Parts Manual Owner manual

ManualsBrandsJLG ManualsSpecial machineryM450 ANSI

Summary of content (266 pages)

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121128 M450A/E400A/M400AJPnarrow/E450A/E400AJPnarrow/M400A/E450AJ/M 3
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TABLE OF CONTENTS TOC 3121128 M450A/E400A/M400AJPnarrow/E450A/E400AJPnarrow/M400A/E450AJ/M 5
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SECTION 1 - FRAME SECTION 1 - FRAME 3121128 M450A/E400A/M400AJPnarrow/E450A/E400AJPnarrow/M400A/E450AJ/M 7
PAGE 8
SECTION 1 - FRAME FIGURE 1-1.
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SECTION 1 - FRAME FIGURE 1-1.
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SECTION 1 - FRAME ITEM PART NUMBER 2360505 2360532 QTY Ref Ref Ref Ref Ref Ref AR AR AR AR 2 4 2 2 2 18 2 2 2 2 18 2 2 2 Ref Ref Ref 201 201 2360510 2360538 Ref Ref 201 201 201 2360532 2360531 2360548 Ref Ref Ref 2780242 2780241 2780250 2780251 101 101 101 101 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 201 201 201 10 4130350 4130351 7023216 7023217 0962140 0961951 7020035 7020036 7020038 7020041 7020037 7020039 7020040 7020137 3300426 7020055 7020054 7020140 DESCRIPTION HUB/SPI
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PAGE 12
SECTION 1 - FRAME FIGURE 1-2.
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SECTION 1 - FRAME FIGURE 1-2.
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SECTION 1 - FRAME ITEM PART NUMBER QTY 0273683 Ref 0272314 Ref 0273272 Ref 0273686 Ref 0273686 Ref 0258996 0270418 Ref Ref 0273684 Ref 0273684 Ref 0259679 0270037 0270028 Ref Ref Ref Ref Ref Ref 100 0258688 4 100 0270415 4 100 4520279 4 100 4520279 4 100 0272335 4 100 0273273 4 100 4520282 4 100 4520282 4 100 0258997 4 100 0270417 4 100 0273468 4 100 100 14 DESCRIPTION Tread Pattern) (E/M400) (SN 0300075100 through 0300189901) IN240/55-17.
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SECTION 1 - FRAME ITEM PART NUMBER QTY 100 0273468 4 100 100 0258037 4 Ref Ref 100 4520232 AR 100 1001110775 AR 100 1001110775 AR 100 Ref Ref 100 Ref 100 4520231 2 100 1001110774 2 100 1001110774 2 100 Ref 100 4520208 2 100 1001110772 2 100 1001110772 2 Ref 101 101 101 101 4520209 4520247 4520269 Ref 1 1 1 4520206 102 102 102 102 103 103 103 103 104 104 3121128 4860191 4860181 See Note 4641167 4640392 1120552 1702740 Ref 1 1 1 Ref 1 1 1 Ref 1 DESCRIPTION 030
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SECTION 1 - FRAME 16 ITEM 104 105 106 PART NUMBER 1702701 1300019 1705364 QTY 1 AR 1 201 202 203 204 0259302 1670887 0641542 4711500 0100011 Ref 4 12 12 AR DESCRIPTION 95PSI Sealant, Tire (Not Shown) Decal - Tire Sealant (Not Shown - Used on Tires with Sealant) WHEEL COVER INSTALLATION (IN240/55-17.
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PAGE 18
SECTION 1 - FRAME FIGURE 1-3.
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SECTION 1 - FRAME FIGURE 1-3.
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SECTION 1 - FRAME 20 ITEM 224 PART NUMBER See Note QTY 2 224 224 70003725 70003725 300 301 302 303 7021333 7024981 7024986 7024047 2 2 Ref 1 1 1 1 Ref 304 305 306 7021329 7021338 7024054 1 1 1 DESCRIPTION Plug (Note: Not Available - Use Slotted Pin in Kit 303) (Prior to SN 0300089390) Pin, Slotted (E/M400) (SN 0300089390 through 0300189901) Pin, Slotted (E/M450) (SN 0300089390 through 0300189898) SEAL/REPAIR KIT OPTIONS: Seal Kit (Includes Items 19-22, 33 & 54) Planet Gear Kit 1 (Includes Items
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PAGE 22
SECTION 1 - FRAME FIGURE 1-4.
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SECTION 1 - FRAME FIGURE 1-4.
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SECTION 1 - FRAME 24 ITEM 36 PART NUMBER 70001368 101 102 103 7017007 70001380 70001368 QTY 1 Ref 1 1 1 DESCRIPTION Plug Kit Options Planet Gear Bearing Kit (Includes Items 10-12) Planet Gear Seal Kit (Includes Items 15, 18, 24 & 25) Cap/Disengage Kit (Includes Items 30-36) M450A/E400A/M400AJPnarrow/E450A/E400AJPnarrow/M400A/E450AJ/M REV 3121128
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PAGE 26
SECTION 1 - FRAME FIGURE 1-5.
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SECTION 1 - FRAME FIGURE 1-5.
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SECTION 1 - FRAME FIGURE 1-6.
PAGE 29
SECTION 1 - FRAME FIGURE 1-6.
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SECTION 1 - FRAME FIGURE 1-7.
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SECTION 1 - FRAME FIGURE 1-7.
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SECTION 1 - FRAME ITEM 16 17 17 PART NUMBER 4751800 1060761 QTY 8 Ref 1 17 See Note 1 17 See Note 1 17 See Note 1 18 19 19 1320172 See Note 2 Ref 1 19 1060811 1 19 19 1060811 1060811 1 1 20 20 See Note Ref 1 20 1060809 1 20 20 1060809 1060809 1 1 21 22 23 3311405 3931430 4711400 2 2 2 Ref 0259825 0259826 0259693 0259692 1001092890 Ref Ref Ref Ref Ref 101 32 Ref Ref 101 101 1001123046 1001123046 1 1 101 101 102 103 104 105 106 108 109 1001123046 1001123046 0641408 47
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SECTION 1 - FRAME ITEM 113 PART NUMBER 1320136 QTY 1 Ref Ref 201 202 203 204 205 207 208 209 210 213 214 1001123054 1001107780 0610131 0641404 0641405 0641406 0641408 1320136 3311405 3571834 4240033 4711400 1001103105 Ref Ref 1 1 4 2 2 1 9 1 4 16 1 215 301 1001107779 2915230 1 1 3121128 DESCRIPTION Clamp, Insulated DELTA-Q BATTERY CHARGER INSTALLATIONS (E/M400) (SN 0300144567 through 0300189901) DELTA-Q BATTERY CHARGER INSTALLATIONS (E/M450) (SN 0300144567 through 0300189898) Machines with 110V Pl
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SECTION 1 - FRAME FIGURE 1-8.
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SECTION 1 - FRAME FIGURE 1-8.
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SECTION 1 - FRAME ITEM 16 16 16 16 17 17 17 17 17 18 18 18 18 18 19 19 19 19 19 20 20 20 20 20 21 21 21 21 21 36 PART NUMBER 7022900 7022905 7020699 7020698 7020603 7018537 7018537 7018537 7011596 7020663 7020663 7020663 Not Required 7018577 Not Required Not Required Not Required 7022903 Not Required Not Required Not Required 7020654 Not Required Not Required QTY 1 1 1 1 Ref 1 1 1 1 Ref 1 1 1 1 Ref 0 2 0 0 Ref 0 1 0 0 Ref 0 2 0 0 DESCRIPTION 0400196 Charger 0400197 Charger 0400195 Charger 0400194 Charge
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PAGE 38
SECTION 1 - FRAME FIGURE 1-9.
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SECTION 1 - FRAME FIGURE 1-9.
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SECTION 1 - FRAME 40 ITEM 36 36 36 37 37 37 38 38 38 39 39 PART NUMBER 1060726 QTY Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 39 1060810 1 39 39 1060810 1060835 1 1 1060723 1060841 1060724 1060842 1060725 1060843 40 40 40 41 41 41 42 43 44 45 45 46 47 47 47 Not Required 1320172 Ref 1 1 Ref 1 1 4 1 4 1 1 2 Ref 0 1 47 48 49 50 51 52 53 54 55 56 57 58 59 1320172 2400044 2400062 1060847 0861375 4711500 3311501 4751000 3311001 0721005 2540037 1704712 4060807 1 1 1 1 1 AR AR AR AR AR 2 1 2 ft/.
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SECTION 1 - FRAME ITEM 64 65 65 PART NUMBER 2540020 2902048 QTY 1 Ref 1 65 2902046 1 65 65 2902046 2902047 1 1 1600294 1600300 Ref Ref Ref Ref 98 98 98 99 7022003 7022008 1 1 Ref 99 99 100 7022004 Not Required 7022005 1 0 1 101 101 101 102 102 102 103 103 103 104 104 104 105 105 105 3121128 7022002 7022007 7022001 7022009 7022000 7022010 7022012 Not Required 7022011 Not Required Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 DESCRIPTION Grommet (E/M450) (SN 0300101253 through 0300189898) Elect
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SECTION 1 - FRAME FIGURE 1-10.
