 213
HYDRAULIC COMPONENTS Figure 9-4 Compensating Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 31200194 Part Number Qty.
PAGE 214
HYDRAULIC COMPONENTS Figure 9-4 Compensating Cylinder G6-23A 1 21 20 13 19 12 13 15 14 18 4 11 1 5 9 8 10 3 7 6 2 21 16 20 18 14 PAH0970 9-16 G5-19A/G6-23A 31200194
PAGE 215
HYDRAULIC COMPONENTS Figure 9-4 Compensating Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 31200194 Part Number Qty.
PAGE 216
HYDRAULIC COMPONENTS Figure 9-5 Fork Locking Cylinder 1 2 3 5 4 14 13 6 7 8 12 11 10 9 PAH0980 9-18 G5-19A/G6-23A 31200194
PAGE 217
HYDRAULIC COMPONENTS Figure 9-5 Fork Locking Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part Number Qty. 1684404 7028784 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 FORK LOCKING CYLINDER, (includes items 1 thru 14) PISTON ROD WIPER GLAND BEARING ROD SEAL O-RING BACK-UP RING O-RING CYLINDER HOUSING LOCKNUT PISTON PISTON SEAL WEAR RING O-RING 1 SEAL KIT, (includes items 2, 5 thru 8, 10 & 12 thru 14) 7028786 7028787 7028792 7028794 7029225 31200194 Description G5-19A/G6-23A Rev.
PAGE 218
G5-19A Before S/N 1160003034 G6-23A Before S/N 1160003516 HYDRAULIC COMPONENTS Figure 9-6 Main Control Valve 4 5 3 15 1 8 6 10 15 16 7 14 8 8 2 22 22 16 8 12 13 24 9 23 11 21 20 19 23 17 22 22 18 24 23 21 25 19 20 15 23 15 10 16 17 14 12 13 18 29 16 25 30 9 101 104 26 28 11 31 106 9-20 G5-19A/G6-23A 32 27 PAH0990 31200194
PAGE 219
G5-19A Before S/N 1160003034 G6-23A Before S/N 1160003516 HYDRAULIC COMPONENTS Figure 9-6 Main Control Valve Item Part Number Qty.
PAGE 220
HYDRAULIC COMPONENTS G5-19A S/N 1160003034 & After G6-23A S/N 1160003516 & After Figure 9-6 Main Control Valve INFORMATION NOT AVAILABLE AT TIME OF PUBLICATION 9-22 G5-19A/G6-23A 31200194
PAGE 221
G5-19A S/N 1160003034 & After G6-23A S/N 1160003516 & After HYDRAULIC COMPONENTS Figure 9-6 Main Control Valve Item 31200194 Part Number Qty. 1001099032 1 Description MAIN CONTROL VALVE G5-19A/G6-23A Rev.
PAGE 222
HYDRAULIC COMPONENTS Figure 9-7 Front Drive Motor G5-19A 14 13 15 16 12 17 11 7 5 8 5 10 4 1 2 18 3 20 6 19 21 22 8 9 7 23 24 27 25 26 9-24 13 G5-19A/G6-23A PAH1000 31200194
PAGE 223
HYDRAULIC COMPONENTS Figure 9-7 Front Drive Motor Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 31200194 Part Number Qty. 3160304 80934052 7028802 7028811 7028812 7028813 7028814 7028815 7028816 7028817 7028818 7028819 83924123 1 1 1 1 1 2 1 2 2 1 1 1 1 2 4 1 1 1 8 1 1 3 1 1 1 1 4 1 FRONT DRIVE MOTOR, (G5-19A), (includes all items) SNAP RING SHIM SHAFT SEAL HOUSING PLUG, M18X1.5 PLUG, M14X1.
PAGE 224
HYDRAULIC COMPONENTS Figure 9-7 Front Drive Motor G6-23A 14 13 15 16 12 17 11 7 5 8 28 10 4 1 2 18 3 20 6 19 21 22 8 9 7 23 24 27 25 26 9-26 13 G5-19A/G6-23A PAH1010 31200194
PAGE 225
HYDRAULIC COMPONENTS Figure 9-7 Front Drive Motor Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 31200194 Part Number Qty. 3160305 7028821 7028822 7028828 7028812 7028829 7028830 7028831 7028832 7028833 7028834 7028835 83924123 7028836 1 1 1 1 1 1 1 2 2 1 1 1 1 2 4 1 1 1 8 1 1 3 1 1 1 1 4 1 1 FRONT DRIVE MOTOR, (G6-23A), (includes all items) SNAP RING SHIM SHAFT SEAL HOUSING PLUG, M22X1.5 PLUG, M14X1.
