Parts Manual Owner manual

ManualsBrandsJLG ManualsSpecial machineryM400

Summary of content (502 pages)

PAGE 1
PAGE 2
PAGE 3
121646 E400An/E400AJP/E400AJPn/M400AJP/M400AJPn 3
PAGE 4
E400An/E400AJP/E400AJPn/M400AJP/M400AJPn 3121646
PAGE 5
3121646 E400An/E400AJP/E400AJPn/M400AJP/M400AJPn 5
PAGE 6
PAGE 7
TABLE OF CONTENTS SECTION 1 - FRAME......................................................................................................................................................................... 11 FIGURE 1-1. STEERING INSTALLATION - E400AJP - M400AJP................................................................................................. 12 FIGURE 1-2. STEERING INSTALLATION - E400AN - E400AJPN - M400AJPN ...........................................................................
PAGE 8
TABLE OF CONTENTS FIGURE 2-14. GROUND CONTROL BOX ASSEMBLY ............................................................................................................... 146 FIGURE 2-15. GROUND CONTROL BOX ASSEMBLY ............................................................................................................... 148 FIGURE 2-16. GROUND CONTROL BOX ASSEMBLY ............................................................................................................... 150 FIGURE 2-17.
PAGE 9
TABLE OF CONTENTS FIGURE 6-5. LIFT CYLINDER ASSEMBLY - MID - E400AJP - E400AJPN - M400AJP - M400AJPN ........................................ 284 FIGURE 6-6. LIFT CYLINDER - UPPER - E400AN...................................................................................................................... 286 FIGURE 6-7. LIFT CYLINDER - UPPER - E400AJP - E400AJPN - M400AJP - M400AJPN ....................................................... 288 FIGURE 6-8. MASTER CYLINDER ASSEMBLY - E400AN ...................
PAGE 10
TABLE OF CONTENTS FIGURE 8-47. MAIN BOOM 220V HARNESS ASSEMBLY - CE SPEC ....................................................................................... 414 FIGURE 8-48. BREAKER BOX KIT WITH TWO BREAKERS - CE SPEC.................................................................................... 416 FIGURE 8-49. BREAKER BOX KIT WITH THREE BREAKERS - CE SPEC ................................................................................ 418 FIGURE 8-50.
PAGE 11
SECTION 1 - FRAME SECTION 1 - FRAME 3121646 E400An/E400AJP/E400AJPn/M400AJP/M400AJPn 11
PAGE 12
SECTION 1 - FRAME FIGURE 1-1.
PAGE 13
SECTION 1 - FRAME FIGURE 1-1.
PAGE 14
SECTION 1 - FRAME FIGURE 1-2.
PAGE 15
SECTION 1 - FRAME FIGURE 1-2.
PAGE 16
SECTION 1 - FRAME FIGURE 1-3. HUB - SPINDLE ASSEMBLY - R.H.
PAGE 17
SECTION 1 - FRAME FIGURE 1-3. HUB - SPINDLE ASSEMBLY - R.H. ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 3121646 PART NUMBER 2780241 4130351 7020035 7020036 7020037 7020038 7020039 7020040 7020041 7020042 7020054 7020055 7020137 7020140 0962140 0961951 QTY Ref 1 1 1 1 1 1 1 9 9 1 1 1 1 1 2 DESCRIPTION HUB - SPINDLE ASSEMBLY, RH Spindle R.H .
PAGE 18
SECTION 1 - FRAME FIGURE 1-4. HUB - SPINDLE ASSEMBLY - L.H.
PAGE 19
SECTION 1 - FRAME FIGURE 1-4. HUB - SPINDLE ASSEMBLY - L.H. - E400AJP - M400AJP ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 3121646 PART NUMBER 2780242 4130350 7020035 7020036 7020037 7020038 7020039 7020040 7020041 7020042 7020054 7020055 7020137 7020140 0962140 0961951 QTY Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 DESCRIPTION HUB - SPINDLE ASSEMBLY, LH Spindle, L.H.
PAGE 20
SECTION 1 - FRAME FIGURE 1-5. HUB - SPINDLE ASSEMBLY - R.H.
PAGE 21
SECTION 1 - FRAME FIGURE 1-5. HUB - SPINDLE ASSEMBLY - R.H. - E400AN - E400AJPN - M400AJPN ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 3121646 PART NUMBER 2780251 7023217 7020035 7020036 7020037 7020038 7020039 7020040 7020041 7020042 7020054 7020055 7020137 7020140 0962140 0961951 QTY Ref 1 1 1 1 1 1 1 9 9 1 1 1 1 1 2 DESCRIPTION HUB - SPINDLE ASSEMBLY, RH Spindle, R.H.
PAGE 22
SECTION 1 - FRAME FIGURE 1-6. HUB - SPINDLE ASSEMBLY - L.H.
PAGE 23
SECTION 1 - FRAME FIGURE 1-6. HUB - SPINDLE ASSEMBLY - L.H. - E400AN - E400AJPN - M400AJPN ITEM 2 3 4 5 6 7 8 9 10 11 12 13 14 15 3121646 PART NUMBER 2780250 7023216 7020035 7020036 7020037 7020038 7020039 7020040 7020041 7020042 7020054 7020055 7020137 7020140 0962140 0961951 QTY Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 DESCRIPTION HUB - SPINDLE ASSEMBLY, L.H. Spindle, L.H.
PAGE 24
SECTION 1 - FRAME FIGURE 1-7.
PAGE 25
SECTION 1 - FRAME FIGURE 1-7.
PAGE 26
SECTION 1 - FRAME ITEM 51 100 26 PART NUMBER 3311401 1001176310 QTY 2 1 DESCRIPTION Nut, 1/4-20 Cable, Kit (See ELECTRICAL SECTION for Breakdown) E400An/E400AJP/E400AJPn/M400AJP/M400AJPn REV 3121646
PAGE 27
PAGE 28
SECTION 1 - FRAME FIGURE 1-8.
PAGE 29
SECTION 1 - FRAME FIGURE 1-8.
PAGE 30
SECTION 1 - FRAME ITEM 50 52 53 54 55 56 57 58 59 60 62 63 100 30 PART NUMBER 0861375 1704712 2400044 2400062 2540037 3311001 3311501 4711500 4751000 0641430 1320172 3311401 1001176309 QTY 1 1 1 1 2 6 2 4 12 2 1 2 1 DESCRIPTION Cover Decal, 300Amp Fuse Fuse, Mounting Block Fuse, 300 Amp Grommet Nut, #10-24 Nut, 5/16-18 Washer, 5/16 Washer, #10 Bolt, 1/4-20 X 3-3/4 Handle, Pull Nut, 1/4-20 Cable, Kit (See ELECTRICAL SECTION for Breakdown) E400An/E400AJP/E400AJPn/M400AJP/M400AJPn REV 3121646
PAGE 31
PAGE 32
SECTION 1 - FRAME FIGURE 1-9.
PAGE 33
SECTION 1 - FRAME FIGURE 1-9.
PAGE 34
SECTION 1 - FRAME ITEM 51 100 34 PART NUMBER 1320172 1001176311 QTY 1 1 DESCRIPTION Handle, Pull Cable, Kit (See ELECTRICAL SECTION for Breakdown) E400An/E400AJP/E400AJPn/M400AJP/M400AJPn REV 3121646
PAGE 35
PAGE 36
SECTION 1 - FRAME FIGURE 1-10.
PAGE 37
SECTION 1 - FRAME FIGURE 1-10.
PAGE 38
SECTION 1 - FRAME ITEM 101 102 103 38 PART NUMBER 7017007 70001380 70001368 QTY 1 1 1 DESCRIPTION Bearing Kit - Planet Gear (Includes Items 10-12) Seal Kit - Planet Gear (Includes Items 15, 18, 24 & 25) Cap/Disengage Kit (Includes Items 30-36) E400An/E400AJP/E400AJPn/M400AJP/M400AJPn REV 3121646
PAGE 39
PAGE 40
SECTION 1 - FRAME FIGURE 1-11.
PAGE 41
SECTION 1 - FRAME FIGURE 1-11.
PAGE 42
SECTION 1 - FRAME FIGURE 1-12. TIRE/WHEEL - IN240/55-17.
PAGE 43
SECTION 1 - FRAME FIGURE 1-12. TIRE/WHEEL - IN240/55-17.5 PNEUMATIC ITEM 1 2 3 4 5 3121646 PART NUMBER 0258995 0258688 4520209 4860191 4641167 1702740 QTY Ref 4 1 1 1 1 DESCRIPTION TIRE AND WHEEL INSTALLATION Tire Assembly Tire, OTR, IN240/55-17.
PAGE 44
SECTION 1 - FRAME FIGURE 1-13. TIRE/WHEEL - IN240/55 - 17.
PAGE 45
SECTION 1 - FRAME FIGURE 1-13. TIRE/WHEEL - IN240/55 - 17.5 FOAM FILL ITEM 1 2 3 4 3121646 PART NUMBER 0258996 0258997 See Note QTY Ref 4 Ref 4520209 4860191 4641122 1 1 1 DESCRIPTION TIRE AND WHEEL INSTALLATION Tire Assembly Note: Assemblies may require ballast/foam filling to manufacture's specifications prior to installing on a machine. Refer to Operation and Safety or Service and Maintenance Manuals.
