Illustrated Parts Manual Model G6-42P S/N 0189001 thru 0189345 & 0160000230 & After 91404001 Revised March 31, 2014 An Oshkosh Corporation Company
EFFECTIVITY PAGE December 17, 2004 - A - Revised Manual June 3, 2005 - B - Revised Manual September 30, 2005 - C - Revised Manual April 24, 2006 - D - Revised Manual August 25, 2006 - E - Revised Manual February 23, 2007 - F - Revised Manual July 6, 2007 - G - Revised Manual November 26, 2008 - H - Revised Manual February 25, 2010 - I - Revised Manual September 24, 2012 - J - Revised Manual January 3, 2013 - K - Revised Manual March 31, 2014 - L - Revised Manual 91404001 G6-42P i
EFFECTIVITY PAGE -ii G6-42P 91404001
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 – FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1-2 1-3 Frame Shrouding & Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Rear Axle & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 Front Axle Mounting . . . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 4 – ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4-1 4-2 4-3 4-4 4-5 4-6 4-7 Engine Assembly, LH View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Assembly, RH View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . John Deere Engine . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. 7-8 TITLE PAGE NO. RH Horizontal Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22 SECTION 8 – HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 8-1 8-2 8-3 8-4 8-5 8-6 8-7 8-8 8-9 8-10 8-11 Oil Supply Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 10 – ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 10-1 10-2 10-3 10-4 10-5 10-6 10-7 Battery & Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. 12-28 12-29 12-30 12-31 12-32 12-33 12-34 12-35 12-36 12-37 12-38 12-39 12-40 12-41 12-42 TITLE PAGE NO. 5 Inch & 8 Inch Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Winch Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Truss Boom Pressure Reducer Valve - 1200 PSI . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. viii TITLE G6-42P PAGE NO.
SECTION 1 FRAME & ATTACHING PARTS 91404001 G6-42P
FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim 15 72 19 60 16 47 17 18 21 71 76 74 20 61 62 13 68 69 70 78 75 61 62 21 2 73 93 24 76 77 75 14 3 4 46 32 34 28 97 28 402 5 6 7 218 8 25 26 27 28 46 1 401 403 2 9 48 63 64 65 66 67 11 12 44 51 31 33 25 26 94 95 22 30 29 23 21 K1 PAP23330 1-2 G6-42P 91404001
FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim (Continued) 105 106 107 110 111 SHOWN WITH WORK LIGHT BEFORE S/N 0160032846 104 55 89 90 91 92 57 56 108 109 101 103 102 43 21 102 57 58 35 36 38 37 108 109 54 304 39 40 80 302 103 28 31 S/N 0160032846 & AFTER 301 303 79 45 50 41 FRAME MOUNT WELDMENT 52 CAB WALL 81 82 87 86 10 52 85 FRAME MOUNT WELDMENT 88 83 59 CAB MOUNT WELDMENT UPPER CAB MOUNT 84 53 42 59 LOWER 49 CAB MOUNT PAP23310 91404001 G6-42P 1-3
FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim Item Part Number Qty.
FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim (Continued) Item Part Number Qty.
FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim (Continued) 1-6 Item Part Number Qty. Description Rev.
FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
FRAME & ATTACHING PARTS Figure 1-2 Rear Axle & Attaching Parts 1 2 1. CYLINDER BASE END MUST BE FREE TO ROTATE. SHIM STEERING CYLINDER BASE END AS REQUIRED TO MAINTAIN A TOTAL MAXIMUM GAP OF 1/16 IN 2. SHIM BOTTOM KNUCKLES AS REQUIRED TO MAINTAIN NO MORE THAN 1/32 IN MOVEMENT. SHIM TOP KNUCKLES TO MAINTAIN NO MORE THAN 1/16 IN GAP. MUST HAVE A MINIMUM OF ONE SHIM. 3.
FRAME & ATTACHING PARTS Figure 1-2 Rear Axle & Attaching Parts Item Part Number Qty.
FRAME & ATTACHING PARTS Figure 1-2 Rear Axle & Attaching Parts (Continued) Item Part Number Qty.
FRAME & ATTACHING PARTS Figure 1-2 Rear Axle & Attaching Parts (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
S/N 0189001 thru 0189345 FRAME & ATTACHING PARTS Figure 1-3 Front Axle Mounting ROCKWELL 1 5 3 2 4 5 1-12 G6-42P 91404001
S/N 0189001 thru 0189345 FRAME & ATTACHING PARTS Figure 1-3 Front Axle Mounting Item 1 2 3 4 5 6 91404001 Part Number Qty. 91413004 83201172 88521016 91403241 91403242 91403243 14404793 Ref 1 1 1 AR AR AR AR Description Rev.
S/N 0160000230 & After FRAME & ATTACHING PARTS Figure 1-3 Front Axle Mounting CARRARO 1 5 3 2 4 5 1-14 G6-42P 91404001
S/N 0160000230 & After FRAME & ATTACHING PARTS Figure 1-3 Front Axle Mounting Item 1 2 3 4 5 91404001 Part Number Qty. 91413004 83201036 88521016 91403241 91403242 91403243 Ref 1 1 1 AR AR AR Description Rev.
FRAME & ATTACHING PARTS This Page Intentionally Left Blank 1-16 G6-42P 91404001
SECTION 2 BOOM 91404001 G6-42P
BOOM Figure 2-1 First Boom Section 6 4 3 1 5 5 7 2 8 23 9 22 1 10 21 24 11 20 12 18 19 16 17 15 1 25 13 14 NOTE: 1. USE LOCTITE® 242TM (0100011) ON ALL BOLT THREADS & JAM NUTS. 2. COAT STATIC, NON ROTATING, PIN BORES WITH MOLY-PASTE (3020040). DO NOT COAT THE PIN OR ANY ROTATING PARTS. 3. COAT ALL BUSHINGS, SHEAVES & ROTATING PIN BORES WITH MYSTIK TETRIMOLY GREASE (14404793) PRIOR TO INSTALLATION OF THE PIN.
BOOM Figure 2-1 First Boom Section Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 91406012 1 Ref 1 8 2 4 1 Ref 8 8 1 Ref 1 4 4 1 Ref 1 8 2 2 Ref 2 1 1 91404001 91403061 91413139 91403493 80973025 1001128273 4712000 0642012 91403025 91401193 0641810 4711800 88501410 88501310 91413138 91403114 88671001 88581149 0682048 88521010 Description Rev.
BOOM Figure 2-2 Bearing Pads, Spacers & Shims, (First Boom Section) 16 5 11 13 5 14 15 12 10 9 8 19 1 2 7 6 2 17 18 3 112 2 4 PY5310 186 NOTE: 1. WEAR PAD SHIMMING: A. WHENEVER A SHIM IS USED WITH A PAD, A SPACER WITH HOLES MUST BE INSERTED BETWEEN PAD & SHIM. B. THE WEAR PAD OR WEAR PAD INSERT MUST NOT SIT DIRECTLY ON THE SLOTTED SURFACE OF SHIMS. C. ADD WEAR PAD SHIMS & SPACERS AS REQUIRED TO SHIM BOOM TO MAINTAIN A TOTAL MINIMUM GAP OF 0.070 TO 0.130 IN (1.8MM TO 3.
BOOM Figure 2-2 Bearing Pads, Spacers & Shims, (First Boom Section) Item Part Number Qty.
BOOM Figure 2-3 Second Boom Section 1 3 2 4 21 5 20 22 20 19 10 9 105 18 6 7 16 15 17 19 23 8 11 BEFORE S/N 0160037689 14 1 9 10 105 12 10 105 13 11 S/N 0160037689 & AFTER 11 BEFORE S/N 0160037689 NOTE: PAP23920 1. USE LOCTITE® 242TM (0100011) ON ALL BOLT THREADS & JAM NUTS. 2. COAT STATIC, NON ROTATING, PIN BORES WITH MOLY-PASTE (3020040). DO NOT COAT THE PIN OR ANY ROTATING PARTS. 3.
BOOM Figure 2-3 Second Boom Section Item Part Number Qty. 1 2 3 4 91406013 91141128 0641829 4761800 4751800 91405085 91401435 91403499 88241023 88501612 91403018 91403019 88671001 2160001 90028932 91403433 91403071 91413127 88631302 88681344 1360291 1 2 2 2 2 1 1 1 4 4 1 1 1 1 1 1 Ref 2 2 2 1 Ref Ref Ref Ref 1 1 AR AR 2 1 1 1 AR 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 105 91404001 4761600 0641632 91403126 91403127 91403053 91403519 91403052 3580347 8522012 Description Rev.
BOOM Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section) 162 8 3 7 11 9 12 10 25 2 3 6 27 5 4 22 1 24 13 14 15 22 26 115 22 16 23 3 2 162 17 18 3 21 20 19 10 PY5340 NOTE: 1. WEAR PAD SHIMMING : A. WHENEVER A SHIM IS USED WITH A PAD, A SPACER WITH HOLES MUST BE INSERTED BETWEEN PAD & SHIM. B. THE WEAR PAD OR WEAR PAD INSERT MUST NOT SIT DIRECTLY ON THE SLOTTED SURFACE OF SHIMS. C. ADD WEAR PAD SHIMS & SPACERS AS REQUIRED TO SHIM BOOM TO MAINTAIN A TOTAL MINIMUM GAP OF 0.
BOOM Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section) Item Part Number Qty.
BOOM Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section) (Continued) Item 27 115 162 2-10 Part Number Qty. 88991005 AR 91401224 88671027 88201533 2 2 8 88201530 AR 0651606 AR 0651605 AR Description Rev.
BOOM Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section) (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
BOOM Figure 2-5 Third Boom Section 11 10 9 3 4 3 11 7 2 3 6 14 5 13 12 8 11 1 1 15 PY5350 NOTE: 1. USE LOCTITE® 242TM (0100011) ON ALL BOLT THREADS & JAM NUTS. 2. COAT STATIC, NON ROTATING, PIN BORES WITH MOLY-PASTE (3020040). DO NOT COAT THE PIN OR ANY ROTATING PARTS. 3.
BOOM Figure 2-5 Third Boom Section Item Part Number Qty. 1 91406014 1001102577 0641607 4711600 91401568 91403087 91401204 0681610 1 1 2 6 1 1 1 2 Ref 2 Ref Ref 1 1 1 4 2 3 4 5 6 7 8 9 10 11 12 13 14 15 91404001 0651614 91403425 0641606 4761600 91403377 Description Rev.
BOOM Figure 2-6 Bearing Pads, Spacers & Shims, (Third Boom Section) 12 3 4 121 13 6 1 11 115 7 5 5 14 2 8 9 10 PY5360 NOTE: 1. WEAR PAD SHIMMING: A. WHENEVER A SHIM IS USED WITH A PAD, A SPACER WITH HOLES MUST BE INSERTED BETWEEN PAD & SHIM. B. THE WEAR PAD OR WEAR PAD INSERT MUST NOT SIT DIRECTLY ON THE SLOTTED SURFACE OF SHIMS. C. ADD WEAR PAD SHIMS & SPACERS AS REQUIRED TO SHIM BOOM TO MAINTAIN A TOTAL MINIMUM GAP OF 0.070 TO 0.
BOOM Figure 2-6 Bearing Pads, Spacers & Shims, (Third Boom Section) Item Part Number Qty.
BOOM Figure 2-7 Push/Beam Extend Chain & Roller Assembly NOTE: THE CHAIN CLEVIS ROD, ATTACHES TO THE STRONG BACK, IN FIGURE 2-1 7 4 8 16 20 10 3 101 22 312 8 21 103 105 102 104 1 9 13 3 101 15 19 1 5 14 12 203 18 202 203 7 17 NOTE: THE CLEVIS ROD, SEATS IN THE REAR OF THE THIRD BOOM SECTION, SHOWN IN FIGURE 2-5 6 2 8 11 PAL1111 NOTE: SEE FIGURE 2-5 FOR PUSH BEAM, CHAIN RETAINER & WEAR PADS.
BOOM Figure 2-7 Push/Beam Extend Chain & Roller Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 101 102 103 104 105 202 203 312 91404001 Part Number Qty.
Before S/N 0160037689 BOOM Figure 2-8 Quick Switch Assembly 1 2 17 16 3 15 4 14 5 18 13 6 11 7 10 9 8 12 NOTE: USE LOCTITE, 14403364, ON ALL BOLT THREADS.
Before S/N 0160037689 BOOM Figure 2-8 Quick Switch Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 91404001 Part Number Qty.
S/N 0160037689 & After BOOM Figure 2-8 Quick Switch Assembly 3 71 122 121 116 115 113 120 103 114 301 302 304 PY2050 2-20 G6-42P 91404001
S/N 0160037689 & After BOOM Figure 2-8 Quick Switch Assembly Item 3 71 103 113 114 115 116 120 121 122 124 125 301 302 304 91404001 Part Number Qty.
BOOM This Page Intentionally Left Blank 2-22 G6-42P 91404001
SECTION 3 ATTACHMENTS 91404001 G6-42P
Before S/N 0160023812 ATTACHMENTS Figure 3-1 Tilt Carriage 2 5 4 1 7 6 8 PY1950 3-2 G6-42P 91404001
Before S/N 0160023812 ATTACHMENTS Figure 3-1 Tilt Carriage Item 1 2 4 5 6 7 8 91404001 Part Number Qty.
S/N 0160023812 & After ATTACHMENTS Figure 3-1 Tilt Carriage 6 2 4 1 5 3 PY0430 3-4 G6-42P 91404001
S/N 0160023812 & After ATTACHMENTS Figure 3-1 Tilt Carriage Item 1 2 3 4 5 6 91404001 Part Number Qty.
ATTACHMENTS Figure 3-2 Buckets 3-6 G6-42P 91404001
ATTACHMENTS Figure 3-2 Buckets Item 91404001 Part Number Qty. 91405054 1001100822 91405055 1001100823 91405071 1001100824 1 1 1 1 1 1 Description Rev. 60 IN BUCKET, 3/4 ³ YARD, (Before S/N 0160037689) 72 IN BUCKET, 1.0 ³ YARD, (S/N 0160037689 & After) 74 IN BUCKET, 1-1/4 ³ YARD, (Before S/N 0160037689) 96 IN BUCKET, 1-1/2 ³ YARD, (S/N 0160037689 & After) 102 IN BUCKET, 1-1/4 ³ YARD, (Before S/N 0160037689) 102 IN BUCKET, 2.
Before S/N 0160037689 ATTACHMENTS Figure 3-3 48 Inch & 72 Inch Slope Piler Carriage 1 3 4 2 5 19 11 6 7 40 9 8 12 10 6 13 42 16 7 8 39 14 20 41 15 6 38 7 37 36 17 18 28 27 22 27 30 35 34 8 21 26 33 21 11 41 25 32 23 24 31 PY1760 3-8 G6-42P 91404001
Before S/N 0160037689 ATTACHMENTS Figure 3-3 48 Inch & 72 Inch Slope Piler Carriage Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 32 33 34 35 36 37 38 39 40 41 42 91404001 Part Number Qty.
S/N 0160037689 & After ATTACHMENTS Figure 3-4 Side Tilt Carriage 6 5 12 2 18 11 10 13 16 3 15 23 27 8 9 19 9 20 7 4 28 29 31 24 26 30 25 21 14 22 3 17 26 1 K1 21 22 1 PAP2971 3-10 G6-42P 91404001
S/N 0160037689 & After ATTACHMENTS Figure 3-4 Side Tilt Carriage Item Part Number Qty.
Before S/N 0160037689 ATTACHMENTS Figure 3-5 Truss Boom 1 2 3 4 5 6 8 9 10 1 2 ENLARGED VIEW 11 PY1920 3-12 G6-42P 91404001
Before S/N 0160037689 ATTACHMENTS Figure 3-5 Truss Boom Item Part Number Qty.
S/N 0160037689 & After ATTACHMENTS Figure 3-5 Truss Boom 2 3 PY1540 1 3-14 G6-42P 91404001
S/N 0160037689 & After ATTACHMENTS Figure 3-5 Truss Boom Item Part Number Qty. 1 2 3 1001099902 1001099901 4110422 NSS NSS 1 1 2 1 1 91404001 Description 12 FT TRUSS BOOM, (includes all items) 15 FT TRUSS BOOM, (includes all items) WARNING SWINGING LOADS DECAL S/N PLATE TRUSS BOOM G6-42P Rev.
Before S/N 0160037689 ATTACHMENTS Figure 3-6 10 Foot & 15 Foot Truss Boom With Winch 1 2 11 8 16 10 19 7 9 29 12 24 25 3 34 28 26 34 6 20 37 35 15 27 30 22 19 33 34 34 35 21 28 36 14 1 2 13 ENLARGED VIEW 4 23 18 17 PAP2390 3-16 G6-42P 91404001
Before S/N 0160037689 ATTACHMENTS Figure 3-6 10 Foot & 15 Foot Truss Boom With Winch Item 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 33 34 35 36 37 91404001 Part Number Qty. Description Rev.
S/N 0160037689 & After ATTACHMENTS Figure 3-7 12 Foot Truss Boom With Winch 22 1 2 2 3 4 7 8 25 23 5 6 8 24 9 10 22 12 11 21 13 20 19 17 16 18 15 PAP3440 3-18 G6-42P 91404001
S/N 0160037689 & After ATTACHMENTS Figure 3-7 12 Foot Truss Boom With Winch Item 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 91404001 Part Number Qty.
Before S/N 0160037689 ATTACHMENTS Figure 3-8 100 Degree Swing Fork Assembly RIGHT 2 52 53 7 6 51 37 38 9 54 55 8 9 10 5 12 13 4 11 14 3 4 1 47 16 50 15 LEFT 38 49 44 45 46 48 19 18 36 17 43 21 22 20 23 25 37 38 24 56 58 59 57 WARNING 36 41 42 37 38 37 38 35 25 33 40 17 18 19 39 32 31 26 27 30 28 3-20 G6-42P 29 PY1940 91404001
Before S/N 0160037689 ATTACHMENTS Figure 3-8 100 Degree Swing Fork Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 91404001 Part Number Qty.
Before S/N 0160037689 ATTACHMENTS Figure 3-8 100 Degree Swing Fork Assembly (Continued) Item Part Number Qty. 50 51 52 53 54 55 56 57 58 59 84719760 8765204 91041361 91411050 88561002 91043186 84718208 2220657 71492142 86683122 2 2 2 2 2 1 2 2 24 in 4 3-22 Description Rev.
Before S/N 0160037689 ATTACHMENTS Figure 3-8 100 Degree Swing Fork Assembly (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
S/N 0160037689 & After ATTACHMENTS Figure 3-9 90 Degree Swing Carriage 27 15 17 12 21 22 21 14 18 20 18 20 18 20 14 17 27 28 36 5 1 11 11 6 35 2 31 19 37 3 4 25 34 30 38 3 4 26 33 18 32 6 7 20 28 13 29 24 6 11 16 1 11 23 29 2 31 5 PAP3360 3-24 G6-42P 91404001
S/N 0160037689 & After ATTACHMENTS Figure 3-9 90 Degree Swing Carriage Item 1 2 3 4 5 6 7 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 91404001 Part Number Qty.
Before S/N 0160037689 ATTACHMENTS Figure 3-10 Sheet Material Handler 2 4 1 5 6 7 8 9 10 11 9 12 13 PY1960 3-26 G6-42P 91404001
Before S/N 0160037689 ATTACHMENTS Figure 3-10 Sheet Material Handler Item Part Number Qty.
S/N 0160037689 & After ATTACHMENTS Figure 3-10 Sheet Material Handler 1 2 3 4 7 5 107 6 106 101 102 103 104 105 LEFT SIDE SHOWN, RIGHT SIDE OPPOSITE 3-28 G6-42P PY1510 91404001
S/N 0160037689 & After ATTACHMENTS Figure 3-10 Sheet Material Handler Item 1 2 3 4 5 6 7 101 102 103 104 105 106 107 91404001 Part Number Qty.
ATTACHMENTS Figure 3-11 Winch Installation 10 11 12 9 10 11 8 6 21 AUXILIARY LINE "UP/RIGHT" 2 3 7 22 26 AUXILIARY LINE "DOWN/LEFT" 1 2 27 28 A 20 18 10 11 13 15 16 17 19 25 19 25 14 2 2 HOOK STORAGE ONLY. DO NOT USE AS LIFTING EYE. MACHINE DAMAGE OR INJURY COULD OCCUR.