PAGE 226
HYDRAULIC COMPONENTS Figure 9-8 Hydrostatic Transmission Pump 4 5 13 19 14 6 20 21 7 8 22 21 18 12 1 39 7 2 38 6 5 3 1 9 10 16 15 14 17 11 13 37 30 15 28 36 29 27 34 34 25 24 31 23 26 30 32 35 33 PZ4370 9-28 G5-19A/G6-23A 31200194
PAGE 227
HYDRAULIC COMPONENTS Figure 9-8 Hydrostatic Transmission Pump Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 31200194 Part Number Qty.
PAGE 228
HYDRAULIC COMPONENTS Figure 9-9 Hydraulic Tank Assembly 2 1 3 14 4 15 13 6 11 7 5 10 12 5 9 8 PAH1031 9-30 G5-19A/G6-23A 31200194
PAGE 229
HYDRAULIC COMPONENTS Figure 9-9 Hydraulic Tank Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 31200194 Part Number 2120194 2120195 7029364 7028909 7029948 0761012 2120206 8005248 3460451 1120587 0760810 3960603 2171948 2142503 7029949 2180874 Qty. Ref 1 1 1 1 2 4 1 Ref 1 Ref 1 1 4 1 1 2 1 1 Description Rev. CONNECTOR, (see Figure 8-2 for details) HYDRAULIC FILTER ELEMENT PRESSURE SWITCH CONNECTOR O-RING HEX HD CAPSCREW, 10X25, GR8.
PAGE 230
HYDRAULIC COMPONENTS Figure 9-10 Implement Pump 15 18 3 2 21 9 14 11 18 10 16 20 4 12 14 6 8 19 1 13 17 11 5 13 7 9-32 12 10 18 PAH1042 G5-19A/G6-23A 31200194
PAGE 231
HYDRAULIC COMPONENTS Figure 9-10 Implement Pump Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 31200194 Part Number Qty.
PAGE 232
HYDRAULIC COMPONENTS Figure 9-11 Auxiliary Diverter Valve 9-34 G5-19A/G6-23A 31200194
PAGE 233
HYDRAULIC COMPONENTS Figure 9-11 Auxiliary Diverter Valve Item Part Number Qty. 1 2 3 4641404 70021530 7028909 70021531 1 1 1 1 31200194 Description AUXILIARY DIVERTER VALVE COIL, (includes item 2) CONNECTOR RETAINER KIT G5-19A/G6-23A Rev.
PAGE 234
HYDRAULIC COMPONENTS This Page Intentionally Left Blank 9-36 G5-19A/G6-23A 31200194
PAGE 235
SECTION 10 ELECTRICAL 31200194 G5-19A/G6-23A
PAGE 236
ELECTRICAL Figure 10-1 Electrical Installation 218 219 17 214 212 107 108 111 205 112 214 217 205 210 16 14 216 15 7 9 2 203 8 26 105 109 110 113 203 209 216 2 401 13 12 29 347 103 102 25 208 351 346 345 23 28 22 506 507 508 505 502 6 10 18 24 348 BEFORE S/N 1160002454 19 20 11 4 OPTIONAL HEAVY DUTY BATTERY S/N 1160002454 & AFTER 504 106 114 115 116 22 501 507 27 23 20 10-2 333 106 1 27 21 201 204 206 215 355 354 4 207 347 503 506 18 24 G5-19A/G6-23A 11 P
PAGE 237
ELECTRICAL Figure 10-1 Electrical Installation Item 1 2 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Part Number Qty. Description Rev.
PAGE 238
ELECTRICAL Figure 10-1 Electrical Installation (Continued) Item Part Number Qty.
PAGE 239
ELECTRICAL Figure 10-1 Electrical Installation (Continued) Item 31200194 Part Number Qty. Description G5-19A/G6-23A Rev.
PAGE 240
G5-19A Before S/N 1160002222 G6-23A Before S/N 1160002234 ELECTRICAL Figure 10-2 Engine Harness A WIRE SIZE & COLOR 1.0mm2 STRT RLY WHT, 6.3F SPADE 1.0 WHT 1.0 WHT 1.0 WHT 1.0 WHT 1.0 WHT -1.0 WHT ----1.0 WHT 1.0 WHT 1.0 BRN 1.0 BRN 1.0 WHT 1.0 WHT 1.0 WHT 1.0 WHT 1.0 WHT 1.0 WHT 1.0 WHT 1.0 WHT CONN WIRE POS DESIGNATION 1 GND15 2 PLUGGED 3 HTR CNTRL 4 STRT RLY 5 PREHEAT LT STRT SOL 6mm2 WHT, 5mm STUD SIZE RING E 1.0mm 2 GND 14 BRN, 6.3F SPADE WIRE SIZE & COLOR 1.0 BRN 1.0 WHT 1.0 WHT 1.
