Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times.
FOREWORD FOREWORD This manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE A RED BACKGROUND. INDICATES A POTENTIALIT Y HAZARDOUS SITUATION. IF NOT AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY.
FOREWORD For: THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETYRELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS PRODUCT. • Accident Reporting • Product Safety Publications • Current Owner Updates • Questions Regarding Product Safety NOTICE JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES, INC.
FOREWORD REVISION LOG Original Issue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - 1 - SAFETY PRECAUTIONS 1.1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.2 PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Operator Training and Knowledge . . . . . . . . . . . . 1-1 Workplace Inspection . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Machine Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 1.3 OPERATION . . . . . . . . . . . .
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT 4.6 PLATFORM HANDRAILS FOLD DOWN PROCEDURE (IF EQUIPPED). . . . . . . . . . . . . . . . . . . . . .4-2 4.7 STEERING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2 Traveling Forward and Reverse. . . . . . . . . . . . . . . 4-4 4.8 SHUT DOWN AND PARK. . . . . . . . . . . . . . . . . . . . . . . . .4-4 4.9 SAFETY PROP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5 4.
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT LIST OF FIGURES 2-1. 2-2. 2-3. 2-4. 3-1. 3-2. 3-3. 3-4. 3-5. 3-6. 4-1. 4-2. 4-3. 6-1. 6-2. 6-3. 3121638 PAGE LIST OF TABLES Walk-Around Inspection (Sheet 1 of 3) . . . . . . . . . . 2-8 Walk-Around Inspection (Sheet 2 of 3) . . . . . . . . . . 2-9 Walk-Around Inspection (Sheet 3 of 3) . . . . . . . . .2-10 Limit Switch Locations. . . . . . . . . . . . . . . . . . . . . . . . .2-11 Ground Control Station. . . . . . . . .
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE This page left blank intentionally.
SECTION 1 - SAFETY PRECAUTIONS SECTION 1. SAFETY PRECAUTIONS 1.1 These sections contain the responsibilities of the owner, user, operator, lessor, and lessee concerning safety, training, inspection, maintenance, application, and operation.If there are any questions with regard to safety, training, inspection, maintenance, application, and operation, please contact JLG Industries, Inc. (“JLG”). GENERAL This section outlines the necessary precautions for proper and safe machine usage and maintenance.
SECTION 1 - SAFETY PRECAUTIONS 1.2 • Ensure that the machine is to be used in a manner which is within the scope of its intended application as determined by JLG. PRE-OPERATION Operator Training and Knowledge • The Operation and Safety Manual must be read and understood in its entirety before operating the machine. For clarification, questions, or additional information regarding any portions of this manual, contact JLG Industries, Inc.
SECTION 1 - SAFETY PRECAUTIONS • Do not operate any machine on which the safety or instruction placards or decals are missing or illegible. • Check the work area for hazardous locations. Do not operate the machine in hazardous environments unless approved for that purpose by JLG. • Check the machine for modifications to original components. Ensure that any modifications have been approved by JLG.
SECTION 1 - SAFETY PRECAUTIONS • Do not remove, modify, or disable any safety devices. • Never slam a control switch or lever through neutral to an opposite direction. Always return switch to neutral and stop before moving the switch to the next function. Operate controls with slow and even pressure. • Do not allow personnel to tamper with or operate the machine from the ground with personnel in the platform, except in an emergency.
SECTION 1 - SAFETY PRECAUTIONS Trip and Fall Hazards . • Prior to operation, ensure all gates and rails are fastened and secured in their proper position. • JLG Industries, Inc. recommends that all persons in the platform wear a full body harness with a lanyard attached to an authorized lanyard anchorage point while operating this machine. For further information regarding fall protection requirements on JLG products, contact JLG Industries, Inc.
SECTION 1 - SAFETY PRECAUTIONS Electrocution Hazards • This machine is not insulated and does not provide protection from contact or proximity to electrical current. • Maintain distance from electrical lines, apparatus, or any energized (exposed or insulated) parts according to the Minimum Approach Distance (MAD) as shown in Table 1-1. • Allow for machine movement and electrical line swaying. • Maintain a clearance of at least 10 ft.