PAGE 46
SECTION 1 - FRAME FIGURE 1-14.
PAGE 47
SECTION 1 - FRAME FIGURE 1-14. TIRE/WHEEL - SOLID NON-MARKING ITEM PART NUMBER 0270028 1 2 1001110772 1001110774 3121646 QTY Ref Ref Ref 2 2 DESCRIPTION TIRE/WHEEL INSTALLATION - NON MARKING E400An/E400AJPn/M400AJPn Machines Only Note: Must replace Tire and Wheel Assemblies in pairs per axle. 25 x 7 x 16 - Solideal Tire and Wheel (Drive Axle Tire) 22 x 6 x 17.
PAGE 48
SECTION 1 - FRAME FIGURE 1-15.
PAGE 49
SECTION 1 - FRAME FIGURE 1-15. TIRE/WHEEL - 26 X 7 X 20 - SOLID NON MARKING ITEM 1 3121646 PART NUMBER 0270037 See Note 1001110775 QTY Ref Ref 4 DESCRIPTION TIRE AND WHEEL INSTALLATION Note: Must replace Tire and Wheel Assemblies in pairs per axle.
PAGE 50
SECTION 1 - FRAME FIGURE 1-16. TIRE/WHEEL - IN240/55-17.
PAGE 51
SECTION 1 - FRAME FIGURE 1-16. TIRE/WHEEL - IN240/55-17.5 PNEUMATIC NON MARKING ITEM PART NUMBER 0273683 QTY Ref Ref 1 101 102 103 104 4520279 1702740 4520269 4641167 4860191 4 1 1 1 1 3121646 DESCRIPTION TIRE AND WHEEL INSTALLATION Note: Assemblies may require ballast/foam filling to manufacturer's prior to installing on a machine. Refer to Operation and Safety or Service and Maintenance Manuals.
PAGE 52
SECTION 1 - FRAME FIGURE 1-17. TIRE/WHEEL - IN240/55-17.
PAGE 53
SECTION 1 - FRAME FIGURE 1-17. TIRE/WHEEL - IN240/55-17.5 FOAM FILLNON MARKING ITEM PART NUMBER 0273684 QTY Ref Ref 1 102 103 104 0273468 4520269 4641122 4860191 4 1 1 1 3121646 DESCRIPTION TIRE AND WHEEL INSTALLATION Note: Assemblies may require ballast/foam filling to manufacturer’s specifications prior to installing on a machine. Refer to Operation and Safety or Service and Maintenance Manuals.
PAGE 54
SECTION 1 - FRAME FIGURE 1-18. TIRE/WHEEL - IN240/55-17.
PAGE 55
SECTION 1 - FRAME FIGURE 1-18. TIRE/WHEEL - IN240/55-17.5 PNEUMATIC TS ITEM 1 PART NUMBER 0272314 0272335 QTY Ref 4 101 102 103 104 105 106 4520209 4860191 4641167 1702740 1300019 1705364 1 1 1 1 1 1 3121646 DESCRIPTION TIRE AND WHEEL INSTALLATION Tire Assembly - ORT IN240/55-17.5 Pneumatic (Tire with JLG Pattern in Tread and Tire Sealant) Tire, ORT, IN240/55-17.
PAGE 56
SECTION 1 - FRAME FIGURE 1-19. WHEEL COVER INSTALLATION - IN240/55-17.
PAGE 57
SECTION 1 - FRAME FIGURE 1-19. WHEEL COVER INSTALLATION - IN240/55-17.5 TIRES ONLY ITEM 1 2 3 4 3121646 PART NUMBER 0259302 1670887 0641542 4711500 0100011 QTY Ref 4 12 12 AR DESCRIPTION WHEEL COVER INSTALLATION (IN240/55-17.
PAGE 58
SECTION 1 - FRAME FIGURE 1-20.
PAGE 59
SECTION 1 - FRAME FIGURE 1-20.
PAGE 60
SECTION 1 - FRAME FIGURE 1-21.
PAGE 61
SECTION 1 - FRAME FIGURE 1-21.
PAGE 62
SECTION 1 - FRAME FIGURE 1-22.
PAGE 63
SECTION 1 - FRAME FIGURE 1-22.
PAGE 64
SECTION 1 - FRAME FIGURE 1-23.
PAGE 65
SECTION 1 - FRAME FIGURE 1-23.
PAGE 66
SECTION 1 - FRAME FIGURE 1-24.
PAGE 67
SECTION 1 - FRAME FIGURE 1-24.
PAGE 68
SECTION 1 - FRAME FIGURE 1-25.
PAGE 69
SECTION 1 - FRAME FIGURE 1-25. HYDRAULIC TANK ASSEMBLY - E400AN - E400AJP - E400AJPN ITEM 3121646 PART NUMBER 1001171213 QTY Ref Ref DESCRIPTION HYDRAULIC TANK ASSEMBLY - E400An/E400AJP/E400AJPn Note: Service parts not available at time of printing.
PAGE 70
SECTION 1 - FRAME FIGURE 1-26.
PAGE 71
SECTION 1 - FRAME FIGURE 1-26. HYDRAULIC TANK ASSEMBLY - M400AJP - M400AJPN ITEM 3121646 PART NUMBER 1001171214 QTY Ref Ref DESCRIPTION HYDRAULIC TANK - M400AJP/M400AJPn Note: Service parts not available at time of printing.
PAGE 72
SECTION 1 - FRAME FIGURE 1-27.
PAGE 73
SECTION 1 - FRAME FIGURE 1-27.
PAGE 74
SECTION 1 - FRAME FIGURE 1-28.
PAGE 75
SECTION 1 - FRAME FIGURE 1-28.
PAGE 76
SECTION 1 - FRAME FIGURE 1-29.
PAGE 77
SECTION 1 - FRAME FIGURE 1-29.
PAGE 78
SECTION 1 - FRAME FIGURE 1-30.
PAGE 79
SECTION 1 - FRAME FIGURE 1-30.
PAGE 80
SECTION 1 - FRAME FIGURE 1-31.
PAGE 81
SECTION 1 - FRAME FIGURE 1-31.
PAGE 82
SECTION 1 - FRAME FIGURE 1-32.
PAGE 83
SECTION 1 - FRAME FIGURE 1-32.
PAGE 84
SECTION 1 - FRAME FIGURE 1-33.
PAGE 85
SECTION 1 - FRAME FIGURE 1-33.
PAGE 86
SECTION 1 - FRAME FIGURE 1-34.
PAGE 87
SECTION 1 - FRAME FIGURE 1-34.
PAGE 88
SECTION 1 - FRAME FIGURE 1-35.
PAGE 89
SECTION 1 - FRAME FIGURE 1-35.
PAGE 90
SECTION 1 - FRAME FIGURE 1-36.
PAGE 91
SECTION 1 - FRAME FIGURE 1-36. BATTERY CHARGER INSTALLATION - E400AN - E400AJP - E400AJPN ITEM PART NUMBER 1001166444 QTY Ref 1 2 3 4 5 See Note 0610131 0641405 0641407 1060689 1060778 Ref 1 1 6 1 1 6 7 8 9 10 11 1320136 3311405 3571834 4460428 4711400 1001103105 1 7 1 1 14 1 3121646 DESCRIPTION BATTERY CHARGER INSTALLATION (ANSI EXPORT AND CE SPECS) Note: AC Plug Supplied Locally.
PAGE 92
SECTION 1 - FRAME FIGURE 1-37.
PAGE 93
SECTION 1 - FRAME FIGURE 1-37.
PAGE 94
SECTION 1 - FRAME FIGURE 1-38.
PAGE 95
SECTION 1 - FRAME FIGURE 1-38.
PAGE 96
SECTION 1 - FRAME FIGURE 1-39.
PAGE 97
SECTION 1 - FRAME FIGURE 1-39. BATTERY CHARGER INSTALLATION - M400AJP ITEM PART NUMBER 1001167419 QTY Ref 1 2 3 4 5 6 See Note 0100011 0610131 0641405 0641407 1060689 1060778 Ref AR 1 1 2 1 1 7 8 9 10 11 12 1320136 3311405 3571834 4460428 4711400 1001103105 1 3 1 1 10 1 14 15 3300454 0641406 4 4 3121646 DESCRIPTION BATTERY CHARGER INSTALLATION (ANSI EXPORT AND CE SPECS) Note: AC Plug Supplied Locally.
PAGE 98
SECTION 1 - FRAME FIGURE 1-40.
PAGE 99
SECTION 1 - FRAME FIGURE 1-40.
PAGE 100
SECTION 1 - FRAME FIGURE 1-41.
PAGE 101
SECTION 1 - FRAME FIGURE 1-41.
PAGE 102
SECTION 1 - FRAME FIGURE 1-42.
PAGE 103
SECTION 1 - FRAME FIGURE 1-42. BATTERY CHARGER INSTALLATION - M400AJPN ITEM PART NUMBER 1001167342 QTY Ref 1 2 3 4 5 6 See Note 0100011 0610131 0641405 0641407 1060689 1060778 Ref AR 1 1 2 1 1 7 8 9 10 11 12 1320136 3311405 3571834 4460428 4711400 1001103105 1 3 1 1 10 1 13 14 0641406 3300454 4 4 3121646 DESCRIPTION BATTERY CHARGER INSTALLATION (ANSI EXPORT AND CE SPECS) Note: AC Plug Supplied Locally.
