Illustrated Parts Manual Model TF6-42 S/N 0192001 thru 0192007 & 0160000052 & After 91504001 Revised April 2, 2014 An Oshkosh Corporation Company
EFFECTIVITY PAGE December 17, 2004 - A - Revised Manual June 15, 2005 - B - Revised Manual September 30, 2005 - C - Revised Manual April 24, 2006 - D - Revised Manual August 25, 2006 - E - Revised Manual February 23, 2007 - F - Revised Manual July 6, 2007 - G - Revised Manual August 11, 2009 - H - Revised Manual April 2, 2014 - I - Revised Manual 91504001 TF6-42 i
EFFECTIVITY PAGE -ii TF6-42 91504001
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 – FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1-2 Frame Shrouding & Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Axle Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 SECTION 2 – BOOM . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. 4-12 4-13 4-14 4-15 4-16 4-17 4-18 4-19 4-20 4-21 TITLE PAGE NO. Transmission - Pump Drive Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmission - Charging Pump Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmission - Reverse Idler Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. 5-33 5-34 5-35 5-36 5-37 5-38 5-39 5-40 5-41 TITLE PAGE NO. Rear Steering Components - Dana . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Gear Components - Dana . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Differential - Dana . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Double Joint - Dana . .
TABLE OF CONTENTS FIGURE NO. 8-12 8-13 TITLE PAGE NO. Platform Rotate Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30 Sway Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32 SECTION 9 – HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 12 – OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1 12-1 12-2 12-3 12-4 12-5 12-6 12-7 12-8 12-9 12-10 12-11 12-12 12-13 12-14 12-15 12-16 12-17 12-18 12-19 12-20 12-21 12-22 12-23 12-24 12-25 Heater Option Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cold Start Installation . . . .
TABLE OF CONTENTS FIGURE NO. viii TITLE TF6-42 PAGE NO.
SERVICE KITS Section Page No. Part No. Description 4 4-4 91415035 Engine Filter Kit, (Non-Turbo), (S/N 0192001 thru 0160002686) 4 4-8 91415084 Engine Filter Kit, (Non-Turbo), (S/N 0160003136 & After) 4 4-69 10837075 Drive Plate Kit 5 5-5 91474614 R.H. Wheel Side Kit - Carraro Front Axle 5 5-5 91474615 L.H. Wheel Side Kit - Carraro Front Axle 5 5-13 91474120 Differential Kit - Carraro Front Axle 5 5-25 91474614 R.H. Wheel Side Kit - Carraro Rear Axle 5 5-25 91474615 L.H.
SERVICE KITS Section x Page No. Part No.
SERVICE KITS Section Page No. Part No.
SERVICE KITS Section xii Page No. Part No.
SECTION 1 FRAME & ATTACHING PARTS 91504001 TF6-42
S/N 0192001 thru 0192007 & 0160000052 thru 0160006622 excluding 0160000198 & 0160006286 FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim 55 56 57 75 58 57 50 81 82 83 84 49 68 41 40 43 27 28 3 46 4 5 1 87 45 59 60 73 31 7 30 32 33 LOWER CAB MOUNT 36 18 64 14 15 61 62 70 71 72 74 66 CAB MOUNT WELDMENT 46 85 43 67 85 46 34 35 65 76 88 UPPER CAB MOUNT 77 88 2 4 6 29 11 10 44 CAB WALL 12 54 48 18 38 9 8 53 69 FRAME MOUNT WELDMENT 64 18 51 52 42 39 75
S/N 0192001 thru 0192007 & 0160000052 thru 0160006622 excluding 0160000198 & 0160006286 FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim Item Part Number Qty.
S/N 0192001 thru 0192007 & 0160000052 thru 0160006622 excluding 0160000198 & 0160006286 FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim (Continued) Item Part Number Qty.
S/N 0192001 thru 0192007 & 0160000052 thru 0160006622 excluding 0160000198 & 0160006286 FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim (Continued) Item 91504001 Part Number Qty. Description TF6-42 Rev.
S/N 0160006707 & After including 0160000198 & 0160006286 FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim 55 56 57 47 50 68 69 83 58 57 51 52 53 38 40 41 51 43 46 39 48 8 6 12 19 10 4 2 7 4 28 31 29 11 85 3 CAB WALL 27 9 71 44 54 FRAME MOUNT WELDMENT 64 85 18 18 42 47 49 5 70 77 92 1 89 7 94 30 UPPER CAB MOUNT 33 32 65 CAB MOUNT WELDMENT 76 92 34 35 36 LOWER CAB MOUNT 4618 11 85 11 85 46 18 45 18 91 41 66 FRAME MOUNT WELDMENT 67 67 26 14 72 24 46
S/N 0160006707 & After including 0160000198 & 0160006286 FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim Item Part Number Qty.
S/N 0160006707 & After including 0160000198 & 0160006286 FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim (Continued) Item 49 50 Part Number Qty.
S/N 0160006707 & After including 0160000198 & 0160006286 FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim (Continued) Item Part Number Qty. Description Rev.