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SECTION 1 - FRAME FIGURE 1-10.
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SECTION 1 - FRAME ITEM 45 45 46 47 48 49 49 49 50 51 53 54 55 59 59 PART NUMBER 3571401 3380510 3960389 0100011 4751500 59 4060803 60 3960417 61 61 4100025 4100025 61 4100025 62 63 64 65 66 67 68 69 70 4920385 2820111 2820112 2820116 2720455 1320012 0259481 3960418 4922319 QTY 1 1 5 ft/1.5m AR 6 Ref 1 1 1 1 AR AR AR Ref 16 in/4.9cm 27 in/69cm 28 in/71cm Ref 26 in/66cm 12 in/30cm 7 in/18cm 2 1 1 1 2 1 3 ft/.
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SECTION 1 - FRAME ITEM 102 103 103 104 105 110 111 112 113 114 115 116 117 118 119 129 131 132 133 134 135 136 137 138 153 156 161 162 163 164 165 166 167 168 169 PART NUMBER 7023485 See Note 7020215 7020167 7020166 7018125 70000323 3571412 7018127 7020164 7020163 7020162 See Note 7020204 7020161 3570581 7020160 7020159 7020165 7018123 7018122 7018124 7020158 7020157 7020206 7023274 7020197 7020198 7020199 7020200 7020201 7020202 7020217 7018142 7023349 QTY 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1
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SECTION 1 - FRAME FIGURE 1-11.
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SECTION 1 - FRAME FIGURE 1-11.
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SECTION 1 - FRAME ITEM 51 PART NUMBER 3960417 52 53 55 3960418 3980035 4100025 58 67 68 69 70 73 74 79 4341072 4711400 4711500 4751500 4751600 4891600 4920385 2220805 2000320 1001159361 1001159361 48 101 70003557 102 102 103 104 70000290 70000291 70000292 70000293 105 106 106 107 108 108 108 109 109 109 110 110 111 111 112 70000294 70000295 70000296 70000297 70000298 70000299 70000300 70000301 70000304 70000305 70000302 70000303 70000306 70000307 70000308 112 112 70000309 70001121 113 114 35
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SECTION 1 - FRAME ITEM 116 117 117 117 118 118 119 120 121 122 122 PART NUMBER 70000316 70000317 70000967 70000318 70000319 70001144 70000320 70000322 70000323 70000324 70004265 QTY 1 1 1 1 1 1 1 1 2 1 1 123 70000325 1 124 125 125 126 127 128 129 130 70000326 70000327 70000382 70000328 70000329 70000330 70000321 70002244 1 1 1 1 1 1 1 1 131 132 133 70003618 70000321 70000310 1 1 1 3121128 DESCRIPTION Gasket, Muffler Inline Fuel Check Valve Assembly (Not Shown) Fuel Filter Assembly Element, Fuel
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SECTION 1 - FRAME FIGURE 1-12.
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SECTION 1 - FRAME FIGURE 1-12.
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SECTION 1 - FRAME ITEM 25 25 PART NUMBER 1670879 1670951 QTY 2 2 25 25 25 25 25 26 26 26 26 27 27 27 27 28 28 28 28 29 29 29 1670951 2 Ref 2 2 4 Ref 0 6 ft/1.8m 0 Ref 0 1 0 Ref 0 1 0 Ref 2 2 29 29 30 30 30 31 31 31 32 32 32 33 34 35 36 37 52 1670963 0902645 2560126 Not Required 4060804 Not Required Not Required 2820105 Not Required Not Required 2820106 Not Required 0902543 0902681 0902681 Not Required Not Required 2820110 3520082 2820121 2 0 Ref 0 2.5 ft/7.
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SECTION 2 - TURNTABLE SECTION 2 - TURNTABLE 3121128 M450A/E400A/M400AJPnarrow/E450A/E400AJPnarrow/M400A/E450AJ/M 53
PAGE 54
SECTION 2 - TURNTABLE FIGURE 2-1.
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SECTION 2 - TURNTABLE FIGURE 2-1.
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SECTION 2 - TURNTABLE ITEM 19 19 21 21 21 PART NUMBER 0641413 0641426 Not Required 4641102 QTY AR AR Ref 0 1 21 1001097775 1 21 4641119 1 21 1001097505 1 21A 21A 21A 21B 21B 21B 7017452 7017402 7021609 70002807 70002808 1 1 2 Ref 1 1 21B 22 7021653 0100011 101 101 102 103 103 103 103 103 201 201 201 201 201 56 4641029 4641394 1001097777 7017466 2900708 7012959 7012981 7012998 7024891 7012953 0259064 0140031 3311405 4711400 0641408 4460685 AR AR Ref Ref Ref Ref Ref 1 1 1 Ref 1 1 Ref 1 2 4
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PAGE 58
SECTION 2 - TURNTABLE FIGURE 2-2.
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SECTION 2 - TURNTABLE FIGURE 2-2.
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SECTION 2 - TURNTABLE ITEM PART NUMBER 11 11 11 12 Ref 70002806 7012998 12 1 1 Ref Ref Ref 12 12 12 7021606 7012998 1 1 Ref 12 7017423 1 12 70001876 1 12 7017423 1 12 70001876 1 12 12 7012998 1 Ref 12 60 QTY Ref 12 12 13 13 13 13 14 14 14 14 14 14 70001876 7012998 14 15 15 15 7012998 15 15 15 15 16 16 17 17 7012998 7021607 7017418 7012998 7017421 7012998 7017418 7017418 7017421 7012998 10837580 7010543 7012914 7021653 1 1 Ref 1 1 1 Ref Ref 1 1 Ref 1 1 Ref Ref 1 1 Ref 1
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SECTION 2 - TURNTABLE ITEM 18 18 19 19 19 19 19 20 20 21 22 23 24 24 3121128 PART NUMBER 7012914 7021653 7012947 7012518 7012949 7012961 70004019 7017496 See Note 7021624 70000381 7012975 7012540 QTY 1 1 1 1 Ref 1 1 1 1 1 1 1 1 1 DESCRIPTION Cartridge (Platform Level Rod Side) Seal Kit - 7012914 Cartridge (was p/n 7012918) Cartridge, (Emergency Descent) Seal Kit - 7012947 Cartridge Knob Options: Knob - 4641070 & 4641195 Valves Knob - 1001097507 Valve Pump, Manual (was p/n 7012694) Seal Kit - 7012694 Car
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SECTION 2 - TURNTABLE FIGURE 2-3.
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SECTION 2 - TURNTABLE FIGURE 2-3.
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SECTION 2 - TURNTABLE ITEM 302 303 304 305 306 307 308 309 310 311 312 316 64 PART NUMBER 0641608 0741408 3310805 3930824 4240175 4564417 4711600 4750800 1001116130 1001116195 1001116232 1001116522 QTY 2 2 2 2 2 2 2 2 1 1 1 1 DESCRIPTION Bolt 3/8in-16NC x 1in Capscrew, Countersunk 1/4in-20NC x1in Locknut #8-32NC Capscrew #8-32NC x 1-1/2in Tie - Strap Tube, Spacer Flatwasher 3/8in Narrow Flatwasher #8 Wide Bracket, Mounting Cam Switch, Limit Harness, Drive Orientation (See ELECTRICAL SECTION for Breakdow
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PAGE 66
SECTION 2 - TURNTABLE FIGURE 2-4.
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SECTION 2 - TURNTABLE FIGURE 2-4. SWING MOTOR ASSEMBLY (Prior to SN 0300135649) ITEM PART NUMBER 3160233 QTY Ref Ref 1 2 3 4 5 6 7 8 9 10 11 12 See Note See Note 3160233 7020127 7020127 7020128 7020129 7020126 3160233 7020130 7020127 See Note 6 1 1 1 1 1 1 1 1 1 3 1 13 14 15 16 17 18 19 100 7020131 See Note See Note See Note See Note 3160233 See Note 7020127 1 1 6 6 1 1 1 1 3121128 DESCRIPTION SWING MOTOR ASSEMBLY Note: Identify motor before ordering parts.
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SECTION 2 - TURNTABLE FIGURE 2-5.
PAGE 69
SECTION 2 - TURNTABLE FIGURE 2-5.
PAGE 70
SECTION 2 - TURNTABLE FIGURE 2-6.
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SECTION 2 - TURNTABLE FIGURE 2-6.
PAGE 72
SECTION 2 - TURNTABLE 72 ITEM 114 114 115 PART NUMBER See Note 2160001 7012596 QTY 1 1 1 116 117 2160003 See Note 2 4 117 See Note 4 DESCRIPTION Plug, Pipe (Note: Not Available - Purchase Locally) Fitting, Grease - Elbow Ring Gear Kit (use p/n 2915104) (Kit Includes Ring Gear and Mounting Hardware) Fitting, Grease - Elbow Capscrew, Socket Head 5/16in-18NC (Note: Not Available Purchase Locally) Washer 5/16in (Not Shown) (Note: Not Available - Purchase Locally) M450A/E400A/M400AJPnarrow/E450A/E400
PAGE 73
PAGE 74
SECTION 2 - TURNTABLE FIGURE 2-7.