PAGE 104
SECTION 1 - FRAME FIGURE 1-43.
PAGE 105
SECTION 1 - FRAME FIGURE 1-43. INVERTER INSTALLATION - E400AJP - M400AJP ITEM 1 2 3 4 5 6 7 8 9 10 11 12 PART NUMBER 1001167024 0100011 0641406 0641614 1060801 1060802 1670953 2460037 2820035 3300353 3311405 3311605 4060805 13 14 15 16 18 4460426 4751400 4751600 4460078 4922390 18 1001182296 19 20 1001167014 1701642 3121646 QTY DESCRIPTION Ref INVERTER INSTALLATION AR Compound, Locking 8 Bolt, 1/4-20 X 3/4 4 Bolt, 3/8-16 X 1-3/4 1 Cable, Battery 1 Cable, Ground 1 Cover 1 Inverter 10 ft/3.
PAGE 106
SECTION 1 - FRAME FIGURE 1-44.
PAGE 107
SECTION 1 - FRAME FIGURE 1-44.
PAGE 108
SECTION 1 - FRAME FIGURE 1-45.
PAGE 109
SECTION 1 - FRAME FIGURE 1-45. FRAME COVER INSTALLATION - E400AJP ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 15 PART NUMBER 1001166327 0641406 0721004 1380138 2700093 2940095 3311005 3311405 3760308 3900174 4751400 1001166321 1001166330 1001166493 3960447 16 17 18 3820019 1001175025 3520035 3121646 QTY Ref 8 16 4 2 4 16 4 4 4 8 1 1 2 11 ft /3.52m 6 2 1 DESCRIPTION FRAME COVER INSTALLATION Bolt, 1/4-20 X 3/4 Bolt, #10-24 X .
PAGE 110
SECTION 1 - FRAME FIGURE 1-46.
PAGE 111
SECTION 1 - FRAME FIGURE 1-46. FRAME COVER INSTALLATION - M400AJP ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NUMBER 1001166328 0630440 0641406 0721004 1380138 1670880 2700093 2820105 2820106 2940095 2940115 3311005 3311401 3311405 3760308 3900174 3960389 17 4060804 18 19 20 21 22 23 4751000 4751400 1001166330 1001166377 1001166493 3960417 24 3960447 25 26 27 28 29 3820019 1001175025 3520035 1001182709 2820110 3121646 QTY Ref 2 4 20 8 1 2 1 1 4 2 20 2 4 8 8 2.5 ft /0.76m 6.5 ft/1.
PAGE 112
SECTION 1 - FRAME FIGURE 1-47.
PAGE 113
SECTION 1 - FRAME FIGURE 1-47. FRAME COVER INSTALLATION - E400AN - E400AJPN ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 15 PART NUMBER 1001166312 0641406 0721004 1380138 2700093 2940095 3311005 3311405 3760308 3900174 4751400 1001166296 1001166321 1001166493 3960447 16 17 18 3820019 1001175025 3520035 3121646 QTY Ref 8 16 4 2 4 16 5 4 4 8 1 1 2 9.5 ft /2.9m 6 2 1 DESCRIPTION FRAME COVER INSTALLATION Bolt, 1/4-20 X 3/4 Bolt, #10-24 X .
PAGE 114
SECTION 1 - FRAME FIGURE 1-48.
PAGE 115
SECTION 1 - FRAME FIGURE 1-48. FRAME COVER INSTALLATION - M400AJPN ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NUMBER 1001166329 0630440 0641406 0721004 1380138 1670880 2700093 2820105 2820106 2940095 2940115 3311005 3311401 3311405 3760308 3900174 3960389 17 4060804 18 19 20 21 22 23 4751000 4751400 1001166296 1001166377 1001166493 3960417 25 3960447 26 27 28 29 30 3820019 1001175025 3520035 1001182709 2820110 3121646 QTY Ref 2 4 20 8 1 2 1 1 4 2 20 2 4 8 8 2.5 ft /0.76m 6 ft /1.
PAGE 116
PAGE 117
SECTION 2 - TURNTABLE SECTION 2 - TURNTABLE 3121646 E400An/E400AJP/E400AJPn/M400AJP/M400AJPn 117
PAGE 118
SECTION 2 - TURNTABLE FIGURE 2-1.
PAGE 119
SECTION 2 - TURNTABLE FIGURE 2-1.
PAGE 120
SECTION 2 - TURNTABLE FIGURE 2-2.
PAGE 121
SECTION 2 - TURNTABLE FIGURE 2-2.
PAGE 122
SECTION 2 - TURNTABLE FIGURE 2-3.
PAGE 123
SECTION 2 - TURNTABLE FIGURE 2-3.
PAGE 124
SECTION 2 - TURNTABLE FIGURE 2-4.
PAGE 125
SECTION 2 - TURNTABLE FIGURE 2-4.
PAGE 126
SECTION 2 - TURNTABLE ITEM 20 21 22 126 PART NUMBER 7012540 70000381 7017406 QTY 1 1 4 DESCRIPTION Seal Kit - 7012975 Cartridge Cartridge, Plug Plug (Not Shown) E400An/E400AJP/E400AJPn/M400AJP/M400AJPn REV 3121646
PAGE 127
PAGE 128
SECTION 2 - TURNTABLE FIGURE 2-5.
PAGE 129
SECTION 2 - TURNTABLE FIGURE 2-5.
PAGE 130
SECTION 2 - TURNTABLE FIGURE 2-6.
PAGE 131
SECTION 2 - TURNTABLE FIGURE 2-6.
PAGE 132
SECTION 2 - TURNTABLE FIGURE 2-7.
PAGE 133
SECTION 2 - TURNTABLE FIGURE 2-7.
PAGE 134
SECTION 2 - TURNTABLE FIGURE 2-8.
PAGE 135
SECTION 2 - TURNTABLE FIGURE 2-8.
PAGE 136
SECTION 2 - TURNTABLE FIGURE 2-9.
PAGE 137
SECTION 2 - TURNTABLE FIGURE 2-9.
PAGE 138
SECTION 2 - TURNTABLE FIGURE 2-10.
PAGE 139
SECTION 2 - TURNTABLE FIGURE 2-10.
PAGE 140
SECTION 2 - TURNTABLE FIGURE 2-11.
PAGE 141
SECTION 2 - TURNTABLE FIGURE 2-11.
PAGE 142
SECTION 2 - TURNTABLE FIGURE 2-12.
PAGE 143
SECTION 2 - TURNTABLE FIGURE 2-12.
PAGE 144
SECTION 2 - TURNTABLE FIGURE 2-13.
PAGE 145
SECTION 2 - TURNTABLE FIGURE 2-13.
PAGE 146
SECTION 2 - TURNTABLE FIGURE 2-14.
PAGE 147
SECTION 2 - TURNTABLE FIGURE 2-14. GROUND CONTROL BOX ASSEMBLY ITEM PART NUMBER 1810136 QTY Ref 1 2 3 4 5 6 7 8 9 10 0861152 0641605 4761600 4751600 0902406 1706938 4740120 3300365 0630518 3960438 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26A 27 28 29 4460007 1001109497 0750808 4460264 3300188 4460425 4360476 4460495 4460497 4460496 2420106 4740397 4360328 4060802 4360475 4360469 2860030 4360070 3300396 4933388 1 4 4 4 1 1 12 6 6 50 in/1.
PAGE 148
SECTION 2 - TURNTABLE FIGURE 2-15.
PAGE 149
SECTION 2 - TURNTABLE FIGURE 2-15.
PAGE 150
SECTION 2 - TURNTABLE FIGURE 2-16.
PAGE 151
SECTION 2 - TURNTABLE FIGURE 2-16. GROUND CONTROL BOX ASSEMBLY ITEM PART NUMBER 1810134 QTY Ref 1 2 3 4 5 6 7 8 9 10 0861152 0641605 4761600 4751600 0902406 1706938 4740120 3300365 0630518 3960438 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26A 27 28 29 4460007 1001109497 0750808 4460264 3300188 4460425 4360476 4460495 4460497 4460496 2420106 4740397 4360328 4060802 4360475 4360469 2860030 4360070 3300396 4933388 1 4 4 4 1 1 12 6 6 50 in /1.
PAGE 152
SECTION 2 - TURNTABLE FIGURE 2-17.
PAGE 153
SECTION 2 - TURNTABLE FIGURE 2-17. GROUND CONTROL BOX ASSEMBLY ITEM PART NUMBER 1810135 QTY Ref 1 2 3 4 5 6 7 8 9 10 0861152 0641605 4761600 4751600 0902406 1706938 4740120 3300365 0630518 3960438 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26A 27 28 29 4460007 1001109497 0750808 4460264 3300188 4460425 4360476 4460495 4460497 4460496 2420106 4740397 4360328 4060802 4360475 4360470 2860030 4360070 3300396 4933388 1 4 4 4 1 1 12 6 6 50 in /1.
