Operation & Safety Manual Original Instructions Keep this manual with machine at all times.
CALIFORNIA PROPOSITION 65 BATTERY WARNING Battery posts, terminals and related accessories contain lead and lead compounds, chemical known to the State of California to cause cancer and reproductive harm. WASH HANDS AFTER HANDLING! CALIFORNIA PROPOSITION 65 EXHAUST WARNING Diesel Engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects and other reproductive harm.
Revision Log Revision Log REVISION LOG January 2, 2007 - A - Original Issue of Manual March 22, 2007 - B - Revised pages 3-1, 4-4 and 6-1. February 14, 2008 - C - Revised pages 1-1, 1-2, 2-1, 2-4, 4-2, 4-3 and 4-4. December 10, 2008 - D - Revised covers and pages c & 5-1. June 15, 2012 - E - Revised covers and pages 1-5, 1-11, 2-1, 2-4, 3-4, 4-2 & 5-1.
Read This First Read This First This manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc.
Read This First This product must comply with all safety related bulletins. Contact JLG Industries, Inc. or the local authorized JLG representative for information regarding safetyrelated bulletins which may have been issued for this product. JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine. Contact JLG Industries, Inc. to ensure that the current owner records are updated and accurate. JLG Industries, Inc.
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Table of Contents Table of Contents TABLE OF CONTENTS Revision Log Read This First Telehandler Operator and Platform Occupant Qualifications ..................................................... b Modifications ...................................................................... b Table of Contents Section 1 - General Safety Practices 1.1 Hazard Classification System ..............................................1-1 Safety Alert System and Safety Signal Words ................1-1 1.
Table of Contents Section 4 - Types of Personnel Work Platforms 4.1 Approved Personnel Work Platforms .................................. 4-1 Quick Switch Mounted - JLG Supplied ........................... 4-1 Fork Mounted ................................................................. 4-1 4.2 Unapproved Personnel Work Platforms .............................. 4-2 4.3 Platform Installation............................................................. 4-3 Quick Switch Mounted - JLG Supplied ..................
Section 1 - General Safety Practices SECTION 1 - GENERAL SAFETY PRACTICES 1.1 HAZARD CLASSIFICATION SYSTEM Safety Alert System and Safety Signal Words DANGER OW0010 DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING OW0021 WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Section 1 - General Safety Practices 1.2 GENERAL PRECAUTIONS WARNING Before operation, read & understand this manual. Failure to comply with the safety precautions listed in this manual could result in machine damage, property damage, personal injury or death. • DO NOT use the telehandler with platform attached for any purpose other than positioning personnel, their tools and equipment. • DO NOT place boom or platform against any structure to steady the platform or to support the structure.
1.3 OPERATION SAFETY Electrical Hazards OAB0010 • This machine is not insulated and does not provide protection from contact or proximity to electrical current.
Section 1 - General Safety Practices Tip Over Hazard OAB0020 • DO NOT exceed rated lift capacity. Distribute loads evenly on platform floor. • Be sure that the ground conditions are able to support the machine. OAB0030 • DO NOT raise boom unless frame is level (0 degrees). OAB0040 • DO NOT lift personnel during thunderstorms, strong winds or other inclement weather. OH2291 • MAINTAIN proper tire pressure at all times. If proper tire pressures are not maintained, this machine could tip over.
Section 1 - General Safety Practices OW0170 • USE ONLY an approved personnel work platform. OW0190 • DO NOT drive machine from cab when personnel are in platform. OAB0070 • Never level the machine when the platform is occupied.
Section 1 - General Safety Practices Load Falling Hazard OZ1350 • Never suspend load from platform or supports. • DO NOT carry materials directly on platform railing unless approved by the platform manufacturer. • Always ensure that power tools are properly stowed and never left hanging by their cord from the platform work area.
Section 1 - General Safety Practices Pinch Points and Crush Hazards Stay clear of pinch points and rotating parts on the telehandler. OW0210 • Stay clear of moving parts while engine is running. OW0220 • Keep clear of tires and platform or other objects. OW0230 • Keep clear from under boom. OW0240 • Keep clear of boom holes.
Section 1 - General Safety Practices OW0250 • Keep arms and hands clear of attachment tilt cylinder. OAB0170 • During operation, keep all body parts inside platform railing. OAB0060 • Keep others away while operating. OZ1310 • Approved head gear must be worn by all platform personnel. • Check work area for clearances overhead, on sides and bottom of platform when lifting or lowering platform. Always look in direction of movement.