PAGE 75
SECTION 2 - TURNTABLE FIGURE 2-7.
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SECTION 2 - TURNTABLE ITEM 32 33 52 53 54 55 56 57 58 59 76 PART NUMBER 2220459 4240033 3571157 0641406 4711400 3311405 0641413 1320041 0641408 0100011 QTY 3 10 1 4 16 8 4 1 1 AR DESCRIPTION Fitting, Elbow (Prior to SN 0300098816) Strap, Tie Plate Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Narrow Locknut 1/4in-20NC Bolt 1/4in-20NC x 1-1/2in Clamp Bolt 1/4in-20NC x 1in Compound, Locking M450A/E400A/M400AJPnarrow/E450A/E400AJPnarrow/M400A/E450AJ/M REV 3121128
PAGE 77
PAGE 78
SECTION 2 - TURNTABLE FIGURE 2-8.
PAGE 79
SECTION 2 - TURNTABLE FIGURE 2-8. GROUND CONTROL BOX ASSEMBLY ITEM PART NUMBER 0861177 0861400 0861177 0861351 QTY Ref Ref Ref Ref Ref Ref Ref Ref 1 2 3 4 5 6 6 6 1810136 1810138 1810136 1810134 0861152 0641605 4761600 4751600 0902406 3252632 3252669 Ref Ref Ref Ref 1 4 4 4 1 Ref 1 1 6 6 6 7 8 9 10 3252812 1706938 1706938 4740120 3300365 0630518 3960438 11 12 12 12 4460007 0610129 0610139 1 1 1 12 6 6 50 in/1.
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SECTION 2 - TURNTABLE ITEM 24 24 24 PART NUMBER 4060906 4060802 QTY Ref AR AR 24 4060802 AR 25 25 25 26 26A 27 28 30 31 32 33 34 4360475 7020175 7020176 4360469 2860030 4360070 3300396 0721005 3311005 1060584 3311011 4360330 1 1 1 1 AR 2 2 2 2 1 1 1 34 4360330 1 35 36 36 36 3520028 3520054 3520026 AR Ref 1 1 36 3520026 1 37 37 37 4070987 1001151393 Ref 5 1 37 1001151393 1 38 3910804 0257824 6 Ref Ref 0270344 Ref 0270344 Ref 0273573 Ref 0274617 Ref 1001159362 Ref 10011593
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SECTION 2 - TURNTABLE ITEM 101 PART NUMBER 4922319 QTY 1 101 102 102 102 4460267 4360274 4460259 4460260 1 1 2 2 3121128 DESCRIPTION Harness Generator (See ELECTRICAL SECTION for Breakdown) Pin, Male Switch, Push Button Terminal, Posi-Lock Terminal, Housing M450A/E400A/M400AJPnarrow/E450A/E400AJPnarrow/M400A/E450AJ/M REV 81
PAGE 82
SECTION 2 - TURNTABLE FIGURE 2-9.
PAGE 83
SECTION 2 - TURNTABLE FIGURE 2-9.
PAGE 84
SECTION 2 - TURNTABLE ITEM PART NUMBER QTY Ref 24A 2901777 1 24B 2901777 1 0259305 Ref Ref 84 101 102 102 102 103 104 104 104 4060865 0272529 7016319 7016372 0630491 3537903 4846698 1 1 1 1 1 Ref 1 1 104 4846698 1 105 106 106 106 106 107 107 107 0741606 3311005 3311001 1 Ref 2 2 2 Ref 2 2 107 3311001 2 108 109 110 111 112 113 113 4751000 4220162 0100011 4240032 4460234 113 2820035 113 2820035 114 114 115 4460267 4460267 4460320 4 1 AR 1 1 Ref 16 in/41cm 16 in/41cm 16 in/41cm
PAGE 85
SECTION 2 - TURNTABLE ITEM PART NUMBER QTY Ref Ref 1001149955 1001158612 Ref Ref Ref 201 201A 201B 201B 201B 201C 201D 201E 201F 202 1001150406 0100035 2920161 7016319 7016372 3312602 3900085 4751000 1001149994 1001149818 1 AR 1 1 1 1 2 2 1 1 203 204 205 0100035 3900128 4060865 AR 2 1 3121128 DESCRIPTION through 0300189898) STROBE LIGHT INSTALLATIONS (AMBER) (OPTIONAL) (E/M400) (SN 0300169430 through 0300189901) STROBE LIGHT INSTALLATIONS (AMBER) (OPTIONAL) (E/M450) (SN 0300169430 through 030018
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PAGE 87
SECTION 3 - BOOM SECTION 3 - BOOM 3121128 M450A/E400A/M400AJPnarrow/E450A/E400AJPnarrow/M400A/E450AJ/M 87
PAGE 88
SECTION 3 - BOOM FIGURE 3-1.
PAGE 89
SECTION 3 - BOOM FIGURE 3-1.
PAGE 90
SECTION 3 - BOOM ITEM 7 PART NUMBER 1684451 QTY 1 7 1684024 1 7 1684453 1 7 1683939 1 7 1684451 1 8 Ref 8 1683713 1 8 1684057 1 8 1684493 1 8 1683825 1 8 1683942 1 8 1684452 1 8 1684027 1 8 1684447 1 8 1684454 1 8 1683942 1 8 1684452 1 9 90 Ref 9 1683708 1 9 1684061 1 9 1683813 1 9 1683945 1 9 1684033 1 9 1684061 1 9 10 1683945 1 Ref 10 10 10 1683325 1683932 Ref 1 1 10 1001140597 1 DESCRIPTION Lift Cylinder Assy - Lower (E/M450A
PAGE 91
SECTION 3 - BOOM ITEM 10 10 PART NUMBER 1683923 QTY Ref 1 10 1001140278 1 10 10 1683932 Ref 1 10 1001140597 1 10 10 1683923 Ref 1 10 1001140278 1 11 11 11 11 12 12 12 12 13 13 13 13 13 14 14 14 14 15 15 15 15 16 16 16 16 17 18 19 20 21 22 23 24 25 26 27 3121128 3422175 3422175 3422481 3422176 3422176 3422845 3422177 3422177 3422177 3422480 Ref 3 3 3 Ref 2 2 2 Ref 9 9 9 9 3422180 3422180 3422582 4844467 0561076 3841203 3841143 3780184 Ref 1 1 1 Ref 1 1 1 Ref 1 1 1 1 1 AR AR 30 3780181
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SECTION 3 - BOOM ITEM 28 30 31 32 33 35 40 40 40 42 44 45 46 92 PART NUMBER 4751600 3311605 0641812 0940048 0641806 3311805 4566356 4566427 4751500 0100011 0641810 4846091 QTY AR 3 3 1 AR AR Ref AR AR AR AR 12 1 47 47 47 0961726 0961950 Ref 16 16 47 0961950 16 DESCRIPTION Flatwasher 5/16in Locknut 3/8in-16NC Bolt 1/2in-13NC x 1-1/2in Bumper Bolt 1/2in-13NC x 3/4in Locknut 1/2in-13NC Tube Tube (E450 & M450) Tube (E400 & M400) Flatwasher 5/16in Compound, Locking Bolt 1/2in-13NC x 1-1/4in Rest, Boom
PAGE 93
PAGE 94
SECTION 3 - BOOM FIGURE 3-2.
PAGE 95
SECTION 3 - BOOM FIGURE 3-2.
PAGE 96
SECTION 3 - BOOM ITEM 27 28 29 30 31 32 33 34 35 36 36 36 36 96 PART NUMBER 1220039 1220040 0630399 0100009 4740413 4751600 0641608 3520034 0961951 1683285 1683933 QTY 1 1 2 AR 5 5 5 4 2 Ref Ref 1 1 36 36 36 1001140598 36 37 38 39 40 42 43 44 45 46 47 1001140598 3422181 3780181 3841143 0641607 0060052 3422709 0641608 3311605 3422180 0961950 1 1 4 3 1 1 1 2 2 1 2 Ref 0259439 Ref 101 101 101 4846050 4846322 Ref 1 1 101 4846322 1 102 103 104 105 106 107 108 109 0681608 0100011 0641407 474036
PAGE 97
SECTION 3 - BOOM ITEM PART NUMBER QTY 201 202 203 204 205 206 206 206 207 0100011 0641610 0681608 3311605 4711600 AR 8 6 8 16 Ref 1 1 6 3121128 4846608 See Note Above 4891600 DESCRIPTION replacement parts, contact JLG Customer Service and request manual p/n 3124287) Compound, Locking Bolt 3/8in-16NC x 1-1/4in Bolt 3/8in-16NC x 1in (Grade 8) Locknut 3/8in-16NC Flatwasher 3/8in Weldment, Support Options: E450A & M450A without Load Sensing E450A & M450A with Load Sensing Flatwasher 3/8in (Hardened) M4
PAGE 98
SECTION 3 - BOOM FIGURE 3-3.