PAGE 154
SECTION 2 - TURNTABLE FIGURE 2-18.
PAGE 155
SECTION 2 - TURNTABLE FIGURE 2-18.
PAGE 156
SECTION 2 - TURNTABLE FIGURE 2-19.
PAGE 157
SECTION 2 - TURNTABLE FIGURE 2-19. STROBE LIGHT INSTALLATION - OPTIONAL ITEM PART NUMBER 1001149955 QTY Ref Ref 1 1001150406 1 2 1001149818 1 3121646 DESCRIPTION STROBE LIGHT INSTALLATION (AMBER) - OPTIONAL Note: If machine is equipped with BLUE Strobe Light, see SPECIAL OPTIONS SECTION SkyGuard Kit.
PAGE 158
SECTION 2 - TURNTABLE FIGURE 2-20.
PAGE 159
SECTION 2 - TURNTABLE FIGURE 2-20. STROBE LIGHT INSTALLATION - UL LISTED - OPTIONAL ITEM PART NUMBER 1001158612 QTY Ref Ref 1 2 0100035 1001149818 AR 1 3 4 5 3900128 4060865 1001150406 2 1 1 3121646 DESCRIPTION STROBE LIGHT INSTALLATION - UL LISTED - OPTIONAL Note: If machine is equipped with BLUE Strobe Light, see SPECIAL OPTIONS SECTION SkyGuard Kit.
PAGE 160
SECTION 2 - TURNTABLE FIGURE 2-21.
PAGE 161
SECTION 2 - TURNTABLE FIGURE 2-21. STROBE LIGHT ASSEMBLY ITEM PART NUMBER 1001150406 QTY Ref Ref 1 2 0100035 2920161 AR 1 3 4 5 6 3312602 3900085 4751000 1001149994 1 2 2 1 3121646 DESCRIPTION STROBE LIGHT ASSEMBLY (AMBER) Note: If machine is equipped with BLUE Strobe Light, see SPECIAL OPTIONS SECTION SkyGuard Kit.
PAGE 162
SECTION 2 - TURNTABLE FIGURE 2-22.
PAGE 163
SECTION 2 - TURNTABLE FIGURE 2-22.
PAGE 164
SECTION 2 - TURNTABLE FIGURE 2-23.
PAGE 165
SECTION 2 - TURNTABLE FIGURE 2-23.
PAGE 166
PAGE 167
SECTION 3 - ENGINE SECTION 3 - ENGINE 3121646 E400An/E400AJP/E400AJPn/M400AJP/M400AJPn 167
PAGE 168
SECTION 3 - ENGINE FIGURE 3-1.
PAGE 169
SECTION 3 - ENGINE FIGURE 3-1.
PAGE 170
SECTION 3 - ENGINE FIGURE 3-2.
PAGE 171
SECTION 3 - ENGINE FIGURE 3-2.
PAGE 172
SECTION 3 - ENGINE FIGURE 3-3.
PAGE 173
SECTION 3 - ENGINE FIGURE 3-3.
PAGE 174
SECTION 3 - ENGINE 174 ITEM 27 PART NUMBER 70000325 QTY 1 28 29 29 29 30 31 32 33 34 70000326 70000327 70000382 70004394 70000328 70000329 70000330 70002543 70000289 1 1 1 1 1 1 1 1 1 DESCRIPTION Sensor, Oil Temperature (Not Shown - Located on Opposite Side of Engine Base) Module, Engine Control Alternator Stator, Alternator Lead, Field Terminal Block Diode Harness, Generator Fuse 15Amp (Not Shown) Fuse 20Amp (Not Shown) Engine, Kubota (without Generator) Regulator, Voltage (Not Shown - Located on O
PAGE 175
SECTION 4 - BOOM SECTION 4 - BOOM 3121646 E400An/E400AJP/E400AJPn/M400AJP/M400AJPn 175
PAGE 176
SECTION 4 - BOOM FIGURE 4-1.
PAGE 177
SECTION 4 - BOOM FIGURE 4-1.
PAGE 178
SECTION 4 - BOOM FIGURE 4-2.
PAGE 179
SECTION 4 - BOOM FIGURE 4-2.
PAGE 180
SECTION 4 - BOOM ITEM 45 46 180 PART NUMBER 3311505 4751500 QTY 4 4 DESCRIPTION Nut, Lock 5/16-18 (SN 0300193896 to Present) Washer, 5/16 (SN 0300193896 to Present) E400An/E400AJP/E400AJPn/M400AJP/M400AJPn REV 3121646
PAGE 181
PAGE 182
SECTION 4 - BOOM FIGURE 4-3.
PAGE 183
SECTION 4 - BOOM FIGURE 4-3.
PAGE 184
SECTION 4 - BOOM ITEM 47 184 PART NUMBER 0961950 QTY 2 DESCRIPTION REV Bearing E400An/E400AJP/E400AJPn/M400AJP/M400AJPn 3121646
PAGE 185
PAGE 186
SECTION 4 - BOOM FIGURE 4-4.
PAGE 187
SECTION 4 - BOOM FIGURE 4-4.
PAGE 188
SECTION 4 - BOOM FIGURE 4-5.
PAGE 189
SECTION 4 - BOOM FIGURE 4-5.
PAGE 190
SECTION 4 - BOOM FIGURE 4-6.
PAGE 191
SECTION 4 - BOOM FIGURE 4-6.
PAGE 192
SECTION 4 - BOOM FIGURE 4-7.
PAGE 193
SECTION 4 - BOOM FIGURE 4-7.
PAGE 194
SECTION 4 - BOOM FIGURE 4-8.
PAGE 195
SECTION 4 - BOOM FIGURE 4-8.
PAGE 196
SECTION 4 - BOOM FIGURE 4-9.
PAGE 197
SECTION 4 - BOOM FIGURE 4-9.
PAGE 198
SECTION 4 - BOOM FIGURE 4-10.
PAGE 199
SECTION 4 - BOOM FIGURE 4-10.
PAGE 200
SECTION 4 - BOOM FIGURE 4-11.
PAGE 201
SECTION 4 - BOOM FIGURE 4-11.
PAGE 202
SECTION 4 - BOOM FIGURE 4-12.
PAGE 203
SECTION 4 - BOOM FIGURE 4-12.
PAGE 204
PAGE 205
SECTION 5 - PLATFORM SECTION 5 - PLATFORM 3121646 E400An/E400AJP/E400AJPn/M400AJP/M400AJPn 205
PAGE 206
SECTION 5 - PLATFORM FIGURE 5-1. PLATFORM ASSEMBLY - 4FT/1.
PAGE 207
SECTION 5 - PLATFORM FIGURE 5-1. PLATFORM ASSEMBLY - 4FT/1.22M ITEM PART NUMBER 1001144027 QTY Ref Ref Ref 3121646 1 2 3 4 5 6 2080040 2600281 2940074 3520198 3820020 See Note 16 2 1 2 4 1 7 8 1001144629 3520072 1 3 DESCRIPTION PLATFORM ASSEMBLY - 4ft/1.22m Note: Platform and Mesh must be ordered separately for Platforms with Mesh. See SPECTIAL OPTIONS SECTION for Mesh Installations.
PAGE 208
SECTION 5 - PLATFORM FIGURE 5-2. PLATFORM ASSEMBLY - 5FT/1.
PAGE 209
SECTION 5 - PLATFORM FIGURE 5-2. PLATFORM ASSEMBLY - 5FT/1.52M ITEM PART NUMBER 1001144026 QTY 1 Ref Ref 3121646 1 2 3 4 5 6 2080040 2600281 2940074 3520198 3820020 See Note 16 2 1 2 4 1 7 8 1001144629 3520072 1 3 DESCRIPTION PLATFORM ASSEMBLY - 5ft/1.52m - SIDE GATE ENTRY Note: Platform and Mesh must be ordered separately for Platforms with Mesh. See SPECTIAL OPTIONS SECTION for Mesh Installations.
PAGE 210
SECTION 5 - PLATFORM FIGURE 5-3. PLATFORM ASSEMBLY - 5FT/1.
PAGE 211
SECTION 5 - PLATFORM FIGURE 5-3. PLATFORM ASSEMBLY - 5FT/1.52M - W/STOP ITEM PART NUMBER 3510844 QTY Ref Ref Ref 2 3 4 5 6 2080040 2600281 2940074 3311001 See Note 16 2 1 4 1 7 8 9 10 11 12 13 14 15 16 17 1001144630 3911008 4751000 4761000 1001144629 3572413 0641610 4711600 3311605 3520198 0100011 1 4 4 4 1 1 2 4 2 2 AR 3121646 DESCRIPTION PLATFORM ASSEMBLY - 5ft/1.52m - W/STOP Note: Platform and Mesh must be ordered separately for Platforms with Mesh.
PAGE 212
SECTION 5 - PLATFORM FIGURE 5-4. PLATFORM ASSEMBLY - 4FT/1.
PAGE 213
SECTION 5 - PLATFORM FIGURE 5-4. PLATFORM ASSEMBLY - 4FT/1.22M - DROP BAR ENTRY ITEM PART NUMBER 1001144018 QTY Ref Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 0100011 0641418 0961845 3290606 3300151 3520198 4010618 4711400 4811700 1001138494 1001138514 1001140429 See Note AR 2 2 2 2 2 2 4 2 1 1 1 1 14 3520072 2 3121646 DESCRIPTION PLATFORM ASSEMBLY - 4ft/1.