Section 1 - General Safety Practices Fall Hazard OZ1290 • During operation, occupants in the platform must wear a full body harness with a lanyard attached to an authorized lanyard anchorage point. Attach only one lanyard per lanyard anchorage point. • DO NOT use damaged harnesses, deceleration devices or lanyards. OZ1300 • Before operating the machine, make sure all gates are closed and fastened in their proper position. • Keep both feet firmly positioned on the platform floor at all times.
Section 1 - General Safety Practices OAB0160 • Never tilt the platform when the platform is occupied.
Section 1 - General Safety Practices Chemical Hazards Exhaust Fumes • DO NOT operate machine in an enclosed area without proper ventilation. • DO NOT operate the machine in hazardous environments unless approved for that purpose by JLG and site owner. Sparks from the electrical system and the engine exhaust can cause an explosion. Flammable Fuel OW0300 • DO NOT fill the fuel tank or service the fuel system near an open flame, sparks or smoking materials.
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Section 2 - Pre-Operation and Inspection SECTION 2 - PRE-OPERATION AND INSPECTION 2.1 PRE-OPERATION CHECK AND INSPECTION Note: Complete all required maintenance before operating unit. WARNING FALL HAZARD. Use extreme caution when checking items beyond your normal reach. Use an approved ladder. A pre-operation check & inspection of the telehandler is to be completed first. Refer to the Operation & Safety Manual supplied with telehandler.
Section 2 - Pre-Operation and Inspection 2.2 SAFETY DECALS - JLG SUPPLIED PERSONNEL WORK PLATFORM Ensure all DANGER, WARNING, CAUTION and instructional decals and proper capacity charts are legible and in place. Clean and replace as required. Quick Switch Mounted Before S/N 2006058-01 SIDE VIEW OF PLATFORM 4-RIGHT 406 MILL AVE. S.W. NEW PHILADELPHIA, OHIO MADE IN U. S. A. ATTACHMENT READ AND UNDERSTAND THE FOLLOWING PRIOR TO LIFTING PERSONNEL.
Section 2 - Pre-Operation and Inspection S/N 2006058-01 & After 1701509 1701509 VIEW OF LANYARD ANCHORAGE POINT 1704277 B 4-RIGHT 1704277 406 MILL AVE. S.W. NEW PHILADELPHIA, OHIO Falling from platform could result in death or serious injury. TIP OVER HAZARD All occupants must wear full body harness with lanyard attached to designated anchorage point.
Section 2 - Pre-Operation and Inspection Fork Mounted 1001092482 - ENGLISH 1001096020 - FRENCH 1001096023 - ISO TIP OVER HAZARD 1701509 Death or serious injury could result from tip over. MAX Capacity 1000 lbs MAX 2 = + Operator and occupants must read and understand personnel work platform operator and safety manual prior to lifting personnel.
Section 2 - Pre-Operation and Inspection 2.3 WALK-AROUND INSPECTION 4-RIGHT 1 2 3 OAB0080 Begin your platform walk-around inspection at item 1, as noted below. Continue checking each item in sequence. INSPECTION NOTE: On all components, make sure there are no loose or missing parts, that they are securely fastened and no visible leaks or excessive wear exists in addition to any other criteria mentioned.
Section 2 - Pre-Operation and Inspection 2.4 WARM-UP AND OPERATIONAL CHECKS Warm-Up Check Warm-up and operational checks of the telehandler are to be completed before entering the platform. Refer to the Operation & Safety Manual supplied with telehandler. Operational Check After engine warms, perform an operational check: 1. Horn must be audible from platform with engine running.
Section 3 - Operation SECTION 3 - OPERATION 3.1 PLATFORM OPERATION • JLG recommends the user comply with local, provincial and federal regulations as they pertain to telehandler mounted personnel work platforms. • Capacities and range limits for the telehandler change depending on the platform in use. • Separate attachment instructions must be kept in manual holder in cab with this Operation & Safety Manual. An additional copy must be kept with the attachment if it is equipped with a manual holder.
Section 3 - Operation 3.2 USE OF THE CAPACITY CHART Example A contractor owns a model xxxxx telehandler with a 48" Carriage. He knows his fork mounted platform may be used with his model/attachment since it follows the requirements set forth in “Approved Personnel Work Platforms” on page 4-1. The contractor knows the platform’s capacity of 1,000 lb (454 kg) can handle the occupant’s weight of 450 lb (204 kg) and the load also being lifted of 150 lb (68 kg).
Section 3 - Operation MODEL XXXXX DEDUCT 350 LBS FROM ALL CAPACITIES WHEN MACHINE IS EQUIPPED WITH WINCH 48' 69° 5 50° 36' 12' 10° 8' Example 1 3000 LBS 20° 16' 11 0 0 L B S 20' 2000 LBS 7000 LB S 30° 4000 LBS 24' 9000 LB S 40° Example 2 Example 4 4 32' 28' Example 3 6 60° 40' 5000 LBS 6000 LBS 48" & 72" CARRIAGES RATED CAPACITY @ 2 FT.