PAGE 241
G5-19A Before S/N 1160002222 G6-23A Before S/N 1160002234 ELECTRICAL Figure 10-2 Engine Harness Item Part Number Qty.
PAGE 242
G5-19A S/N 1160002222 & After G6-23A S/N 1160002234 & After ELECTRICAL Figure 10-2 Engine Harness CONN POS A B C D E F G H J K L M N O P Q R S T U V W X A WIRE DESIGNATION HYD LT R WASH F WASH ALT W ALT D+ PLUGGED HYD PUMP PLUGGED PLUGGED PLUGGED PLUGGED ENG OIL LT ENG H20 GA GND14 GND15 STRT RLY FUEL SOL REV OUT FWD AC PSI SW HTR CNTRL PREHEAT LT ENG H20 LT WIRE SIZE & COLOR 1.0mm2 STRT RLY WHT, 6.3F SPADE 1.0 WHT 1.0 WHT 1.0 WHT 1.0 WHT 1.0 WHT -1.0 WHT ----1.0 WHT 1.0 WHT 1.0 BRN 1.0 BRN 1.
PAGE 243
G5-19A S/N 1160002222 & After G6-23A S/N 1160002234 & After ELECTRICAL Figure 10-2 Engine Harness Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 31200194 Part Number Qty.
PAGE 244
G5-19A Before S/N 1160001709 G6-23A Before S/N 1160001708 ELECTRICAL Figure 10-3 Rear Chassis Harness 1 2 3 CONN WIRE WIRE POS DESIGNATION SIZE 1 REV OUT 12 2 BRK LTS 12 3 LMI CELL1 12 4 LMI CELL2 12 5 TELE IN 12 6 12 TELE OUT 7 12 RT TURN 8 12 LT TURN 12 9 LT PARK LT RT PARK LT 12 10 12 11 PLUGGED 12 12 AUX2 AUX1 12 13 GND16 12 14 GND17 12 15 GND18 12 16 LIFT UP 17 12 LIFT DN 18 12 TILT UP 12 19 TILT DN 12 20 GND23 12 21 FUEL GA 12 22 12 23 REAR AUX HYD 24 PLUGGED -25 PLUGGED -26 PLUGGED -27 PLUGGED -28
PAGE 245
G5-19A Before S/N 1160001709 G6-23A Before S/N 1160001708 ELECTRICAL Figure 10-3 Rear Chassis Harness Item Part Number Qty.
PAGE 246
G5-19A S/N 1160001709 & After G6-23A S/N 1160001708 & After ELECTRICAL Figure 10-3 Rear Chassis Harness 1 2 3 CONN WIRE WIRE POS DESIGNATION SIZE 1 12 REV OUT 2 12 BRK LTS 3 12 LMI CELL1 4 12 LMI CELL2 5 TELE IN 12 6 12 TELE OUT 7 RT TURN 12 8 LT TURN 12 LT PARK LT 9 12 RT PARK LT 10 12 PLUGGED 11 -AUX2 12 12 AUX1 13 12 GND16 14 12 GND17 15 1.5 2 1.
PAGE 247
G5-19A S/N 1160001709 & After G6-23A S/N 1160001708 & After ELECTRICAL Figure 10-3 Rear Chassis Harness Item Part Number Qty.
PAGE 248
ELECTRICAL Figure 10-4 Front Chassis Harness G CONN WIRE WIRE POS DESIGNATION GA 1 2 3 4 5 6 EMPTY RIGHT LO BEAM RIGHT HI BEAM RT PARK LT RT TURN GND11 -1² 1² 1² 1² 1² 1 2 3 4 5 6 1 2 CONN WIRE WIRE POS DESIGNATION GA 1 2 3 1² 1² 1² IGN SGN 1 SPEEDO GND13 6 7 8 E GND22 GND 22 1² STR CRB CONN WIRE WIRE POS DESIGNATION GA 1 2 1ST GEAR GND13 1² 1² F 3 4 5 6.3 F SPADE STR AW GND22 MOLDED DIODE (If=6a, Vrrm=400V) STR CAB GND22 SCHEMATIC HORN 1² 6.
PAGE 249
ELECTRICAL Figure 10-4 Front Chassis Harness Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 4923098 1001116997 7028644 7026408 80604018 77363229 7028645 1001107854 1001104498 1001116942 7029526 4460466 7028640 7028641 7028642 1 2 2 1 1 1 1 1 1 1 1 1 2 2 2 31200194 Description FRONT CHASSIS HARNESS, (includes all items) HOUSING CONTACT CONNECTOR LOCK TERMINAL CONNECTOR CONTACT SEAL CONNECTOR TERMINAL PLUG CONNECTOR TERMINAL SEAL G5-19A/G6-23A Rev.