PAGE 214
SECTION 5 - PLATFORM FIGURE 5-5. PLATFORM ASSEMBLY - 5FT/1.
PAGE 215
SECTION 5 - PLATFORM FIGURE 5-5. PLATFORM ASSEMBLY - 5FT/1.52M - DROP BAR ENTRY ITEM PART NUMBER 1001144019 QTY Ref Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 0100011 0641418 0961845 3290606 3300151 3520198 4010618 4711400 4811700 1001138494 1001138514 1001140429 See Note AR 2 2 2 2 2 2 4 2 1 1 1 1 14 3520072 2 3121646 DESCRIPTION PLATFORM ASSEMBLY - 5ft/1.
PAGE 216
SECTION 5 - PLATFORM FIGURE 5-6.
PAGE 217
SECTION 5 - PLATFORM FIGURE 5-6.
PAGE 218
SECTION 5 - PLATFORM FIGURE 5-7.
PAGE 219
SECTION 5 - PLATFORM FIGURE 5-7.
PAGE 220
SECTION 5 - PLATFORM FIGURE 5-8.
PAGE 221
SECTION 5 - PLATFORM FIGURE 5-8.
PAGE 222
SECTION 5 - PLATFORM FIGURE 5-9.
PAGE 223
SECTION 5 - PLATFORM FIGURE 5-9.
PAGE 224
SECTION 5 - PLATFORM FIGURE 5-10.
PAGE 225
SECTION 5 - PLATFORM FIGURE 5-10.
PAGE 226
SECTION 5 - PLATFORM FIGURE 5-11.
PAGE 227
SECTION 5 - PLATFORM FIGURE 5-11.
PAGE 228
SECTION 5 - PLATFORM ITEM 40 41 42 43 228 PART NUMBER 4460488 4460496 4460497 4460752 QTY 1 1 1 1 DESCRIPTION Base, Terminal Mounting Washer, Lock, Terminal Nut, Terminal Connector - 14 Position E400An/E400AJP/E400AJPn/M400AJP/M400AJPn REV 3121646
PAGE 229
PAGE 230
SECTION 5 - PLATFORM FIGURE 5-12.
PAGE 231
SECTION 5 - PLATFORM FIGURE 5-12.
PAGE 232
SECTION 5 - PLATFORM 232 ITEM 41 42 43 PART NUMBER 1001159256 1001175597 1001178132 QTY 2 2 1 44 1001178139 1 DESCRIPTION Switch, Toggle Bracket, Module Controller Assembly - Drive and Steer (See CONTROLLER ASSEMBLY - DRIVE AND STEER for Breakdown) Controller Assembly - Lift and Swing (See CONTROLLER ASSEMBLY LIFT AND SWING for Breakdown) E400An/E400AJP/E400AJPn/M400AJP/M400AJPn REV 3121646
PAGE 233
PAGE 234
SECTION 5 - PLATFORM FIGURE 5-13.
PAGE 235
SECTION 5 - PLATFORM FIGURE 5-13.
PAGE 236
SECTION 5 - PLATFORM ITEM 40 41 42 43 44 45 236 PART NUMBER 4460496 4460497 4460752 4750600 4750800 4933181 QTY 1 1 1 6 4 1 DESCRIPTION Washer, Lock, Terminal Nut, Terminal Connector - 14 Position Washer, #6 Washer, #8 Platform Console Wiring Diagram (Not Shown - See ELECTRICAL SECTION for Breakdown) E400An/E400AJP/E400AJPn/M400AJP/M400AJPn REV 3121646
PAGE 237
PAGE 238
SECTION 5 - PLATFORM FIGURE 5-14.
PAGE 239
SECTION 5 - PLATFORM FIGURE 5-14.
PAGE 240
SECTION 5 - PLATFORM 240 ITEM 41 42 43 44 45 PART NUMBER 1001155044 1001155045 1001159256 1001175597 1001178132 QTY 6 4 2 2 1 46 1001178139 1 DESCRIPTION Nut, 15/32-32 Switch, Toggle Switch, Toggle Bracket, Module Controller Assembly - Drive and Steer (See CONTROLLER ASSEMBLY - DRIVE AND STEER for Breakdown) Controller Assembly - Lift and Swing (See CONTROL ASSEMBLY - LIFT AND SWING for Breakdown) E400An/E400AJP/E400AJPn/M400AJP/M400AJPn REV 3121646
PAGE 241
PAGE 242
SECTION 5 - PLATFORM FIGURE 5-15.
PAGE 243
SECTION 5 - PLATFORM FIGURE 5-15.
PAGE 244
SECTION 5 - PLATFORM ITEM 40 41 42 43 244 PART NUMBER 4460752 4750600 4750800 4933105 QTY 1 6 6 1 DESCRIPTION Connector - 14 Position Washer, #6 Washer, #8 Platform Console Wiring Diagram (Not Shown - See ELECTRICAL SECTION for Breakdown) E400An/E400AJP/E400AJPn/M400AJP/M400AJPn REV 3121646
PAGE 245
PAGE 246
SECTION 5 - PLATFORM FIGURE 5-16.
PAGE 247
SECTION 5 - PLATFORM FIGURE 5-16.
PAGE 248
SECTION 5 - PLATFORM 248 ITEM 40 41 42 43 PART NUMBER 1001155045 1001159256 1001175597 1001178132 QTY 6 2 2 1 44 1001178139 1 DESCRIPTION Switch, Toggle Switch, Toggle Bracket, Module Controller Assembly - Drive and Steer (See CONTROLLER ASSEMBLY - DRIVE AND STEER for Breakdown) Controller Assembly - Lift and Swing (See CONTROLLER ASSEMBLY LIFT AND SWING for Breakdown) E400An/E400AJP/E400AJPn/M400AJP/M400AJPn REV 3121646
PAGE 249
PAGE 250
SECTION 5 - PLATFORM FIGURE 5-17.
PAGE 251
SECTION 5 - PLATFORM FIGURE 5-17.
PAGE 252
SECTION 5 - PLATFORM ITEM 40 41 42 43 44 45 252 PART NUMBER 4460496 4460497 4460752 4750600 4750800 4933182 QTY 1 1 1 6 4 1 DESCRIPTION Washer, Lock, Terminal Nut, Terminal Connector - 14 Position Washer, #6 Washer, #8 Platform Console Wiring Diagram (Not Shown - See ELECTRICAL SECTION for Breakdown) E400An/E400AJP/E400AJPn/M400AJP/M400AJPn REV 3121646
PAGE 253
PAGE 254
SECTION 5 - PLATFORM FIGURE 5-18.
PAGE 255
SECTION 5 - PLATFORM FIGURE 5-18.
PAGE 256
SECTION 5 - PLATFORM 256 ITEM PART NUMBER QTY 41 42 43 44 45 1001155044 1001155045 1001159256 1001175597 1001178132 8 6 2 2 1 46 1001178139 1 DESCRIPTION Breakdown) Nut, 15/32-32 Switch, Toggle Switch, Toggle Bracket, Module Controller Assembly - Drive and Steer (See CONTROLLER ASSEMBLY - DRIVE AND STEER for Breakdown) Controller Assembly - Lift and Swing (See CONTROL ASSEMBLY - LIFT AND SWING for Breakdown) E400An/E400AJP/E400AJPn/M400AJP/M400AJPn REV 3121646
PAGE 257
PAGE 258
SECTION 5 - PLATFORM FIGURE 5-19.
PAGE 259
SECTION 5 - PLATFORM FIGURE 5-19.
PAGE 260
SECTION 5 - PLATFORM FIGURE 5-20.
PAGE 261
SECTION 5 - PLATFORM FIGURE 5-20.
PAGE 262
SECTION 5 - PLATFORM FIGURE 5-21.
PAGE 263
SECTION 5 - PLATFORM FIGURE 5-21.
PAGE 264
SECTION 5 - PLATFORM FIGURE 5-22.
PAGE 265
SECTION 5 - PLATFORM FIGURE 5-22.
PAGE 266
SECTION 5 - PLATFORM FIGURE 5-23.
PAGE 267
SECTION 5 - PLATFORM FIGURE 5-23.
PAGE 268
SECTION 5 - PLATFORM FIGURE 5-24.
PAGE 269
SECTION 5 - PLATFORM FIGURE 5-24.
PAGE 270
SECTION 5 - PLATFORM FIGURE 5-25.
PAGE 271
SECTION 5 - PLATFORM FIGURE 5-25.
PAGE 272
SECTION 5 - PLATFORM FIGURE 5-26.
PAGE 273
SECTION 5 - PLATFORM FIGURE 5-26.
PAGE 274
PAGE 275
SECTION 6 - CYLINDER SECTION 6 - CYLINDER 3121646 E400An/E400AJP/E400AJPn/M400AJP/M400AJPn 275
PAGE 276
SECTION 6 - CYLINDER FIGURE 6-1.
PAGE 277
SECTION 6 - CYLINDER FIGURE 6-1.