PAGE 99
SECTION 3 - BOOM FIGURE 3-3.
PAGE 100
SECTION 3 - BOOM 100 ITEM 27 27 27 27 27 28 PART NUMBER 29 30 31 3311505 4711500 4060804 32 33 34 0100081 1001119228 0961726 0961950 Not Required 3340859 3340940 3340939 0630401 QTY Ref 0 2 2 2 2 2 2 15 in/38cm AR 1 2 2 DESCRIPTION Pad, Rubber Options: Pad, Rubber (Prior to SN 0300057118) Pad, Rubber (SN 0300057118 through 0300074607) Pad, Rubber (SN 0300074608 through 0300135621) Pad, Rubber (SN 0300135622 through 0300189898) Bolt, Carriage 5/16in-18NC x 2in (SN 0300057118 through 0300189898) Loc
PAGE 101
PAGE 102
SECTION 3 - BOOM FIGURE 3-4.
PAGE 103
SECTION 3 - BOOM FIGURE 3-4.
PAGE 104
SECTION 3 - BOOM ITEM 135 136 137 138 138 138 PART NUMBER 3311805 0641607 3422792 139 144 0641809 0100011 1 AR Ref 0259439 Ref 4846322 0681608 0100011 0641407 4740362 3311405 0641610 4711600 3311605 1 6 AR 2 4 2 6 18 6 Ref 0272976 Ref See Note Ref 0100011 0641610 0681608 3311605 4711600 AR 8 6 8 16 Ref 1 1 6 201 202 203 204 205 206 207 208 209 301 302 303 304 305 306 306 306 307 104 0259440 0270400 4846608 See Note Above 4891600 QTY 1 1 1 Ref 1 1 DESCRIPTION Locknut 1/2in-13NC Bolt 3/8i
PAGE 105
PAGE 106
SECTION 3 - BOOM FIGURE 3-5.
PAGE 107
SECTION 3 - BOOM FIGURE 3-5.
PAGE 108
SECTION 3 - BOOM 108 ITEM 30 31 PART NUMBER 3340939 0630401 QTY 2 2 32 33 34 34 34 35 3311505 4711500 36 37 0100081 1001119228 2 2 Ref 6 6 15 in/38cm AR 1 0741608 0741606 4060804 DESCRIPTION Pad, Rubber (SN 0300135622 through 0300189901) Bolt, Carriage 5/16in-18NC x 2in (SN 0300057118 through 0300189901) Locknut 5/16in-18NC (SN 0300057118 through 0300189901) Flatwasher 5/16in Narrow (SN 0300057118 through 0300189901) Screw, Countersunk 3/8in-16NC Options: Screw, Countersunk 3/8in-16NC x 1in Screw
PAGE 109
PAGE 110
SECTION 3 - BOOM FIGURE 3-6.
PAGE 111
SECTION 3 - BOOM FIGURE 3-6.
PAGE 112
SECTION 3 - BOOM ITEM PART NUMBER QTY 0271647 Ref 119 120 122 123 127 129 3841203 3841143 3422814 3020022 0641610 1 2 1 AR 1 Ref 129 1683924 1 129 1001140279 1 134 135 136 137 138 138 138 3422669 3311805 0641607 3422792 0259441 0270402 1 1 1 1 Ref 1 1 138 0271649 1 139 139 139 0641809 0641810 Ref 1 1 144 0100011 AR Ref 0259439 Ref 4846050 0681608 0100011 0641407 4740362 3311405 0641610 4711600 3311605 1 6 AR 2 4 2 6 18 6 Ref 0272976 Ref See Note Ref 0100011 0641610 0681608
PAGE 113
SECTION 3 - BOOM ITEM 306 306 306 307 3121128 PART NUMBER 4846608 See Note Above 4891600 QTY Ref 1 1 6 DESCRIPTION Weldment, Support Options: Weldment, Support (E/M400AJP without Load Sensing) Weldment, Support (E/M400AJP with Load Sensing) Flatwasher 3/8in Hardened M450A/E400A/M400AJPnarrow/E450A/E400AJPnarrow/M400A/E450AJ/M REV 113
PAGE 114
SECTION 3 - BOOM FIGURE 3-7.
PAGE 115
SECTION 3 - BOOM FIGURE 3-7.
PAGE 116
SECTION 3 - BOOM 116 ITEM 41 41 PART NUMBER 41 41A 41A 41A 41A 7017172 42 51 51 51 51 52 52 52 52 52 52 52 52 52 52 53 53 53 53 See Note 7017172 7011323 2900770 7017192 7017122 7017134 7017178 7017127 70000341 7017165 See Note 7017165 70000340 7017123 7017132 7017179 QTY Ref 1 1 Ref 2 2 2 2 Ref 1 1 1 Ref Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 1 DESCRIPTION Counterbalance Valve Assembly Options: Helac p/n 24327 Stamped beside Mounting Screws (was p/n 7017125) Helac p/n 26553 or 26554 Stamped beside Mou
PAGE 117
PAGE 118
SECTION 3 - BOOM FIGURE 3-8.
PAGE 119
SECTION 3 - BOOM FIGURE 3-8.
PAGE 120
SECTION 3 - BOOM ITEM 25 26 27 28 28 28 PART NUMBER 1670697 0630467 3300151 1320040 1320043 QTY 1 4 6 Ref 1 1 28 1320043 1 29 30 31 31 31 32 32 32 33 34 34 34 34 35 35 35 0641410 3311405 1 1 Ref 1 1 Ref 1 1 AR Ref 0 1 0 Ref 1 1 0561361 0561386 0100019 Not Required 1320095 Not Required 4100065 4100065 35 35 36 36 36 4100067 4100067 36 36 Not Required 0561424 101 101 101 102 102 102 103 104 120 0561360 0561385 1320199 0561424 1 1 Ref 1 1 0254875 0 1 Ref Ref 0271493 Ref 0254875 Ref 025
PAGE 121
SECTION 3 - BOOM ITEM 104 104 105 105 PART NUMBER 1060341 4922614 3900246 QTY AR 1 Ref 2 105 3931028 2 106 107 107 107 3900104 1060341 4922613 2 Ref AR 1 107 4922615 1 108 109 1670832 1670833 1 1 3121128 DESCRIPTION Harness (Lower) (Prior to SN 0300063768) Harness (Lower) (SN 0300063768 through 0300189901) Screw Options: Screw, Filister Head #10-24NC x 1-3/4in (Prior to SN 0300070080) Screw #10-24NC x 1-3/4in (SN 0300070080 through 0300189901) Screw, Filister Head #10-24NC x 2-1/4in Harness
PAGE 122
PAGE 123
SECTION 4 - PLATFORM SECTION 4 - PLATFORM 3121128 M450A/E400A/M400AJPnarrow/E450A/E400AJPnarrow/M400A/E450AJ/M 123
PAGE 124
SECTION 4 - PLATFORM FIGURE 4-1.
PAGE 125
SECTION 4 - PLATFORM FIGURE 4-1.
PAGE 126
SECTION 4 - PLATFORM ITEM 20 20 PART NUMBER 4846276 3572413 QTY 1 1 20 3572413 1 21 22 4711600 7016652 0861176 0272082 4 13 Ref Ref Ref 0861452 0272105 Ref Ref 0861176 0272082 Ref Ref 0861452 0272105 Ref Ref 0861314 0272106 Ref Ref 0861449 0272104 Ref Ref 101 102 103 104 0641406 0641408 0641610 4 3 4 Ref 104 104 104 104 104 104 105 106 107 108 109 110 111 111 111 112 0861529 0861531 0861529 0861531 0861532 0861530 3311405 3311605 3380434 4740362 4751400 4751600 4360031 7000625 3252347
PAGE 127
SECTION 4 - PLATFORM ITEM 301 302 303 304 305 305 306 307 309 312 312 3121128 PART NUMBER 3536089 0641414 3311405 4711400 2920095 7016356 4240099 2820035 4460428 4923061 4460464 QTY 2 4 4 8 2 2 10 9 1 1 1 DESCRIPTION Plate, Mounting Bolt 1/4in-20NC x 1-3/4in Locknut 1/4in-20NC Flatwasher 1/4in Narrow Worklight Bulb, Replacement (1 Per Assembly) Tie-Strap (Not Shown) Loom, Vinyl (Not Shown) Connector, Strain Relief (Not Shown - Located at Console Box) Harness, Platform Work Lights (Not Shown) Pin, Male
PAGE 128
SECTION 4 - PLATFORM FIGURE 4-2.
PAGE 129
SECTION 4 - PLATFORM FIGURE 4-2.