ATTACHMENTS Figure 3-11 Winch Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 25 26 27 28 91404001 Part Number Qty. Description Rev.
Before S/N 0160037689 ATTACHMENTS Figure 3-12 100 Degree Drywall Swing Carriage Assembly RIGHT 57 58 2 7 56 8 9 10 4 11 6 5 59 40 55 13 47 3 4 LEFT 12 14 16 36 19 18 44 45 46 54 39 40 63 36 42 17 43 62 64 65 15 21 20 22 23 25 24 41 39 40 38 37 39 40 35 WARNING 1 48 51 52 53 39 40 9 60 61 25 17 18 19 33 32 48 26 31 49 30 28 27 29 50 PY0441 3-32 G6-42P 91404001
Before S/N 0160037689 ATTACHMENTS Figure 3-12 100 Degree Drywall Swing Carriage Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 91404001 Part Number Qty.
Before S/N 0160037689 ATTACHMENTS Figure 3-12 100 Degree Drywall Swing Carriage Assembly (Continued) Item Part Number Qty. 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 91403366 90553012 88551011 88501006 88551010 2220373 8765204 91041361 91411050 84719760 91043186 88561002 84718208 2220657 71492142 86683122 2 2 8 8 2 2 2 2 2 2 1 2 2 2 24 in 4 3-34 Description Rev.
Before S/N 0160037689 ATTACHMENTS Figure 3-12 100 Degree Drywall Swing Carriage Assembly (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
Before S/N 0160037689 ATTACHMENTS Figure 3-13 Personnel Platform 110 115 117 14 15 16 109 118 120 109 111 118 113 114 111 116 118 1 21 17 4 5 6 7 108 110 115 117 101 119 3 4 6 7 10 11 112 READ AND UNDERSTAND THE FOLLOWING PRIOR TO LIFTING PERSONNEL. WHEN LIFTING PERSONNEL USE ONLY A GRADALL MANUFACTURED PERSONNEL WORK PLATFORM. ALL PERSONNEL IN PLATFORM MUST WEAR A FULL BODY HARNESS WITH LANYARD ATTACHED TO A DESIGNATED ANCHORAGE POINT.
Before S/N 0160037689 ATTACHMENTS Figure 3-13 Personnel Platform Item 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 91404001 Part Number Qty.
ATTACHMENTS Figure 3-14 Fork Mounted Platform 4 101 102 107 109 7 111 BEFORE S/N 2009005-1 6 3 8 154 113 5 155 105 103 106 110 113 114 112 108 2 104 106 1 S/N 2009005-1 & AFTER 7 111 4 101 201 209 214 6 3 8 154 203 210 212 155 5 103 206 105 218 110 108 2 1 3-38 G6-42P 104 106 PY6770 91404001
ATTACHMENTS Figure 3-14 Fork Mounted Platform Item 1 2 3 4 5 6 7 8 101 102 103 104 105 106 107 108 109 110 111 91404001 Part Number Qty.
ATTACHMENTS Figure 3-14 Fork Mounted Platform (Continued) Item Part Number Qty. 112 113 114 154 155 201 203 206 209 210 212 214 218 1001093171 1001097168 1001098582 1701509 1704277 0641405 1060379 2080040 3311405 3421453 3760170 4711400 1001102813 2 2 2 1 3 4 2 16 4 2 4 8 2 3-40 Description Rev.
ATTACHMENTS Figure 3-14 Fork Mounted Platform (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
Before S/N 0160037689 ATTACHMENTS Figure 3-15 100 Degree Swing Carriage With Side Tilt 6 28 29 32 82 VIEW C-C 31 10 38 39 40 41 30 6 36 37 82 33 34 35 VIEW F-F F 13 14 18 19 20 11 12 73 83 3 7 27 WARNING 6 75 15 16 17 A A 8 58 23 E C 26 25 37 62 83 E VIEW B-B 21 9 C 1 2 22 F 4 5 85 PAP18810 3-42 G6-42P 91404001
Before S/N 0160037689 ATTACHMENTS Figure 3-15 100 Degree Swing Carriage With Side Tilt (Continued) 21 64 80 81 66 36 82 41 68 69 70 65 SOLENOID VALVE BANK V1 .094 MAST CYLINDER 7 19 20 76 AUX HYD. LINES C1 C2 C3 SIDE SHIFT CYLINDER 8 10 30 RELIEF VALVE 59 77 82 .060 .
Before S/N 0160037689 ATTACHMENTS Figure 3-15 100 Degree Swing Carriage With Side Tilt Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 3-44 Part Number Qty.
Before S/N 0160037689 ATTACHMENTS Figure 3-15 100 Degree Swing Carriage With Side Tilt (Continued) Item Part Number Qty.
ATTACHMENTS Figure 3-16 Forks 3-46 G6-42P 91404001
ATTACHMENTS Figure 3-16 Forks Item Part Number Qty. 91403359 2340037 91403364 6 6 2 2340045 2340038 91563141 91403366 2 2 2 2 91513206 91563142 2340046 2340039 1001092391 91563143 2 2 2 2 2 2 N1 Note Ref N2 Note Ref 91404001 Description 48 IN CUBING FORK, 2X2, 3,880 lbs. 48 IN CUBING FORK, 2X2, 3,880 lbs. 48 IN PALLET FORK, 1-3/4X4, 6,100 lbs., (only used with 100 Degree Swing Carriage with Side Shift, 91405070) 48 IN PALLET FORK, 2-23/64X4, 10,950 lbs.
Before S/N 2005134-01 ATTACHMENTS Figure 3-17 Fork Mounted Lifting Hook 4 5 1 2 3 6 NOTE: PALLET/LUMBER FORKS OF AN APPROPRIATE LOAD RATING MUST BE USED 3-48 G6-42P 91404001
Before S/N 2005134-01 ATTACHMENTS Figure 3-17 Fork Mounted Lifting Hook Item 1 2 3 4 5 6 91404001 Part Number Qty. 90553036 Ref NSS 88341022 90554078 90554079 90554080 90554081 1 4 2 1 1 2 Description FORK MOUNTED LIFTING HOOK ASSY, (no longer available, use 91565094 for replacement or use items 1 thru 6 for service) S/N ATTACHMENT PLATE DRIVE SCREW, 3/8 HAIRPIN CLIP CLEVIS CONNECTOR HOOK PIN G6-42P Rev.
S/N 2005134-01 & After ATTACHMENTS Figure 3-17 Fork Mounted Lifting Hook 1 2 7 6 3 5 4 NOTE: PALLET/LUMBER FORKS OF AN APPROPRIATE LOAD RATING MUST BE USED.
S/N 2005134-01 & After ATTACHMENTS Figure 3-17 Fork Mounted Lifting Hook Item Part Number Qty. 1 2 3 4 5 6 7 91565094 7029520 1001093171 70020555 90554080 7029521 NSS NSS 1 2 2 1 1 1 1 1 91404001 Description FORK MOUNTED LIFTING HOOK, (includes all items) HAIRPIN CLIP PIN SPRING BUSHING SLING HOOK CHAIN SHACKLE, 12,000LB LIFTING HOOK S/N PLATE G6-42P Rev.
S/N 0160037689 & After ATTACHMENTS Figure 3-18 Grapple Bucket 22 15 10 9 20 13 24 21 19 16 20 23 29 14 11 14 19 29 16 17 17 18 29 15 18 15 10 22 21 20 15 16 20 19 15 24 23 17 19 16 10 2 18 17 18 9 6 7 13 15 15 4 4 8 14 27 10 11 5 13 6 3 28 25 26 27 13 12 1 PAP18660 3-52 G6-42P 91404001
S/N 0160037689 & After ATTACHMENTS Figure 3-18 Grapple Bucket Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 91404001 Part Number Qty.
ATTACHMENTS Figure 3-19 Fork Pin Lock Installation 1 4 2 3 5 PY1650 3-54 G6-42P 91404001
ATTACHMENTS Figure 3-19 Fork Pin Lock Installation Item Part Number Qty. 1 2 3 4 5 1001093465 0240156 1001093273 1001093377 1001094830 1001094330 1 1 1 2 4 2 91404001 Description FORK PIN LOCK INSTALLATION, (includes all items) LH FORK PIN LOCK RH FORK PIN LOCK HITCH PIN CLAMP LANYARD G6-42P Rev.
Before S/N 0160037689 ATTACHMENTS Figure 3-20 6 Foot Mast With 48 Inch & 72 Inch Carriage A A 17 18 4 5 6 7 8 13 14 3 2 11 15 16 9 19 20 10 12 1 PAP3780 VIEW A-A 3-56 G6-42P 91404001
Before S/N 0160037689 ATTACHMENTS Figure 3-20 6 Foot Mast With 48 Inch & 72 Inch Carriage Item Part Number Qty.
S/N 0160037689 & After ATTACHMENTS Figure 3-21 8 Foot Standard Mast 3 4 26 13 25 14 8 7 2 5 15 10 9 18 1 101 19 20 16 17 21 24 22 23 6 275 PSI 12 11 K1 K2 K3 K4 K5 43 45 46 47 PAP11330 3-58 G6-42P 91404001
S/N 0160037689 & After ATTACHMENTS Figure 3-21 8 Foot Standard Mast (Continued) 27 28 40 30 29 39 41 31 37 40 38 35 32 64 39 33 34 65 36 38 37 63 66 27 33 28 34 27 28 48 58 48 54 48 55 56 61 44 51 59 52 53 49 91404001 G6-42P 60 62 PAP3740 50 3-59
S/N 0160037689 & After ATTACHMENTS Figure 3-21 8 Foot Standard Mast Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 43 44 45 46 47 48 3-60 Part Number Qty.
S/N 0160037689 & After ATTACHMENTS Figure 3-21 8 Foot Standard Mast (Continued) Item Part Number Qty. 49 50 51 52 53 54 55 56 58 59 60 61 62 63 64 65 66 101 70022936 70022937 70022949 70022950 70022942 70022952 91403414 91043126 70022939 91403413 91043125 70022935 70022946 70022949 70022980 70022998 70022990 NSS 1 1 2 2 1 1 1 1 1 1 1 1 1 4 2 4 1 1 K1 K2 70023925 70023005 1 1 K3 K4 K5 70023006 70023007 70023015 1 1 1 91404001 Description Rev.
S/N 0160037689 & After ATTACHMENTS Figure 3-22 8 Foot Side Tilt Electric Mast 3 4 26 13 25 14 8 7 2 5 15 10 9 18 1 19 20 16 17 21 24 22 23 201 6 275 PSI 12 11 101 102 93 94 100 99 98 97 103 106 95 96 108 43 45 107 99 98 46 47 K1 K2 K3 K4 K5 K6 K7 K8 109 105 104 98 95 97 PAP11320 3-62 G6-42P 91404001
S/N 0160037689 & After ATTACHMENTS Figure 3-22 8 Foot Side Tilt Electric Mast (Continued) 66 64 48 49 67 70 52 49 50 51 58 59 58 49 55 56 63 49 60 44 52 66 62 53 27 28 68 61 54 40 69 30 31 29 41 37 38 39 32 33 83 85 71 34 36 37 38 81 72 91 88 80 84 90 72 81 71 78 79 72 82 73 71 72 27 28 40 35 39 89 87 27 28 91404001 92 86 33 74 77 76 76 73 75 PAP3720 34 G6-42P 3-63
S/N 0160037689 & After ATTACHMENTS Figure 3-22 8 Foot Side Tilt Electric Mast Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 43 44 45 46 47 48 3-64 Part Number Qty.
S/N 0160037689 & After ATTACHMENTS Figure 3-22 8 Foot Side Tilt Electric Mast (Continued) Item Part Number Qty.
S/N 0160037689 & After ATTACHMENTS Figure 3-22 8 Foot Side Tilt Electric Mast (Continued) Item Part Number Qty. 98 99 100 101 102 103 104 105 106 107 108 109 110 201 70022949 70022958 70022961 70022959 70022989 70022964 70022981 70022968 70023011 70022983 70023000 70022996 70022963 NSS 5 3 1 1 1 1 1 1 1 1 2 3 2 1 K1 K2 70023925 70023005 1 1 K3 K4 K5 K6 K7 K8 70023006 70023007 70023015 8035831 70023013 70022986 1 1 1 1 1 1 3-66 Description Rev.
S/N 0160037689 & After ATTACHMENTS Figure 3-22 8 Foot Side Tilt Electric Mast (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
ATTACHMENTS This Page Intentionally Left Blank 3-68 G6-42P 91404001
SECTION 4 ENGINE & ATTACHING PARTS 91404001 G6-42P
S/N 0189001 thru 0189345 & 0160000230 thru 0160001775 ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly, LH View 2 3 4 63 69 72 27 5 6 7 8 9 73 10 11 12 73 HR MTR FUL SOL PS IGN 21 5 28 73 13 14 73 64 65 66 67 68 73 22 6 OIL PRESSURE SWITCH WIRING TORQUE TO 27-37 LB-FT 26 51 52 53 54 72 23 24 73 CLT TMP 47 29 FUL SOL 3 30 31 72 15 16 17 18 19 20 72 32 74 33 34 35 36 37 72 50 OIL GAG TO CAB 1 62 46 61 K1 46 48 49 72 45 39 40 3 41 42 43 44 70 71 72 38 39 40 72 55 38 56 57 6
S/N 0189001 thru 0189345 & 0160000230 thru 0160001775 ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly, LH View Item Part Number Qty.
S/N 0189001 thru 0189345 & 0160000230 thru 0160001775 ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly, LH View (Continued) Item Part Number Qty.
S/N 0189001 thru 0189345 & 0160000230 thru 0160001775 ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly, LH View (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
S/N 0160001921 thru 0160003058 excluding 0160002657 ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly, LH View 27 2 3 4 29 63 69 7 8 9 70 5 6 10 11 12 70 5-TOP HR MTR FUL SOL PS IGN OIL PRESSURE SWITCH WIRING 5 28 70 21 22 13 14 70 64 65 66 67 68 70 6 TORQUE TO 27-37 LB-FT 47 51 52 53 54 69 26 23 24 70 15 16 17 18 19 20 69 32 71 2-FRONT 50 1 62 46 K1 46 48 49 69 45 39 40 3 30 31 41 42 43 44 69 33 34 35 36 37 69 38 39 40 69 55 38 56 61 57 60 58 59 NOTES: PAP23370 1.
S/N 0160001921 thru 0160003058 excluding 0160002657 ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly, LH View Item Part Number Qty.
S/N 0160001921 thru 0160003058 excluding 0160002657 ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly, LH View (Continued) Item Part Number Qty.
S/N 0160001921 thru 0160003058 excluding 0160002657 ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly, LH View (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
S/N 0160003213 & After including 0160002657 ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly, LH View FUL SOL 28 1 CLT TMP 23 24 25 26 27 82 37 38 82 2 3 4 21 22 20 HR MTR 19 16 17 18 82 APPLY LOC-TITE SUPERFLEX 587 ULTRA BLUE SILICON, (14404067), 1/8 CONTINUOUS BEAD.
S/N 0160003213 & After including 0160002657 ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly, LH View Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 91404001 Part Number Qty.
S/N 0160003213 & After including 0160002657 ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly, LH View (Continued) Item Part Number Qty.
S/N 0160003213 & After including 0160002657 ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly, LH View (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
S/N 0189001 thru 0189345 & 0160000230 thru 0160001775 ENGINE & ATTACHING PARTS Figure 4-2 Engine Assembly, RH View ALT EXC-B SNSR STRT-SOL ALT BAT SNSR BAT GND-2 GND-9 GND-4 GND-5 CAB GND 5 6 58 ALT BAT 7 8 STRT-REL 1 2 3 4 A 15 20 21 22 23 25 20 21 22 23 24 A 19 20 21 22 23 61 26 17 18 62 13 14 61 16 12 11 59 60 61 85 GND-9 87 STRT-REL 29 62 39 40 61 30 9 10 STRT-SOL VIEW OF TRACTION LOCK VALVE WITH ENGINE REMOVED FOR CLARITY SECTION A-A 41 42 43 61 85 87 START-B 86 30 2
S/N 0189001 thru 0189345 & 0160000230 thru 0160001775 ENGINE & ATTACHING PARTS Figure 4-2 Engine Assembly, RH View Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 91404001 Part Number Qty.
S/N 0189001 thru 0189345 & 0160000230 thru 0160001775 ENGINE & ATTACHING PARTS Figure 4-2 Engine Assembly, RH View (Continued) Item Part Number Qty. 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 91406112 2220635 2220371 88591204 88662105 91163098 88201065 88551013 88561006 24431386 88551009 88201003 14403364 14404043 Ref 1 1 2 2 1 1 2 2 2 1 2 2 AR AR 4-16 Description Rev.
S/N 0189001 thru 0189345 & 0160000230 thru 0160001775 ENGINE & ATTACHING PARTS Figure 4-2 Engine Assembly, RH View (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
S/N 0160001921 thru 0160003058 excluding 0160002657 ENGINE & ATTACHING PARTS Figure 4-2 Engine Assembly, RH View ALT EXC-B SNSR STRT-SOL ALT BAT SNSR BAT GND-2 GND-9 GND-4 GND-5 CAB GND 5 6 58 STRT-REL ALT BAT 7 8 1 2 3 4 15 2-FRONT 20 21 22 23 24 62 20 21 22 23 25 62 13 14 62 16 17 18 63 19 20 21 22 23 62 26 11 59 60 62 85 GND-9 87 STRT-REL 86 12 85 86 30 9 87 10 START-B 30 STRT-SOL VIEW OF TRACTION LOCK VALVE WITH ENGINE REMOVED FOR CLARITY 27 28 62 41 42 43 62 29 63 30 31
S/N 0160001921 thru 0160003058 excluding 0160002657 ENGINE & ATTACHING PARTS Figure 4-2 Engine Assembly, RH View Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 91404001 Part Number Qty.
S/N 0160001921 thru 0160003058 excluding 0160002657 ENGINE & ATTACHING PARTS Figure 4-2 Engine Assembly, RH View (Continued) Item Part Number Qty. 48 49 50 51 52 53 54 55 56 57 58 59 60 62 63 91406112 2220635 2220371 88591204 88662105 91163098 88201065 88551013 88561006 24431386 88551009 88201003 14403364 14404043 Ref 1 1 2 2 1 1 2 2 2 1 2 2 AR AR 4-20 Description Rev.
S/N 0160001921 thru 0160003058 excluding 0160002657 ENGINE & ATTACHING PARTS Figure 4-2 Engine Assembly, RH View (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
S/N 0160003213 & After including 0160002657 ENGINE & ATTACHING PARTS Figure 4-2 Engine Assembly, RH View STRT-SOL ALT BAT BAT SNSR GND-2 GND-4 GND-6 19 20 22 1 2 GND-9 GND-5 GND-10 3 4 5 18 23 6 21 10 11 17 STRT-REL GND-9 START-B STRT-SOL STRT-REL TO '87' TERMINAL GND-9 TO '85' TERMINAL 54 56 GND-12 GND-13 CAB GND START-B TO '86' TERMINAL 12 13 14 15 16 56 55 10 11 56 STRT-REL STRT-SOL TO '30' TERMINAL 7 8 9 56 25 24 56 26 50 57 24 49 52 27 49 53 25 26 27 6 41 43 44 45 46 NOTE
S/N 0160003213 & After including 0160002657 ENGINE & ATTACHING PARTS Figure 4-2 Engine Assembly, RH View Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 91404001 Part Number Qty.
S/N 0160003213 & After including 0160002657 ENGINE & ATTACHING PARTS Figure 4-2 Engine Assembly, RH View (Continued) Item Part Number Qty. 44 45 46 47 48 49 50 51 52 53 54 55 56 57 83201135 84712738 91083106 77133201 84719408 86883106 80373025 0791506 2750532 2720058 5251016 3291201 14403364 14404043 8 4 2 1 1 4 1 1 114 in 100 in 1 1 AR AR 4-24 Description Rev.
S/N 0160003213 & After including 0160002657 ENGINE & ATTACHING PARTS Figure 4-2 Engine Assembly, RH View (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
ENGINE & ATTACHING PARTS S/N 0189001 thru 0189345 & 0160000230 thru 0160003058 excluding 0160002657 Figure 4-3 John Deere Engine 4-26 G6-42P 91404001
S/N 0189001 thru 0189345 & 0160000230 thru 0160003058 excluding 0160002657 ENGINE & ATTACHING PARTS Figure 4-3 John Deere Engine Item 91404001 Part Number Qty.
