Operator Manual Owner's manual

ManualsBrandsJLG ManualsSpecial machineryTF6-42 (9150-4003)

TORQUE CHART

TORQUE (lubricated)

ITEM FREQUENCY* THREAD SIZE FT.-LB. Nm

(GRADE) MINIMUM MAXIMUM MINIMUM MAXIMUM

Boom Slide Bearings (front) 5 Weeks (250 hrs) 3/8-24 (5) 32 37 43 50

5 Weeks (250 hrs) 1/2-20 (5) 68 78 92 106

Boom Slide Bearings (rear) If front bearings have 3/8-24 (5) 32 37 43 50

worked loose 1/2-20 76 86 103 117

Boom Chain Jam Nuts Annually (1500 hrs) 7/8-14 100 125 136 169

Cab Mounting Bolts (upper) Annually (1500 hrs) 7/8-9 530 565 719 766

(lower) Annually (1500 hrs) 3/4-10 340 365 461 495

Engine Assembly

Flywheel Housing Bolts Annually (1500 hrs) M10 40 45 54 61

Engine Mounts Annually (1500 hrs) M12 66 76 89 103

M16 166 181 225 245

Front Axle Mounting Bolts Annually (1500 hrs) 3/4-10 340 365 461 495

Wheel Lug Nuts 3 Months (500 hrs) - 350 400 475 543

* Check torque at whichever interval occurs first.

To check GRADALL torque values, set the torque wrench at 95% of rated torque value and check fastener. If

the torque wrench releases before the fastener moves, assume fastener torque is correct. When setting

GRADALL torque values, use the values given on the following chart. Do not exceed allowances.

(hand)

RECOMMENDED LUBRICANTS & CAPACITIES

20.0

APPLICATION SYMBOL WHEN USED GRADE SPECIFICATION CAPACITY*

Boom Chain CL (chain lube) All Year - P/N 1440-4751 - -

Boom Bearing Paths HM (extreme pres. lube) All Year NLGI #2 P/N 1440-4595 - -

Coolant Additive (SCA supplemental All Year - - 0.5 qts 0.48 L

(refer to engine man.) coolant additive)

Transfer Case HF (hydraulic fluid) All Year ** ** 0.8 qts 0.8 L

Transmission HF (hydraulic fluid) All Year ** ** 16.7 qts 15.8 L

Engine Cooling System AF (anti-freeze) All Year 50/50 Permanent 15.5 qts 14.7 L

Engine Crankcase EO (engine oil) All Year 15W-40-CD MIL-L-2104D 14.5 qts 13.8 L

Front/Rear Axle

Center Section (Carraro) HF (hydraulic fluid) All Year ** ** 24.4 pints 11.5 L

Center Section (Dana) 13.0 pints 6.1 L

Ea. Wheel End (Carraro) HF (hydraulic fluid) All Year ** ** 3.2 pints 1.5 L

Ea. Wheel End (Dana) 3.4 pints 1.6 L

Fuel Tank DF (diesel fuel) All Year #2 - 38 gal 143.8 L

Grease Fittings HM (extreme pres. lube) All Year NLGI #2 P/N 1440-4595 - -

Hydraulic System HF (hydraulic fluid) All Year *** *** 43 gal 163 L

* Capacities are approximate - check level to be sure.

** Fill to level using Mobilfluid

424 (GRADALL P/N 1440-4535)

*** Fill to level using Mobilfluid

424 -OR- Citgo Tractor Hydraulic Fluid (product code 33310)

When replacing foam filled tires, replace the complete

tire and rim assembly.

CAUTION