PAGE 250
ELECTRICAL Figure 10-5 PWM Valve Controller Assembly 6 3 8 10 1 10 11 7 10 4 9 5 12 13 14 15 2 PAH1090 10-16 G5-19A/G6-23A 31200194
PAGE 251
ELECTRICAL Figure 10-5 PWM Valve Controller Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 31200194 Part Number Qty. 1810005 0380025 0861730 1600388 1705983 3900336 3900339 4923258 4460265 4460268 4920017 4010414 3290405 4811400 4100106 0903217 2400086 1001100781 70021567 1 1 1 1 1 4 3 1 1 2 5 CM 4 4 8 4 1 1 1 11 Ref Ref Description PWM VALVE CONTROLLER ASSEMBLY, (includes items 1 thru 7) BOX BASE CLEAR BOX COVER CONTROLLER DECAL SPECIAL SCREW, #10-32X.500 TORX SPECIAL SCREW, #6-19X.
PAGE 252
ELECTRICAL Figure 10-6 Roof Harness 10 11 3 4 0 10 10 10 Ø4 SL SL A B 900 200 IT IT CO CO RR RR Ø8 35 100 1 2 10 11 .5 0 F .5 0 200 D 3 4 0 5 6 50 200 12 13 E 650 PVC TUBE Ø12 SLIT CORR Ø11 200 IT 0 SL 20 RR SLIT CORR Ø4.5 CO .5 Ø4 200 12 13 G 50 3 4 C M 250 L 350 SLIT CORR Ø8.5 700 350 SLIT CORR Ø8.5 SLIT CORR Ø8.5 100 H 3 4 I SLIT CORR Ø4.5 3 4 3 4 3 4 50 50 3 4 100 100 700 50 N 10-18 800 100 O 7 9 3 4 50 SLIT COR Ø4.
PAGE 253
ELECTRICAL Figure 10-6 Roof Harness Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 31200194 Part Number Qty.
PAGE 254
ELECTRICAL Figure 10-7 Main Harness 3 9 50 81 50 50 100 Ø8.5 100 100 3 8 50 Z 100 50 81 50 100 50 15 16 100 3 8 3 9 V 50 200 100 76 100 50 U 0 10 50 81 T 3 50 3 9 Ø11 100 50 3 8 0 10 6 Ø 50 S 500 Ø34 3 9 50 50 3 8 50 81 50 200 3 8 50 Ø15 50 O 81 76 81 3 9 50 50 50 R Ø11 3 61 3 8 50 50 50 3 9 50 50 Q 3 8 250 3 62 500 Ø34 L 250 3 8 50 77 78 50 12345 81 200 Ø7.5 Ø8.5 50 50 50 150 Ø7.
PAGE 255
ELECTRICAL Figure 10-7 Main Harness (Continued) ATTENTION: CONNECTOR IS SHOWN BY INSERCTION POSITION X40 W - "H FAN MED" HEATER MOTOR W sez. 2.5 mmq "H FAN MED" W sez. 2.5 mmq "H FAN HI" W sez. 2.5 mmq "H FAN LO" B sez. 2.5 mmq "GND 5" B sez.
PAGE 256
ELECTRICAL Figure 10-7 Main Harness Item Part Number Qty.
PAGE 257
ELECTRICAL Figure 10-7 Main Harness (Continued) Item Part Number Qty. 63 64 66 67 68 70 71 77 79 80 81 82 83 4460532 80363179 7029682 1001091751 4460268 83481286 83481286 7029674 7029667 NSS NSS 7026408 80604018 1 1 1 1 28 3 3 1 1 1 AR 1 1 31200194 Description Rev.
PAGE 258
ELECTRICAL Figure 10-8 Ground Harness ALT BAT PREHEAT 16mm 2 ORANGE, 5mm STUD SIZE RING PREHEAT RLY PREHEAT RLY 16mm 2 RED, 5mm STUD SIZE RING G H F 16mm 2 RED, 8mm STUD SIZE RING A 16mm 2 RED, 6mm STUD SIZE RING B PREHEAT 16mm 2 ORANGE, 6mm STUD SIZE RING PREHEAT PWR 16mm 2 RED, 5mm STUD SIZE RING J G5-19A BEFORE S/N 0160025995 G6-23A BEFORE S/N 0160002234 F PREHEAT 16mm 2 ORANGE, 5mm STUD SIZE RING PREHEAT RLY PREHEAT RLY 16mm 2 RED, 5mm STUD SIZE RING G H ALL IN ONE 10mm STUD SI
PAGE 259
ELECTRICAL Figure 10-8 Ground Harness Item 1 2 31200194 Part Number Qty. 4923210 1 4923631 1 1001116940 77363347 1 1 Description GROUND HARNESS, (includes all items), (G5-19A before S/N 0160025995), (G6-23A before S/N 0160002234) GROUND HARNESS, (includes all items), (G5-19A S/N 0160025995 & after), (G6-23A S/N 0160002234 & after) CONNECTOR CONTACT G5-19A/G6-23A Rev.