S/N 0189001 thru 0189345 & 0160000230 thru 0160003058 excluding 0160002657 ENGINE & ATTACHING PARTS Figure 4-3 John Deere Engine (Continued) Item 4-28 Part Number Qty. 91474630 91474631 1 1 Description Rev.
S/N 0189001 thru 0189345 & 0160000230 thru 0160003058 excluding 0160002657 ENGINE & ATTACHING PARTS Figure 4-3 John Deere Engine (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
ENGINE & ATTACHING PARTS S/N 0160003213 thru 0160006643 including 0160002657 excluding 0160006494 & 0160006543 Figure 4-3 John Deere Engine 4-30 G6-42P 91404001
S/N 0160003213 thru 0160006643 including 0160002657 excluding 0160006494 & 0160006543 ENGINE & ATTACHING PARTS Figure 4-3 John Deere Engine Item 91404001 Part Number Qty.
ENGINE & ATTACHING PARTS S/N 0160003213 thru 0160006643 including 0160002657 excluding 0160006494 & 0160006543 Figure 4-3 John Deere Engine (Continued) Item 4-32 Part Number Qty. 91474630 91474631 1 1 Description Rev.
S/N 0160003213 thru 0160006643 including 0160002657 excluding 0160006494 & 0160006543 ENGINE & ATTACHING PARTS Figure 4-3 John Deere Engine (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
ENGINE & ATTACHING PARTS S/N 0160006706 & After including 0160006494 & 0160006543 Figure 4-3 John Deere Engine 4-34 G6-42P 91404001
S/N 0160006706 & After including 0160006494 & 0160006543 ENGINE & ATTACHING PARTS Figure 4-3 John Deere Engine Item 91404001 Part Number Qty.
ENGINE & ATTACHING PARTS S/N 0160006706 & After including 0160006494 & 0160006543 Figure 4-3 John Deere Engine (Continued) Item 4-36 Part Number Qty. 91474629 91474630 91474631 1 1 1 Description Rev.
S/N 0160006706 & After including 0160006494 & 0160006543 ENGINE & ATTACHING PARTS Figure 4-3 John Deere Engine (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
Before S/N 0160020156 ENGINE & ATTACHING PARTS Figure 4-4 Fuel Tank & Lines 3 4 2 5 1 23 8 9 6 13 7 11 12 10 15 20 18 11 12 21 17 16 21 19 17 22 22 RETURN LINE, (FROM LH SIDE OF ENGINE) 14 14 SUCTION LINE, (TO RH SIDE OF ENGINE) PAP23340 4-38 G6-42P 91404001
Before S/N 0160020156 ENGINE & ATTACHING PARTS Figure 4-4 Fuel Tank & Lines Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 91404001 Part Number Qty.
S/N 0160020156 & After ENGINE & ATTACHING PARTS Figure 4-4 Fuel Tank & Lines NOTE: WHEN USING FUEL CAP ADAPTER KIT, 2902446 OR OLD VERSION LOCKING CAP 1. COAT ALL THREADS OF ADAPTER (ITEM 301) & SET SCREWS (ITEM 303) WITH LOCTITE® 641TM (14404978) BEFORE INSTALLING FILLER NECK ADAPTER. 2. HAND TIGHTEN SET SCREWS JUST UNTIL RESISTANCE IS FELT. OVERTIGHTENED SCREWS WILL DISTORT PLASTIC THREADS. 5 2 6 OLD VERSION 1 OPTIONAL LOCKING CAP 4 NEW VERSION 208 219 216 220 3 NOTE: NEW VERSION 1.
S/N 0160020156 & After ENGINE & ATTACHING PARTS Figure 4-4 Fuel Tank & Lines Item Part Number Qty.
S/N 0189001 thru 0189345 & 0160000230 thru 0160003058 excluding 0160002657 ENGINE & ATTACHING PARTS Figure 4-5 Radiator Assembly 1 6 2 5 3 23 20 22 4 24 25 21 18 10 12 9 18 19 13 17 20 11 12 9 8 7 16 14 26 27 28 15 14 4-42 G6-42P 30 29 31 32 33 34 91404001
S/N 0189001 thru 0189345 & 0160000230 thru 0160003058 excluding 0160002657 ENGINE & ATTACHING PARTS Figure 4-5 Radiator Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 91404001 Part Number Qty.
S/N 0160003213 & After including 0160002657 ENGINE & ATTACHING PARTS Figure 4-5 Radiator Assembly 1 6 2 5 3 23 20 22 4 24 25 21 18 10 12 9 18 19 13 17 20 11 12 9 8 7 16 14 26 27 28 15 14 4-44 G6-42P 30 29 31 32 33 34 91404001
S/N 0160003213 & After including 0160002657 ENGINE & ATTACHING PARTS Figure 4-5 Radiator Assembly Item Part Number Qty.
S/N 0189001 thru 0189345 & 0160000230 thru 0160001775 ENGINE & ATTACHING PARTS Figure 4-6 Air Cleaner & Installation 19 18 18 17 20 21 8 13 8 8 14 1 15 3 16 2 8 8 15 4 8 5 6 11 12 9 10 4-46 G6-42P 7 91404001
S/N 0189001 thru 0189345 & 0160000230 thru 0160001775 ENGINE & ATTACHING PARTS Figure 4-6 Air Cleaner & Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 91404001 Part Number Qty.
S/N 0160001921 thru 0160003058 excluding 0160002657 ENGINE & ATTACHING PARTS Figure 4-6 Air Cleaner & Installation 18 1 17 6 3 4 25 5 12 7 10 11 26 2 8 9 13 14 15 18 17 19 16 23 24 20 22 21 20 23 PAP21950 4-48 G6-42P 91404001
S/N 0160001921 thru 0160003058 excluding 0160002657 ENGINE & ATTACHING PARTS Figure 4-6 Air Cleaner & Installation Item Part Number Qty.
S/N 0160003213 & After including 0160002657 ENGINE & ATTACHING PARTS Figure 4-6 Air Cleaner & Installation 1 18 17 3 4 27 12 10 6 5 25 24 7 11 23 2 8 9 26 14 15 18 17 16 19 13 20 21 19 13 13 22 PY4070 4-50 G6-42P 91404001
S/N 0160003213 & After including 0160002657 ENGINE & ATTACHING PARTS Figure 4-6 Air Cleaner & Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 91404001 Part Number Qty.
S/N 0189001 thru 0189345 & 0160000230 thru 0160003058 excluding 0160002657 ENGINE & ATTACHING PARTS Figure 4-7 Exhaust Installation 4 3 10 5 9 1 5 7 8 6 7 2 5 5 4-52 G6-42P 91404001
S/N 0189001 thru 0189345 & 0160000230 thru 0160003058 excluding 0160002657 ENGINE & ATTACHING PARTS Figure 4-7 Exhaust Installation Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 91403484 88201038 88551011 88501006 83683175 91413031 91163268 91403510 91083250 91403488 1 2 2 2 4 1 2 1 1 1 91404001 Description Rev.
S/N 0160003213 & After including 0160002657 ENGINE & ATTACHING PARTS Figure 4-7 Exhaust Installation 8 3 7 1 3 4 6 5 4 2 3 3 4-54 G6-42P 91404001
S/N 0160003213 & After including 0160002657 ENGINE & ATTACHING PARTS Figure 4-7 Exhaust Installation Item Part Number Qty. 1 2 3 4 5 6 7 8 91403485 91403216 24921332 91403601 91413030 91403511 91163035 91403489 1 1 4 2 1 1 1 1 91404001 Description Rev.
ENGINE & ATTACHING PARTS This Page Intentionally Left Blank 4-56 G6-42P 91404001
SECTION 5 DRIVE TRAIN 91404001 G6-42P
S/N 0189001 thru 0189345 DRIVE TRAIN Figure 5-1 Front Axle Assembly - Rockwell 1 11 14 10 13 12 3 6 5 2 4 3 6 5 2 4 7 9 5-2 8 G6-42P 91404001
S/N 0189001 thru 0189345 DRIVE TRAIN Figure 5-1 Front Axle Assembly - Rockwell Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 91404001 Part Number Qty.
S/N 0189001 thru 0189345 DRIVE TRAIN Figure 5-2 Front Axle - Rockwell 5-4 G6-42P 91404001
S/N 0189001 thru 0189345 DRIVE TRAIN Figure 5-2 Front Axle - Rockwell Item 1 2 3 4 5 6 7 8 9 10 11 12 13 91404001 Part Number Qty.
S/N 0189001 thru 0189345 DRIVE TRAIN Figure 5-3 Carrier Assembly - Rockwell 1 2 3 4 5 6 9 10 13 15 16 15 10 13 7 8 6 11 5 4 20 12 14 17 18 14 12 11 19 2 1 24 28 27 32 31 22 21 23 34 29 36 35 3 9 33 26 25 30 K1 K2 K3 K4 PAP23880 5-6 G6-42P 91404001
S/N 0189001 thru 0189345 DRIVE TRAIN Figure 5-3 Carrier Assembly - Rockwell Item Part Number Qty.
S/N 0189001 thru 0189345 DRIVE TRAIN Figure 5-3 Carrier Assembly - Rockwell (Continued) 5-8 Item Part Number Qty. K1 K2 K3 K4 91144382 91144383 91144384 91144385 1 1 1 1 Description Rev.
S/N 0189001 thru 0189345 DRIVE TRAIN Figure 5-3 Carrier Assembly - Rockwell (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
S/N 0189001 thru 0189345 DRIVE TRAIN Figure 5-4 Brake Assembly - Rockwell 2 1 6 5 7 8 9 10 14 15 17 16 18 4 3 11 12 13 20 19 K1 K2 K3 K4 PAP23750 5-10 G6-42P 91404001
S/N 0189001 thru 0189345 DRIVE TRAIN Figure 5-4 Brake Assembly - Rockwell Item Part Number Qty.
S/N 0189001 thru 0189345 DRIVE TRAIN Figure 5-5 Left & Right Housing & Axle & Wheel Flange Assemblies - Rockwell 5-12 G6-42P 91404001
S/N 0189001 thru 0189345 DRIVE TRAIN Figure 5-5 Left & Right Housing & Axle & Wheel Flange Assemblies - Rockwell Item Part Number Qty.
S/N 0160000230 & After DRIVE TRAIN Figure 5-6 Front Axle Assembly - Carraro 1 6 11 8 9 7 10 2 3 5-14 11 7 11 8 11 5 4 G6-42P 91404001
S/N 0160000230 & After DRIVE TRAIN Figure 5-6 Front Axle Assembly - Carraro Item 1 2 3 4 5 6 7 8 9 10 11 91404001 Part Number Qty. 91415053 1 Ref Ref 4 4 1 1 2 2 1 1 4 80333162 90027473 91413107 91413106 77363046 91403258 84719217 84719218 88591202 Description Rev.
S/N 0160000230 & After DRIVE TRAIN Figure 5-7 Front Axle - Carraro 1 2 3 5-16 G6-42P 91404001
S/N 0160000230 & After DRIVE TRAIN Figure 5-7 Front Axle - Carraro Item 1 2 3 91404001 Part Number Qty. 91363158 1 Ref Ref Ref Description FRONT AXLE, (includes all items) HOUSING ASSY, (see Figure 5-8 for details) BRAKE ASSY, (see Figure 5-9 for details) CARRIER ASSY, (see Figure 5-10 for details) G6-42P Rev.
S/N 0160000230 & After DRIVE TRAIN Figure 5-8 Carrier Assembly - Carraro 5 6 7 8 1 2 9 3 10 1 18 21 4 20 28 11 17 24 27 15 16 9 22 16 10 19 26 19 25 14 12 23 8 13 33 7 11 6 5 31 30 29 32 34 35 36 37 33 38 43 39 44 40 41 45 42 46 54 47 49 48 50 51 54 52 50 53 54 55 K1 56 PAP23540 5-18 G6-42P 91404001
S/N 0160000230 & After DRIVE TRAIN Figure 5-8 Carrier Assembly - Carraro Item Part Number Qty.
S/N 0160000230 & After DRIVE TRAIN Figure 5-8 Carrier Assembly - Carraro (Continued) Item Part Number Qty. 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 91364086 91364087 91364088 91364089 91364090 91474162 91364091 91364092 91474163 91364093 91364094 91364095 91364096 91364097 91474037 7028492 2 2 2 2 2 6 6 6 0.6 38.4 6 6 6 2 2 4 K1 91364098 1 5-20 Description Rev.
S/N 0160000230 & After DRIVE TRAIN Figure 5-8 Carrier Assembly - Carraro (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
S/N 0160000230 & After DRIVE TRAIN Figure 5-9 Brake Assembly - Carraro 1 2 3 3 5 6 7 8 4 9 10 16 18 17 16 15 14 13 5-22 G6-42P 12 13 12 13 12 11 91404001
S/N 0160000230 & After DRIVE TRAIN Figure 5-9 Brake Assembly - Carraro Item Part Number Qty. 1 2 3 4 5 6 7 8 9 91474143 91474144 91474145 91474147 91364041 91474149 91364042 91474151 91364043 NSS NSS NSS NSS NSS 91364044 91474142 91474141 91474140 91474139 91364045 91474137 91474136 91474146 2 2 4 2 6 6 6 6 2 36 6 6 6 6 2 2 6 6 2 2 4 2 2 10 11 12 13 14 15 16 17 18 91404001 Description Rev.
S/N 0160000230 & After DRIVE TRAIN Figure 5-10 Axle Housing Assembly - Carraro 2 1 8 5 6 9 10 7 7 3 5 11 4 11 12 25 22 24 23 21 20 10 7 11 13 11 9 7 26 11 25 24 23 14 22 21 20 19 14 18 17 16 15 5-24 G6-42P 91404001
S/N 0160000230 & After DRIVE TRAIN Figure 5-10 Axle Housing Assembly - Carraro Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 91364026 91364027 91474098 91364028 91474039 91364029 91474037 91474095 91364030 91364031 91364032 91364033 91474058 91364034 91364035 91364036 91364037 91474061 91474060 91364038 91474066 91474065 91474064 91474075 91364039 91364040 1 2 8 28 4 1 4 2 2 2 4 1 1 2 2 2 1 2 2 6 6 6 6 6 4 1 91404001 Description Rev.
S/N 0189001 thru 0189345 DRIVE TRAIN Figure 5-11 Rear Axle Drive Hub 5-26 G6-42P 91404001
S/N 0189001 thru 0189345 DRIVE TRAIN Figure 5-11 Rear Axle Drive Hub Item Part Number Qty.
S/N 0160000230 & After DRIVE TRAIN Figure 5-11 Rear Axle Drive Hub NOTE: TO SERVICE ITEM 15, BEARING NUT, A SPECIAL WRENCH IS REQUIRED. ORDER 91404449 WRENCH.
S/N 0160000230 & After DRIVE TRAIN Figure 5-11 Rear Axle Drive Hub Item Part Number Qty.
S/N 0189001 thru 0189345 DRIVE TRAIN Figure 5-12 Tires & Rims 5-30 G6-42P 91404001
S/N 0189001 thru 0189345 DRIVE TRAIN Figure 5-12 Tires & Rims Item 1 2 3 4 5 6 7 8 91404001 Part Number Qty. Description 91125002 91125003 2 2 RH TIRE & WHEEL ASSY, 13.00X24, (includes items 1, 3 & 4) LH TIRE & WHEEL ASSY, 13.00X24, (includes items 1, 3 & 4) Q Q 91405039 91045106 91045107 1 2 2 TIRE SET, 14.00-24, (optional) RH TIRE & WHEEL ASSY, 14.00X24, (includes items 2, 3, 5 & 6) LH TIRE & WHEEL ASSY, 14.
S/N 0160000230 & After DRIVE TRAIN Figure 5-12 Tires & Rims TREAD PATTERNS MAY VARY 5 7 8 10 11 9 3 10 2 4 1 6 5-32 PW0030 G6-42P 91404001
S/N 0160000230 & After DRIVE TRAIN Figure 5-12 Tires & Rims Item 91404001 Part Number Qty. Description 4520368 91405035 91405036 1 2 2 TIRE SET, 13.00-24 BIAS RH TIRE & WHEEL ASSY, 13.00-24 BIAS, (includes items 1 thru 3) LH TIRE & WHEEL ASSY, 13.00-24 BIAS, (includes items 1 thru 3) A H H 4520369 91535017 1 4 TIRE SET, 13.00-24 BIAS, ROCK TREAD TIRE & WHEEL ASSY, 13.00-24 BIAS, ROCK TREAD, (includes items 2, 3 & 5) A B 4520481 91355034 91355035 1 2 2 TIRE SET, 14.
S/N 0160000230 & After DRIVE TRAIN Figure 5-12 Tires & Rims (Continued) Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 4520645 8780031 8786514 91473206 91403193 8780045 91043084 91543002 8780264 91363215 4520646 4520647 1 1 1 1 10 1 1 1 1 1 2 2 5-34 Description SOLID TIRE SET, 13.00-24, (includes items 10 & 11) TIRE, 13.00-24 BIAS, DIRECTIONAL VALVE STEM WHEEL, 24X9 LUG NUT TIRE, 13.00-24 BIAS, ROCK TREAD, NON-DIRECTIONAL TIRE, 14.00-24 BIAS, DIRECTIONAL TIRE, 14.
S/N 0160000230 & After DRIVE TRAIN Figure 5-12 Tires & Rims (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
DRIVE TRAIN This Page Intentionally Left Blank 5-36 G6-42P 91404001
SECTION 6 CAB 91404001 G6-42P
CAB Figure 6-1 Open Cab 6-2 G6-42P 91404001
CAB Figure 6-1 Open Cab Item Part Number Qty. 1 2 3 4 5 6 7 8 9 91403076 91404108 91404109 80364009 91404110 80264031 NSS 91164094 91164087 91164086 1 1 1 AR 1 7 1 1 1 3 91404001 Description OPEN CAB ASSY, (includes all items) CAB WELDMENT RH SIDE WINDOW WITH BORDER URETHANE SEALANT REAR WINDOW WITH BORDER SETTING BLOCK, 1/8X1/4X2 SERIAL TAG ROPS WARNING DECAL HOLE PLUG, 3/4 HOLE PLUG, 3/8 G6-42P Rev.
S/N 0189001 thru 0189345 & 0160000230 thru 0160015436 CAB Figure 6-2 Cab Enclosure With Heater Option 5 3 15 5 5 4 18 5 19 2 5 12 21 9 10 11 13 8 20 1 16 FRONT WIPER INSTALLATION 6-4 17 6 7 14 G6-42P 91404001
S/N 0189001 thru 0189345 & 0160000230 thru 0160015436 CAB Figure 6-2 Cab Enclosure With Heater Option Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 91404001 Part Number Qty.
S/N 0160015465 & After CAB Figure 6-2 Cab Enclosure With Heater Option 15 1 2 3 4 9 10 11 12 14 SUPPLY LINE 16 CUTAWAY VIEW OF RH CONSOLETO SHOW WATER VALVE MTG.
S/N 0160015465 & After CAB Figure 6-2 Cab Enclosure With Heater Option (Continued) USE THIS CLAMP TO ATTACH VENT HOSE TO VENTS, PLENUM AND HEATER 35 37 38 ~ 36 39 51 52 53 54 55 ATTACH HOSES FROM 3-WAY CONNECTORS TO FRONT OPENING ON THE PLENUM. BAT HSW 49 50 48 LOW HSW B L M C H MED HSW 48 NOT USED HIG HSW HEATER FAN SWITCH HARNESS CONNECTIONS REMOVE COVER PLATE AND DISCARD. ATTACH VENT TO ACCESS COVER USING EXISTING HARDWARE. 49 50 40 REMOVE COVER PLATE AND DISCARD.
S/N 0160015465 & After CAB Figure 6-2 Cab Enclosure With Heater Option Item 6-8 Part Number 91415088 80373046 91083155 77383540 82033995 86671187 86683122 80683073 91403443 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 86683193 83683182 91413038 80964001 80363069 80363028 80963058 80963069 80963065 91403351 91403352 91403350 1001111112 77363265 77363268 77363267 80963101 88201005 88561002 88551009 88501004 91413036 24861170
S/N 0160015465 & After CAB Figure 6-2 Cab Enclosure With Heater Option (Continued) Item Part Number Qty. 48 49 50 51 52 53 54 55 91413053 91403596 80363106 91403608 91401443 91033425 88211030 77143017 3 2 2 1 1 1 4 4 91404001 Description Rev.