PAGE 130
SECTION 4 - PLATFORM ITEM 17 PART NUMBER 0100011 QTY AR 1001138431 1001138432 Ref Ref Ref Ref 1001138433 Ref Ref Ref 51 52 53 54 55 56 57 58 59 60 61 62 63 64 64 101 102 103 104 104 104 104 104 104 104 104A 104A 104A 130 1001144018 1001144019 1001144020 0100011 0641418 0961845 3290606 3300151 See Note 3520198 4010618 4711400 4811700 1001138494 1001138514 1001140429 3520072 3520072 1001146082 1001145800 1001146082 1001145800 1001145801 1001145796 0641406 0641408 0641610 1001146083 1001145798 10011
PAGE 131
SECTION 4 - PLATFORM ITEM 104A PART NUMBER 1001136889 104A 104A 104A 104A 104A 104A 4360031 7000625 1001117320 70003483 1001117172 104A 1001117172 104A 104A 104A 104A 104B 104C 105 106 107 108 109 110 70002902 70002903 70002905 70002904 1060330 4460071 3311405 3311605 3380434 4740362 4751400 4751600 201 202 1580012 1580013 301 302 303 304 305 305 306 307 309 312 312 0259338 0271301 3536089 0641414 3311405 4711400 2920095 7016356 4240099 2820035 4460428 4923061 4460464 3121128 QTY 1 DESCRIPTION
PAGE 132
SECTION 4 - PLATFORM FIGURE 4-3.
PAGE 133
SECTION 4 - PLATFORM FIGURE 4-3.
PAGE 134
SECTION 4 - PLATFORM FIGURE 4-4.
PAGE 135
SECTION 4 - PLATFORM FIGURE 4-4.
PAGE 136
SECTION 4 - PLATFORM FIGURE 4-5.
PAGE 137
SECTION 4 - PLATFORM FIGURE 4-5.
PAGE 138
SECTION 4 - PLATFORM FIGURE 4-6.
PAGE 139
SECTION 4 - PLATFORM FIGURE 4-6.
PAGE 140
SECTION 4 - PLATFORM FIGURE 4-7.
PAGE 141
SECTION 4 - PLATFORM FIGURE 4-7.
PAGE 142
SECTION 4 - PLATFORM FIGURE 4-8.
PAGE 143
SECTION 4 - PLATFORM FIGURE 4-8.
PAGE 144
SECTION 4 - PLATFORM ITEM 11 PART NUMBER 1001118418 12 Ref 12 1600274 1 12 1001118419 1 12 1001118419 1 13 14 14 14 14 14 15 16 17 17 17 17 18 18 18 1670829 1 Ref 0 1 1 1 1 1 Ref 1 1 1 Ref 1 1 18 18 19 20 21 21 21 22 22 22 23 24 25 26 27 27 27 27 28 29 30 32 33 34 35 36 36 144 QTY 1 Not Required 1671037 1001110435 1001110435 1702565 1702566 1702567 1702567 1704422 1704192 1001107677 1001132175 1001132175 1704240 1704260 Not Required 2400067 4360448 2400068 2560136 2760105 3310601 3790012
PAGE 145
SECTION 4 - PLATFORM ITEM 36A 37 40 41 42 43 44 45 46 47 48 49 50 51 51 51 51 101 101 101 101 PART NUMBER 7020176 4360476 4460234 4460428 4460488 4460496 4460497 4460752 4750600 4750800 3571222 4740120 3311005 1704239 1001110226 1001110226 QTY 1 1 3 1 1 1 1 1 6 4 1 4 4 Ref 1 1 1 Ref 1 1 1 Ref 1 1 1 201 201 201 2910866 1001119566 1001119566 0259102 4360328 3790012 4922294 201 4240032 6 Ref 0257824 0270344 0270344 0273573 0274617 Ref Ref Ref Ref Ref 1001159362 Ref 1001159362 Ref 4360336 3790012
PAGE 146
SECTION 4 - PLATFORM 146 ITEM PART NUMBER QTY 402 402 1705170 1705170 0270732 1 1 Ref 0272111 Ref 0272111 Ref 0100009 3520173 AR 4 DESCRIPTION 0300189898) Decal, Lights (E/M400) (SN 0300161792 through 0300189901) Decal, Lights (E/M450) (SN 0300161792 through 0300189898) SEALED ENCLOSURES INSTALLATION OPTIONS: (UL/EE RATED MACHINES ONLY) (NOT SHOWN) (Prior to SN 0300064627) SEALED ENCLOSURES INSTALLATION OPTIONS: (UL/EE RATED MACHINES ONLY) (NOT SHOWN) (E/M400) (SN 0300064627 through 0300189901
PAGE 147
PAGE 148
SECTION 4 - PLATFORM FIGURE 4-9.
PAGE 149
SECTION 4 - PLATFORM FIGURE 4-9.
PAGE 150
SECTION 4 - PLATFORM ITEM 111 112 112 150 PART NUMBER 1001118419 4460265 4460226 QTY 1 1 8 DESCRIPTION Mechanical Assembly (Note: Not available for purchase) Plug, Male - 9 Position Socket, Female M450A/E400A/M400AJPnarrow/E450A/E400AJPnarrow/M400A/E450AJ/M REV 3121128
PAGE 151
PAGE 152
SECTION 4 - PLATFORM FIGURE 4-10.
PAGE 153
SECTION 4 - PLATFORM FIGURE 4-10.
PAGE 154
SECTION 4 - PLATFORM ITEM 201 202 203 204 205 206 207 207 207 207 207 208 209 210 154 PART NUMBER 7022812 70002736 7003972 7003973 7003980 7019167 7019164 7019165 7019196 7003982 70002737 7003982 7003983 7019194 7003989 QTY Ref Ref 1 2 4 4 1 1 Ref 1 2 1 2 2 1 2 DESCRIPTION Controller Assembly p/n 1600273 Controller Assembly p/n 1001118418 Boot, Switch Half, Handle Screw Nut Axle Rocker Wiring Assembly Options: Controller Assembly p/n 1600273 Switch, Micro Controller Assembly p/n 1001118418 Switch, Micr
PAGE 155
SECTION 5 - CYLINDER SECTION 5 - CYLINDER 3121128 M450A/E400A/M400AJPnarrow/E450A/E400AJPnarrow/M400A/E450AJ/M 155
PAGE 156
SECTION 5 - CYLINDER FIGURE 5-1.
PAGE 157
SECTION 5 - CYLINDER FIGURE 5-1.
PAGE 158
SECTION 5 - CYLINDER FIGURE 5-2.
PAGE 159
SECTION 5 - CYLINDER FIGURE 5-2.
PAGE 160
SECTION 5 - CYLINDER FIGURE 5-3.
PAGE 161
SECTION 5 - CYLINDER FIGURE 5-3.
PAGE 162
SECTION 5 - CYLINDER ITEM 10 11 12 12 12 PART NUMBER 2200222 See Note See Note 12 13 14 15 16 17 18 19 20 21 22 22 23 100 100A 100B 162 QTY 1 1 AR Ref Ref Ref See Note See Note See Note See Note See Note 0100038 0100011 0100035 0100020 4640932 7011112 2220883 2901147 2901902 1 1 1 1 1 AR AR AR AR 1 1 2 Ref 1 1 DESCRIPTION Plug, Pipe T-Seal (Note: Use Items 100A & 100B) Ring, Wear (Note: Use Items 100A & 100B) Ring, Wear (Prior to SN 0300056894) Ring, Wear (E/M400A) (SN 0300056894 through 0300189901)
PAGE 163
PAGE 164
SECTION 5 - CYLINDER FIGURE 5-4.
PAGE 165
SECTION 5 - CYLINDER FIGURE 5-4.
PAGE 166
SECTION 5 - CYLINDER FIGURE 5-5.
PAGE 167
SECTION 5 - CYLINDER FIGURE 5-5.
PAGE 168
SECTION 5 - CYLINDER FIGURE 5-6.
PAGE 169
SECTION 5 - CYLINDER FIGURE 5-6.
PAGE 170
SECTION 5 - CYLINDER FIGURE 5-7.
PAGE 171
SECTION 5 - CYLINDER FIGURE 5-7.
PAGE 172
SECTION 5 - CYLINDER 172 ITEM 8 8 PART NUMBER 2900770 4641386 QTY 1 1 8 9 9 10 10 10 11 12 13 14 15 16 16 17 18 20 21 22 23 23 23 7011376 4640634 2900770 0961726 0961950 1 1 1 Ref 2 0 1 1 2 1 3 1 1 1 1 AR AR AR Ref 4 4 100 100A 2901806 Ref 1 100B 2901805 1 2220885 Not Required 3900170 See Note See Note See Note See Note See Note 2901805 See Note See Note 0100011 0100035 0100038 DESCRIPTION Seal Kit - 4640816 Valve Cartridge, Holding Valve For 1684451, 1684453 & 1684492 Cylinder Seal Kit - 46
PAGE 173
PAGE 174
SECTION 5 - CYLINDER FIGURE 5-8.
PAGE 175
SECTION 5 - CYLINDER FIGURE 5-8.