SECTION 1 - SAFETY PRECAUTIONS Tipping Hazards DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED ZONE (MAD). ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTHERWISE. Table 1-1. Minimum Approach Distances (M.A.D.
SECTION 1 - SAFETY PRECAUTIONS DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED SPECIFICATIONS SHOWN IN SECTION 5, TABLE 5-2 OR AS SHOWN ON THE CAPACITY PLACARD ON THE PLATFORM BILLBOARD. Table 1-2. Beaufort Scale (For Reference Only) 1-8 WIND SPEED BEAUFORT NUMBER mph m/s 0 0 0-0.2 Calm Calm. Smoke rises vertically. 1 1-3 0.3-1.5 Light air Wind motion visible in smoke. 2 4-7 1.6-3.3 Light breeze Wind felt on exposed skin. Leaves rustle. 3 8-12 3.4-5.
SECTION 1 - SAFETY PRECAUTIONS • Never attempt to use the machine as a crane. Do not tie-off machine to any adjacent structure. Never attach wire, cable, or any similar items to platform. • Do not cover the platform sides or carry large surface-area items in the platform when operating outdoors. The addition of such items increases the exposed wind area of the machine. • Do not increase the platform size with unauthorized deck extensions or attachments.
SECTION 1 - SAFETY PRECAUTIONS • During operation, keep all body parts inside platform railing. • Be aware of stopping distances in all drive speeds. When driving in high speed, switch to low speed before stopping. Travel grades in low speed only. • Do not use high speed drive in restricted or close quarters or when driving in reverse. • Exercise extreme caution at all times to prevent obstacles from striking or interfering with operating controls and persons in the platform.
SECTION 1 - SAFETY PRECAUTIONS 1.4 must be established by a qualified person and must be followed to ensure that the machine is safe. TOWING, LIFTING, AND HAULING • Never allow personnel in platform while towing, lifting, or hauling. Maintenance Hazards • This machine should not be towed, except in the event of emergency, malfunction, power failure, or loading/unloading. Refer to emergency towing procedures.
SECTION 1 - SAFETY PRECAUTIONS • Never attempt to move heavy parts without the aid of a mechanical device. Do not allow heavy objects to rest in an unstable position. Ensure adequate support is provided when raising components of the machine. Battery Hazards • Always disconnect batteries when servicing electrical components or when performing welding on the machine. • Use only approved non-flammable cleaning solvents.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION 2.1 7. Means to avoid the hazards of unprotected electrical conductors. 8. Specific job requirements or machine application. PERSONNEL TRAINING The aerial platform is a personnel handling device; so it is necessary that it be operated and maintained only by trained personnel.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION 2.2 PREPARATION, INSPECTION, AND MAINTENANCE NOTICE The following table covers the periodic machine inspections and maintenance recommended by JLG Industries, Inc. Consult local regulations for further requirements for aerial work platforms.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION Table 2-1.Inspection and Maintenance Table Type Frequency Primary Responsibility Service Qualification Reference Pre-Start Inspection Before using each day; or whenever there’s an Operator change. User or Operator User or Operator Operator and Safety Manual Pre-Delivery Inspection (See Note) Before each sale, lease, or rental delivery.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION 2.3 5. PRE-START INSPECTION The Pre-Start Inspection should include each of the following: 1. 2. Cleanliness – Check all surfaces for leakage (oil, fuel, or battery fluid) or foreign objects. Report any leakage to the proper maintenance personnel. Structure - Inspect the machine structure for dents, damage, weld or parent metal cracks or other discrepancies. 6. 7. 8. 9. 10. 11. Parent Metal Crack 3. 4.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION Preparing the Machine for Operation Function Check Emergency Ground Control Station Perform the Function Check as follows: 1. Turn key-switch to ground control select. 2. Pull emergency stop switch to the On position. 