CAB Figure 6-3 Cab Enclosure 30 2 8 12 4 10 33 39 37 40 42 9 6 5 38 7 1 41 3 33 36 6 40 42 44 43 36 35 26 10 8 28 20 17 18 23 31 32 34 17 11 24 21 18 13 22 14 10 29 25 25 27 30 16 19 15 6-10 G6-42P 91404001
CAB Figure 6-3 Cab Enclosure Item Part Number Qty. Description 1 2 3 4 5 6 7 8 9 10 11 91403084 91404292 91404294 91404300 80384218 91334031 91404303 91404304 80384205 91404305 91404306 91404307 1 1 1 1 1 1 1 1 2 1 3 1 91404308 91404309 91404310 91404311 91404312 91404313 80384191 91404314 91404315 80384192 80384187 80384184 80384186 80264066 80364088 91404316 91404317 91404318 80364001 80384189 91404319 91344018 91404320 91404321 91474492 1 1 1 1 1 6 6 2 1 1 3 1 1 3 2 1 1 1 19ft.
CAB Figure 6-4 Cab Enclosure 1 7 8 2 7 8 3 7 4 7 8 9 10 9 10 5 7 8 6 7 8 Front of Machine 6-12 G6-42P 91404001
CAB Figure 6-4 Cab Enclosure Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 91403084 91413142 91404109 91404110 80364030 91404322 91404291 80364009 91404302 91404296 80364012 1 1 1 1 1 1 1 AR AR 2 AR 91404001 Description Rev.
S/N 0160015465 & After CAB Figure 6-5 Suspension Seat 5 1 2 3 6 4 7 8 12 10 K1 11 PAP23910 6-14 G6-42P 91404001
S/N 0160015465 & After CAB Figure 6-5 Suspension Seat Item Part Number Qty.
CAB Figure 6-6 Dash Assembly 12 20 26 1 41 3 R FUEL QUARTZ F E 240 TEMP 80 OIL 0 16 VOLTS 0 0 0 0 0 0 - 100 + 10 WORK 4 VIEW A-A STEERING COLUMN NOT SHOWN FOR CLARITY 12 21 22 A 24 17 25 18 28 8 9 TRAVEL A 25 27 1 5 7 16 19 6 11 15 26 30 31 32 14 15 23 10 33 34 35 13 48 43 44 45 C B A 46 47 23 39 40 2 5 7 SECTION VIEW LOOKING INTO ORBITROL MOUNTING BRACKET 42 PAP23670 6-16 G6-42P 91404001
CAB Figure 6-6 Dash Assembly Item Part Number 1 91403298 91473211 91403481 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 91404001 91403289 88561003 88561002 88201020 91163087 88302125 91401516 88201002 80363034 91361018 91403620 91403288 88201005 88201023 91401590 80973025 91083533 1001100322 91413110 91413051 91413050 88201018 91023098 88561002 88201021 90200755 91403230 91561200 91413036 91561150 0630407 0471140 914
S/N 0189001 thru 0189345 & 0160000230 thru 0160001274 CAB Figure 6-7 Instrument Panel 5 21 19 6 1 R FUEL QUARTZ F 80 OI E 240 TEMP 0 0 0 0 0 0 0 16 VOLTS 10 100 - + OFF START ACC RUN 4X4 9 22 7 20 IGNITION 4X2 MACHINE MUST BE IN NEUTRAL AND PARK BRAKE ON TO START 8 WIRING SPECIFICATIONS WIRE GAGE ACC-A ACC-B ORANGE/TAN ORANGE/BLUE 16 16 ALT EXC-A ALT EXC-B BACK LT BAT VIOLET/RED VIOLET/TAN YELLOW/ORANGE RED 16 16 16 8 CAB GND CLT TMP BLACK BLUE/VIOLET 8 12 BLUE/BLACK RE
S/N 0189001 thru 0189345 & 0160000230 thru 0160001274 CAB Figure 6-7 Instrument Panel Item Part Number Qty.
S/N 0160001286 & After CAB Figure 6-7 Instrument Panel 2 3 1 5 4 16 ORANGE/VIOLET ORANGE/YELLOW BLUE/RED ORANGE/GRAY 16 16 16 16 IGN PWR LOW BRK OIL GAG OPT-1 OPT-2 OPT-3 PRK BRK PS IGN RED RED/LT GREEN BLUE/BROWN GREY/RED GREY/ORANGE GREY/YELLOW RED/TAN RED/YELLOW 12 16 16 16 12 16 16 16 PS ST-1 REV REV AL REV ACC ORANGE/WHITE RED/BLUE BLUE VIOLET/YELLOW 16 16 16 16 STOP LT YELLOW/RED 16 STRT-A STRT-B STRT-C TR SW TRC LOK RED/BROWN VIOLET/LT GREEN VIOLET/WHITE VIOLET/DK GREEN ORANGE/LT
S/N 0160001286 & After CAB Figure 6-7 Instrument Panel Item Part Number Qty.
CAB This Page Intentionally Left Blank 6-22 G6-42P 91404001
SECTION 7 CONTROLS 91404001 G6-42P
CONTROLS Figure 7-1 Tilt & Sway 2 1 8 3 7 9 4 5 6 7-2 G6-42P 91404001
CONTROLS Figure 7-1 Tilt & Sway Item 1 2 3 4 5 6 7 8 9 91404001 Part Number Qty. 91405047 1 Ref 4 4 1 2 2 2 2 4 88201005 88551009 91401168 91416006 91403309 88201065 88551013 88561107 Description TILT & SWAY CONTROL ASSY, (includes items 1 thru 6 & 9) JOYSTICK, (see Figure 7-7 for details) HEX HD CAPSCREW, 1/4-20X1, GR5 LOCKWASHER, 1/4 LH TILT/SWAY BRACKET WELD NUT PLATE CONTROL CABLES HEX HD CAPSCREW, 1/2-13X1, GR5 LOCKWASHER, 1/2 FLAT WASHER, 1/4 G6-42P Rev.
S/N 0189001 thru 0189345 & 0160000230 thru 0160001370 CONTROLS Figure 7-2 Accelerator Pedal Assembly 5 29 28 27 8 2 6 7 1 3 4 9 10 12 13 11 16 9 18 17 14 15 19 21 25 26 20 22 24 23 7-4 G6-42P 91404001
S/N 0189001 thru 0189345 & 0160000230 thru 0160001370 CONTROLS Figure 7-2 Accelerator Pedal Assembly Item Part Number Qty.
S/N 0160001379 thru 0160038344 CONTROLS Figure 7-2 Accelerator Pedal Assembly 5 2 6 7 1 8 29 28 27 3 4 9 10 12 13 11 16 14 15 19 21 18 17 25 26 20 22 24 23 PAP23640 7-6 G6-42P 91404001
S/N 0160001379 thru 0160038344 CONTROLS Figure 7-2 Accelerator Pedal Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 91404001 Part Number Qty.
S/N 0160038555 & After CONTROLS Figure 7-2 Accelerator Pedal Assembly 11 12 6 15 1 13 9 10 3 14 7 8 16 16 17 21 20 20 19 4 5 18 2 23 22 PAP23900 7-8 G6-42P 91404001
S/N 0160038555 & After CONTROLS Figure 7-2 Accelerator Pedal Assembly Item Part Number Qty.
CONTROLS Figure 7-3 Steering Column & Attaching Parts 1 2 5 22 3 4 6 7 TIE STRAP & BOOT KIT 8 10 9 11 12 13 16 14 15 15 17 K1 K2 19 21 18 20 NOTE: PAP23760 WHEN ITEM 8 IS ORDERED, REPLACE SCREWS PROVIDED FROM VENDOR WITH ITEM 9.
CONTROLS Figure 7-3 Steering Column & Attaching Parts Item Part Number Qty.
CONTROLS Figure 7-4 Brake Pedal Assembly 22 27 23 28 25 1 16 6 29 4 30 6 32 25 5 37 28 25 23 24 101 102 36 33 31 103 32 18 37 2 11 21 12 19 20 34 14 10 35 7 9 17 8 3 13 15 26 PAP23650 7-12 G6-42P 91404001
CONTROLS Figure 7-4 Brake Pedal Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 101 102 103 104 91404001 Part Number Qty.
S/N 0189001 thru 0189345 CONTROLS Figure 7-5 Foot Switch 1 7-14 G6-42P 2 91404001
S/N 0189001 thru 0189345 CONTROLS Figure 7-5 Foot Switch Item Part Number Qty. 1 2 91403478 88261017 1 3 91404001 Description Rev.
S/N 0160000230 & After CONTROLS Figure 7-5 Foot Switch 1 7-16 G6-42P 2 91404001
S/N 0160000230 & After CONTROLS Figure 7-5 Foot Switch Item Part Number Qty. 1 2 91343218 88261011 1 2 91404001 Description Rev.
CONTROLS Figure 7-6 Boom Joystick Assembly 1 8 9 2 3 10 5 11 2&4 1&3 4 2 3 1 4 12 6 14 15 16 7 13 17 18 K1 PY4940 7-18 G6-42P 91404001
CONTROLS Figure 7-6 Boom Joystick Assembly Item Part Number Qty.
CONTROLS Figure 7-7 Joystick Assembly 5 21 6 20 3 18 19 4 22 7 9 16 2 17 1 16 15 8 14 13 12 9 10 11 7-20 G6-42P 91404001
CONTROLS Figure 7-7 Joystick Assembly Item Part Number Qty.
CONTROLS Figure 7-8 RH Horizontal Control Assembly 1 4 3 6 5 102 101 2 105 PAP21900 7-22 G6-42P 91404001
CONTROLS Figure 7-8 RH Horizontal Control Assembly Item Part Number Qty. 1 2 3 4 5 6 101 102 105 91415031 91513204 91403308 1001092843 88201009 88501004 88551009 0641508 4761500 91123062 1 1 1 1 3 3 3 3 3 1 91404001 Description RH HORIZONTAL CONTROL ASSY, (includes items 1 thru 6) SINGLE VALVE CONTROL CABLE BRACKET HEX HD CAPSCREW, 1/4-20X2 LOCKWASHER, 1/4 HEX NUT, 1/4-20, GR2 HEX HD CAPSCREW, 5/16-18X1, GR5 WASHER, 5/16 CABLE ADAPTER BONNET G6-42P Rev.
CONTROLS This Page Intentionally Left Blank 7-24 G6-42P 91404001
SECTION 8 HYDRAULIC CIRCUITS 91404001 G6-42P
HYDRAULIC CIRCUITS Figure 8-1 Oil Supply Lines 5 13 12 14 30 4 1 15 7 9 18 8 6 7 19 16 3 10 20 11 17 TO BRAKE VALVE, (SEE FIGURE 8-6) 21 29 2 27 26 22 25 23 29 22 24 28 19 8-2 G6-42P 91404001
HYDRAULIC CIRCUITS Figure 8-1 Oil Supply Lines Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 91404001 Part Number 84719593 84719468 2111612 NSS 91143177 2220466 88591202 88662429 88662059 88591206 84711342 88551013 88201067 80634066 84719469 84712738 83201135 91403454 88551012 88662070 88591210 91083106 Qty. Ref 1 Ref 1 Ref 1 2 Ref 1 1 1 1 1 1 2 4 4 1 1 Ref Ref 4 8 1 8 1 1 Ref 2 Ref Description Rev.
HYDRAULIC CIRCUITS Figure 8-2 Dump Circuit 54 50 53 36 3 1 FROM RH SIDE OF HYD TRANSMISSION, (see Section 4) 51 52 2 8 14 13 6 7 9 6 7 41 6 7 10 4 12 FROM LH REAR DRIVE MOTOR, (SEE FIGURE 8-4) 11 5 39 6 41 FROM RH REAR DRIVE MOTOR, (SEE FIGURE 8-4) 7 FROM FRONT DRIVE MOTOR, (SEE FIGURE 8-3)15 49 40 48 16 47 42 43 18 17 46 19 45 44 44 22 21 18 23 20 FROM PRIORITY FLOW DIVIDER VALVE, (SEE FIGURE 8-5) 9 38 36 37 35 24 34 30 31 32 25 28 26 33 27 29 PAP23720 8-4 G6-42P 91
HYDRAULIC CIRCUITS Figure 8-2 Dump Circuit Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 91404001 Part Number 84719407 84719357 91403619 2220377 88591209 84719471 91403528 88201008 91413049 91413047 84719595 77133177 77133140 77133139 84719594 84719545 84719543 2220362 84719542 84719423 88662064 88591204 91413132 2220373 88591205 84718013 91403558 91403557 77133279 77133137 88201023 84719484 90027182 8471948
HYDRAULIC CIRCUITS Figure 8-2 Dump Circuit (Continued) 8-6 Item Part Number Qty. 50 51 52 53 54 91403559 2220376 NSS 91403414 91043126 1 1 1 1 1 Description Rev.
HYDRAULIC CIRCUITS Figure 8-2 Dump Circuit (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
HYDRAULIC CIRCUITS Figure 8-3 Front Drive Motor 1 2 TO DRAIN TUBE, (SEE FIGURE 8-2) 3 23 33 TO PORT MA ON HYD TRANSMISSION, (SEE SECTION 4) 4 23 24 25 18 29 30 24 22 25 29 33 20 31 19 15 21 29 30 10 12 13 6 7 5 8 6 7 26 11 9 10 16 13 14 8-8 8 26 27 28 32 18 19 30 17 5 16 11 12 10 17 15 G6-42P 91404001
HYDRAULIC CIRCUITS Figure 8-3 Front Drive Motor Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 91404001 Part Number 84712739 83201155 88551013 91083106 84719341 84712739 83201120 4761800 91083339 2220466 88591202 84719734 84719735 77133139 2220906 88591207 84721020 77133073 77133052 88201007 77133168 77133389 77133390 77133140 77133177 2220473 88591204 84721021 Qty.
HYDRAULIC CIRCUITS Figure 8-4 Rear Drive Motors VIEW OF RH SIDE OF FRAME 52 53 55 54 56 57 58 59 60 1 2 102 102 2 102 7 59 60 61 52 53 54 55 56 57 59 62 60 63 65 64 12 18 8 13 14 1 4 5 3 6 VIEW OF LH SIDE OF FRAME 19 16 30 14 15 10 9 45 44 16 14 22 29 101 43 14 13 12 17 11 23 20 21 30 25 24 28 27 33 32 36 42 31 37 41 40 14 26 16 2 14 16 29 24 25 39 15 1 2 30 38 31 32 33 28 27 26 1 30 35 101 8 7 34 4 5 10 6 51 9 17 11 59 17 36 20 50 60 49 48 58 46 45
HYDRAULIC CIRCUITS Figure 8-4 Rear Drive Motors Item Part Number Qty.
HYDRAULIC CIRCUITS Figure 8-4 Rear Drive Motors (Continued) Item 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 101 102 8-12 Part Number Qty. 91303049 91083533 88201018 91413037 88201026 91401370 77133279 88201023 77133137 91053439 77133497 77133499 77133498 77133136 88591508 14403323 14404595 Ref Ref 2 2 2 2 4 2 2 5 5 1 1 2 1 2 4 AR AR Description Rev.
HYDRAULIC CIRCUITS Figure 8-4 Rear Drive Motors (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
HYDRAULIC CIRCUITS Figure 8-5 Steering Cylinders 6 33 3 2 4 7 5 11 10 8 1 11 12 101 9 9 32 11 17 31 10 TO RETURN MANIFOLD, (SEE FIGURE 8-2) 30 12 11 25 1 102 29 28 27 26 15 14 13 2 25 15 16 20 14 15 14 13 13 20 13 23 24 22 13 19 23 24 16 19 18 18 21 17 PAP23350 8-14 G6-42P 91404001
HYDRAULIC CIRCUITS Figure 8-5 Steering Cylinders Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 101 102 91404001 Part Number 84719422 77133136 77133137 88201023 8760454 84719436 84719437 84719198 2220473 88591204 2220606 77133168 77133140 77133177 91403388 84719541 77133497 77133498 77133499 91403387 77133389 77133390 84719428 84719427 2220435 88591209 88662059 88591206 90027187 14404595 Qty.
HYDRAULIC CIRCUITS Figure 8-6 Service/Parking Brake 5 6 7 4 2 8 3 1 9 28 23 18 17 29 30 16 31 29 30 31 25 24 TO LH SIDE OF HYD TRANSMISSION, (SEE SECTION 4) 10 26 27 16 22 32 17 18 11 15 4 14 19 20 9 20 21 12 13 8-16 G6-42P 91404001
HYDRAULIC CIRCUITS Figure 8-6 Service/Parking Brake Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 91404001 Part Number 2220465 88591209 84719591 84719424 84719546 84719544 84717854 88201008 88551009 88561107 2220371 88591204 2220606 91413132 2220596 88591205 2220385 2220683 84719592 77323029 77133137 88201023 Qty. Ref 1 1 1 Ref Ref Ref Ref 1 1 Ref 1 Ref 1 Ref 4 4 4 1 2 1 Ref 1 1 1 1 1 1 2 2 2 Ref Description Rev.
HYDRAULIC CIRCUITS Figure 8-7 Boom Joystick 2 14 4 3 1 11 12 8 SUPPORT IN CAB 3 3 2 2 3 15 7 6 13 16 5 3 10 9 TO TANK BRAKE VALVE DUMP LINE, (SEE FIGURE 8-2) 8-18 G6-42P 91404001
HYDRAULIC CIRCUITS Figure 8-7 Boom Joystick Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 91404001 Part Number 2220371 88591204 2220473 84719371 84719376 84719372 84719374 84719375 84719373 88201005 88551009 88561002 2220606 Qty. Ref 8 11 2 1 1 1 1 1 1 4 4 4 Ref 1 Ref Description Rev.
HYDRAULIC CIRCUITS Figure 8-8 Lift Cylinder 15 15 14 16 13 12 11 12 13 11 8 9 5 7 6 2 3 4 2 3 10 1 8-20 G6-42P 91404001
HYDRAULIC CIRCUITS Figure 8-8 Lift Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 101 91404001 Part Number 2220947 88591206 2220973 91403543 91403544 91403353 88201028 91411021 88521305 88201012 77133498 77133497 84719226 91413013 90021705 Qty. Ref 2 2 1 1 1 1 2 1 2 4 2 2 2 2 Ref 1 Description Rev.
HYDRAULIC CIRCUITS Figure 8-9 Crowd Cylinder 3 2 14 2 3 13 11 12 11 10 3 15 9 8 16 14 7 16 9 15 3 8 7 S/N 0160037689 & AFTER 5 2 3 6 4 2 3 1 PAP23710 8-22 G6-42P 91404001
HYDRAULIC CIRCUITS Figure 8-9 Crowd Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 91404001 Part Number 2220947 2220947 88591206 2220973 91403545 91403546 88201012 77133498 77133497 84719227 1001102664 91083217 91403507 1001098363 91403506 1001098362 2111010 88561007 Qty. Ref 4 2 4 1 1 1 4 2 2 2 2 2 1 1 1 1 Ref 2 4 Description Rev.
Before S/N 0160037689 HYDRAULIC CIRCUITS Figure 8-10 Tilt & Compensating Cylinder 30 19 20 39 31 18 34 26 23 18 27 22 40 29 24 21 28 32 33 13 14 25 17 16 35 12 11 38 36 14 12 10 9 36 8 37 101 9 7 6 5 4 2 3 1 PAP23570 8-24 G6-42P 91404001
Before S/N 0160037689 HYDRAULIC CIRCUITS Figure 8-10 Tilt & Compensating Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 101 102 103 104 91404001 Part Number 2220374 88591206 88662106 91403548 91403547 88201012 77133498 91033138 84719433 84719225 2220385 2220596 88591205 84719438 84719228 91083216 91403393 4569359 77133140 77133168 77133177 91403415 2230043 91401344 88201034 88561109 84719168 0903293 4761600 88501006 88661084 84718
S/N 0160037689 & After HYDRAULIC CIRCUITS Figure 8-10 Tilt & Compensating Cylinder 30 39 19 31 18 34 26 23 18 27 22 40 21 29 24 28 32 33 13 14 25 17 16 35 12 11 38 14 12 36 10 9 8 36 101 9 7 37 6 5 4 2 3 1 PAP23580 8-26 G6-42P 91404001
S/N 0160037689 & After HYDRAULIC CIRCUITS Figure 8-10 Tilt & Compensating Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 101 91404001 Part Number 2220374 8765204 91403548 91403547 88201012 77133498 91033138 84719433 84719225 2220385 2220596 88591205 1001102662 1001102663 91083216 1001001332 77133140 77133168 0641511 2221253 2171206 1001090364 0641607 4711600 1001112207 0903293 4761600 88501006 2171106 1001101617 2130610 2220474 86683
HYDRAULIC CIRCUITS Figure 8-11 Sway Cylinder 12 13 14 4 3 2 17 12 13 2 17 14 12 15 16 1 5 5 7 8 7 9 10 11 PW0100 8-28 G6-42P 91404001
HYDRAULIC CIRCUITS Figure 8-11 Sway Cylinder Item 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 91404001 Part Number 2220372 84719280 84719282 2221040 88591204 88201008 88551009 77133168 77133389 77133390 77133140 77133177 88591205 Qty. Ref 2 1 1 2 2 Ref 3 3 Ref 3 2 2 1 1 2 Description Rev.