PAGE 260
ELECTRICAL Figure 10-9 Bucket Shake Switch (Optional) 1 VIEW OF SWITCH IN CAB 3 2 10-26 G5-19A/G6-23A 31200194
PAGE 261
ELECTRICAL Figure 10-9 Bucket Shake Switch (Optional) Item Part Number Qty. 1 2 3 1001098424 1001098423 4674353 1001098422 1 1 1 1 31200194 Description BUCKET SHAKE SWITCH, (Includes all items) SWITCH ASSY, (Includes items 2 & 3) ROCKER SWITCH SYMBOL PLATE G5-19A/G6-23A Rev.
PAGE 262
ELECTRICAL Figure 10-10 Oil Temperature Gauge Installation (Optional) G6-23A 10-28 G5-19A/G6-23A 31200194
PAGE 263
ELECTRICAL Figure 10-10 Oil Temperature Gauge Installation (Optional) Item Part Number Qty. 1 2 3 4 1001092149 1001093084 1001093085 1001093089 1001093694 1 1 1 1 1 31200194 Description Rev.
PAGE 264
ELECTRICAL This Page Intentionally Left Blank 10-30 G5-19A/G6-23A 31200194
PAGE 265
SECTION 11 DECALS 31200194 G5-19A/G6-23A
PAGE 266
DECALS Figure 11-1 Frame & Boom Decals 113 115 114 301 302 303 10 1 2 4 9 1 2 201 12 19 1 2 PAH1132 11-2 G5-19A/G6-23A 31200194
PAGE 267
DECALS Figure 11-1 Frame & Boom Decals 13 3 2 1 2 2 1 G6-23A ONLY PAH1141 31200194 G5-19A/G6-23A 11-3
PAGE 268
DECALS Figure 11-1 Frame & Boom Decals Item Part Number Qty. 1 2 3 4 9 10 12 13 19 113 114 115 201 301 302 303 0275150 1701500 1702300 1704885 NSS 1706297 1706298 1706301 1704972 1701504 0630585 1705998 3575478 8009815 NSS NSS 8526042 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 4 AR 11-4 Description DECAL INSTALLATION, (includes items 1 thru 19) LIFT DECAL TIE DOWN DECAL WEBSITE DECAL SERIAL NO.
PAGE 269
DECALS Figure 11-1 Frame & Boom Decals Item 31200194 Part Number Qty. Description G5-19A/G6-23A Rev.
PAGE 270
DECALS Figure 11-2 Cab Decals 20 11 14 13 9 16 10 15 12 4 2 1 6 8 5 7 3 19 1 G5-19A before S/N 1160002382 G6-23A before S/N 1160002380 17 18 PAH1151 11-6 G5-19A/G6-23A 31200194
PAGE 271
DECALS Figure 11-2 Cab Decals Item Part Number Qty.
PAGE 272
DECALS Figure 11-3 Machine Decals, G5-19A 4 3 1 11-8 2 G5-19A/G6-23A PAH1161 31200194
PAGE 273
DECALS Figure 11-3 Machine Decals, G5-19A Item 1 2 3 4 31200194 Part Number Qty. 0275296 1706865 1706866 1702773 1706928 1706930 1706970 1706972 1706974 1706976 1707108 1 1 2 2 1 1 1 1 1 1 1 Description G5-19A DECAL INSTALLATION, (includes items 1 thru 3) G5-19A DECAL GOOSENECK 5 DECAL JLG DECAL LOAD CHART KIT LOAD CHART, FORKS LOAD CHART, BUCKET LOAD CHART, FORK HOOK LOAD CHART, TRUSS LOAD CHART, SIDE SHIFT LOAD CHART, SIDE TILT G5-19A/G6-23A Rev.