PAGE 278
SECTION 6 - CYLINDER FIGURE 6-2.
PAGE 279
SECTION 6 - CYLINDER FIGURE 6-2.
PAGE 280
SECTION 6 - CYLINDER FIGURE 6-3.
PAGE 281
SECTION 6 - CYLINDER FIGURE 6-3.
PAGE 282
SECTION 6 - CYLINDER FIGURE 6-4.
PAGE 283
SECTION 6 - CYLINDER FIGURE 6-4.
PAGE 284
SECTION 6 - CYLINDER FIGURE 6-5.
PAGE 285
SECTION 6 - CYLINDER FIGURE 6-5.
PAGE 286
SECTION 6 - CYLINDER FIGURE 6-6.
PAGE 287
SECTION 6 - CYLINDER FIGURE 6-6.
PAGE 288
SECTION 6 - CYLINDER FIGURE 6-7.
PAGE 289
SECTION 6 - CYLINDER FIGURE 6-7.
PAGE 290
SECTION 6 - CYLINDER FIGURE 6-8.
PAGE 291
SECTION 6 - CYLINDER FIGURE 6-8.
PAGE 292
SECTION 6 - CYLINDER FIGURE 6-9.
PAGE 293
SECTION 6 - CYLINDER FIGURE 6-9.
PAGE 294
SECTION 6 - CYLINDER FIGURE 6-10.
PAGE 295
SECTION 6 - CYLINDER FIGURE 6-10.
PAGE 296
SECTION 6 - CYLINDER FIGURE 6-11.
PAGE 297
SECTION 6 - CYLINDER FIGURE 6-11.
PAGE 298
SECTION 6 - CYLINDER FIGURE 6-12.
PAGE 299
SECTION 6 - CYLINDER FIGURE 6-12.
PAGE 300
SECTION 6 - CYLINDER FIGURE 6-13.
PAGE 301
SECTION 6 - CYLINDER FIGURE 6-13.
PAGE 302
SECTION 6 - CYLINDER FIGURE 6-14.
PAGE 303
SECTION 6 - CYLINDER FIGURE 6-14.
PAGE 304
SECTION 6 - CYLINDER FIGURE 6-15.
PAGE 305
SECTION 6 - CYLINDER FIGURE 6-15.
PAGE 306
PAGE 307
SECTION 7 - HYDRAULIC SECTION 7 - HYDRAULIC 3121646 E400An/E400AJP/E400AJPn/M400AJP/M400AJPn 307
PAGE 308
SECTION 7 - HYDRAULIC FIGURE 7-1.
PAGE 309
SECTION 7 - HYDRAULIC FIGURE 7-1.
PAGE 310
SECTION 7 - HYDRAULIC 310 ITEM 53 PART NUMBER 4100026 54 55 56 57 58 60 61 62 63 64 65 66 67 68 69 70 71 72 2752983 1702124 2220609 2220415 2220473 2752440 2220605 2750915 0100020 2220600 2221054 2220711 2220582 2220909 2220237 1001136881 2221086 2220239 QTY 13.7 ft /4.
PAGE 311
PAGE 312
SECTION 7 - HYDRAULIC FIGURE 7-2.
PAGE 313
SECTION 7 - HYDRAULIC FIGURE 7-2.
PAGE 314
SECTION 7 - HYDRAULIC 314 ITEM 53 PART NUMBER 4100026 55 56 57 58 60 62 63 65 66 67 68 69 70 1702124 2220582 2220415 2220473 2751890 2752600 2220909 2220499 2221039 2753330 2753331 2220237 2221086 QTY 17.2 ft /5.
PAGE 315
PAGE 316
SECTION 7 - HYDRAULIC FIGURE 7-3.
PAGE 317
SECTION 7 - HYDRAULIC FIGURE 7-3.
PAGE 318
SECTION 7 - HYDRAULIC 318 ITEM 53 PART NUMBER 4100026 55 56 57 58 60 62 63 65 66 67 68 69 70 71 1702124 2220582 2220415 2220473 2751890 2752600 2220909 2220499 2221039 2753330 2753331 2220237 2221086 4061032 QTY 17.2 ft /5.
PAGE 319
PAGE 320
SECTION 7 - HYDRAULIC FIGURE 7-4. HYDRAULIC DIAGRAM LIST ITEM PART NUMBER 1001169636 1001169638 1001169640 2792505 320 QTY Ref Ref Ref Ref Ref DESCRIPTION Note: Diagrams are available from JLG Service/Parts Department.
PAGE 321
SECTION 8 - ELECTRICAL SECTION 8 - ELECTRICAL 3121646 E400An/E400AJP/E400AJPn/M400AJP/M400AJPn 321
PAGE 322
SECTION 8 - ELECTRICAL FIGURE 8-1. ELECTRICAL DIAGRAM LIST ITEM 322 PART NUMBER QTY Ref 4933388 4933060 4933181 4933105 Ref Ref Ref Ref 4933182 Ref 1870227 Ref DESCRIPTION Note: For information, refer to Service Manual or contact JLG Customer Service Department.
PAGE 323
PAGE 324
SECTION 8 - ELECTRICAL FIGURE 8-2.
PAGE 325
SECTION 8 - ELECTRICAL FIGURE 8-2.
PAGE 326
SECTION 8 - ELECTRICAL FIGURE 8-3.
PAGE 327
SECTION 8 - ELECTRICAL FIGURE 8-3.
PAGE 328
SECTION 8 - ELECTRICAL FIGURE 8-4.
PAGE 329
SECTION 8 - ELECTRICAL FIGURE 8-4.
PAGE 330
SECTION 8 - ELECTRICAL FIGURE 8-5.
PAGE 331
PAGE 332
SECTION 8 - ELECTRICAL FIGURE 8-6.
PAGE 333
SECTION 8 - ELECTRICAL FIGURE 8-6.
PAGE 334
SECTION 8 - ELECTRICAL FIGURE 8-7.
PAGE 335
SECTION 8 - ELECTRICAL FIGURE 8-7.
PAGE 336
SECTION 8 - ELECTRICAL FIGURE 8-8.
PAGE 337
SECTION 8 - ELECTRICAL FIGURE 8-8.
PAGE 338
SECTION 8 - ELECTRICAL FIGURE 8-9.
PAGE 339
SECTION 8 - ELECTRICAL FIGURE 8-9.
PAGE 340
SECTION 8 - ELECTRICAL FIGURE 8-10.
PAGE 341
SECTION 8 - ELECTRICAL FIGURE 8-10. LED REMOTE HARNESS ITEM 1 2 3 4 3121646 PART NUMBER 1060778 1060779 4460226 4460321 4460761 QTY DESCRIPTION Ref LED REMOTE HARNESS 4 ft/1.
PAGE 342
SECTION 8 - ELECTRICAL FIGURE 8-11.
PAGE 343
SECTION 8 - ELECTRICAL FIGURE 8-11.
PAGE 344
SECTION 8 - ELECTRICAL FIGURE 8-12.
PAGE 345
SECTION 8 - ELECTRICAL FIGURE 8-12. INVERTER HARNESS - SN 0300189901 THROUGH 0300193793 ITEM 1 2 3 3121646 PART NUMBER 4922390 1060494 4460134 4460138 QTY DESCRIPTION INVERTER HARNESS (SN 0300189901 through 0300193793) Ref 6 ft/1.
PAGE 346
SECTION 8 - ELECTRICAL FIGURE 8-13.
PAGE 347
SECTION 8 - ELECTRICAL FIGURE 8-13. INVERTER HARNESS - SN 0300193794 TO PRESENT ITEM 3121646 1 PART NUMBER 1001182296 1060494 2 3 4460134 4460138 QTY Ref 9.58 ft /2.
PAGE 348
SECTION 8 - ELECTRICAL FIGURE 8-14.
PAGE 349
SECTION 8 - ELECTRICAL FIGURE 8-14.
PAGE 350
SECTION 8 - ELECTRICAL FIGURE 8-15.
PAGE 351
SECTION 8 - ELECTRICAL FIGURE 8-15.
PAGE 352
SECTION 8 - ELECTRICAL FIGURE 8-16.
PAGE 353
SECTION 8 - ELECTRICAL FIGURE 8-16.
PAGE 354
SECTION 8 - ELECTRICAL FIGURE 8-17.
PAGE 355
SECTION 8 - ELECTRICAL FIGURE 8-17.
PAGE 356
SECTION 8 - ELECTRICAL FIGURE 8-18.
PAGE 357
SECTION 8 - ELECTRICAL FIGURE 8-18.
PAGE 358
SECTION 8 - ELECTRICAL FIGURE 8-19.
PAGE 359
SECTION 8 - ELECTRICAL FIGURE 8-19.
PAGE 360
SECTION 8 - ELECTRICAL FIGURE 8-20.
PAGE 361
SECTION 8 - ELECTRICAL FIGURE 8-20.
PAGE 362
SECTION 8 - ELECTRICAL FIGURE 8-21.
PAGE 363
SECTION 8 - ELECTRICAL FIGURE 8-21.
PAGE 364
SECTION 8 - ELECTRICAL FIGURE 8-22.