HYDRAULIC CIRCUITS This Page Intentionally Left Blank 8-30 G6-42P 91404001
SECTION 9 HYDRAULIC COMPONENTS 91404001 G6-42P
S/N 0189001 thru 0189345 & 0160000230 thru 0160005398 HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder 1 2 3 4 31 5 30 13 6 7 8 9 7 27 16 14 15 5 29 10 28 11 26 25 24 23 1 5 21 4 20 6 8 11 22 7 3 12 18 2 18 19 NOTES: ITEMS 6, 28 & 29 PISTON TORQUE FOR ITEMS 6, 28 & 29. 1. TORQUE ITEM 29 IN SEQUENCE SHOWN AT 35 LB-FT 2. TORQUE ITEM 29 IN SEQUENCE SHOWN AT 75 LB-FT 3. TORQUE ITEM 29 IN SEQUENCE SHOWN AT 95 LB-FT 4. CHECK TORQUE IN CIRCULAR PATTERN.
S/N 0189001 thru 0189345 & 0160000230 thru 0160005398 HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder Item Part Number Qty.
S/N 0160005472 thru 0160007625 HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder 1 2 3 4 30 5 29 31 6 32 7 8 9 7 34 5 33 28 10 27 11 26 25 24 23 1 5 22 4 20 6 8 11 21 7 3 12 18 2 18 19 13 NOTES: ITEMS 6, 27 & 28 PISTON TORQUE FOR ITEMS 6, 27 & 28. 1. TORQUE ITEM 28 IN SEQUENCE SHOWN AT 35 LB-FT 2. TORQUE ITEM 28 IN SEQUENCE SHOWN AT 75 LB-FT 3. TORQUE ITEM 28 IN SEQUENCE SHOWN AT 95 LB-FT 4. CHECK TORQUE IN CIRCULAR PATTERN.
S/N 0160005472 thru 0160007625 HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder Item Part Number Qty.
S/N 0160007751 thru 0160010472 HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder 1 2 3 4 28 5 27 29 6 30 7 8 9 7 31 5 14 26 10 25 11 24 23 22 21 1 5 20 4 18 6 8 11 19 7 3 12 16 2 16 17 13 27 NOTES: ITEMS 6, 22 & 23 PISTON TORQUE FOR ITEMS 6, 22 & 23. 1. TORQUE ITEM 23 IN SEQUENCE SHOWN AT 35 LB-FT 2. TORQUE ITEM 23 IN SEQUENCE SHOWN AT 75 LB-FT 3. TORQUE ITEM 23 IN SEQUENCE SHOWN AT 95 LB-FT 4. CHECK TORQUE IN CIRCULAR PATTERN.
S/N 0160007751 thru 0160010472 HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder Item Part Number Qty.
S/N 0160010506 thru 0160033603 HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder 24 4 5 2 3 1 23 25 6 26 9 10 9 7 8 27 28 1 11 19 18 17 16 15 13 14 20 21 22 22 12 29 23 30 9-8 G6-42P 28 24 K1 PY6330 91404001
S/N 0160010506 thru 0160033603 HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder Item Part Number Qty.
S/N 0160033805 & After HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder 17 14 18 14 15 18 115 113 111 19 110 12 13 9 7 8 9 3 21 10 22 12 5 10 4 2 1 2 6 20 18 18 14 208 205 9-10 G6-42P 207 K1 PW0072 91404001
S/N 0160033805 & After HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder Item Part Number Qty.
S/N 0189001 thru 0189345 & 0160000230 thru 0160033603 HYDRAULIC COMPONENTS Figure 9-2 Crowd Cylinder - Iowa 1 2 21 3 4 20 5 4 1 6 19 18 17 16 7 8 15 14 13 12 11 10 9 K1 PAP23610 9-12 G6-42P 91404001
S/N 0189001 thru 0189345 & 0160000230 thru 0160033603 HYDRAULIC COMPONENTS Figure 9-2 Crowd Cylinder - Iowa Item Part Number Qty.
S/N 0160033805 & After HYDRAULIC COMPONENTS Figure 9-2 Crowd Cylinder - Texas Hydraulics 15 16 18 105 136 106 12 9 6 9 21 23 2 3 4 1 20 10 8 5 7 17 22 13 K1 19 PAP23620 9-14 G6-42P 91404001
S/N 0160033805 & After HYDRAULIC COMPONENTS Figure 9-2 Crowd Cylinder - Texas Hydraulics Item Part Number Qty.
S/N 0189001 thru 0189345 & 0160000230 thru 0160033603 HYDRAULIC COMPONENTS Figure 9-3 Tilt Cylinder - Iowa 1 25 7 2 23 22 24 3 19 4 3 21 5 20 6 19 18 17 15 14 13 16 12 11 10 8 9 7 K1 26 NOTE: FOR ROD END PIN, SEE FIGURE 2-8.
S/N 0189001 thru 0189345 & 0160000230 thru 0160033603 HYDRAULIC COMPONENTS Figure 9-3 Tilt Cylinder - Iowa Item Part Number Qty.
S/N 0160033805 & After HYDRAULIC COMPONENTS Figure 9-3 Tilt Cylinder - Texas Hydraulics 16 17 14 17 19 13 103 119 11 9 4 9 22 117 105 1 12 7 2 21 8 6 3 5 13 20 119 174 205 18 205 K1 S/N 0160037689 & AFTER PAP23600 9-18 G6-42P 91404001
S/N 0160033805 & After HYDRAULIC COMPONENTS Figure 9-3 Tilt Cylinder - Texas Hydraulics Item Part Number Qty.
S/N 0189001 thru 0189345 & 0160000230 thru 0160007625 HYDRAULIC COMPONENTS Figure 9-4 Compensating Cylinder 26 9 23 27 29 1 2 3 4 20 3 5 1 19 6 17 16 15 14 18 13 12 11 24 7 10 23 21 28 25 K1 8 PAP23680 9-20 G6-42P 91404001
S/N 0189001 thru 0189345 & 0160000230 thru 0160007625 HYDRAULIC COMPONENTS Figure 9-4 Compensating Cylinder Item Part Number Qty.
S/N 0160007751 thru 0160017477 HYDRAULIC COMPONENTS Figure 9-4 Compensating Cylinder 9 20 1 2 3 4 22 3 5 23 24 1 19 6 17 16 15 14 18 13 12 11 7 10 21 25 K1 8 23 24 26 PAP23690 9-22 G6-42P 91404001
S/N 0160007751 thru 0160017477 HYDRAULIC COMPONENTS Figure 9-4 Compensating Cylinder Item Part Number Qty.
S/N 0160017516 & After HYDRAULIC COMPONENTS Figure 9-4 Compensating Cylinder 8 102 102 510 1 6 5 303 301 521 519 303 3 302 404 405 4 406 403 401 402 2 603 K1 K2 K3 202 7 607 605 604 9-24 G6-42P PAP23700 91404001
S/N 0160017516 & After HYDRAULIC COMPONENTS Figure 9-4 Compensating Cylinder Item Part Number Qty.
S/N 0189001 thru 0189345 & 0160000230 thru 0160033603 HYDRAULIC COMPONENTS Figure 9-5 Sway Cylinder - Iowa 19 7 19 1 2 3 17 4 18 3 5 1 6 15 14 13 12 11 10 9 8 7 K1 19 16 17 PAP23530 9-26 G6-42P 91404001
S/N 0189001 thru 0189345 & 0160000230 thru 0160033603 HYDRAULIC COMPONENTS Figure 9-5 Sway Cylinder - Iowa Item Part Number Qty.
S/N 0160033805 & After HYDRAULIC COMPONENTS Figure 9-5 Sway Cylinder - Texas Hydraulics 14 15 14 11 15 118 16 116 12 9 4 9 19 1 13 5 2 18 8 6 8 3 7 14 17 15 K1 117 116 PAP23520 9-28 G6-42P 91404001
S/N 0160033805 & After HYDRAULIC COMPONENTS Figure 9-5 Sway Cylinder - Texas Hydraulics Item Part Number Qty.
S/N 0189001 thru 0189345 & 0160000230 thru 0160033603 HYDRAULIC COMPONENTS Figure 9-6 Steering Cylinder - Iowa 1 18 2 3 4 5 3 6 1 7 16 15 14 12 11 10 9 8 17 K1 13 PAP23420 9-30 G6-42P 91404001
S/N 0189001 thru 0189345 & 0160000230 thru 0160033603 HYDRAULIC COMPONENTS Figure 9-6 Steering Cylinder - Iowa Item Part Number Qty.
S/N 0160033805 & After HYDRAULIC COMPONENTS Figure 9-6 Steering Cylinder - Texas Hydraulics 13 17 18 11 9 2 3 9 21 1 12 5 4 20 6 7 8 13 19 16 14 K1 PAP23430 9-32 G6-42P 91404001
S/N 0160033805 & After HYDRAULIC COMPONENTS Figure 9-6 Steering Cylinder - Texas Hydraulics Item Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-7 Main Control Valve 9-34 G6-42P 91404001
HYDRAULIC COMPONENTS Figure 9-7 Main Control Valve Item Part Number Qty. Description Rev.
HYDRAULIC COMPONENTS Figure 9-7 Main Control Valve (Continued) Item Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-7 Main Control Valve (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
S/N 0189001 thru 0189332 HYDRAULIC COMPONENTS Figure 9-8 Hydrostatic Transmission 16 15 17 18 17 12 10 15 19 14 11 9 4 12 5 9 6 20 7 8 7 6 5 21 22 23 26 8 3 2 25 9 27 24 1 1 32 35 27 38 39 33 36 37 31 34 36 30 40 29 28 24 41 42 24 13 35 K1 NOTE: IF HYDROSTATIC TRANSMISSION’S DA CONTROL ASSY, (ITEM18), CONTAINS ROUND SOLENOIDS, (ITEM 15), SEE NEXT FIGURE FOR DETAILS.
S/N 0189001 thru 0189332 HYDRAULIC COMPONENTS Figure 9-8 Hydrostatic Transmission Item Part Number Qty.
S/N 0189333 thru 0189345 & 0160000230 thru 0160001775 HYDRAULIC COMPONENTS Figure 9-8 Hydrostatic Transmission 16 15 17 18 12 10 19 17 14 15 11 9 4 12 5 9 6 20 7 8 7 6 5 21 22 23 26 8 3 2 25 9 27 24 1 1 32 35 27 38 39 33 36 37 31 34 36 30 40 29 28 24 41 42 24 13 K1 35 NOTE: PAP23840 IF HYDROSTATIC TRANSMISSION’S DA CONTROL ASSY, (ITEM18), CONTAINS SQUARE SOLENOIDS, (ITEM 15), SEE NEXT FIGURE FOR DETAILS.
S/N 0189333 thru 0189345 & 0160000230 thru 0160001775 HYDRAULIC COMPONENTS Figure 9-8 Hydrostatic Transmission Item Part Number Qty.
S/N 0160001921 & After HYDRAULIC COMPONENTS Figure 9-8 Hydrostatic Transmission 13 4 20 19 5 14 6 21 7 8 22 21 18 12 7 6 5 1 1 2 9 3 10 16 15 14 17 11 13 37 30 28 15 36 29 27 34 34 38 25 24 35 23 31 26 30 32 33 K1 PAP23270 9-42 G6-42P 91404001
S/N 0160001921 & After HYDRAULIC COMPONENTS Figure 9-8 Hydrostatic Transmission Item Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-9 Implement Pump 15 11 1 3 16 15 6 13 14 10 15 17 12 13 7 14 4 16 15 11 13 14 9 15 8 15 12 13 14 15 2 16 16 9-44 15 5 G6-42P 91404001
HYDRAULIC COMPONENTS Figure 9-9 Implement Pump Item Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-10 Front Drive Motor 14 13 15 16 12 13 17 11 7 8 6 10 5 4 1 2 18 3 19 20 30 21 28 22 23 8 29 9 24 27 25 26 NOTE: K1 ILLUSTRATION IS INVERTED FROM MACHINE APPLICATION.
HYDRAULIC COMPONENTS Figure 9-10 Front Drive Motor Item Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-11 Rear Drive Motors 14 13 11 10 7 5 6 12 8 15 9 4 1 2 3 16 17 27 18 25 19 20 8 26 21 24 7 22 23 K1 PAP23410 NOTE: PAY CLOSE ATTENTION WHEN ORDERING REAR DRIVE MOTORS. THE MOTORS ARE NOT INTERCHANGABLE & MUST BE USED ON THE SIDE DESIGNATED BY THIS FIGURE.
HYDRAULIC COMPONENTS Figure 9-11 Rear Drive Motors Item Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-12 Hydraulic Tank Assembly 1 10 2 4 7 5 3 8 9 6 11 9 13 29 31 32 17 16 30 15 19 12 14 18 26 25 27 24 20 22 28 23 21 PAP23240 9-50 G6-42P 91404001
HYDRAULIC COMPONENTS Figure 9-12 Hydraulic Tank Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 91404001 Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-13 Oil Filter Assembly 2 1 3 4 9 5 14 16 12 13 14 15 17 5 6 11 5 2 7 10 5 7 3 8 9 9-52 G6-42P 91404001
HYDRAULIC COMPONENTS Figure 9-13 Oil Filter Assembly Item Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-14 Traction Lock Valve 1 12 4 13 16 3 2 5 15 14 17 18 19 20 10 11 7 9 8 21 6 22 25 26 2 3 4 23 5 27 29 1 24 28 30 31 K1 PAP23280 9-54 G6-42P 91404001
HYDRAULIC COMPONENTS Figure 9-14 Traction Lock Valve Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 K1 91404001 Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-15 Inching Valve 5 6 4 7 6 3 2 1 8 9 10 9-56 G6-42P 91404001
HYDRAULIC COMPONENTS Figure 9-15 Inching Valve Item Part Number Qty. Description Rev.
S/N 0189001 thru 0189345 HYDRAULIC COMPONENTS Figure 9-16 Brake Valve 1 2 3 4 5 6 7 8 9 11 10 12 13 14 15 16 17 18 19 23 20 24 21 22 K1 PAP23200 9-58 G6-42P 91404001
S/N 0189001 thru 0189345 HYDRAULIC COMPONENTS Figure 9-16 Brake Valve Item Part Number Qty.
S/N 0160000230 & After HYDRAULIC COMPONENTS Figure 9-16 Brake Valve 1 2 3 4 5 6 7 8 9 11 10 12 13 14 15 16 17 18 19 23 20 24 21 22 K1 PAP20040 9-60 G6-42P 91404001
S/N 0160000230 & After HYDRAULIC COMPONENTS Figure 9-16 Brake Valve Item Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-17 Priority Flow Divider Valve & Assembly 101 102 103 3 7 1 2 5 4 104 105 201 6 106 107 108 ENGINE COMPARTMENT SKIRT PW0110 9-62 G6-42P 91404001
HYDRAULIC COMPONENTS Figure 9-17 Priority Flow Divider Valve & Assembly Item 1 2 3 4 5 6 7 101 102 103 104 105 106 107 108 201 91404001 Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-18 Thermal Bypass Valve 1 2 3 9-64 G6-42P 91404001
HYDRAULIC COMPONENTS Figure 9-18 Thermal Bypass Valve Item Part Number Qty. 1 2 3 91403552 91404340 91404341 1 2 2 91404001 Description THERMAL BYPASS VALVE, (includes all items) PRESSURE MAINTAINING CARTRIDGE ASSY, (includes item 3) SEAL KIT G6-42P Rev.
S/N 0189001 thru 0189343 HYDRAULIC COMPONENTS Figure 9-19 Sway Cylinder Valve 1 3 2 4 1 9-66 G6-42P 91404001
S/N 0189001 thru 0189343 HYDRAULIC COMPONENTS Figure 9-19 Sway Cylinder Valve Item Part Number Qty. 1 2 3 4 91403180 91404216 91404215 91404217 91404218 1 2 2 1 1 91404001 Description SWAY CYLINDER VALVE, (includes all items) VALVE CARTRIDGE O-RING PISTON VALVE BODY G6-42P Rev.
S/N 0189344 thru 0189345 & 0160000230 & After HYDRAULIC COMPONENTS Figure 9-19 Sway Cylinder Valve 2 1 3 4 1 9-68 G6-42P 91404001
S/N 0189344 thru 0189345 & 0160000230 & After HYDRAULIC COMPONENTS Figure 9-19 Sway Cylinder Valve Item Part Number Qty. 1 2 3 4 91473188 91474490 91404215 91404217 91474491 1 2 2 1 1 91404001 Description SWAY CYLINDER VALVE, (includes all items) VALVE CARTRIDGE O-RING PISTON VALVE BODY G6-42P Rev.
HYDRAULIC COMPONENTS Figure 9-20 Solenoid Valve 1 2 3 4 9-70 G6-42P 91404001
HYDRAULIC COMPONENTS Figure 9-20 Solenoid Valve Item Part Number Qty. 1 2 3 4 91043446 90208066 91144158 91144159 80934035 1 1 1 1 1 91404001 Description Rev.
HYDRAULIC COMPONENTS Figure 9-21 Grapple Bucket Cylinder 3 2 4 1 2 5 6 7 8 9 10 11 12 13 14 15 16 4 17 K1 18 PAP23860 9-72 G6-42P 91404001
HYDRAULIC COMPONENTS Figure 9-21 Grapple Bucket Cylinder Item Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-22 Side Tilt Carriage Cylinder 7 R E 1 8 5 6 8 4 3 2 K1 PY1581 9-74 G6-42P 91404001
HYDRAULIC COMPONENTS Figure 9-22 Side Tilt Carriage Cylinder Item Part Number Qty. 8 1001090134 70022038 70022039 70022040 70022042 70021908 70022043 90022230 7029760 4640438 2900770 91044080 1 1 1 1 1 1 1 1 1 2 1 2 SIDE TILT CARRIAGE CYLINDER, (includes all items) BARREL ASSY ROD ASSY PISTON SEAL KIT ROD BEARING SEAL KIT HEX NUT CAPSCREW CHECK VALVE SEAL KIT GREASE FITTING K1 70022041 1 SEAL KIT, (contains 70022042 & 70022043) 1 2 3 4 5 6 7 91404001 Description G6-42P Rev.
HYDRAULIC COMPONENTS Figure 9-23 72 Inch 90 Degree Swing Carriage Cylinder 5 22 6 18 1 20 17 14 2 11 3 8 9 7 19 12 15 16 13 21 4 K1 PAP18860 9-76 G6-42P 91404001
HYDRAULIC COMPONENTS Figure 9-23 72 Inch 90 Degree Swing Carriage Cylinder Item Part Number Qty.
HYDRAULIC COMPONENTS This Page Intentionally Left Blank 9-78 G6-42P 91404001
SECTION 10 ELECTRICAL 91404001 G6-42P
ELECTRICAL Figure 10-1 Battery & Cables 5 6 5 1 7 3 8 2 4 9 10-2 G6-42P 91404001
ELECTRICAL Figure 10-1 Battery & Cables Item Part Number Qty.
S/N 0189001 thru 0189345 & 0160000230 thru 0160001775 ELECTRICAL Figure 10-2 Engine Harness 6 7 8 A PRK BRK B GND-2 GND-2 BACKLT B STOPLT C WORKLT WIRE DESIGNATION A 7 8 12 9 C B GND-9 GND-6 GND-10 FUL SOL PS IGN FUL SOL GND-13 START-B GND-4 GND-5 CAB GND A OPT 1 SNSR OPT 2 OPT 3 BAT STRT-REL GND-13 BA WORK 9 ALT BAT A WORK B GND-13 WIRE DESIGNATION PIN DESIGNATION WEATHER PACK TOWER (2-WIRE) 9 15 16 HORN GND-10 GND-12 ALT EXC-B NOT USED BAT HR MTR 1 2 CAB GND
S/N 0189001 thru 0189345 & 0160000230 thru 0160001775 ELECTRICAL Figure 10-2 Engine Harness Item Part Number Qty.