3. Check the function of the protective scissor cage. 1. From the ground emergency control panel with no load in the platform: a. Check for proper lifting and lowering of the platform. b. Check manual descent. c.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION e. Ensure that all LED’s in the control box are working properly. f. Check that the platform extension extends and retracts properly. 3. With the platform in the stowed position: a. Drive the machine on a grade, not to exceed the rated gradeability, and stop to ensure the brakes hold. b.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION 2.4 OSCILLATING AXLE LOCKOUT TEST (IF EQUIPPED) NOTICE LOCKOUT SYSTEM TEST MUST BE PERFORMED QUARTERLY, ANY TIME A SYSTEM COMPONENT IS REPLACED, OR WHEN IMPROPER SYSTEM OPERATION IS SUSPECTED. NOTE: Ensure platform is fully lowered prior to beginning lockout cylinder test. 1. Place a 6 inch (15.2 cm) high block with ascension ramp in front of left rear wheel. 2. From platform control station, select LOW drive speed. 3.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION Figure 2-1.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION GENERAL Begin the “Walk-Around Inspection” at Item 1, as noted on the diagram. Continue Left (counterclockwise viewed from top) checking each item in sequence for the conditions listed in the following checklist. TO AVOID POSSIBLE INJURY, BE SURE MACHINE POWER IS “OFF” DURING “WALK-AROUND INSPECTION”. NOTICE DO NOT OVERLOOK VISUAL INSPECTION OF CHASSIS UNDERSIDE.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION 14. 15. 16. 17. 18. 19. 20. 21. 22. Limit Switch - See Note Ladder - See Note Manual Descent - See Note Limit Switch - See Note Brake, Right Rear - See Note Oscillation Cylinder - See Note Battery Disconnect - See Note Lift Cylinder - See Note Generator Fuel Supply - See Note 23. Ground Controls - Placard secure and legible, control switches return to neutral position, emergency stop switch functions properly. Control markings legible.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION Limit Switch Locations 1 1. Proximity Sensor Switch 2. Rotary Angle Sensor Switch 2 Figure 2-4.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION NOTES: 2-12 – JLG Lift – 3121638
SECTION 3 - MACHINE CONTROLS AND INDICATORS SECTION 3. MACHINE CONTROLS AND INDICATORS 3.1 GENERAL 3.2 CONTROLS AND INDICATORS Ground Control Station NOTICE THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND OPERATION. THE USER AND OPERATOR ARE RESPONSIBLE FOR CONFORMING WITH GOOD SAFETY PRACTICES. This section provides the necessary information needed to understand control functions. (See Figure 3-1.
SECTION 3 - MACHINE CONTROLS AND INDICATORS . PLATFORM/GROUND SELECT SWITCH CIRCUIT BREAKER EMERGENCY STOP SWITCH HOURMETER PLATFORM OVERLOAD INDICATOR GENERATOR SWITCH SYSTEM FAULT LIFT SWITCH Figure 3-1.
SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTE: With Platform/Ground Select in center position, power is shut off to controls at both operating stations. 3. Lift/Lower A three position, momentary contact lift control switch provides raising and lowering of the platform when positioned to up or down. NOTE: If the Overload Indicator is illuminated, all functions will be prevented from the platform controls.
SECTION 3 - MACHINE CONTROLS AND INDICATORS 5. Drive Select When selected, the drive function will be active for 3 seconds. The operator has 3 seconds to select the desired direction of travel. Platform Control Station (See Figure 3-2. and Figure 3-3.) 1. Power/Emergency Stop A two-position red mushroom shaped switch furnishes power to Platform/Ground Select switch when pulled out (on). When pushed in (off ), power is shut off to the Platform/Ground Select switch. 2.
SECTION 3 - MACHINE CONTROLS AND INDICATORS are being set or retracted. See Figure 3-3., Indicator Panel NOTE: All Wheel Drive does not aid in climbing a grade. 8. Generator Enable Switch (Optional) The Generator Enable Switch, when in the off position, allows the operator to prevent the generator engine from starting when using the machine indoors.
SECTION 3 - MACHINE CONTROLS AND INDICATORS ALL WHEEL DRIVE HORN 1705911B PLATFORM OVERLOAD LED B A A ENABLE TRIGGER DRIVE SELECTOR POWER/ EMERGENCY STOP STEER BUTTON LEVELING JACKS GENERATOR ENABLE SWITCH 1705912B SPEED SELECTOR LIFT SELECTOR JOYSTICK Figure 3-2.