PAGE 176
SECTION 5 - CYLINDER 176 ITEM 7 PART NUMBER 4740207 QTY 1 7 8 8 4740394 4566435 1 Ref 1 8 8 4565994 3951402 1 1 9 9 10 10 4640634 2900770 4640816 1 1 Ref 1 10 10 2900770 4641386 1 1 10 11 11 7011376 1 Ref 2 11 12 13 14 15 16 17 18 Not Required 3900170 See Note See Note See Note See Note See Note See Note 19 20 21 22 23 25 25 25 See Note See Note 0100011 0100035 0100038 2220885 0 2 AR 1 1 1 1 0961726 0961950 1 1 AR AR AR Ref 4 4 100 100A 100B 2901805 2902419 Ref 1 1 100C 29024
PAGE 177
PAGE 178
SECTION 5 - CYLINDER FIGURE 5-9.
PAGE 179
SECTION 5 - CYLINDER FIGURE 5-9.
PAGE 180
SECTION 5 - CYLINDER ITEM 22 23 23 23 100 180 PART NUMBER 0100035 0961726 0961950 2901804 QTY AR Ref 4 4 1 DESCRIPTION Compound, Locking Bushing Options: 1683708, 1683813 & 1684061 Cylinders 1683945 & 1684033 Cylinders Seal Kit (Includes Items 13-19) M450A/E400A/M400AJPnarrow/E450A/E400AJPnarrow/M400A/E450AJ/M REV 3121128
PAGE 181
PAGE 182
SECTION 5 - CYLINDER FIGURE 5-10.
PAGE 183
SECTION 5 - CYLINDER FIGURE 5-10.
PAGE 184
SECTION 5 - CYLINDER ITEM 10 PART NUMBER 10 11 12 13 14 15 16 17 18 100 100A 100B 184 QTY Ref Ref See Note See Note See Note See Note See Note 0100038 0100011 0100035 2901147 2901902 1 1 1 1 1 AR AR AR Ref 1 1 DESCRIPTION Ring, Wear (E/M400A) (SN 0300056894 through 0300189901) Ring, Wear (E/M450A) (SN 0300056894 through 0300189898) O-Ring (Note: Use Items 100A & 100B) O-Ring (Note: Use Items 100A & 100B) Ring, Wear (Note: Use Items 100A & 100B) Seal, Rod (Note: Use Items 100A & 100B) Wiper, Rod (Note
PAGE 185
PAGE 186
SECTION 5 - CYLINDER FIGURE 5-11.
PAGE 187
SECTION 5 - CYLINDER FIGURE 5-11.
PAGE 188
SECTION 5 - CYLINDER FIGURE 5-12.
PAGE 189
SECTION 5 - CYLINDER FIGURE 5-12.
PAGE 190
SECTION 5 - CYLINDER FIGURE 5-13.
PAGE 191
SECTION 5 - CYLINDER FIGURE 5-13.
PAGE 192
SECTION 5 - CYLINDER FIGURE 5-14.
PAGE 193
SECTION 5 - CYLINDER FIGURE 5-14.
PAGE 194
SECTION 5 - CYLINDER FIGURE 5-15.
PAGE 195
SECTION 5 - CYLINDER FIGURE 5-15.
PAGE 196
SECTION 5 - CYLINDER ITEM 202 203 196 PART NUMBER 2900770 3790113 QTY 1 2 DESCRIPTION Seal Kit - 4640709 Cartridge O-Ring (Between Valve and Cylinder Block) M450A/E400A/M400AJPnarrow/E450A/E400AJPnarrow/M400A/E450AJ/M REV 3121128
PAGE 197
PAGE 198
SECTION 5 - CYLINDER FIGURE 5-16.
PAGE 199
SECTION 5 - CYLINDER FIGURE 5-16.
PAGE 200
SECTION 5 - CYLINDER FIGURE 5-17.
PAGE 201
SECTION 5 - CYLINDER FIGURE 5-17.
PAGE 202
PAGE 203
SECTION 6 - HYDRAULIC SECTION 6 - HYDRAULIC 3121128 M450A/E400A/M400AJPnarrow/E450A/E400AJPnarrow/M400A/E450AJ/M 203
PAGE 204
SECTION 6 - HYDRAULIC FIGURE 6-1.
PAGE 205
SECTION 6 - HYDRAULIC FIGURE 6-1.
PAGE 206
SECTION 6 - HYDRAULIC 206 ITEM 36 37 37 37 38 39 39 39 40 41 42 43 44 44 44 45 45 45 46 47 48 49 49 49 PART NUMBER 2220386 2220819 2221147 QTY 1 Ref 2 2 2 Ref 2 2 2 2 1 1 Ref 1 1 Ref 1 1 AR 2 2 Ref AR AR 49 2221147 AR 50 51 52 52 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 2752581 4566188 1 1 Ref 1 1 AR 1 1 3 3 1 1 1 1 1 AR 2 1 1 1 1 2 3 1 Ref 2753520 2752585 2220504 2753535 2752572 2220727 2220684 2752435 2752573 2753474 2750996 2753475 2751508 2220501 2220502 2220677 456618
PAGE 207
SECTION 6 - HYDRAULIC ITEM 72 72 PART NUMBER 2220466 2220502 QTY 1 1 72 2220502 1 3121128 DESCRIPTION Fitting, Elbow (Prior to SN 0300114239) Fitting, Elbow (E/M400A) (SN 0300114239 through 0300189901) Fitting, Elbow (E/M450A) (SN 0300114239 through 0300189898) M450A/E400A/M400AJPnarrow/E450A/E400AJPnarrow/M400A/E450AJ/M REV 207
PAGE 208
SECTION 6 - HYDRAULIC FIGURE 6-2.
PAGE 209
SECTION 6 - HYDRAULIC FIGURE 6-2.
PAGE 210
SECTION 6 - HYDRAULIC ITEM 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 210 PART NUMBER 2753305 2752611 2220600 4567946 2753303 4100026 0100020 1702124 2220609 2220923 2220934 4640861 2751414 2220414 2750900 2220909 2220654 2220374 2220237 QTY 1 1 2 1 2 AR AR 1 2 3 1 1 1 1 1 2 1 1 2 DESCRIPTION REV Hose Hose Fitting, Straight Tube Hose Nylon, Sleeve Sealant (Not Shown) Hose, Tags (Not Shown) Fitting, Reducer Fitting, Adapter Fitting, Tee Bleeder, Kit Hose Fitting, Straight Hose Orifice (.
PAGE 211
PAGE 212
SECTION 6 - HYDRAULIC FIGURE 6-3.
PAGE 213
SECTION 6 - HYDRAULIC FIGURE 6-3.
PAGE 214
SECTION 6 - HYDRAULIC ITEM 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 65 66 67 68 69 70 214 PART NUMBER 2752611 2220600 4567946 2753329 4100026 0100020 1702124 2220609 2220923 2220934 4640861 2751890 2220414 2750900 2220909 2220374 2221039 2753330 2753331 2753332 2220237 QTY 1 2 1 2 AR AR 1 2 3 1 1 1 1 1 2 1 2 1 1 4 2 DESCRIPTION REV Hose Fitting, Straight Tube Hose Nylon, Sleeve Sealant (Not Shown) Hose, Tags (Not Shown) Fitting, Reducer Fitting, Adapter Fitting, Tee Bleeder, Kit Hose Fitting, Stra
PAGE 215
PAGE 216
SECTION 6 - HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM LIST ITEM PART NUMBER QTY Ref 2792334 2792506 Ref Ref 2792395 Ref 2792507 Ref 2792458 Ref 2792510 Ref 2792413 Ref 2792509 Ref Ref 216 2792337 2792505 Ref Ref Ref 2792505 Ref DESCRIPTION Note: Diagrams not shown in manual are available from JLG Service/Parts Department.
PAGE 217
SECTION 7 - ELECTRICAL SECTION 7 - ELECTRICAL 3121128 M450A/E400A/M400AJPnarrow/E450A/E400AJPnarrow/M400A/E450AJ/M 217
PAGE 218
SECTION 7 - ELECTRICAL FIGURE 7-1.
PAGE 219
SECTION 7 - ELECTRICAL ITEM 3121128 PART NUMBER 1870072 QTY Ref 1870227 Ref 1870072 Ref 1870227 Ref 1870126 Ref 1870227 Ref DESCRIPTION Standard Electrical Schematic (E/M450A & E/M450AJ) (Prior to SN 0300100540) Standard Electrical Schematic (E/M450A & E/M450AJ) (SN 0300100540 through 0300189898) Standard Electrical Schematic (E/M400A) (Prior to SN 0300100540) Standard Electrical Schematic (E/M400A) (SN 0300100540 through 0300189901) Standard Electrical Schematic (E/M400AJP) (Prior to SN 03001
PAGE 220
SECTION 7 - ELECTRICAL FIGURE 7-2.
PAGE 221
SECTION 7 - ELECTRICAL 3121128 M450A/E400A/M400AJPnarrow/E450A/E400AJPnarrow/M400A/E450AJ/M 221
PAGE 222
SECTION 7 - ELECTRICAL FIGURE 7-2.
PAGE 223
SECTION 7 - ELECTRICAL ITEM 12B 14 PART NUMBER 4460259 1001116368 QTY 6 1 14 1001116368 1 14A 14A 4460225 4460227 117 133 134 135 147 147A 147B 147C 4460428 4460752 4460497 4460496 0272971 1060330 4460464 4460071 1 2 Ref 1 1 1 1 1 7 ft/2.