S/N 0160001921 thru 0160006643 excluding 0160006494 & 0160006543 ELECTRICAL Figure 10-2 Engine Harness GND-2 PRK BRK B A 6 7 8 STRT-SOL 8 10 11 A PRK BRK B GND-2 WIRE DESIGNATION PIN DESIGNATION B A STRT-REL A BACKLT B STOPLT C WORKLT GND-6 GND-4 GND-5 GND-10 FUL SOL GND-9 START-B GND-2 GND-9 GND-12 HR MTR WIRE DESIGNATION DIODE INSTALLATION PIN DESIGNATION 9 STRT-SOL ALT BAT PS IGN 7 8 12 1 2 3 5 C B GND-13 FUL SOL OIL GAG CAB GND CLT TMP A SNSR OPT 1 OPT 2 BA
S/N 0160001921 thru 0160006643 excluding 0160006494 & 0160006543 ELECTRICAL Figure 10-2 Engine Harness Item Part Number Qty.
S/N 0160006706 & After including 0160006494 & 0160006543 ELECTRICAL Figure 10-2 Engine Harness PRK BRK GND-2 B A 2 3 4 STRT-SOL STRT-REL PRK BRK B GND-2 WIRE DESIGNATION PIN DESIGNATION 3 4 5 6 7 BACKLT B STOPLT C WORKLT GND-6 FUL SOL B GND-4 GND-5 GND-10 FUL SOL PS IGN OIL GAG C GND-2 GND-9 GND-12 HR MTR GND-13 STRT-SOL ALT BAT CAB GND CLT TMP A SNSR OPT 1 OPT 2 BAT BA 8 A WIRE DESIGNATION PIN DESIGNATION BA A GND-9 START-B DIODE INSTALLATION STRT-REL A WORK B
S/N 0160006706 & After including 1060006494 & 0160006543 ELECTRICAL Figure 10-2 Engine Harness Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 101 102 103 104 91404001 Part Number Qty.
ELECTRICAL Figure 10-3 Boom Work Lights Harness X3 5 6 X1 1 2 3 4 5 6 X4 5 6 X2 PY6120 10-10 G6-42P 91404001
ELECTRICAL Figure 10-3 Boom Work Lights Harness Item 1 2 3 4 5 6 91404001 Part Number Qty. 1001125382 80963062 4460850 4460789 1001116727 4460891 80604018 4460942 1 1 2 1 2 3 3 6 Description BOOM WORK LIGHTS HARNESS, (if equipped), (includes all items) CONNECTOR TERMINAL SEAL PLUG CONNECTOR KIT WEDGE LOCK TERMINAL G6-42P Rev.
ELECTRICAL Figure 10-4 Cab Work Light Harness 7 8 X3 5 6 X4 X5 X2 X7 X1 1 2 3 4 X6 PY6040 10-12 G6-42P 91404001
ELECTRICAL Figure 10-4 Cab Work Light Harness Item 1 2 3 4 5 6 7 8 91404001 Part Number Qty. 1001125384 4460931 80604025 4460465 4460942 4460466 7026439 1001118384 4460891 80604018 4460942 1 1 1 2 4 2 2 8 4 4 8 Description CAB WORK LIGHT HARNESS, (if equipped), (includes all items) CONNECTOR WEDGE LOCK TERMINAL TERMINAL PLUG CONNECTOR TERMINAL CONNECTOR WEDGE LOCK TERMINAL G6-42P Rev.
S/N 0160031703 & After ELECTRICAL Figure 10-5 Cab Work Light & Beacon Light Harness X2 4 X2 1 2 3 X2 X2 4 X1 X2 4 X2 10-14 PY6030 G6-42P 91404001
S/N 0160031703 & After ELECTRICAL Figure 10-5 Cab Work Light & Beacon Light Harness Item 1 2 3 4 91404001 Part Number Qty. 1001090507 1 4460930 80604025 NSS 4460466 NSS 1 1 7 1 6 Description CAB WORK LIGHT & BEACON LIGHT SWITCH HARNESS, (if equipped), (includes all items) CONNECTOR WEDGE LOCK TERMINAL PLUG TERMINAL, 1/4 FULLY INSULATED G6-42P Rev.
ELECTRICAL Figure 10-6 Frame Road Lights Harness X4 2 1 2 X5 X1 X3 X2 2 6 7 8 9 X7 X6 10-16 G6-42P 3 4 5 6 PY6130 91404001
ELECTRICAL Figure 10-6 Frame Road Lights Harness Item 1 2 3 4 5 6 7 8 9 91404001 Part Number Qty. 1001125385 91503105 91503106 7026909 80604023 80963062 4460789 8220089 80963070 80963061 4460457 4460458 1 1 1 4 4 1 3 1 4 1 2 1 Description FRAME ROAD LIGHTS HARNESS, (if equipped), (includes all items) CONNECTOR WEDGE LOCK CONNECTOR WEDGE LOCK CONNECTOR TERMINAL SEAL PLUG CONNECTOR TERMINAL SEAL G6-42P Rev.
ELECTRICAL Figure 10-7 Cab Road Lights Harness X3 11 12 X6 5 6 X8 X1 1 14 X8 13 X7 10 2 3 4 X5 X9 X2 14 X4 7 8 9 PY6140 10-18 G6-42P 91404001
ELECTRICAL Figure 10-7 Cab Road Lights Harness Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 91404001 Part Number Qty.
ELECTRICAL This Page Intentionally Left Blank 10-20 G6-42P 91404001
SECTION 11 DECALS 91404001 G6-42P
S/N 0189001 thru 0189345 & 0160000230 thru 0160003960 DECALS Figure 11-1 Cab & Frame Decals 1 2 3 A A 4 5 6 7 8 9 10 14 VIEW OF HYDRAULIC TANK 7 13 12 B 11 31 3 15 16 VIEW A-A B C C 11-2 22 21 20 G6-42P 19 18 17 PW0130 91404001
S/N 0189001 thru 0189345 & 0160000230 thru 0160003960 DECALS Figure 11-1 Cab & Frame Decals (Continued) 23 23 FUEL QUARTZ F 80 OIL E 240 TEMP 0 0 0 0 0 0 0 16 VOLTS 10 100 - + OFF ACC START RUN WORK TRAVEL IGNITION MACHINE MUST BE IN NEUTRAL AND PARK BRAKE ON TO START 25 26 27 28 29 25 26 27 28 29 VIEW B-B (S/N 0189001 thru 0160001274) 30 24 VIEW B-B (S/N 0160001286 thru 0160003960) PW0160 VIEW C-C 91404001 G6-42P 11-3
S/N 0189001 thru 0189345 & 0160000230 thru 0160003960 DECALS Figure 11-1 Cab & Frame Decals Item Part Number Qty.
S/N 0189001 thru 0189345 & 0160000230 thru 0160003960 DECALS Figure 11-1 Cab & Frame Decals (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
S/N 0160004018 & After DECALS Figure 11-1 Cab & Frame Decals 12 T T B B 4 E 1 3 C 2 E 16 15 C 14 11 8 10 13 16 1 11-6 6 5 G6-42P 7 PW0120 91404001
S/N 0160004018 & After DECALS Figure 11-1 Cab & Frame Decals (Continued) 22 23 20 D 20 24 27 29 19 D 18 F VIEW D - D F VIEW B - B 21 25 VIEW F - F 30 28 K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 VIEW T - T 26 17 VIEW E - E 9 VIEW OF HYDRAULIC TANK 91404001 VIEW C - C G6-42P PAP23220 11-7
S/N 0160004018 & After DECALS Figure 11-1 Cab & Frame Decals Item Part Number Qty.
S/N 0160004018 & After DECALS Figure 11-1 Cab & Frame Decals (Continued) Item Part Number Qty. Description Rev.
S/N 0189001 thru 0189345 & 0160000230 thru 0160006413 DECALS Figure 11-2 Boom Decals 1 2 A 4 5 6 7 3 3 2 B B 1 8 9 10 1 A 11 VIEW B-B VIEW A-A 1 12 12 9-11/16 IN TYP.
S/N 0189001 thru 0189345 & 0160000230 thru 0160006413 DECALS Figure 11-2 Boom Decals Item Part Number Qty. 1 2 3 80603037 1001106734 91403622 91403623 90200445 90200688 90026491 88561108 91003031 91143282 91143290 90553026 91553072 5 2 2 2 1 1 1 1 1 2 1 1 1 4 5 6 7 8 9 10 11 12 91404001 Description Rev.
S/N 0160006618 & After DECALS Figure 11-2 Boom Decals 1 101 6 3 1 101 3 A B 6 2 B 5 80 70 60 4 50 40 30 20 -10 0 10 10 13 14 216 10 11 12 13 A 6 7 80 70 60 50 40 30 -10 0 10 20 VIEW B - B 9 9 VIEW OF BOOM ANGLE INDICATOR S/N 0160006618 THRU 0160012552 VIEW OF BOOM ANGLE INDICATOR S/N 0160012576 & AFTER VIEW A - A 8 8 80 70 60 50 40 30 -10 0 10 20 6 K1 PAP23730 11-12 G6-42P 91404001
S/N 0160006618 & After DECALS Figure 11-2 Boom Decals Item Part Number Qty.
DECALS This Page Intentionally Left Blank 11-14 G6-42P 91404001
SECTION 12 OPTIONS 91404001 G6-42P
S/N 0189001 thru 0189345 & 0160000230 thru 0160001775 OPTIONS Figure 12-1 Turbo Option 5 1 2 3 4 12-2 G6-42P 91404001
S/N 0189001 thru 0189345 & 0160000230 thru 0160001775 OPTIONS Figure 12-1 Turbo Option Item 1 2 3 4 5 91404001 Part Number Qty. 91415011 1 Ref Ref Ref 1 Ref 91343016 Description TURBO OPTION, (includes all items) TURBO ENGINE ASSY, (see Figure 12-2 & 12-3 for details) TURBO RADIATOR ASSY, (see Figure 12-5 for details) TURBO EXHAUST & ATTACHING PARTS, (see Figure 12-7 for details) CAUTION DECAL TURBO AIR CLEANER & ATTACHING PARTS, (see Figure 12-6 for details) G6-42P Rev.
S/N 0160001921 thru 0160003058 excluding 0160002657 OPTIONS Figure 12-1 Turbo Option 1 2 3 4 5 NOTE: AFTER S/N 0160003058 SEE SECTION 4 FOR DETAILS.
S/N 0160001921 thru 0160003058 excluding 0160002657 OPTIONS Figure 12-1 Turbo Option Item 1 2 3 4 5 91404001 Part Number Qty. 91415011 1 Ref Ref Ref 1 Ref 91343016 Description TURBO OPTION, (includes all items) TURBO ENGINE ASSY, (see Figure 12-2 thru 12-4 for details) TURBO RADIATOR ASSY, (see Figure 12-5 for details) TURBO EXHAUST & ATTACHING PARTS, (see Figure 12-7 for details) CAUTION DECAL TURBO AIR CLEANER & ATTACHING PARTS, (see Figure 12-6 for details) G6-42P Rev.
S/N 0189001 thru 0189345 & 0160000230 thru 0160001775 OPTIONS Figure 12-2 Turbo Engine Assembly, LH View 61 2 13 25 59 69 45 47 22 23 24 18 68 19 HR MTR FUL SOL PS IGN OIL PRESSURE SWITCH WIRING 38 39 46 47 TORQUE TO 27-37 FT.LBS. 29 30 63 64 65 66 67 45 35 31 32 CLT TMP FUL SOL 62 48 2 50 60 49 37 40 41 42 43 44 3 4 5 6 33 20 21 26 27 28 NOTES: 1. USE LOCTITE® 242TM (14403364) ON ALL BOLT THREADS 2. USE LOCTITE® 545TM (14404043) ON ALL FITTINGS.
S/N 0189001 thru 0189345 & 0160000230 thru 0160001775 OPTIONS Figure 12-2 Turbo Engine Assembly, LH View Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 37 38 39 40 41 42 43 44 45 91404001 Part Number Qty.
S/N 0189001 thru 0189345 & 0160000230 thru 0160001775 OPTIONS Figure 12-2 Turbo Engine Assembly, LH View (Continued) Item Part Number Qty.
S/N 0189001 thru 0189345 & 0160000230 thru 0160001775 OPTIONS Figure 12-2 Turbo Engine Assembly, LH View (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
S/N 0160001921 thru 0160003058 excluding 0160002657 OPTIONS Figure 12-2 Turbo Engine Assembly, LH View 61 2 13 25 59 69 22 23 24 45 47 29 30 18 68 19 HR MTR FUL SOL PS IGN OIL PRESSURE SWITCH WIRING 38 63 64 65 66 67 39 46 47 45 CLT TMP TORQUE TO 27-37 FT.LBS. FUL SOL 35 62 48 31 32 37 40 41 42 43 44 49 3 4 5 6 33 1 8 9 11 10 12 58 8 34 2 14 15 16 17 50 60 20 21 26 27 28 7 9 10 51 7 57 K1 52 53 56 55 54 NOTES: PAP23500 1. USE LOCTITE® 242TM, 14403364, ON ALL BOLT THREADS 2.
S/N 0160001921 thru 0160003058 excluding 0160002657 OPTIONS Figure 12-2 Turbo Engine Assembly, LH View Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 37 38 39 40 41 42 43 44 45 46 47 91404001 Part Number Qty.
S/N 0160001921 thru 0160003058 excluding 0160002657 OPTIONS Figure 12-2 Turbo Engine Assembly, LH View (Continued) Item 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 K1 12-12 Part Number Qty.
S/N 0160001921 thru 0160003058 excluding 0160002657 OPTIONS Figure 12-2 Turbo Engine Assembly, LH View (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
S/N 0189001 thru 0189345 & 0160000230 thru 0160001775 OPTIONS Figure 12-3 Turbo Engine Assembly, RH View GND-2 GND-9 GND-4 GND-5 CAB GND 27 10 14 16 17 18 11 12 A 9 10 16 17 18 28 29 31 22 13 1 5 6 26 24 25 33 86 85 30 87 85 GND-9 87 STRT-REL START-B 86 30 3 4 19 23 STRT-REL ALT BAT 30 32 34 35 A 10 15 16 17 18 ALT EXC-B SNSR STRT-SOL ALT BAT SNSR BAT STRT-SOL 20 21 VIEW OF TRACTION LOCK VALVE WITH ENGINE REMOVED FOR CLARITY 42 40 41 36 37 51 57 SEE FIGURE 12-2 FOR DET
S/N 0189001 thru 0189345 & 0160000230 thru 0160001775 OPTIONS Figure 12-3 Turbo Engine Assembly, RH View Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 91404001 Part Number Qty.
S/N 0189001 thru 0189345 & 0160000230 thru 0160001775 OPTIONS Figure 12-3 Turbo Engine Assembly, RH View (Continued) Item Part Number Qty. 48 49 50 51 52 53 54 55 56 57 88551013 88561006 91403523 83763056 2220497 2220371 88591204 88662105 91163098 77133089 2 2 1 1 1 2 2 1 1 1 12-16 Description Rev.
S/N 0189001 thru 0189345 & 0160000230 thru 0160001775 OPTIONS Figure 12-3 Turbo Engine Assembly, RH View (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
S/N 0160001921 thru 0160003058 excluding 0160002657 OPTIONS Figure 12-3 Turbo Engine Assembly, RH View GND-2 GND-9 GND-4 GND-5 CAB GND ALT BAT ALT EXC-B SNSR STRT-SOL ALT BAT SNSR BAT 26 24 25 19 23 STRT-REL 30 32 34 35 A 27 28 29 31 86 10 15 16 17 18 10 14 16 17 18 3 4 9 10 16 17 18 A 22 11 12 20 87 13 33 GND-9 85 87 STRT-REL 21 START-B 86 30 1 5 6 30 85 STRT-SOL VIEW OF TRACTION LOCKVALVE WITH ENGINE REMOVED FOR CLARITY 42 40 41 36 37 51 57 SEE FIGURE 12-2 FOR DETAI
S/N 0160001921 thru 0160003058 excluding 0160002657 OPTIONS Figure 12-3 Turbo Engine Assembly, RH View Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 91404001 Part Number Qty.
S/N 0160001921 thru 0160003058 excluding 0160002657 OPTIONS Figure 12-3 Turbo Engine Assembly, RH View (Continued) Item Part Number Qty. 48 49 50 51 52 53 54 55 56 57 58 88551013 88561006 91403523 83763056 2220497 2220371 88591204 88662105 91163098 77133089 2220635 2 2 1 1 1 2 2 1 1 1 1 12-20 Description Rev.
S/N 0160001921 thru 0160003058 excluding 0160002657 OPTIONS Figure 12-3 Turbo Engine Assembly, RH View (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
S/N 0189001 thru 0189345 & 0160000230 thru 0160003058 excluding 0160002657 OPTIONS Figure 12-4 John Deere Turbo Engine NOTE: AFTER S/N 0160003058, SEE FIGURE 4-3 FOR DETAILS.
S/N 0189001 thru 0189345 & 0160000230 thru 0160003058 excluding 0160002657 OPTIONS Figure 12-4 John Deere Turbo Engine Item 91404001 Part Number Qty.
S/N 0189001 thru 0189345 & 0160000230 thru 0160003058 excluding 0160002657 OPTIONS Figure 12-4 John Deere Turbo Engine (Continued) Item 12-24 Part Number Qty. 91404263 91404264 70023826 91404229 70023426 91474499 1 1 1 1 1 1 Description Rev.
S/N 0189001 thru 0189345 & 0160000230 thru 0160003058 excluding 0160002657 OPTIONS Figure 12-4 John Deere Turbo Engine (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
S/N 0189001 thru 0189345 & 0160000230 thru 0160003058 excluding 0160002657 OPTIONS Figure 12-5 Turbo Radiator Assembly 1 6 2 5 3 23 20 22 4 24 25 21 18 10 12 9 18 19 13 17 20 11 12 9 8 7 16 14 26 27 28 15 14 30 29 31 32 33 34 NOTE: AFTER S/N 0160003058, SEE FIGURE 4-5 FOR DETAILS.
S/N 0189001 thru 0189345 & 0160000230 thru 0160003058 excluding 0160002657 OPTIONS Figure 12-5 Turbo Radiator Assembly Item Part Number Qty.
S/N 0189001 thru 0189345 & 0160000230 thru 0160001775 OPTIONS Figure 12-6 Turbo Air Cleaner & Installation 21 20 20 19 10 18 8 9 8 8 11 8 8 1 3 17 2 12 8 16 4 23 5 6 14 15 22 13 12-28 G6-42P 7 91404001
S/N 0189001 thru 0189345 & 0160000230 thru 0160001775 OPTIONS Figure 12-6 Turbo Air Cleaner & Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 91404001 Part Number Qty.
S/N 0160001921 thru 0160003058 excluding 0160002657 OPTIONS Figure 12-6 Turbo Air Cleaner & Installation 18 1 17 6 3 4 26 5 25 24 12 10 7 11 23 2 8 9 13 14 15 18 17 16 19 13 21 20 19 13 13 22 NOTE: AFTER S/N 0160003058, SEE FIGURE 4-6 FOR DETAILS.
S/N 0160001921 thru 0160003058 excluding 0160002657 OPTIONS Figure 12-6 Turbo Air Cleaner & Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 91404001 Part Number Qty.
S/N 0189001 thru 0189345 & 0160000230 thru 0160003058 excluding 0160002657 OPTIONS Figure 12-7 Turbo Exhaust Installation 8 3 7 1 3 4 6 5 4 2 3 3 NOTE: AFTER S/N 0160003058, SEE FIGURE 4-6 FOR DETAILS 12-32 G6-42P 91404001
S/N 0189001 thru 0189345 & 0160000230 thru 0160003058 excluding 0160002657 OPTIONS Figure 12-7 Turbo Exhaust Installation Item Part Number Qty. 1 2 3 4 5 6 7 8 91403485 91403216 24921332 91403601 91413030 91403511 91163035 91403489 1 1 4 2 1 1 1 1 91404001 Description Rev.