PAGE 365
SECTION 8 - ELECTRICAL FIGURE 8-22. MAIN BOOM HARNESS ASSEMBLY ITEM 3121646 1 PART NUMBER 4922496 1060677 2 3 4460465 4460754 QTY Ref 25.25 ft /7.
PAGE 366
SECTION 8 - ELECTRICAL FIGURE 8-23.
PAGE 367
SECTION 8 - ELECTRICAL FIGURE 8-23. TOWER BOOM HARNESS ASSEMBLY ITEM 3121646 1 PART NUMBER 4922363 1060677 2 3 4460464 4460752 QTY Ref 32 ft /9.
PAGE 368
SECTION 8 - ELECTRICAL FIGURE 8-24.
PAGE 369
SECTION 8 - ELECTRICAL FIGURE 8-24. BOOM LIMIT SWITCH HARNESS - LOWER ITEM 1 2 3 3121646 PART NUMBER 4922614 1060341 4360548 4460968 QTY DESCRIPTION Ref BOOM LIMIT SWITCH HARNESS - LOWER 19 ft/5.
PAGE 370
SECTION 8 - ELECTRICAL FIGURE 8-25.
PAGE 371
SECTION 8 - ELECTRICAL FIGURE 8-25. BOOM LIMIT SWITCH HARNESS - UPPER ITEM 1 2 3 3121646 PART NUMBER 4922615 1060341 4360548 4460968 QTY DESCRIPTION Ref BOOM LIMIT SWITCH HARNESS - UPPER 31 ft/9.
PAGE 372
SECTION 8 - ELECTRICAL FIGURE 8-26.
PAGE 373
SECTION 8 - ELECTRICAL FIGURE 8-26.
PAGE 374
SECTION 8 - ELECTRICAL FIGURE 8-27.
PAGE 375
SECTION 8 - ELECTRICAL FIGURE 8-27.
PAGE 376
SECTION 8 - ELECTRICAL FIGURE 8-28.
PAGE 377
SECTION 8 - ELECTRICAL FIGURE 8-28.
PAGE 378
SECTION 8 - ELECTRICAL FIGURE 8-29.
PAGE 379
SECTION 8 - ELECTRICAL FIGURE 8-29.
PAGE 380
SECTION 8 - ELECTRICAL FIGURE 8-30.
PAGE 381
SECTION 8 - ELECTRICAL FIGURE 8-30.
PAGE 382
SECTION 8 - ELECTRICAL FIGURE 8-31.
PAGE 383
SECTION 8 - ELECTRICAL FIGURE 8-31.
PAGE 384
SECTION 8 - ELECTRICAL FIGURE 8-32.
PAGE 385
SECTION 8 - ELECTRICAL FIGURE 8-32.
PAGE 386
SECTION 8 - ELECTRICAL FIGURE 8-33.
PAGE 387
SECTION 8 - ELECTRICAL FIGURE 8-33.
PAGE 388
SECTION 8 - ELECTRICAL FIGURE 8-34.
PAGE 389
SECTION 8 - ELECTRICAL FIGURE 8-34.
PAGE 390
SECTION 8 - ELECTRICAL FIGURE 8-35.
PAGE 391
SECTION 8 - ELECTRICAL FIGURE 8-35.
PAGE 392
SECTION 8 - ELECTRICAL FIGURE 8-36.
PAGE 393
SECTION 8 - ELECTRICAL FIGURE 8-36.
PAGE 394
SECTION 8 - ELECTRICAL FIGURE 8-37.
PAGE 395
SECTION 8 - ELECTRICAL FIGURE 8-37.
PAGE 396
SECTION 8 - ELECTRICAL FIGURE 8-38.
PAGE 397
SECTION 8 - ELECTRICAL FIGURE 8-38.
PAGE 398
SECTION 8 - ELECTRICAL FIGURE 8-39.
PAGE 399
SECTION 8 - ELECTRICAL FIGURE 8-39.
PAGE 400
SECTION 8 - ELECTRICAL FIGURE 8-40.
PAGE 401
SECTION 8 - ELECTRICAL FIGURE 8-40.
PAGE 402
SECTION 8 - ELECTRICAL FIGURE 8-41.
PAGE 403
SECTION 8 - ELECTRICAL FIGURE 8-41.
PAGE 404
SECTION 8 - ELECTRICAL FIGURE 8-42.
PAGE 405
SECTION 8 - ELECTRICAL FIGURE 8-42.
PAGE 406
SECTION 8 - ELECTRICAL FIGURE 8-43.
PAGE 407
SECTION 8 - ELECTRICAL FIGURE 8-43. LOWER BOOM 110V HARNESS ASSEMBLY ITEM 1 2 3121646 PART NUMBER 4922611 4460134 1060494 QTY Ref 1 32.5 ft /9.
PAGE 408
SECTION 8 - ELECTRICAL FIGURE 8-44.
PAGE 409
SECTION 8 - ELECTRICAL FIGURE 8-44. LOWER BOOM 220V HARNESS ASSEMBLY W/BREAKER BOX - CE SPEC ITEM PART NUMBER 4922609 QTY Ref 1 2 4460710 1060461 1 37 ft /11.
PAGE 410
SECTION 8 - ELECTRICAL FIGURE 8-45.
PAGE 411
SECTION 8 - ELECTRICAL FIGURE 8-45. LOWER BOOM 220V HARNESS ASSEMBLY WITHOUT BREAKER BOX - CE SPEC ITEM PART NUMBER 4922612 QTY Ref 1 2 4460710 1060461 1 32.5 ft /9.
PAGE 412
SECTION 8 - ELECTRICAL FIGURE 8-46.
PAGE 413
SECTION 8 - ELECTRICAL FIGURE 8-46. MAIN BOOM 110V HARNESS ASSEMBLY ITEM 1 4 3121646 PART NUMBER 4922608 4460205 1060494 QTY Ref 1 27.2 ft /8.
PAGE 414
SECTION 8 - ELECTRICAL FIGURE 8-47.
PAGE 415
SECTION 8 - ELECTRICAL FIGURE 8-47. MAIN BOOM 220V HARNESS ASSEMBLY - CE SPEC ITEM 1 4 3121646 PART NUMBER 4922610 4460709 1060461 QTY DESCRIPTION Ref MAIN BOOM 220V HARNESS ASSEMBLY - CE SPEC 1 Plug, Male 28 ft/8.
PAGE 416
SECTION 8 - ELECTRICAL FIGURE 8-48.
PAGE 417
SECTION 8 - ELECTRICAL FIGURE 8-48. BREAKER BOX KIT WITH TWO BREAKERS - CE SPEC ITEM 1 2 3 4 5 6 7 3121646 PART NUMBER 2902549 1001109475 0861880 4460956 1060908 1001097150 4460957 1001109482 QTY DESCRIPTION Ref BOX AND BREAKER KIT 1 Breaker, 16 Amp 1 Box 1 Barrier, Terminal 6 ft/1.
PAGE 418
SECTION 8 - ELECTRICAL FIGURE 8-49.
PAGE 419
SECTION 8 - ELECTRICAL FIGURE 8-49. BREAKER BOX KIT WITH THREE BREAKERS - CE SPEC ITEM 1 2 3 4 5 3121646 PART NUMBER 1001152485 1001152479 1001152483 1060908 1001097150 1001152482 QTY DESCRIPTION Ref BOX AND BREAKER KIT 1 Breaker, 16 Amp, (Double) 1 Box 6 ft/1.
PAGE 420
SECTION 8 - ELECTRICAL FIGURE 8-50.
PAGE 421
SECTION 8 - ELECTRICAL FIGURE 8-50.
PAGE 422
SECTION 8 - ELECTRICAL FIGURE 8-51.
PAGE 423
SECTION 8 - ELECTRICAL FIGURE 8-51.
PAGE 424
SECTION 8 - ELECTRICAL FIGURE 8-52.
PAGE 425
SECTION 8 - ELECTRICAL FIGURE 8-52.
PAGE 426
SECTION 8 - ELECTRICAL FIGURE 8-53.
PAGE 427
SECTION 8 - ELECTRICAL FIGURE 8-53.
PAGE 428
SECTION 8 - ELECTRICAL FIGURE 8-54.
PAGE 429
SECTION 8 - ELECTRICAL FIGURE 8-54.
PAGE 430
SECTION 8 - ELECTRICAL FIGURE 8-55.
PAGE 431
SECTION 8 - ELECTRICAL FIGURE 8-55.
PAGE 432
SECTION 8 - ELECTRICAL FIGURE 8-56.
PAGE 433
SECTION 8 - ELECTRICAL FIGURE 8-56.
PAGE 434
SECTION 8 - ELECTRICAL FIGURE 8-57.
PAGE 435
SECTION 8 - ELECTRICAL FIGURE 8-57.
PAGE 436
SECTION 8 - ELECTRICAL FIGURE 8-58.
PAGE 437
SECTION 8 - ELECTRICAL FIGURE 8-58.
PAGE 438
SECTION 8 - ELECTRICAL FIGURE 8-59.
PAGE 439
SECTION 8 - ELECTRICAL FIGURE 8-59.
PAGE 440
SECTION 8 - ELECTRICAL FIGURE 8-60.
PAGE 441
SECTION 8 - ELECTRICAL FIGURE 8-60.