PAGE 274
DECALS Figure 11-4 Machine Decals, G6-23A 4 3 2 1 PAH1171 11-10 G5-19A/G6-23A 31200194
PAGE 275
DECALS Figure 11-4 Machine Decals, G6-23A Item 1 2 3 4 31200194 Part Number Qty. 0275329 1706170 1706864 1702773 1706927 1706929 1706969 1706971 1706973 1706975 1707109 1001093736 1 2 1 2 1 1 1 1 1 1 1 1 Description G6-23A DECAL INSTALLATION, (includes items 1 thru 3) GOOSENECK 6 DECAL G6-23A DECAL JLG DECAL LOAD CHART KIT LOAD CHART, FORKS LOAD CHART, BUCKET LOAD CHART, FORK HOOK LOAD CHART, TRUSS LOAD CHART, SIDE SHIFT LOAD CHART, SIDE TILT LOAD CHART, FORK POSITION G5-19A/G6-23A Rev.
PAGE 276
DECALS This Page Intentionally Left Blank 11-12 G5-19A/G6-23A 31200194
PAGE 277
SECTION 12 OPTIONS 31200194 G5-19A/G6-23A
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OPTIONS Figure 12-1 Cab Worklight Installations 3 3 3 102 3 102 1 101 2 PAH1180 12-2 G5-19A/G6-23A 31200194
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OPTIONS Figure 12-1 Cab Worklight Installations Item 1 2 3 101 102 31200194 Part Number Qty.
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OPTIONS Figure 12-2 Boom Worklight Installation 2 1 4 3 3 101 PAH1190 12-4 G5-19A/G6-23A 31200194
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OPTIONS Figure 12-2 Boom Worklight Installation Item 1 2 3 4 101 31200194 Part Number Qty. 0274122 471678 4360600 4360616 4674353 8002787 0409672 8005249 1 10 1 1 1 2 2 1 Ref Description BOOM WORKLIGHT INSTALLATION, (includes all items) CABLE BAND SWITCH ASSY SYMBOL PLATE SWITCH WORK LIGHT REPLACEMENT BULB BOOM LIGHTS CABLE OPTION HARNESS, (see Figure 12-8 for details) G5-19A/G6-23A Rev.
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OPTIONS Figure 12-3 Rotating Beacon Installation 1 101 2 PAH1200 12-6 G5-19A/G6-23A 31200194
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OPTIONS Figure 12-3 Rotating Beacon Installation Item 1 2 101 31200194 Part Number Qty. 0274137 1001091573 4360599 1 1 1 Ref Description ROTATING BEACON INSTALLATION, (includes items 1 & 2) ROTATING BEACON SWITCH ASSEMBLY UPPER CAB ELECTRICAL INSTALLATION, (see Figure 12-9 for details) G5-19A/G6-23A Rev.
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G5-19A Before S/N 1160004784 G6-23A Before S/N 1160004665 OPTIONS Figure 12-4 Air Conditioner Installation 246 303 11 19 301 5 245 302 14 10 9 30 20 28 4 13 18 28 26 26 11 102 1 22 25 27 26 2 6 11 101 2 101 103 3 18 17 18 23 24 11 15 104 29 102 2 103 PAH1211 12-8 G5-19A/G6-23A 31200194
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G5-19A Before S/N 1160004784 G6-23A Before S/N 1160004665 OPTIONS Figure 12-4 Air Conditioner Installation Item 1 2 3 4 5 6 9 10 11 13 14 15 17 18 19 20 22 23 24 25 26 27 28 29 30 101 102 103 104 245 246 301 302 303 31200194 Part Number Qty.
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G5-19A S/N 1160004784 & After G6-23A S/N 1160004665 & After OPTIONS Figure 12-4 Air Conditioner Installation 245 246 26 20 30 28 4 13 18 28 26 102 1 2 11 22 25 27 26 35 3 18 17 18 23 24 101 103 39 38 15 104 29 31 33 34 10 304 5 45 19 11 46 31 303 9 33 34 302 301 2 11 102 101 103 PZ2071 12-10 G5-19A/G6-23A 31200194
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G5-19A S/N 1160004784 & After G6-23A S/N 1160004665 & After OPTIONS Figure 12-4 Air Conditioner Installation Item Part Number Qty.
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OPTIONS Figure 12-5 Draw Bar Coupling Installation 2 4 3 1 12-12 G5-19A/G6-23A PAH1220 31200194
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OPTIONS Figure 12-5 Draw Bar Coupling Installation Item Part Number Qty. 1 2 3 4 4805932 4804533 3944574 0771619 4805921 1 1 1 2 2 31200194 Description Rev. DRAW BAR COUPLING INSTALLATION, (includes all items) TOWING ATTACHMENT PIN HEX HD CAPSCREW, 10.