SECTION 3 - MACHINE CONTROLS AND INDICATORS LIFT BATTERY CHARGE INDICATOR TILT SYSTEM FAULT DRIVE LEVELING JACKS (SET) LEVELING JACKS (RETRACTED) Figure 3-3.
SECTION 3 - MACHINE CONTROLS AND INDICATORS Figure 3-4.
SECTION 3 - MACHINE CONTROLS AND INDICATORS Table 3-1. Decal Location Legend (ANSI) Table 3-1.
SECTION 3 - MACHINE CONTROLS AND INDICATORS Table 3-1. Decal Location Legend (ANSI) Table 3-1.
SECTION 3 - MACHINE CONTROLS AND INDICATORS Figure 3-5.
SECTION 3 - MACHINE CONTROLS AND INDICATORS Table 3-2.
SECTION 3 - MACHINE CONTROLS AND INDICATORS Table 3-2.
SECTION 3 - MACHINE CONTROLS AND INDICATORS Table 3-2.
SECTION 3 - MACHINE CONTROLS AND INDICATORS Table 3-2.
SECTION 3 - MACHINE CONTROLS AND INDICATORS Table 3-2.
SECTION 3 - MACHINE CONTROLS AND INDICATORS Figure 3-6.
SECTION 3 - MACHINE CONTROLS AND INDICATORS Table 3-3.
SECTION 3 - MACHINE CONTROLS AND INDICATORS Table 3-3. Decal Location Legend (CE/AUS) Item # 24 25 26 - 32 33 34 - 35 36 37 38 39 40 41 42 3121638 CE/AUS 0275084 3369LE/4069LE CE/AUS 0275085 M3369/M4069 1703819 1703822 -1703687 -1706338 1705670 1706492 -1704530 1706491 (3369LE - 37 mph (16.
SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTES: 3-20 – JLG Lift – 3121638
SECTION 4 - MACHINE OPERATION SECTION 4. MACHINE OPERATION 4.1 DESCRIPTION 4.2 This machine is a self-propelled hydraulic lift equipped with a work platform on an elevating scissor mechanism. Vibrations emitted by these machines are not hazardous to an operator in the work platform. The equivalent continuous A-Weighted sound pressure level at the work platform is less than 70 dB(A). The primary operator control station is in the platform.
SECTION 4 - MACHINE OPERATION 4.4 4. Remove the two pins from rear handrail, lift up and fold gate down onto platform deck. 5. Lift up left handrail, fold handrail down onto platform deck. 6. Lift up right handrail, fold handrail down onto platform deck. LEVELING JACKS Once the leveling jacks leave the stowed position (fully retracted) but are not fully extended, the lift and drive functions are cut out. After all 4 jacks are extended and touch a solid surface only the drive function is cut out.
SECTION 4 - MACHINE OPERATION Figure 4-1.
SECTION 4 - MACHINE OPERATION 4.8 Traveling Forward and Reverse 1. At platform controls, pull out emergency stop switch and select the drive switch. 2. Position drive controller to forward or reverse as desired. NOTE: When parking overnight, batteries should be charged properly to ensure readiness for next workday. To shut down and park the machine, the procedures are as follows: DIRECTION OF DRIVE AND STEER MOVEMENT MAY BE OPPOSITE FROM NORMAL OPERATION.
SECTION 4 - MACHINE OPERATION 4.9 SAFETY PROP 4.11 TIE DOWN/LIFTING Tie Down 1. Place platform in stowed position and retract deck extension. 2. Remove all loose items from machine. 3. Secure the chassis using straps or chains of adequate strength. SAFETY PROP MUST BE USED WHEN MAINTENANCE REQUIRES SIZZOR ARMS TO BE RAISED. 1. To engage safety prop, raise platform, pull ring to release safety prop, then rotate prop clockwise until it hangs vertically.