PAGE 224
SECTION 7 - ELECTRICAL 224 ITEM 202 202A 202B 202B 202B PART NUMBER 1060677 4460464 4460495 4460752 QTY 32 ft/9.
PAGE 225
SECTION 7 - ELECTRICAL ITEM 302D 302D 302D 302D 302D PART NUMBER 4460749 4460750 4460458 4460751 302D Ref 302D 302D 302D 302E 302E 302E 303 303A 303A 303B 303B 303B 303C 303D 303D 303E 303E 303F 303F 303G 303G 303H 304 304 304A 304B 304B 305 305A 305A 305A 305B 306 307 309 310 310A 310A 310A 311 4460836 4460837 4460465 4460742 4460743 4460458 4922104 4460225 4460268 4460321 4460227 4460267 4460425 4460343 4460268 4460320 4460268 4460320 4460267 4460326 4460267 4460465 4922073 3990001 4460465 4460424 44
PAGE 226
SECTION 7 - ELECTRICAL 226 ITEM 420 PART NUMBER 4460496 QTY 1 Ref 17 501 See Note 501A 501A 501A 502 502A 503 503A 504 504 504 504 4460867 4460979 4460458 4922222 4460464 4922223 4460464 7020155 7023486 70000328 17 34 34 1 1 1 1 Ref 1 1 1 504 70000328 1 504A 504A 504A 504B 504B 505 4460224 4460809 4460268 7023337 7023338 See Note 1 1 5 1 35 1 505 1060341 505 4922614 58 ft/17.
PAGE 227
SECTION 7 - ELECTRICAL ITEM PART NUMBER QTY 508A 508A 509 4460265 4460226 See Note 1 7 1 509A 509A 509A 510 510A 510A 510A 4460225 4460226 4460226 1060777 1060759 1 4 4 Ref Ref 1 1 510A 1060759 1 510A 1060776 1 510A 1060751 1 510A 1060751 1 510B 510B 510B 510C 510D 510D 510E 510E 510F 510F 510F 510G 510H 510J 510J 510J 510J 510K 510L 510M 510M 511 511A 511A 512 512 512 512A 512A 512A 512B 7020693 4460761 4460227 1060778 4460321 4460226 4460761 4460226 1 1 4 1 1 4 1 4 Ref 1 1 1 1 Ref
PAGE 228
SECTION 7 - ELECTRICAL 228 ITEM 512B 512C 512C 512C 512D 512D 512E 512F 512F 513 513A 513A 513B 513B 514 PART NUMBER 4460226 7022004 Not Required 4460326 4460227 7022005 4460321 4460227 4922294 4460225 4460227 4460418 4460419 See Note QTY 6 Ref 1 0 1 3 1 1 4 1 1 3 1 3 5 514A 514A 514A 515 515A 515A 515A 515A 515A 516 517 4460867 4460979 4460458 4922319 4460225 4460807 4460808 4460809 4460267 Not Required 1001116522 5 10 10 1 1 1 1 1 5 0 1 517 1001116522 1 517A 517A 517B 517B 517B 518 518A 518A 51
PAGE 229
SECTION 7 - ELECTRICAL ITEM 601B 601B 601B 601B 4460346 4460125 See Note QTY Ref 1 1 1 601C 601C 601C 601C 601C 4060700 1001110873 4060092 See Note Ref 1 1 1 1 601D 601D 601D 601D 4460071 4460071 See Note Ref 1 1 1 601E 601E 601E 601E 4460205 4460233 See Note Ref 1 1 1 601F 601F 601F 4921593 4922608 Ref 1 1 601F 601F 4921569 4922608 1 1 601F 601F 4921595 4922610 1 1 601F 601F 4921571 4922610 1 1 601F 601F 601F 601F 601F 601G 601G 601G 601H 601H 601H PART NUMBER 4921592 4922607 Ref
PAGE 230
SECTION 7 - ELECTRICAL ITEM 601H 601H 601H 601H 601H 601J 601J 601J 601 Kto 601 601Q 601 Rto 601 602 602A 603 230 PART NUMBER QTY 4460134 4460710 Not Required See Note Not Required Ref AR AR AR AR Ref 1 1 0 AR 0 2920095 4460428 See Note 2 1 1 603A 603A 604 to 606 4460320 4460268 Not Required 701 702 703 7002821 7002823 4460467 1 2 0 Ref 1 1 1 703 4460510 1 704 705 7002828 2901443 1 1 1060494 1060494 1060461 1060461 DESCRIPTION 0300189901) Electrical Cable Options: Electrical Cable E/M450
PAGE 231
PAGE 232
SECTION 7 - ELECTRICAL FIGURE 7-3.
PAGE 233
SECTION 7 - ELECTRICAL 3121128 M450A/E400A/M400AJPnarrow/E450A/E400AJPnarrow/M400A/E450AJ/M 233
PAGE 234
SECTION 7 - ELECTRICAL FIGURE 7-3.
PAGE 235
SECTION 7 - ELECTRICAL ITEM PART NUMBER 117 133 134 135 147 147A 147B 147C 4460428 4460752 4460497 4460496 0272971 1060330 4460464 4460071 0257735 0259367 0270817 0259970 201 201 201 201 201 4922178 4922552 4922496 1060677 201 1060677 201 1060677 201 201 4922496 1060677 201A 201B 202 202 4460465 4460754 202 202 202 202 4922363 4922363 1060677 1060677 202 202A 202B 203 206 1060677 4460464 4460752 4460754 4460753 4922179 4933388 4933388 301 301 301 4923625 4923625 301A 301A 301B 301B 446
PAGE 236
SECTION 7 - ELECTRICAL ITEM 301C 301C 302 302 302 302A 302A 302B 302B 302C 302D 302D 302D 302E 302E 302E 303 303A 303A 303B 303B 303B 303C 303D 303D 303E 303E 303F 303F 303G 303G 303H 304 304 304A 304B 304B 305 305A 305A 305A 305B 306 307 309 310 310A 310A 310A 311 236 PART NUMBER 4460265 4460227 4922367 4922367 4460434 4460227 4460265 4460226 4460425 4460836 4460837 4460465 4460742 4460743 4460458 4922104 4460225 4460268 4460321 4460227 4460267 4460425 4460343 4460268 4460320 4460268 4460320 4460267 4460
PAGE 237
SECTION 7 - ELECTRICAL ITEM 416 418 419 420 PART NUMBER 4460425 4460495 4460497 4460496 501 See Note 501A 501A 501A 502 502A 503 503A 504 504A 504A 504A 504B 504B 505 505 505 506 506A 506A 506B 506B 506B 506B 506B 506B 506B 506B 506C 506C 506C 507 4460867 4460979 4460458 4922222 4460464 4922223 4460464 70000328 4460224 4460809 4460268 7023337 7023338 4922614 4922613 4922328 4460434 4460226 4460749 4460750 4460744 4460745 4460746 4460458 4460748 4460751 4460742 4460743 4460458 See Note 17 34 34 1 1 1 1
PAGE 238
SECTION 7 - ELECTRICAL ITEM 510A 510B 510B 510C 510D 510E 510F 510F 510G 510G 510H 510J 510K 510L 510L 510M 510M 510M 510N 510N 510N 510P 510P 510R 510R 510R 511 511A PART NUMBER 0610131 4460321 4460227 1060689 1060689 1060778 4460321 4460226 4460761 4460226 4460428 1001113045 4460444 4460761 4460227 4460931 4460464 4460466 1001096188 4460509 4460466 4460424 4460227 See Note QTY 1 1 4 1 1 1 1 4 1 4 1 1 1 1 4 1 6 2 1 2 2 1 2 Ref 1 1 Ref 1 511B 511B 511C 511D 1001116811 4460508 See Note See Note 1 4 1 1
PAGE 239
SECTION 7 - ELECTRICAL ITEM 512D 512D 512E 512F 512F 513 513A 513A 513B 513B 514 PART NUMBER 4460326 4460227 7022005 4460321 4460227 4922294 4460225 4460227 4460418 4460419 See Note QTY 1 3 1 1 4 1 1 3 1 3 5 514A 514A 514A 515 515A 515A 515A 515A 515A 516 517 517A 517A 517B 517B 517B 518 518A 518A 519 519A 519A 519B 519B 4460867 4460979 4460458 4922319 4460225 4460807 4460808 4460809 4460267 Not Required 1001116522 4460320 4460227 4460884 4460465 4460466 3990105 4460225 4460226 4922160 4460321 4460226 4
PAGE 240
SECTION 7 - ELECTRICAL ITEM 601C 601C 601C PART NUMBER 1001110873 4060092 See Note QTY 1 1 1 601D 601D 601D 601D 4460071 4460071 See Note Ref 1 1 1 4460205 4460233 See Note Ref 1 1 1 601E 601E 601E 601E 601F 601F 601F 601F 601F 601F 601F 601F 601F 601F 601G 601G 601G 601H 601H 601H 4921592 4922607 Ref 1 1 1 1 Ref AR AR AR AR Ref 1 1 Ref 1 1 601H 601H 4921568 4922611 1 1 601H 601H 4921594 4922609 1 1 601H 601H 4921570 4922612 1 1 601H 601H 601H 601H 601H 601J 601J 601J 601 Kto 601 601Q 60
PAGE 241
SECTION 7 - ELECTRICAL ITEM 602A 603 PART NUMBER 4460428 See Note QTY 1 1 603A 603A 603B 4460320 4460268 4460891 1 2 1 603B 4460891 1 603B 604 to 606 607 4460465 Not Required 1001149818 2 0 1 607 1001149818 1 607A 607A 607B 607B 4460320 4460267 4460897 4460464 701 702 703 7002821 7002823 4460467 1 2 1 2 Ref 1 1 1 703 4460510 1 704 705 7002828 2901443 1 1 3121128 DESCRIPTION Connector, Strain Relief Strobe Light Harness (Note: Not Available - Purchase Complete Strobe Light) Plug, M
PAGE 242
PAGE 243
SECTION 8 - DECALS SECTION 8 - DECALS 3121128 M450A/E400A/M400AJPnarrow/E450A/E400AJPnarrow/M400A/E450AJ/M 243
PAGE 244
SECTION 8 - DECALS FIGURE 8-1.