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OPTIONS Figure 12-6 Dual Boom Aux Hydraulic, Manual 1 1 4 1 177 1 1 181 177 184 2 7 3 186 180 6 5 183 PAH1230 12-14 G5-19A/G6-23A 31200194
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OPTIONS Figure 12-6 Dual Boom Aux Hydraulic, Manual Item 1 2 3 4 Part Number Qty.
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OPTIONS Figure 12-7 Dual Boom Aux Hydraulic, Electrical 19 201 1 3 1 18 5 186 1 12-16 11 13 4 G5-19A/G6-23A PAH1242 31200194
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OPTIONS Figure 12-7 Dual Boom Aux Hydraulic, Electrical Item 1 3 4 5 Part Number Qty.
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OPTIONS Figure 12-8 Option Harness CONNECT TO BOOM LIGHTS AND/OR FRONT AUX HARNESS ON THE BOOM 1 WIRE TIE TO HYDRAULIC TUBE ALONG THE FRAME ROUTE THROUGH HOLE IN SIDE OF CAB AND CONNECT TO MAIN CAB HARNESS 1 2 3 4 5 1 2 101 102 103 104 105 106 105 106 107 108 12-18 G5-19A/G6-23A PAH1271 31200194
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OPTIONS Figure 12-8 Option Harness Item Part Number Qty. Description Rev.
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G5-19A Before S/N 1160003034 G6-23A Before S/N 1160003240 OPTIONS Figure 12-9 Upper Cab Electrical Installation 12 5 9 2 11 12 8 G6-23A SHOWN ROOF SHOWN TRANSPARENT FOR CLARITY 4 3 6 7 1 PAH1280 12-20 G5-19A/G6-23A 31200194
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G5-19A Before S/N 1160003034 G6-23A Before S/N 1160003240 OPTIONS Figure 12-9 Upper Cab Electrical Installation Item Part Number Qty.
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G5-19A S/N 1160003034 & After G6-23A S/N 1160003240 & After OPTIONS Figure 12-9 Upper Cab Electrical Installation 5 2 12 5 10 10 11 2 12 12 9 2 13 2 13 9 11 12 13 2 G6-23A G5-19A ROOF SHOWN TRANSPARENT FOR CLARITY 6 7 1 PAH1281 12-22 G5-19A/G6-23A 31200194
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G5-19A S/N 1160003034 & After G6-23A S/N 1160003240 & After OPTIONS Figure 12-9 Upper Cab Electrical Installation Item 1 2 5 5 6 7 9 10 11 12 13 31200194 Part Number Qty. Description Rev.
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OPTIONS Figure 12-10 Pintle Hitch Installation 5 6 2 4 1 3 12-24 G5-19A/G6-23A PAH1340 31200194
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OPTIONS Figure 12-10 Pintle Hitch Installation Item Part Number Qty. 1 2 3 4 5 6 1001092148 2620060 1001092144 1001093305 1001093306 0712020 3332017 1 1 1 1 2 4 4 31200194 Description PINTLE HITCH INSTALLATION, (includes all items) PINTLE HOOK ADAPTER WELDMENT HITCH HITCH MOUNTING BRACKET HITCH MOUNTING PIN HEX HD CAPSCREW, M20X60, CLASS 10.9 HEX NUT, M20X2.5 G5-19A/G6-23A Rev.
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OPTIONS Figure 12-11 Dump Valve Installation 11 1 15 7 14 6 5 9 3 2 4 10 6 8 13 16 12 VIEW OF CAB CONSOLE PAH1420 12-26 G5-19A/G6-23A 31200194
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OPTIONS Figure 12-11 Dump Valve Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 31200194 Part Number Qty. 1001091623 0700618 2142216 2142709 2142729 1001091180 1001091352 1001091354 1001091355 1001091361 1001091491 1001092023 1001092138 2142203 1001092282 1 2 2 1 2 1 2 1 1 1 1 1 1 1 1 Ref 1 1 1 1 1001092352 1001092351 2755077 2755089 Description DUMP VALVE INSTALLATION, (includes items 1 thru 14) HEX HD CAPSCREW, GR 8.
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OPTIONS Figure 12-12 Boom Auxiliary Electric 101 5 2 4 12 11 1 4 3 10 7 6 8 PZ4380 12-28 G5-19A/G6-23A 31200194
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OPTIONS Figure 12-12 Boom Auxiliary Electric Item 1 2 3 4 5 6 7 8 10 11 12 101 31200194 Part Number Qty. 1001102264 1001102178 0700818 0700826 0903637 1321264 2755030 2754325 2997586 3290801 4010616 4811900 4923633 1062255 4360703 4674353 1707115 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 Description BOOM AUXILIARY ELECTRIC, (G5-19A) BOOM AUXILIARY ELECTRIC, (G6-23A) HEX HD CAPSCREW, M8X50 HEX HD CAPSCREW, M8X90 CLAMP MOUNT BRACKET CLAMP HOSE ASSY, (G5-19A) HOSE ASSY, (G6-23A) CLIP HEX NUT, M8X1.