SECTION 4 - MACHINE OPERATION FRONT AXLE lb (kg) REAR AXLE lb (kg) 3369LE - ANSI 4,860 (2204) 3369LE - CE/AUS 5,002 (2269) 4069LE - ANSI 5,300 (2404) 4069LE - CE/AUS 5,300 (2594) MODEL GVW lb (kg) WHEELBAE in (m) X in (m) Z in (m) 4,900 (2223) 9,760 (4427) 91.5 (2,324) 45.5 (1,156) 30 (0,762) 5,057 (2294) 10,060 (4563) 91.5 (2,324) 45.5 (1,156) 30 (0,762) 5,260 (2386) 10,560 (4790) 91.5 (2,324) 45.5 (1,156) 30 (0,762) 5,260 (2622) 11,500 (5216,3) 91.5 (2,324) 45.
SECTION 4 - MACHINE OPERATION Figure 4-3.
SECTION 4 - MACHINE OPERATION NOTES: 4-8 – JLG Lift – 3121638
SECTION 5 - EMERGENCY PROCEDURES SECTION 5. EMERGENCY PROCEDURES 5.1 GENERAL 5.3 EMERGENCY TOWING PROCEDURES This section explains the steps to be taken in case of an emergency situation while operating. Towing this machine is prohibited. However, provisions for moving the machine have been incorporated. The following procedures are to be used ONLY for emergency. 5.2 1. Chock wheels securely. 2.
SECTION 5 - EMERGENCY PROCEDURES 5.4 MANUAL DESCENT SYSTEM 5.5 The manual descent system is used, in the event of total power failure, to lower the platform using gravity. Pull the handle located at the rear of the machine just behind the ladder. EMERGENCY OPERATION Operator Unable to Control Machine NOTE: If the platform operator is pinned, trapped or unable to operate or control machine: 1. Other personnel should operate the machine from ground controls only as required. 2.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE SECTION 6. GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 6.1 INTRODUCTION 6.2 This section of the manual provides additional necessary information to the operator for proper operation and maintenance of this machine.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 6.3 OPERATING SPECIFICATIONS Table 6-1. Operating Specifications Description 3369LE/M3369 ANSI CE/AUS Max. Number of Persons Max. Workload (Capacity) Extension Only: ANSI/CSA/Brazil: CE/AUS: ANSI/CSA/Brazil: CE/AUS: Max.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Table 6-1. Operating Specifications Description Max. Slope (Front - Back) (optional forCE machines with 37 mph (16.7 m/s) windspeed rating only) 3369LE/M3369 4069LE/M4069 ANSI CE AUS ANSI CE AUS NA 5° Up to 25 ft (7.6 m) 4° Up to 33 ft (10 m) NA NA NA NA Max. Tire Load 3200 lbs (1452 kg) 3700 lbs (1680 kg) Max. Ground Bearing Pressure 57 psi (4 kg/cm2) 61 psi (4.3 kg/cm2) Max.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Table 6-1. Operating Specifications Description 3369LE/M3369 ANSI Wheelbase Gross Machine Weight (Approximate) 4069LE/M4069 CE AUS ANSI CE 91.5 in (2.3m) 9,760 lbs (4,427 kg) AUS 91.5 in (2.3 m) 10,060 lbs (4563 kg) 10,560 lbs (4,790 kg) 11,500 lbs (5216.3 kg) Maximum Drive Speed 3 mph (4.8 kmh) 3 mph (4.8 kmh) Drive Speed - (reduced) 16 - 24 sec/50 ft (15 m) 16 - 24 sec/50 ft (15 m) Drive Speed - (high) 10.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Dimensional Data Capacities Table 6-2. Dimensional Data Transport Height (rails down) Table 6-3. Capacities 3369LE/M3369 4069LE/M4069 76.5 in (1.9 m) 79 in (2 m) Machine Length 121 in (3.1 m) Machine Width 69 in (1.75 m) 3121638 – JLG Lift – Fuel Tank - (M Models only) Approx. 0.9 gal (3.3 l) Hydraulic Tank 8.25 gal (31.2 l) Hydraulic System 8.5 gal(32.1 l) Generator Crankcase 1.37 qts(1.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Tires Table 6-4. Tire Specifications SIZE 240/55 D17.5 R4 Tread (Fill tire with high durometer polyurethane at 90 psi) IN240/55-17.5 FF 27.2/10.5-15 FF Turf IN240/55-17.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Batteries (Electric Machines) Critical Stability Weights Table 6-5. Battery Specifications TYPE Voltage 706HD Table 6-6. Critical Stability Weights EVL16A-A (AGM) 6 6 Reserve Capacity 810 minutes 841 min. Amp Hour Rating @ 20 hour rate - 375 @ 20 hour rate - 390 NOTICE COMPONENT lbs kg Platform 780 354 Platform Extension 360 163 Foam Filled Tires 207 94 Batteries (Electric Machines - Each) 111 50.