PAGE 245
SECTION 8 - DECALS FIGURE 8-1.
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SECTION 8 - DECALS ITEM 26 27 28 31 32 33 35 36 37 38 39 41 47 50 52 53 53 53 PART NUMBER 1704253 1704446 1704431 0860520 1060279 0641408 4711400 3311405 1701500 1701509 1703813 1703804 1702265 1702300 See Note 1702688 1707013 QTY 1 1 1 1 1 1 AR AR 4 1 1 6 1 4 1 Ref 1 1 53 1001121814 1 53 1001121814 1 54 54 54 54 54 54 54 62 62 62 63 63 63 63 63 64 64 64 246 1704252 1706950 Ref 4 4 4 4 4 4 AR Ref Ref Ref 2 1 2 1 Ref 1 1 64 1706950 1 65 65 65 1701645 1001121801 Ref 2 2 65 1001121801 2 6
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SECTION 8 - DECALS ITEM 70 70 71 71 71 73 73 73 77 78 79 80 81 82 PART NUMBER Not Required 1704286 Not Required 1702962 1704412 1704830 1704885 0641406 1001108923 1705351 QTY 0 2 Ref 0 1 Ref 0 1 1 1 2 4 1 1 82 1705351 1 83 83 1001121510 1001121510 0270433 3820001 3252331 3 3 Ref 8 1 Ref 1 1 1 2 1 101 102 103 103 103 103 104 105 3121128 Not Required 1701505 3251921 3252780 3252780 1702251 1704720 DESCRIPTION Decal - Generator Danger (E450 & E400) Decal - Generator Danger (M450 & M400) Decal - F
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SECTION 8 - DECALS FIGURE 8-2.
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SECTION 8 - DECALS FIGURE 8-2.
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SECTION 8 - DECALS 250 ITEM 11 11 11 11 11 11 11 13 14 14 14 14 14 14 14 15 15 15 15 15 15 15 16 17 17 PART NUMBER 17 17 17 17 17 19 20 20 20 21 22 23 Not Required Not Required Not Required 1704007 1704008 0961127 23 23 23 24 24 24 24 24 24 24 25 26 26 1704262 1705085 1001104864 1703924 1703925 1703926 1703927 1703923 1703928 1701644 3251813 Not Required Not Required Not Required 3251813 3251813 1703984 1703982 1703980 1703981 1703983 1703985 1704277 1704006 3251243 3252507 0100010 1701691 1704000
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SECTION 8 - DECALS ITEM 26 26 26 26 26 26 26 27 27 27 27 27 27 27 28 31 32 33 35 36 37 38 39 39 39 39 39 39 39 41 41 41 41 41 41 47 47 47 47 47 47 47 50 52 53 53 PART NUMBER Not Required 1704112 QTY 0 Ref 1 0 0 1 1 Ref 1 1 1 1 1 1 1 1 1 1 6 5 4 1 Ref 3 3 3 3 3 3 Ref 6 6 6 6 6 Ref 1 1 1 1 1 1 4 1 Ref 1 53 1707047 1 53 1001121816 1 53 1001121816 1 3121128 1704253 Not Required Not Required 1704253 1704253 1704452 1704419 1704417 1704418 1704454 1704453 1704431 0860520 1060279 0641408 4751400 3311
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SECTION 8 - DECALS ITEM PART NUMBER QTY 53 53 1704112 1707044 1 1 53 1001121823 1 53 1001121823 1 53 53 1707054 1001121821 1 1 53 1001121821 1 53 53 53 1704112 1707042 1001121921 1 1 1 53 1001121921 1 53 1704112 1 53 1707049 1 53 1001121818 1 53 1001121818 1 53 1704112 1 53 1707133 1 53 1001121923 1 53 1001121923 1 54 54 54 54 54 54 54 62 62 62 63 63 63 63 63 64 64 64 252 1704252 Ref 4 4 4 4 4 4 AR Ref Ref Ref 2 1 2 1 Ref 1 17046950 1 1703488 1704445 170
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SECTION 8 - DECALS ITEM 64 PART NUMBER 17046950 QTY 1 64 64 64 64 64 64 Not Required Not Required Not Required 1704252 17046950 0 Ref 0 0 1 1 64 17046950 1 64 1704252 1 64 1706950 1 64 1706950 1 65 65 1703996 Ref 2 65 1707055 2 65 1001121803 2 65 1001121803 2 65 65 1703996 1707060 1 1 65 1001121810 1 65 1001121810 1 65 65 65 1703996 1707059 1001121808 2 2 2 65 1001121808 2 65 65 65 1703996 1707058 1001121918 2 2 2 65 1001121918 2 65 65 1703996 1707056 2 2
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SECTION 8 - DECALS ITEM 65 PART NUMBER 1001121920 QTY 2 65 1001121920 1 66 67 70 70 70 1701502 1701503 Not Required 1704286 1 1 Ref 0 2 70 1704368 2 70 1704372 2 70 1704369 2 70 1704370 2 70 1704371 2 70 1704373 2 71 71 71 73 73 73 77 78 78 78 79 80 81 Not Required 1704830 Ref 0 1 Ref 0 1 1 Ref 0 1 1704885 0641406 1001108923 2 4 1 Not Required 1701505 Not Required 1702962 1704412 82 Ref 82 Ref 82 82 82 82 82 82 83 1705429 1705430 1705426 1705427 1705910 1001113680 83 8
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SECTION 9 - RECOMMENDED SERVICE PARTS STOCK SECTION 9 - RECOMMENDED SERVICE PARTS STOCK 3121128 M450A/E400A/M400AJPnarrow/E450A/E400AJPnarrow/M400A/E450AJ/M 255
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SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-1.
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SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-2.
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SECTION 10 - SPECIAL OPTIONS SECTION 10 - SPECIAL OPTIONS 3121128 M450A/E400A/M400AJPnarrow/E450A/E400AJPnarrow/M400A/E450AJ/M 259
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SECTION 10 - SPECIAL OPTIONS FIGURE 10-1.
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SECTION 10 - SPECIAL OPTIONS ITEM PART NUMBER 1703175 0274250 0273372 0256487 QTY 1 Ref Ref Ref 0256488 Ref 1001096553 0270954 0271898 Ref Ref Ref Ref Ref Ref Ref Ref 0271898 Ref 1001141474 0259550 1283014 1001111013 Ref Ref 1 Ref Ref Ref Ref Ref Ref Ref Ref 1 1001111013 1 1001110140 1 1001110140 1 1001109716 1 1001109716 1 1001111011 Ref 1 0270845 0271108 1001151116 1001148902 1001148903 1001148904 1001148905 1001148906 1001110142 1001109715 1001152523 4060959 0259398 2920150 701
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SECTION 10 - SPECIAL OPTIONS ITEM PART NUMBER 2300028 70010346 2300042 2300027 0271687 2902423 0257728 1001142504 1001142505 0270408 3510695 Ref Ref Ref Ref Ref Ref Ref Ref 1001140318 1001140315 1001145985 Ref Ref Ref Ref 0273146 0273147 1001149561 1001149563 1001149564 7002828 7002821 7002823 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 Ref 1 1 1 4460467 1 4460510 1 7002822 7016654 7004275 7004276 7002826 2901443 2915230 1001137005 0257728 1 1 1 1 1 1 1 1 Ref 1001152965 1001154231 0272315 027234
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PART NUMBER INDEX PART NUMBER INDEX 3121128 M450A/E400A/M400AJPnarrow/E450A/E400AJPnarrow/M400A/E450AJ/M 263
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PART NUMBER INDEX Index 264 M450A/E400A/M400AJPnarrow/E450A/E400AJPnarrow/M400A/E450AJ/M 3121128
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