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OPTIONS This Page Intentionally Left Blank 12-30 G5-19A/G6-23A 31200194
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SECTION 13 RECOMMENDED SPARE PARTS RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
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RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number Description Qty.
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SECTION 14 PART NUMBER INDEX PART NUMBER INDEX Part Number Page 0100011 .. 1-4, 4-3, 4-7, 5-57, 6-19, 6-21, 8-3, 8-6, 8-9, 8-11, 9-21 0100019 .........1-9, 1-11, 5-57 0100048 ........................... 6-5 0140047 ......................... 10-3 0182079 ........................... 8-6 0200843 ........................... 6-7 0240110 ......................... 3-11 0273808 ......................... 5-59 0273809 ......................... 5-59 0273812 ........................... 1-7 0273814 ...................
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PART NUMBER INDEX Part Number Page 1001093456 ..................... 6-3 1001093457 ..................... 6-3 1001093458 ..................... 6-3 1001093459 ..................... 6-3 1001093694 ................. 10-29 1001093696 ................... 6-19 1001093736 ................. 11-11 1001093785 ................. 12-11 1001093826 3-22, 8-27, 8-29, 12-15, 12-17 1001093827 3-22, 8-27, 8-29, 12-15, 12-17 1001093949 ................... 6-19 1001093950 ................... 6-19 1001093951 ...................
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PART NUMBER INDEX Part Number Page 2060034 ........................... 4-3 2090061 ........................... 1-7 21011032 ......................... 6-7 2110606 ......................... 3-22 2111616 ..................8-9, 8-11 2120150 ........................... 8-5 2120186 ......................... 4-11 2120193 ........................... 8-5 2120194 ......................... 9-31 2120195 ......................... 9-31 2120206 ......................... 9-31 2130404 .........................
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PART NUMBER INDEX Part Number Page 3300504 ......................... 6-11 3310405 ......................... 10-3 3332001 ........................... 1-9 3332017 ....................... 12-25 3332401 ......................... 1-11 3380577 ........................... 4-7 3380585 ......................... 4-13 3380687 ........................... 1-4 3380753 ......................... 6-11 3391410 ......................... 2-13 3400021 ........................... 7-9 3423075 ....................
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PART NUMBER INDEX Part Number Page 4805932 ....................... 12-13 4806433 ........................... 1-4 4806444 ........................... 1-4 4806580 ......................... 4-13 4806626 ........................... 1-4 4806693 ......................... 10-4 4807707 ......................... 6-13 4807729 ......................... 6-13 4807730 ......................... 6-13 4807741 ......................... 6-13 4807752 ......................... 6-13 48114004-9, 7-9, 10-17, 12-11 4811600 ......
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PART NUMBER INDEX Part Number Page 7028353 ......................... 9-11 7028354 ......................... 9-11 7028355 ................ 9-11, 9-15 7028356 ................ 9-11, 9-15 7028357 ................ 9-11, 9-15 7028366 ......................... 9-13 7028367 ......................... 9-13 7028368 ......................... 9-15 7028369 ......................... 9-15 7028370 ......................... 9-17 7028371 ......................... 9-17 7028372 ........................... 5-5 7028373 .......
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PART NUMBER INDEX Part Number Page 7028920 ........................... 3-7 7028922 ........................... 3-7 7028923 ........................... 3-7 7028929 ......................... 5-57 7028982 ........................... 3-7 7028983 ........................... 3-7 7028984 ..................3-7, 3-13 7028985 ........................... 3-7 7028986 ......................... 3-13 7028987 ......................... 3-13 7028988 ......................... 3-13 7028989 .........................
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PART NUMBER INDEX Part Number Page 8002901 ......2-3, 2-5, 2-7, 2-9 8002927 ......................... 4-11 8002985 ......................... 6-13 8003008 ......................... 6-15 8003166 ......................... 12-9 8003167 .............. 12-9, 12-11 8003242 .................... 2-7, 2-9 8003293 ........................... 6-3 8003392 ........................... 1-4 8004398 ........................... 6-9 8004672 ........................... 6-7 8004762 ........................... 6-7 8004763 .....
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31200194 An Oshkosh Corporation Company JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: +1-717-485-5161 Customer Support Toll Free: 1-877-554-5438 Fax: +1-717-485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia Phone: +61 265 811 111 Fax: +61 265 810 122 JLG Latino Americana Ltd. Rua Eng.