S/N 0189001 thru 0189345 & 0160000230 thru 0160015436 OPTIONS Figure 12-8 Heater Option Assembly ENCLOSED CAB ONLY 5 38 32 35 39 37 1 2 3 4 33 34 VIEW OF RH CONSOLE 4 8 9 7 E 6 F 6 ATTACH TO BAT GND HSW HSW, BAT WSW & BAT HSW GND ON INSTRUMENT BAT WSW PANEL D B A FAN WIRING C WIRING CHART GND FAN "A" "B" BAT FAN HIG WSW ATTACH TO WIPER SWITCH ON INSTRUMENT PANEL LOW WSW BAT HSW GND HSW PAR WSW WAS WSW LOW WSW HIG WSW 22 WAS WSW PAR WSW BAT WSW BAT FAN GND FAN 10 11 12 FNR-2 FNR-3 O
S/N 0189001 thru 0189345 & 0160000230 thru 0160015436 OPTIONS Figure 12-8 Heater Option Assembly (Continued) 40 41 42 43 44 45 47 31 46 BAT HSW LOW HSW B L M C H MED HSW 47 NOT USED HIG HSW HEATER FAN SWITCH HARNESS CONNECTIONS 46 48 57 58 59 50 29 60 91404001 27 19 20 26 28 G6-42P 32 47 19 20 28 49 56 61 4 33 51 52 53 19 20 21 54 55 12-35
S/N 0189001 thru 0189345 & 0160000230 thru 0160015436 OPTIONS Figure 12-8 Heater Option Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 37 38 39 40 41 42 43 44 45 46 12-36 Part Number Qty. Description Rev.
S/N 0189001 thru 0189345 & 0160000230 thru 0160015436 OPTIONS Figure 12-8 Heater Option Assembly (Continued) Item Part Number Qty. 47 48 49 91403538 91403596 91403280 3 2 Ref 1001114282 1 71492150 77133279 77133137 88201023 91403329 88201011 70022804 91403445 91413051 80363034 71492152 91404439 10 ft 1 1 1 1 1 1 1 4 4 10 ft 2 50 51 52 53 54 55 56 57 58 59 60 61 91404001 Description Rev.
S/N 0160015465 & After OPTIONS Figure 12-8 Heater Option Assembly OPEN CAB ONLY 1 2 3 4 ITEMS 26 & 37 REMOVE PANEL COVER & DISCARD (REUSE EXISTING HARDWARE) 104 105 SUPPLY LINE 25 23 4 6 7 26 101 102 103 USE ON BOTH 23 OUTLETS ON 24 PLENUM RETURN LINE 37 5 8 5 15 SECURE HEATER HOSES BY TIE WRAPPING TO NEARBY HOSE FROM THE OIL COOLER 11 27 28 29 4 32 30 9 33 31 34 11 9 10 12 RETURN 16 14 SUPPLY 29 30 35 36 ATTACH HEATER TO WELD NUTS ON CAB FLOOR ATTACH BAT HSW & GND HSW WIRES TO BAT HSW
S/N 0160015465 & After OPTIONS Figure 12-8 Heater Option Assembly Item Part Number 91475109 80373046 91083155 77383540 82033995 86671187 80683073 91403443 86683122 86683193 83683182 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 91413038 80964001 80363069 80363028 91403351 91403352 91403350 77363265 77363268 77363267 84231107 91416020 71492152 91403445 91403329 88201011 88561002 88551009 88501004 77133279 77133137 88201023 91403280 36 37 101 102 103 104 105
S/N 0189001 thru 0189345 & 0160000230 thru 0160015436 OPTIONS Figure 12-9 Suspension Seat 6 2 4 5 A 200 ADJUST SEAT FORE AND AFT SNUG TETHER BELT WITH SEAT FULLY AISED AND OCCUPIED 702246 A 11 HEIGHT ADJUSTMENT TO RAISE LIFT RELEASE LEVER SEAT WILL RISE TO DESIRED HEIGHT RELEASE LEVER TO LOCK TO LOWER LIFT LEVER SIT IN SEAT SLOWLY WEIGHT BRINGS TO DESIRED LEVEL - LOCK LEVER NO.
S/N 0189001 thru 0189345 & 0160000230 thru 0160015436 OPTIONS Figure 12-9 Suspension Seat Item Part Number Qty.
Before S/N 0160031703 OPTIONS Figure 12-10 Work Light Package 1 F E TEMP 80 OI 0 240 16 100 10 - OPT-1RLY OPT-2RLY OPT-3RLY SW1-86 AUX-1 AUX-2 REV-A SPARE1 RUN 15A 15 5 4 12+ OIL OPT-1 SW OPT-3 SW 15 OPT 3 GND-L GND-L1 LIGHT-1 LIGHT SW GND L1 IND LT FUEL GR D + GAUGE LIGHT ACC-A CABGND GNDS 15A 15A OPT 2 15 OPT-2 SW 15 OPT 1 15A SPARE GNDS CIRCUIT BOARD WORK LT STOP LT LIGHT SW ACC-B GAUGES 15A HEATER SW HEATER 15 20 WORK LT STOP LT 15 WORKLT SW 15A L
Before S/N 0160031703 OPTIONS Figure 12-10 Work Light Package (Continued) STOPLIGHT SWITCH MOUNTING ON BRAKE PEDAL A A 32 8 38 39 8 38 39 12 13 14 16 41 34 12 13 14 16 41 33 35 GND 1 36 48 13 14 16 41 47 18 VIEW A-A 91404001 40 42 43 44 45 46 G6-42P 12-43
Before S/N 0160031703 OPTIONS Figure 12-10 Work Light Package Item Part Number Qty.
Before S/N 0160031703 OPTIONS Figure 12-10 Work Light Package (Continued) Item Part Number Qty. 49 14404173 AR 91404001 Description Rev.
OPTIONS Figure 12-11 Cold Start Installation IN-LINE FUSE HARNESS TIE WRAP TO E.T.S. HARNESS STARTER SOLENOID 2 3 E.T.S. HARNESS 1 VALVE UNIT HARNESS CONNECTOR HARNESS 7 10 5 9 + - 4 + - VIEW OF BATTERY AREA E.T.S.
OPTIONS Figure 12-11 Cold Start Installation Item Part Number Qty.
OPTIONS Figure 12-12 Block Heater Installation FRONT 1 12-48 G6-42P 91404001
OPTIONS Figure 12-12 Block Heater Installation Item Part Number Qty. 1 80375012 80373088 1 1 91404001 Description BLOCK HEATER INSTALLATION, (includes item 1) BLOCK HEATER G6-42P Rev.
OPTIONS Figure 12-13 Stabilizer Option 1 31 3 24 STAB-PWR STAB-SW1 2 31 9 10 4 5 6 7 VIEW A-A 11 12 13 14 A 2 8 A 18 31 33 19 3 39 6 20 21 GND-7 GND-8 22 23 26 27 28 29 30 17 31 38 STAB-PWR STAB-SW1 STAB-SW2 GND-7 GND-8 STAB-SW2 STABILIZER WIRING 19 25 32 15 34 34 35 36 34 37 PAP233470 12-50 G6-42P 91404001
OPTIONS Figure 12-13 Stabilizer Option Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 91404001 Part Number Qty.
OPTIONS Figure 12-14 Stabilizer Cylinder - Iowa 1 2 3 5 4 3 6 19 7 1 18 16 17 15 12 14 13 10 8 11 9 20 K1 PAP23450 12-52 G6-42P 91404001
OPTIONS Figure 12-14 Stabilizer Cylinder - Iowa Item Part Number Qty.
Before S/N 0160031703 OPTIONS Figure 12-15 Beacon Light Package 1 2 3 4 5 6 21 7 8 9 10 20 12 13 14 R BEACON F FUEL QUARTZ TEMP 0 0 0 0 0 0 80 E 240 10 VOLTS - + 11 TO BEACON TO CIRCUIT SWITCH BOARD IN DASH ALT START ACC OFF 4X4 RUN LOW BRAKE FLUID 15 0 16 100 17 OIL 4X2 TERM 3 BEACON SW IGNITION MACHINE MUST BE IN NEUTRAL AND PARK BRAKE ON TO START 16 GND L1 TERM 2 BEACON-1 IND LT R 12+ OIL FUEL D GR + GND TEMP LT AC C T BA BAT ST IG N IG N IGN 87 RELAY PWR
Before S/N 0160031703 OPTIONS Figure 12-15 Beacon Light Package Item Part Number Qty.
OPTIONS TILT CROWD HOIST Figure 12-16 Tilt on Joystick With LH Sway RE-ASSEMBLE AS SHOWN RE-ASSEMBLE AS SHOWN REMOVE AND DISCARD REMOVE AND DISCARD 1 COMPENSATING CYLINDER 12 VOLTS SPL ACC 2 2 24 2 24 + TILT CYLINDER 5000 PSI REOSTAT ROCKER SWITCH ON JOYSTICK 33 3 MAIN CONTROL VALVE TILT SECTION 3 4 5 6 24 S2 10 11 CHARGE PRESSURE 25 P A T B 7 8 9 SOLENOID VALVE S1 4 5 24 ELECTRIC/HYDRAULIC SCHEMATIC 16 17 18 19 14 20 28 29 30 ATTACH TO OPT-2 ON CIRCUIT BOARD RHEOSTAT
OPTIONS Figure 12-16 Tilt on Joystick With LH Sway Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 91404001 Part Number Qty.
OPTIONS Figure 12-17 Tilt on Joystick With RH Sway ELECTRICAL SCHEMATIC ATTACH TO OPT-2 ON CIRCUIT BOARD REOSTAT 37 16 14 38 13 12 ATTACH TO OPT-2 ON CIRCUIT BOARD S/N 0160033805 & AFTER 12 FNR-2 FNR-3 OPT-1RLY OPT-2RLY OPT-3RLY SW1-86 AUX-1 BATT SW2-87A SW2-86 15 FNR-1 SW1-87A FWD-A FWD PS-IGN STRT-C IGN-A STRT-A BACKLT (15A) PS-IGN PCB VIEW AUX-2 10 HORN 10A 15 IGN 15A 15 OPEN 23 15A 10A RELAYS 10 ACC-B OPT-1 SW 15 OPT 3 OPT-3 SW CABGND GND 85 15A ACC-A SP
OPTIONS Figure 12-17 Tilt on Joystick With RH Sway (Continued) 16 17 18 15 20 24 26 A 26 27 28 QUARTZ 0 0 0 0 0 0 A 33 34 35 36 29 32 TILT CROWD HOIST VIEW A-A RE-ASSEMBLE AS SHOWN RE-ASSEMBLE AS SHOWN REMOVE AND DISCARD REMOVE AND DISCARD 1 2 30 2 30 39 3 4 5 6 30 3 10 11 4 5 30 7 8 9 31 PAP23390 91404001 G6-42P 12-59
OPTIONS Figure 12-17 Tilt on Joystick With RH Sway Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 12-60 Part Number Qty.
OPTIONS Figure 12-17 Tilt on Joystick With RH Sway (Continued) Item Part Number Qty. 33 91416011 1001092843 88201010 88201009 88501004 88551009 86983193 77163105 2220657 1 1 3 3 3 3 1 1 1 34 35 36 37 38 39 91404001 Description Rev.
OPTIONS Figure 12-18 LH Sway Option Assembly 2 3 A 1 A 6 7 8 9 10 R 5 11 QUARTZ 0 0 0 0 0 0 4 VIEW A-A 12-62 G6-42P 91404001
OPTIONS Figure 12-18 LH Sway Option Assembly Item 1 2 3 4 5 6 7 8 9 10 11 91404001 Part Number Qty.
OPTIONS Figure 12-19 RH Tilt & Sway Assembly 5 6 11 A 1 3 4 A 7 8 9 10 5 11 R QUARTZ 0 0 0 0 0 0 2 VIEW A-A 12-64 G6-42P 91404001
OPTIONS Figure 12-19 RH Tilt & Sway Assembly Item 1 2 3 4 5 6 7 8 9 10 11 91404001 Part Number Qty.
Before S/N 0160037689 OPTIONS Figure 12-20 Auxiliary Boom Assembly 2 3 A 1 C A 5 6 8 4 7 8 11 12 21 22 23 7 8 9 10 20 32 C 19 28 29 30 31 B 15 16 17 18 33 24 25 26 VIEW B-B B 27 7 8 9 10 7 8 11 12 2 VIEW A-A 12-66 VIEW C-C G6-42P PAP22220 91404001
Before S/N 0160037689 OPTIONS Figure 12-20 Auxiliary Boom Assembly Item Part Number Qty. Description Rev.
S/N 0160037689 & After OPTIONS Figure 12-20 Auxiliary Boom Assembly A 10 11 12 14 A 8 B 6 7 16 9 28 17 18 19 B 20 5 101 102 103 104 2 4 21 12 VIEW A - A VIEW B - B PAP22230 12-68 G6-42P 91404001
S/N 0160037689 & After OPTIONS Figure 12-20 Auxiliary Boom Assembly Item Part Number Qty.
OPTIONS Figure 12-21 LH Auxiliary Hydraulics Assembly B B TILT 10 11 12 SWAY AUX 14 16 17 18 6 22 23 24 25 26 1 2 3 A 8 A 7 7 8 QUARTZ 0 0 0 0 0 0 9 13 4 VIEW B-B 5 VIEW A-A 12-70 G6-42P PAP23560 91404001
OPTIONS Figure 12-21 LH Auxiliary Hydraulics Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 22 23 24 25 26 91404001 Part Number Qty.
OPTIONS Figure 12-22 RH Auxiliary Hydraulics Assembly A A TILT 9 10 11 SWAY AUX 13 12 14 15 16 4 2 3 8 17 18 19 23 6 5 6 20 21 22 5 21 22 7 1 VIEW A-A 12-72 G6-42P PAP23890 91404001
OPTIONS Figure 12-22 RH Auxiliary Hydraulics Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 91404001 Part Number Qty.
Before S/N 0160037689 OPTIONS Figure 12-23 Auxiliary Electrics Assembly D GND 85 WHITE EXTRA ORANGE SWING GREEN 15 STOP LT 15A STOPLT SW 20A WORK LT WORKLT SW HEATER SW HEATER 15 15 OPT 1 OPT-1 SW 15 OPT 3 OPT 2 15 OPT-2 SW 20 15A 15A 15A 15A OPT-3 SW GND 85 GNDS SPARE 15A CABGND ACC-A GAUGES R PACKARD METRI-PAK CONNECTION #1 8 NO CONN. 8 NO CONN.
Before S/N 0160037689 OPTIONS Figure 12-23 Auxiliary Electrics Assembly (Continued) 10 11 12 E 13 ** unknown ** ** unknown ** 4 YES GROUND(YELLOW) 3 9112-5077 0 E 19 D 14 15 D 17 18 VIEW D-D 9 VIEW E-E 10 11 12 13 9 16 "TM" EXTRA (ORANGE) GROUND(YELLOW) "LT" SIDE SHIFT (RED) "A" OPEN "S" MAST (BLACK) "RT" SWING (BLUE) 6 CONTACT SOCKET (ON BOOM HEAD) PLUG CONNECTOR WIRE CHART WIRE WIRE CONN. BODY DESIGNATION COLOR LETTER A B C D E F 91404001 BLACK RED YELLOW BLUE ORANGE NO CONN.
Before S/N 0160037689 OPTIONS Figure 12-23 Auxiliary Electrics Assembly Item Part Number Qty.
Before S/N 0160037689 OPTIONS Figure 12-23 Auxiliary Electrics Assembly (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
S/N 0160037689 & After OPTIONS Figure 12-23 Auxiliary Electrics Assembly SIDE SHIFT RED C 5 D C 8 EXTRA ORANGE 7 PACKARD METRI-PAK CONNECTION #2 GND 85 WHITE SWING GREEN OPT3 TERMINAL # DESIGNATION VIEW C - C FAN/HTR REV_ALARM 2 W/W LIGHTS WARN_LT_CK AUX_ELEC1 ACC AUX_ELEC2 OPT 1 OIL 12+ B+ GND G 4 NO CONN. 8 NO CONN.
S/N 0160037689 & After OPTIONS Figure 12-23 Auxiliary Electrics Assembly (Continued) 17 18 19 A 2 A 14 20 21 9 15 16 13 10 11 12 17 18 19 10 "TM" EXTRA (ORANGE) PLUG CONNECTOR WIRE CHART WIRE WIRE CONN. BODY DESIGNATION COLOR LETTER A B C D E F BLACK RED YELLOW BLUE ORANGE NO CONN. MAST SIDESHIFT GND 85 SWING EXTRA NO CONN.
S/N 0160037689 & After OPTIONS Figure 12-23 Auxiliary Electrics Assembly Item Part Number Qty.
S/N 0160037689 & After OPTIONS Figure 12-23 Auxiliary Electrics Assembly (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
Before S/N 0160037689 OPTIONS Figure 12-24 Main Control Valve With Auxiliary Hydraulics 12-82 G6-42P 91404001
Before S/N 0160037689 OPTIONS Figure 12-24 Main Control Valve With Auxiliary Hydraulics Item Part Number Qty. Description Rev.
Before S/N 0160037689 OPTIONS Figure 12-24 Main Control Valve With Auxiliary Hydraulics (Continued) Item Part Number Qty.
Before S/N 0160037689 OPTIONS Figure 12-24 Main Control Valve With Auxiliary Hydraulics (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
S/N 0160037689 & After OPTIONS Figure 12-24 Main Control Valve With Auxiliary Hydraulics 12-86 G6-42P 91404001
S/N 0160037689 & After OPTIONS Figure 12-24 Main Control Valve With Auxiliary Hydraulics Item Part Number Qty. Description Rev.
S/N 0160037689 & After OPTIONS Figure 12-24 Main Control Valve With Auxiliary Hydraulics (Continued) Item Part Number Qty. 45 46 47 48 49 50 51 52 53 54 55 91404192 NSS NSS 91084278 91084279 88201028 88561003 88521305 Use Kit K5 91084006 7029862 2 1 1 1 1 3 3 3 6 3 1 K1 K2 K3 K4 K5 91084203 91404178 91404179 70020717 91084005 1 6 1 8 6 12-88 Description Rev.
S/N 0160037689 & After OPTIONS Figure 12-24 Main Control Valve With Auxiliary Hydraulics (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
OPTIONS Figure 12-25 Boom Joystick With Tilt 1 2 3 5 18 18 4 2&4 1&3 9 3 2 4 1 6 13 11 19 7 12 8 10 16 15 14 17 K1 PAL2461 NOTE: THE BOSCH REXROTH CORPORATION JOYSTICK HANDLE SWITCH IS NOT A FIELD SERVICABLE COMPONENT. ANY ATTEMPT BY NON-FACTORY AUTHORIZED PERSONNEL TO REPAIR OR REPLACE THE SWITCH WILL VOID THE WARRANTY & CAN RESULT IN A JOYSTICK MALFUNCTION.
OPTIONS Figure 12-25 Boom Joystick With Tilt Item Part Number Qty. Description Rev.
OPTIONS Figure 12-26 Sway Cylinder 12 17 15 16 4 1 3 2 5 19 3 14 10 6 9 18 7 8 11 12 13 14 19 K1 PAP23870 12-92 G6-42P 91404001
OPTIONS Figure 12-26 Sway Cylinder Item Part Number Qty.
OPTIONS Figure 12-27 Swing Cylinder 1 7 2 4 17 16 3 10 5 9 6 12 15 8 7 11 14 13 18 K1 12-94 PY4811 G6-42P 91404001
OPTIONS Figure 12-27 Swing Cylinder Item Part Number Qty.
OPTIONS Figure 12-28 5 Inch & 8 Inch Winch 12-96 G6-42P 91404001
OPTIONS Figure 12-28 5 Inch & 8 Inch Winch Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 42 43 44 45 91404001 Part Number Qty. Description Rev.
OPTIONS Figure 12-28 5 Inch & 8 Inch Winch (Continued) Item Part Number Qty. 46 47 48 49 50 51 52 53 54 55 56 57 58 NSS 91404420 91404421 Use Kit K1 Use Kit K1 NSS Use Kit K1 91404426 NSS NSS Use Kit K1 91404430 NSS 1 2 2 8 8 1 5 1 1 1 1 1 1 K1 70020227 1 12-98 Description Rev.