Section 3 - Operation 3.3 LOADING AND SECURING FOR TRANSPORT 4-RIGHT OAB0130 1. If attached to telehandler, refer to the Operation & Safety Manual supplied with telehandler for securing telehandler. 2. Secure platform with strap as shown in figure.
Section 4 - Types of Personnel Work Platforms SECTION 4 - TYPES OF PERSONNEL WORK PLATFORMS 4.1 APPROVED PERSONNEL WORK PLATFORMS Quick Switch Mounted - JLG Supplied To determine if a quick switch personnel work platform is approved for use on the specific telehandler you are using, perform the following prior to installation. • The attachment model/option number on the attachment identification plate must match the attachment number on a capacity chart located in the operator cab.
Section 4 - Types of Personnel Work Platforms 4.2 UNAPPROVED PERSONNEL WORK PLATFORMS Do not attach any type of personnel work platform that is not manufactured by JLG to the Quick Switch. Do not use fork mounted personnel work platforms that do not meet the design requirements. See “Fork Mounted” on page 4-1. Do not use unapproved platforms for the following reasons: • Range and capacity limitations for “will fit,” homemade, altered, or other non-approved platforms cannot be established.
Section 4 - Types of Personnel Work Platforms 4.3 PLATFORM INSTALLATION Quick Switch Mounted - JLG Supplied Verify the personnel work platform is properly installed. Refer to the Operation & Safety Manual supplied with telehandler for complete installation instructions. GRADALL & JLG G-SERIES GRADALL C-SERIES & D-SERIES 1 2 4-RIGHT 3 4 6 5 5 4 6 OAB0140 1. Personnel Work Platform 2. Pivot Pin Recess 3. Saddle 4. Quick Switch 5. Lock Pin 6. Retaining Pin WARNING CRUSH HAZARD.
Section 4 - Types of Personnel Work Platforms G-SERIES C-SERIES & D-SERIES OAB0150 • Attachment pin engaged in platform pin recess. Lock pin engaged fully and secured with retainer pin. Saddles swung down and pinned in place. Fork Mounted JLG fork mounted personnel work platforms must attach to the forks by installing a pin behind the heel of each fork. Prior to use, ensure each pin is installed and secured.
Section 5 - Emergency Procedures SECTION 5 - EMERGENCY PROCEDURES 5.1 EMERGENCY LOWERING OF BOOM In the event of total loss of engine power, hydraulic pump failure or if platform or boom becomes jammed or snagged in overhead structures or equipment with an elevated load, the situation must be properly evaluated and dealt with on an individual basis. Contact your local Authorized Distributor or JLG Service Department for specific instructions. Secure the telehandler using the following procedures: 1.
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Section 6 - Specifications SECTION 6 - SPECIFICATIONS 6.1 PRODUCT SPECIFICATIONS - JLG SUPPLIED PERSONNEL WORK PLATFORM For telehandler specifications refer to the Operation & Safety Manual supplied with telehandler. Performance Quick Switch Mounted Maximum Platform Capacity........................................................ 2000 lb (907 kg) Fork Mounted Maximum Platform Capacity........................................................ 1000 lb (454 kg) Required Fork Length..........................
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Index Index C P Capacity Chart.................................. 3-2 Example ...................................... 3-2 Performance .....................................6-1 Chemical Hazards .......................... 1-11 Platform Installation ...................................4-3 Operation.....................................3-1 D Decals .............................................. 2-2 Dimensions....................................... 6-1 Pinch Points and Crush Hazards ......
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Inspection, Maintenance and Repair Log Inspection, Maintenance and Repair Log Serial Number ______________________________ Date Comments
Inspection, Maintenance and Repair Log Date Comments
Hand Signals OY1090 EMERGENCY STOP - With both arms extended laterally, hands open downward, move arms back and forth. OY1120 RAISE BOOM - With either arm extended horizontally, fingers closed, point thumb upward. OY1150 EXTEND BOOM - With both hands clenched, point thumbs outward. OY1180 TILT FORKS UP - With one arm held at side, extend other arm upward at about 45 degrees. OY1100 STOP - With either arm extended laterally, hand open downward, move arm back and forth.
31200160 An Oshkosh Corporation Company JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: +1-717-485-5161 Customer Support Toll Free: 1-877-554-5438 Fax: +1-717-485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia Phone: +61 2 65811111 Fax: +61 2 65813058 JLG Latino Americana Ltda.