PAGE 442
SECTION 8 - ELECTRICAL FIGURE 8-61.
PAGE 443
SECTION 8 - ELECTRICAL FIGURE 8-61.
PAGE 444
SECTION 8 - ELECTRICAL FIGURE 8-62.
PAGE 445
SECTION 8 - ELECTRICAL FIGURE 8-62.
PAGE 446
SECTION 8 - ELECTRICAL FIGURE 8-63.
PAGE 447
SECTION 8 - ELECTRICAL FIGURE 8-63.
PAGE 448
PAGE 449
SECTION 9 - DECALS SECTION 9 - DECALS 3121646 E400An/E400AJP/E400AJPn/M400AJP/M400AJPn 449
PAGE 450
SECTION 9 - DECALS FIGURE 9-1.
PAGE 451
SECTION 9 - DECALS FIGURE 9-1.
PAGE 452
SECTION 9 - DECALS FIGURE 9-2.
PAGE 453
SECTION 9 - DECALS FIGURE 9-2.
PAGE 454
SECTION 9 - DECALS FIGURE 9-3.
PAGE 455
SECTION 9 - DECALS FIGURE 9-3.
PAGE 456
SECTION 9 - DECALS FIGURE 9-4.
PAGE 457
SECTION 9 - DECALS FIGURE 9-4.
PAGE 458
SECTION 9 - DECALS FIGURE 9-5.
PAGE 459
SECTION 9 - DECALS FIGURE 9-5.
PAGE 460
SECTION 9 - DECALS FIGURE 9-6.
PAGE 461
SECTION 9 - DECALS FIGURE 9-6.
PAGE 462
SECTION 9 - DECALS FIGURE 9-7.
PAGE 463
SECTION 9 - DECALS FIGURE 9-7.
PAGE 464
SECTION 9 - DECALS FIGURE 9-8.
PAGE 465
SECTION 9 - DECALS FIGURE 9-8.
PAGE 466
SECTION 9 - DECALS FIGURE 9-9.
PAGE 467
SECTION 9 - DECALS FIGURE 9-9.
PAGE 468
SECTION 9 - DECALS FIGURE 9-10.
PAGE 469
SECTION 9 - DECALS FIGURE 9-10.
PAGE 470
SECTION 9 - DECALS FIGURE 9-11.
PAGE 471
SECTION 9 - DECALS FIGURE 9-11.
PAGE 472
SECTION 9 - DECALS FIGURE 9-12.
PAGE 473
SECTION 9 - DECALS FIGURE 9-12.
PAGE 474
SECTION 9 - DECALS FIGURE 9-13.
PAGE 475
SECTION 9 - DECALS FIGURE 9-13.
PAGE 476
SECTION 9 - DECALS FIGURE 9-14.
PAGE 477
SECTION 9 - DECALS FIGURE 9-14.
PAGE 478
SECTION 9 - DECALS FIGURE 9-15.
PAGE 479
SECTION 9 - DECALS FIGURE 9-15.
PAGE 480
SECTION 9 - DECALS FIGURE 9-16.
PAGE 481
SECTION 9 - DECALS FIGURE 9-16.
PAGE 482
SECTION 9 - DECALS FIGURE 9-17.
PAGE 483
SECTION 9 - DECALS FIGURE 9-17.
PAGE 484
SECTION 9 - DECALS FIGURE 9-18.
PAGE 485
SECTION 9 - DECALS FIGURE 9-18.
PAGE 486
PAGE 487
SECTION 10 - RECOMMENDED SERVICE PARTS STOCK SECTION 10 - RECOMMENDED SERVICE PARTS STOCK 3121646 E400An/E400AJP/E400AJPn/M400AJP/M400AJPn 487
PAGE 488
SECTION 10 - RECOMMENDED SERVICE PARTS STOCK FIGURE 10-1.
PAGE 489
SECTION 11 - SPECIAL OPTIONS SECTION 11 - SPECIAL OPTIONS 3121646 E400An/E400AJP/E400AJPn/M400AJP/M400AJPn 489
PAGE 490
SECTION 11 - SPECIAL OPTIONS FIGURE 11-1.
PAGE 491
SECTION 11 - SPECIAL OPTIONS ITEM PART NUMBER 0273146 0273147 0273381 0273382 1001103617 1001103558 0259338 0271301 1001149561 1001149563 1001176372 1001152965 1001154231 0272315 0272341 1705363 3121646 QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 DESCRIPTION Platform Mesh Installations 30in X 5ft (76cm x 1.52m) 30in X 4ft (76cm x 1.
PAGE 492
PAGE 493
PART NUMBER INDEX PART NUMBER INDEX 3121646 E400An/E400AJP/E400AJPn/M400AJP/M400AJPn 493
PAGE 494
PART NUMBER INDEX 0060044 ............. 189, 193 0060052 ............. 183, 191 0060065 ............. 189, 195 0100001 ..................... 197 0100009 .... 183, 227, 231, 235, 239, 243, 247, 251, 255, 261 0100010 .... 455, 457, 459, 461, 463, 465, 467, 469, 471, 473, 475, 477, 479, 481, 483, 485 0100011 ....
PAGE 495
PART NUMBER INDEX 0961950 ... 177, 179, 184, 187, 279, 281, 283, 285, 287, 289 0961951 ... 17, 19, 21, 23, 183, 189, 293, 297, 299 0962140 .... 17, 19, 21, 23 0962257 .................... 193 0962292 .................... 189 0962356 ............ 291, 295 1001093382 .... 81, 83, 85 1001093687 ..... 461, 465, 469, 477, 481, 485 1001094670 .............. 189 1001096553 .............. 490 1001097150 ...... 417, 419 1001097505 ..... 121, 123, 131 1001097506 ... 73, 75, 77, 79 1001097507 .....
PAGE 496
PART NUMBER INDEX 1001176309 ......... 30, 329 1001176310 ......... 26, 327 1001176311 ......... 34, 330 1001176372 ............... 491 1001176417 ....... 163, 165 1001176441 ....... 163, 165 1001177483 ............... 179 1001177666 ....... 309, 313 1001178132 ...... 232, 240, 248, 256, 265, 488 1001178139 ...... 232, 240, 248, 256, 269, 488 1001178362 ............... 457 1001178364 ............... 455 1001178365 ............... 477 1001178366 ............... 475 1001178367 ............... 473 1001178368 .
PAGE 497
PART NUMBER INDEX 1704371 .................... 473 1704412 ... 455, 457, 459, 461, 463, 465, 467, 469, 471, 473, 475, 477, 479, 481, 483, 485 1704417 ............ 463, 465 1704418 ............ 467, 469 1704419 ............ 479, 481 1704422 ... 243, 247, 251, 255 1704431 ... 455, 457, 459, 461, 463, 465, 467, 469, 471, 473, 475, 477, 479, 481, 483, 485 1704446 ............ 455, 457 1704452 ............ 475, 477 1704453 ............ 483, 485 1704454 ............ 471, 473 1704712 ......................
PAGE 498
PART NUMBER INDEX 399, 401, 403, 405, 455, 457, 459, 461, 463, 465, 467, 469, 471, 473, 475, 477, 479, 481, 483, 485 3311501 ...... 30, 163, 165, 189 3311505 .. 25, 29, 33, 177, 180, 187, 199, 201 3311601 .... 163, 165, 179, 227, 231, 235, 239, 243, 247, 251, 255 3311602 ..................... 183 3311605 ...... 73, 105, 107, 145, 169, 171, 177, 179, 183, 187, 189, 197, 211, 219, 221, 223, 225 3311805 ............. 177, 179 3312008 ................. 13, 15 3312602 ..................... 161 3322202 ..........
PAGE 499
PART NUMBER INDEX 4460444 .................... 325 4460458 .... 337, 339, 353 4460464 ... 271, 273, 337, 339, 343, 367, 377, 379, 381, 437 4460465 ... 349, 353, 355, 357, 361, 365, 435 4460466 .... 337, 339, 349 4460488 ... 228, 231, 235, 239, 243, 247, 251, 255 4460495 ... 147, 149, 151, 153 4460496 ... 147, 149, 151, 153, 228, 231, 236, 239, 243, 247, 252, 255 4460497 ... 147, 149, 151, 153, 228, 231, 236, 239, 243, 247, 252, 255 4460508 .................... 343 4460509 ............ 337, 339 4460634 .....
PAGE 500
PART NUMBER INDEX 70001121 ................... 173 70001144 ................... 173 70001366 ..................... 37 70001367 ..................... 37 70001368 ............... 37, 38 70001369 ..................... 37 70001370 ..................... 37 70001371 ..................... 37 70001372 ..................... 37 70001373 ..................... 37 70001374 ..................... 37 70001375 ..................... 37 70001376 ..................... 37 70001377 ..................... 37 70001378 .............
PAGE 501
PART NUMBER INDEX 7022808 .................... 267 7022815 .................... 267 7023216 ...................... 23 7023217 ...................... 21 7023318 .................... 139 7024379 .................... 139 7024380 .................... 139 7024381 .................... 139 7024389 .................... 139 7024390 .................... 139 7024453 .................... 139 3121646 7024738 ...................... 37 7024741 ...................... 37 7024832 ...................... 79 7024844 .........
PAGE 502