OPTIONS Figure 12-28 5 Inch & 8 Inch Winch (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
OPTIONS Figure 12-29 Winch Motor 12-100 G6-42P 91404001
OPTIONS Figure 12-29 Winch Motor Item Part Number Qty.
S/N 0160015465 & After OPTIONS Figure 12-30 Truss Boom Pressure Reducer Valve - 1200 PSI 1 3 4 5 2 K1 12-102 PY6600 G6-42P 91404001
S/N 0160015465 & After OPTIONS Figure 12-30 Truss Boom Pressure Reducer Valve - 1200 PSI Item Part Number Qty. 91413041 1 1 2 3 4 5 91414046 91414047 Use Kit K1 Use Kit K1 Use Kit K1 1 1 1 1 1 TRUSS BOOM PRESSURE REDUCER VALVE, 1200 PSI, (if equipped), (includes all items) PRESSURE REDUCING CARTRIDGE CHECK CARTRIDGE O-RING O-RING O-RING K1 91414045 1 SEAL KIT, (includes items 3 thru 5) 91404001 Description G6-42P Rev.
S/N 0160015465 & After OPTIONS Figure 12-31 Truss Boom Pressure Reducer Valve - 1360 PSI 1 3 4 5 2 K1 12-104 PY6600 G6-42P 91404001
S/N 0160015465 & After OPTIONS Figure 12-31 Truss Boom Pressure Reducer Valve - 1360 PSI Item Part Number Qty. 1 2 3 4 5 91413040 91414048 91414047 Use Kit K1 Use Kit K1 Use Kit K1 1 1 1 1 1 1 TRUSS BOOM PRESSURE REDUCER VALVE, 1360 PSI, (includes all items) PRESSURE REDUCING CARTRIDGE CHECK CARTRIDGE O-RING O-RING O-RING K1 91414045 1 SEAL KIT, (includes items 3 thru 5) 91404001 Description G6-42P Rev.
Before S/N 0160006706 excluding 0160006494 & 0160006543 OPTIONS Figure 12-32 Starter Kit 1 2 3 6 3 4 NOTE: LEECE-NEVILLE & PRESTOLITE STARTERS NO LONGER AVAILABLE, ORDER DENSO STARTER KIT FOR REPLACEMENT 12-106 G6-42P 91404001
Before S/N 0160006706 excluding 0160006494 & 0160006543 OPTIONS Figure 12-32 Starter Kit Item Part Number Qty. 1 2 3 4 6 91415083 7026921 91413148 83681905 91413149 71492134 1 1 1 12 in 1 12 in 91404001 Description STARTER KIT, (includes all items) STARTER, (DENSO) JUMPER WIRES HEAT SHRINK INSULATION JUMPER WIRE SPLIT LOOM G6-42P Rev.
OPTIONS Figure 12-33 Fuel/Water Separator Installation 1 3 4 5 6 12 13 2 7 8 9 10 11 12 13 PAP23320 12-108 G6-42P 91404001
OPTIONS Figure 12-33 Fuel/Water Separator Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 91404001 Part Number 91535022 91531026 91473240 91474633 91474634 91474635 4832000 4832100 0761012 0761212 4761500 3311501 0641510 2200233 2221114 1320022 2750532 Qty.
OPTIONS Figure 12-34 Standard Seat Replacement Kit 2 3 4 12-110 G6-42P 91404001
OPTIONS Figure 12-34 Standard Seat Replacement Kit Item Part Number Qty. 1 2 3 4 2915166 3128987 91563158 4711500 3311505 1 1 1 4 4 91404001 Description STANDARD SEAT REPLACEMENT KIT, (includes all items) KIT INSTALLATION INSTRUCTIONS, (not shown) SUSPENSION SEAT WITH 2 IN SEAT BELT PLAIN WASHER, 5/16 HEX LOCKNUT, 5/16-18 G6-42P Rev.
OPTIONS Figure 12-35 Heavy Seat Replacement Kit 6 4 1 8 5 3 7 9 10 PAP11300 12-112 G6-42P 91404001
OPTIONS Figure 12-35 Heavy Seat Replacement Kit Item Part Number Qty.
S/N 0160031703 thru 0160038554 OPTIONS Figure 12-36 Work Light Installation 23 301 302 303 305 306 11 1 6 201 202 203 204 205 15 15 304 15 A 4 14 23 311 A 17 16 FAN/HTR 25A W/W 25A LIGHTS 25A SL_SWA SPARE_BAT RELAYS 10A GAUGES 10A STEER 10A SPARE_BAT 25A FAN_SW HTR_SW WL2 SL_SWB WL_SWB W/W FAN/HTR WARN_LT_CK LIGHTS ACC OPT3 15A OPT1 10A OPT2 15A REV_ALARM OPT2 OPT1 OPT3 GND2 GND1 GND3 4X4 KEY 15A HORN 10A + 10 WL_SWA 0 16 VOLTS - 100 OPT_PWR 30A E 240 TEMP 0 0
S/N 0160031703 thru 0160038554 OPTIONS Figure 12-36 Work Light Installation (Continued) EMPTY BCN PWR BEACON EMPTY EMPTY EMPTY EMPTY EMPTY X7 BEACON 1 2 BEACON BCN GND 1 2 CAB LT CAB LT GND 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 X3 WORK LIGHT SWITCH X2 EMPTY CAB LT PWR CAB LT EMPTY WORK LT PWR WORK LT EMPTY EMPTY BEACON SWITCH X5 REAR CAB WORK LIGHT CAB LT CAB LT GND 1 2 CAB LT CAB LT GND 1 2 FRONT CAB WORK LIGHTS X6 X4 "SL_SWA" ON CIRCUIT BOARD G6/G9 WORK LT PWR "OPT1" ON CIRCUIT BOARD G6
S/N 0160031703 thru 0160038554 OPTIONS Figure 12-36 Work Light Installation Item 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 101 102 103 201 202 203 204 205 301 302 303 304 305 306 12-116 Part Number Qty.
S/N 0160031703 thru 0160038554 OPTIONS Figure 12-36 Work Light Installation (Continued) Item Part Number Qty. 307 308 309 310 311 0721006 3311001 4751000 4761000 2820035 3 3 3 3 AR 91404001 Description Rev.
S/N 0160038555 & After OPTIONS Figure 12-36 Work Light Installation 8 101 102 103 1 4 6 12 14 7 5 8 101 102 103 28 1 6 2 24 6 14 12 3 7 305 4 10 301 11 201 202 203 204 205 23 17 16 307 308 309 310 301 1 4 6 13 14 23 304 311 306 15 302 303 18 18 10 21 8 101 102 103 22 20 301 9 25 33 26 26 33 32 33 PAP23740 12-118 G6-42P 91404001
S/N 0160038555 & After OPTIONS Figure 12-36 Work Light Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 28 32 33 101 102 103 201 202 203 204 205 301 302 303 304 305 91404001 Part Number Qty.
S/N 0160038555 & After OPTIONS Figure 12-36 Work Light Installation (Continued) Item Part Number Qty. 306 307 308 309 310 311 1001090615 0721006 3311001 4751000 4761000 2820035 1 3 3 3 3 AR 12-120 Description Rev.
S/N 0160038555 & After OPTIONS Figure 12-36 Work Light Installation (Continued) Item 91404001 Part Number Qty. Description G6-42P Rev.
OPTIONS Figure 12-37 Pintle Hook Installation 5 4 1 2 3 12-122 G6-42P PY1020 91404001
OPTIONS Figure 12-37 Pintle Hook Installation Item 1 2 3 4 5 91404001 Part Number Qty. 1001097095 0100011 0681814 88551013 90200602 1 AR 4 4 1 Ref Description Rev.
OPTIONS Figure 12-38 Winch 6 5 4 3 11 10 8 7 9 33 1 2 34 37 35 36 38 31 39 43 40 41 42 16 14 13 12 15 19 18 20 17 26 25 31 32 27 24 30 21 23 22 28 29 PAP2630 12-124 G6-42P 91404001
OPTIONS Figure 12-38 Winch Item Part Number Qty.
OPTIONS Figure 12-39 Swing Cylinder 1 2 9 9 11 14 18 15 13 12 16 3 6 7 5 4 6 8 10 17 K1 10 PY4960 12-126 G6-42P 91404001
OPTIONS Figure 12-39 Swing Cylinder Item Part Number Qty.
S/N 0160038555 & After OPTIONS Figure 12-40 Road Lights Installation 24 9 4 8 10 14 16 9 4 8 10 14 16 23 25 VIEW A - A 1 4 8 10 16 4 8 10 14 16 A 2 5 9 USE EXISTING HARDWARE TO MOUNT CLAMP ON FAR SIDE OF FRAME.
S/N 0160038555 & After OPTIONS Figure 12-40 Road Lights Installation (Continued) 19 12 22 15 7 11 21 20 INSTRUMENT PANEL 17 18 USE BRAKE VALVE MOUNTING SCREW TO ATTACH TAB HAZARD LIGHTS BEACON LIGHT WORK LIGHTS FUEL QUARTZ F 80 OI E 240 TEMP 0 16 VOLTS 0 0 0 0 0 0 - + 10 100 4X4 CONNECT TO CURRENT ENGINE HARNESS CONNECT TO WORK LIGHT BOOM HARNESS 4X2 OPT SPARE_COIL LIGHTS GND85 SW1-87A W/W AUX_ELEC1 SW2-86 SW2-87A WARN_LT_CK 25A FAN/HTR FAN/HTR WL2 ACC AUX_ELEC2 HTR_SW FA
S/N 0160038555 & After OPTIONS Figure 12-40 Road Lights Installation (Continued) A B C D X7 PLUG PLUG WORK LT LT GND REVERSE PLUG WORK LT LT GND X6 A B C D REVERSE STOP LT WORK LT LT GND CURRENT ENGINE HARNESS 20 X4 X2 LOW TAIL BACK LEFT TAIL LIGHT TURN GND2 LO BEAM HI BEAM PARK LT LT TURN PLUG GND1 PARK LT REVERSE LT TURN STOP LT PLUG 1 2 3 4 5 6 1 2 3 4 5 6 HIGH LEFT HEAD LIGHT SIDE LOW 1 2 3 4 5 6 7 8 X1 GND1 GND2 STOP LT RT TURN LT TURN PARK LT LO BEAM HI BEAM TURN STOP TAIL TU
S/N 0160038555 & After OPTIONS Figure 12-40 Road Lights Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 91404001 Part Number Qty.
S/N 0160031703 thru 0160038554 OPTIONS Figure 12-41 Beacon Light Installation 16 4 21 7 8 1 2 6 9 12 1 3 5 10 11 13 20 17 19 PAP11090 12-132 G6-42P 91404001
S/N 0160031703 thru 0160038554 OPTIONS Figure 12-41 Beacon Light Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 16 17 18 19 20 21 91404001 Part Number Qty.
S/N 0160038555 & After OPTIONS Figure 12-41 Beacon Light Installation 14 15 1 3 7 8 4 23 12 6 11 10 5 20 20 16 20 17 9 1 2 13 19 PAP23660 12-134 G6-42P 91404001
S/N 0160038555 & After OPTIONS Figure 12-41 Beacon Light Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 23 91404001 Part Number Qty.
OPTIONS Figure 12-42 Stabilizer Valve 1 5 6 7 4 2 3 PAP23820 12-136 G6-42P 91404001
OPTIONS Figure 12-42 Stabilizer Valve Item 1 2 3 4 5 6 7 91404001 Part Number Qty. 91113003 7017478 7017477 7012910 2900708 7000645 70024348 7017496 7017494 7017406 NSS 1 4 4 1 1 1 1 1 2 6 1 Description STABILIZER VALVE, (includes all items) CARTRIDGE SEAL KIT CARTRIDGE SEAL KIT COIL, 12V DUAL SPADE RELIEF VALVE SEAL KIT ORIFICE PORT PLUG, (includes seals) BLOCK G6-42P Rev.
OPTIONS This Page Intentionally Left Blank 12-138 G6-42P 91404001
SECTION 13 RECOMMENDED SPARE PARTS RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number 13-4 Description G6-42P Qty.
SECTION 14 PART NUMBER INDEX PART NUMBER INDEX Part Number Page 0080272 ......................... 4-41 0100011 ......2-17, 3-11, 4-51, 12-31, 12-123, 12-133, 12-135 0100019 ........................... 1-6 0100075 ......................... 2-17 0100093 ......................... 4-41 0240156 ......................... 3-55 0274674 ......................... 2-17 0274799 ......................... 2-17 0275798 ......................... 2-17 0471140 ......................... 6-17 05101441 .......................
PART NUMBER INDEX Part Number Page 1001115153 ..................... 1-6 1001116274 ..................... 1-6 1001116727 ................. 10-11 1001116733 ................. 10-19 1001117018 ................. 10-19 1001117021 ................... 10-9 1001117058 ................. 10-19 1001117079 ................. 10-19 1001117654 .............. 2-5, 2-9 1001117655 ............ 2-9, 2-15 1001118384 ...... 10-13, 10-19 1001120914 ................... 3-11 1001120915 ................... 3-11 1001125382 .......
PART NUMBER INDEX Part Number Page 3790226 ........................... 1-9 3790230 ........................... 1-9 3820020 ......................... 3-39 3841203 ......................... 3-11 3900140 ......................... 4-41 3911008 ......................... 3-37 3911428 ......................... 3-37 3911528 ......................... 3-37 3941506 ..................... 12-131 3960616 ......................... 4-39 4105262 ....................... 11-13 4110422 ................3-15, 3-19 4160215 ....
PART NUMBER INDEX Part Number Page 70022960 .............. 3-60, 3-64 70022961 ....................... 3-66 70022962 ....................... 3-65 70022963 ....................... 3-66 70022964 ....................... 3-66 70022965 ....................... 3-65 70022966 ....................... 3-65 70022967 ....................... 3-65 70022968 ....................... 3-66 70022969 .............. 3-60, 3-64 70022970 .............. 3-60, 3-64 70022971 ....................... 3-65 70022972 ...................
PART NUMBER INDEX Part Number Page 12-44, 12-51 77143013 ....................... 3-45 77143015 ................ 3-9, 10-3 77143017 .............. 6-9, 12-36 77163105 .......... 12-57, 12-61 77321274 1-5, 4-4, 4-8, 4-12, 12-8, 12-12 77323029 ....................... 8-17 77333027 ....................... 11-4 77363046 ....................... 5-15 77363265 ......6-8, 6-19, 6-21, 12-36, 12-39, 12-44, 12-55, 12-57, 12-60, 12-76, 12-80, 12-116, 12-119, 12-131, 12-135 77363267 ......
PART NUMBER INDEX Part Number Page 83201160 ....................... 9-51 83201172 ....................... 1-13 83201183 ......................... 1-4 83291198 ............ 4-43, 12-27 83304146 ....................... 9-33 8340035 ........................... 1-5 8342813 ......................... 4-41 83481285 ..... 10-5, 10-7, 10-9 83481286 ..... 10-5, 10-7, 10-9 83483584 ......................... 5-7 83664354 ................... 12-119 83671037 ....................... 9-45 83671475 ...
PART NUMBER INDEX Part Number Page 9-5, 9-21, 12-15, 12-19, 12-51, 12-63 88201066 ....4-11, 4-15, 4-19, 9-7, 9-9, 12-15, 12-19, 12-51 88201067 ................ 2-19, 8-3 88201073 .............. 3-13, 3-17 882011053-3, 3-9, 3-21, 3-27, 3-33, 4-4, 4-8, 4-12, 12-8, 12-12 88201108 ..................... 12-44 88201112 ....4-15, 4-19, 4-23, 12-15, 12-19 88201530 ....................... 2-10 88201532 ......................... 1-6 88201533 ....................... 2-10 88201534 ..................
PART NUMBER INDEX Part Number Page 8-3, 9-53, 12-15, 12-19 88591211 ....................... 9-51 88591508 ....................... 8-12 88631302 ......................... 2-7 88631449 ....3-21, 3-33, 3-37, 3-45 88661001 ....................... 2-19 88661002 .............. 8-25, 8-27 88661084 ....................... 8-25 88662059 .4-3, 4-7, 8-3, 8-15, 12-7, 12-11 88662064 ......... 4-4, 8-5, 8-11 88662065 ......................... 5-3 88662070 ....4-15, 4-19, 4-23, 8-3, 9-53, 12-15, 12-19 88662103 ..
PART NUMBER INDEX Part Number Page 91083217 ....................... 8-23 910832184-4, 4-8, 4-12, 4-15, 4-19, 4-23, 12-8, 12-12, 12-15, 12-19 91083222 ..4-15, 4-19, 12-15, 12-19 91083248 ......................... 3-9 91083250 ....................... 4-53 91083301 ....................... 9-51 91083312 ....................... 7-13 91083339 ......................... 8-9 91083385 ....................... 5-31 91083440 .....10-5, 10-7, 10-9 91083449 ......................... 1-9 91083483 ............
PART NUMBER INDEX Part Number Page 91334031 ....................... 6-11 91334032 ....................... 6-11 91334038 .............. 6-19, 6-21 91334135 ......................... 6-5 91343016 ....11-4, 11-8, 12-3, 12-5 91343031 ....... 12-55, 12-116, 12-119, 12-133, 12-135 91343052 ......................... 1-9 91343218 ....................... 7-17 91343222 ..................... 12-15 91344018 ....................... 6-11 91344046 ....................... 6-11 91344053 .......
PART NUMBER INDEX Part Number Page 91403141 ....................... 4-43 91403142 ............ 4-45, 12-27 91403145 ................ 1-9, 1-10 91403146 ......................... 1-9 91403153 ......................... 1-5 91403156 ..................... 12-51 91403158 ....................... 9-53 91403160 ................ 4-3, 12-7 91403161 ....................... 9-51 91403163 ......................... 1-9 91403164 ......................... 1-9 91403165 ......................... 1-9 91403166 ..............
PART NUMBER INDEX Part Number Page 91404020 ..... 9-39, 9-41, 9-43 91404021 ..... 9-39, 9-41, 9-43 91404022 .............. 9-39, 9-41 91404023 ..... 9-39, 9-41, 9-43 91404025 ....................... 9-39 91404026 ....................... 9-39 91404027 ..... 9-39, 9-41, 9-43 91404028 ..... 9-39, 9-41, 9-43 91404029 ..... 9-39, 9-41, 9-43 91404030 ..... 9-39, 9-41, 9-43 91404031 ..... 9-39, 9-41, 9-43 91404032 ..... 9-39, 9-41, 9-43 91404033 ..... 9-39, 9-41, 9-43 91404034 ..... 9-39, 9-41, 9-43 91404035 ...
PART NUMBER INDEX Part Number Page 91404291 ....................... 6-13 91404292 ....................... 6-11 91404293 ......................... 6-5 91404294 ....................... 6-11 91404295 ......................... 6-5 91404296 ....................... 6-13 91404297 ......................... 6-5 91404298 ......................... 6-5 91404299 ......................... 6-5 91404300 ....................... 6-11 91404301 ......................... 6-5 91404302 .............. 6-11, 6-13 91404303 .......
PART NUMBER INDEX Part Number Page 91413036 ..... 6-8, 6-17, 12-39 91413037 ....................... 8-12 91413038 ... 6-8, 12-36, 12-39 91413039 ................... 12-101 91413040 ................... 12-105 91413041 ................... 12-103 91413044 ..................... 12-55 91413045 ..................... 12-55 91413047 ......................... 8-5 91413049 ......................... 8-5 91413050 ....................... 6-17 91413051 ............ 6-17, 12-37 91413052 .......
PART NUMBER INDEX Part Number Page 91474630 .....4-28, 4-32, 4-36 91474631 .....4-28, 4-32, 4-36 91474633 ................... 12-109 91474634 ................... 12-109 91474635 ................... 12-109 91475046 ....................... 4-49 91475048 ....................... 7-11 91475054 ....................... 5-33 91475055 ....................... 5-33 91475063 ....................... 11-9 91475093 ....................... 5-33 91475104 ....................... 11-9 91475109 .....................
PART NUMBER INDEX Part Number 14-16 Page Part Number Page Part Number G6-42P Page Part Number Page 91404001
91404001 An Oshkosh Corporation Company JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: +1-717-485-5161 Customer Support Toll Free: 1-877-554-5438 Fax: +1-717-485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia Phone: +61 265 811 111 Fax: +61 265 810 122 JLG Latino Americana Ltda. Rua Eng.