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Engine Table 6-7. Engine Specifications (Generator - If Equipped) TYPE Air Cooled, 4 Cycle, Kubota Diesel OC60-D (T4F) Displacement 16.85 cu. in. (0.276L) Bore x Stroke 2.83 in x 2.68 in (72mm x 68mm) Number of cylinders Horsepower 1 5.6HP/3600 rpm (4.5 kw/3600rpm) Fuel Type Diesel (SAE No. 2-D) Glow Plug Preheater on @ 40° F (5° C) Weight Air Cleaner 38 lb. (17.24 kg) Paper Element Type Table 6-8.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Figure 6-1.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Figure 6-2.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE NOTE: Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as they may not contain the same required additives or be of comparable viscosities. If use of hydraulic oil other than Mobilfluid 424 is desired, contact JLG Industries for proper recommendations. Lubrication Hydraulic Oil Table 6-9.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 6.4 OPERATOR MAINTENANCE 1. 2. 3. 4. 5. Sliding Wear Pads Engine Compartment Wheel Bearings Hydraulic Oil Drive Hub Figure 6-3.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE NOTE: The following numbers correspond to those in Figure 6-3., Operator Maintenance and Lubrication Diagram. 1. Sliding Wear Pads Lube Points - 8 Sliding Wear Pads Lube - MPG Interval - Every month or 50 hours. 2. Engine Compartment (Generator - If Equipped) - The engine compartment is mounted on a sliding tray that pulls out from the front of the machine. a.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 6.5 TIRES AND WHEELS Tire Replacement Tire Damage For pneumatic tires, JLG Industries, Inc. recommends that when any cut, rip, or tear is discovered that exposes sidewall or tread area cords in the tire, measures must be taken to remove the JLG product from service immediately. Arrangements must be made for replacement of the tire or tire assembly. For polyurethane foam filled tires, JLG Industries, Inc.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE etc., without written factory recommendations, may result in an unsafe condition regarding stability. . Wheel Installation It is extremely important to apply and maintain proper wheel mounting torque. 1 8 3 WHEEL NUTS MUST BE INSTALLED AND MAINTAINED AT THE PROPER TORQUE TO PREVENT LOOSE WHEELS, BROKEN STUDS, AND POSSIBLE DANGEROUS SEPARATION OF WHEEL FROM THE AXLE. BE SURE TO USE ONLY THE NUTS MATCHED TO THE CONE ANGLE OF THE WHEEL.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Table 6-11. Wheel Torque Chart TORQUE SEQUENCE 1st Stage 2nd Stage 3rd Stage 40-50 ft lbs (60-70 Nm) 90-105 ft lbs (125-150 Nm) 145-170 ft lbs (200-240 Nm) Wheel nuts should be torqued after first 50 hours of operation and after each wheel removal. Check torque every 3 months or 150 hours of operation.
SECTION 7 - INSPECTION AND REPAIR LOG SECTION 7. INSPECTION AND REPAIR LOG Table 7-1.
SECTION 7 - INSPECTION AND REPAIR LOG Table 7-1.
Title:____________________________________________________________________ Name: ___________________________________________________________________________ Who in your organization should we notify? Country: _____________________________ Telephone: (_______) ________________________ __________________________________________________________________________________ Address: _________________________________________________________________________ Current Owner: ________________________________________
Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 172339533 USA (717) 485-5161 (717) 485-6417 3121638 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia +61 2 65 811111 +61 2 65 810122 JLG Latino Americana Ltda. Rua Eng.