FRAME & ATTACHING PARTS S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 Figure 1-2 Axle Mounting CARRARO 4 2 3 4 1 3 1-10 TF6-42 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 FRAME & ATTACHING PARTS Figure 1-2 Axle Mounting Item 1 2 3 4 91504001 Part Number Qty. 83201001 88521012 Ref Ref 12 12 Description Rev. FRONT AXLE ASSY, (see Figure 5-1 for details) REAR AXLE ASSY, (see Figure 5-11 for details) HEX HD CAPSCREW, 3/4-10X4-1/4, (loctite & torque to 340-365 ft.lbs.
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 FRAME & ATTACHING PARTS Figure 1-2 Axle Mounting DANA 4 3 5 3 2 4 3 1 3 2 1-12 TF6-42 91504001
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 FRAME & ATTACHING PARTS Figure 1-2 Axle Mounting Item Part Number Qty. 1 2 3 4 5 83201118 90027473 88501012 Ref 8 16 8 Ref 91504001 Description Rev. FRONT AXLE ASSY, (see Figure 5-20 for details) HEX HD CAPSCREW, 3/4-10X5-1/2, (loctite & torque to 240-260 ft.lbs.
FRAME & ATTACHING PARTS This Page Intentionally Left Blank 1-14 TF6-42 91504001
SECTION 2 BOOM 91504001 TF6-42
BOOM Figure 2-1 First Boom Section 6 7 1 5 4 3 2 4 18 22 5 8 23 24 19 21 9 10 1 13 12 20 14 17 34 33 33 29 28 27 26 35 32 31 36 15 37 16 1 30 SERVICE NOTE: Coat Anchor Rod Bolt Threads on items 2 & 18 with Molybdenum, (14403323). Tighten to collapse washers.
BOOM Figure 2-1 First Boom Section Item Part Number Qty.
BOOM Figure 2-2 Bearing Pads, Spacers, & Shims, (First Boom Section) 16 13 11 14 5 15 5 12 10 9 8 1 19 6 7 2 17 SERVICE NOTES: 1. Add bearing pad shims & spacers as required to shim boom to within 1/16” of a tight fit. Whenever a shim is used with a pad, a spacer must be inserted between pad & shim. No pads shall sit directly on slotted surface of shims. 2. The length of pad bolts depend on the amount of shims used. Bolt cannot extend past chamfer on bearing pad. 3.
BOOM Figure 2-2 Bearing Pads, Spacers, & Shims, (First Boom Section) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 91504001 Part Number Qty. 90027471 88201065 88201564 90027470 91403534 91401469 91401209 91401214 91401215 91401216 91401472 88201533 88201534 91401212 91401211 91401213 91401223 91403530 88201034 91401450 91401456 91401457 91403532 Ref 8 4 4 12 2 1 2 2 AR AR 1 8 4 4 AR AR 4 4 4 2 AR AR 2 Description Rev.
BOOM Figure 2-3 Second Boom Section 3 2 4 5 6 7 8 9 1 3 2 4 7 8 9 10 11 18 19 17 19 22 26 21 15 17 16 19 18 19 20 14 12 23 24 29 1 27 13 22 25 24 23 28 2-6 TF6-42 91504001
BOOM Figure 2-3 Second Boom Section Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 91476042 91403023 88551013 88201075 91405086 91401436 91403499 88241023 88501612 91401435 91405085 88671001 90028932 91403019 91403519 91403053 91403052 91503001 91403126 91403127 88201047 88551011 91403433 91403071 88631302 91403013 1 2 2 2 1 1 2 8 8 1 1 2 2 1 1 2 1 2 AR AR 1 1 1 2 4 1 Ref Ref Ref Ref 20 21 22 23 24 25 26 27 28 29 91504001 Description Rev.
BOOM Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section) 11 8 2 13 14 15 25 5 3 6 21 4 12 3 2 7 9 10 22 23 16 3 22 24 2 1 3 27 20 19 SERVICE NOTES: 1. Add bearing pad shims & spacers as required to shim boom to within 1/16” of a tight fit. Whenever a shim is used with a pad, a spacer must be inserted between pad & shim. No pads shall sit directly on slotted surface of shims. 2. The length of pad bolts depend on the amount of shims used.
BOOM Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 91504001 Part Number Qty.
BOOM Figure 2-5 Third Boom Section 10 9 8 3 5 3 4 10 2 3 7 13 11 12 6 1 10 15 14 1 19 16 18 17 SERVICE NOTES: 1. Add bearing pad shims & spacers as required to shim boom to within 1/16” of a tight fit. Whenever a shim is used with a pad, a spacer must be inserted between pad & shim. No pads shall sit directly on slotted surface of shims. 2. The length of pad bolts depend on the amount of shims used. Bolt cannot extend past chamfer on bearing pad. 3.
BOOM Figure 2-5 Third Boom Section Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 91506005 88201036 88561109 83201115 91501010 91403087 91501005 88201537 1 2 6 2 1 1 1 2 Ref Ref Ref 1 1 1 1 2 4 4 4 4 91504001 88201033 88551011 91403425 91506019 91501072 88201022 88561003 88501005 91403377 Description Rev.
BOOM Figure 2-6 Bearing Pads, Spacers & Shims, (Third Boom Section) 12 3 4 13 1 6 11 5 7 5 14 2 8 9 10 SERVICE NOTES: 1. Add bearing pad shims & spacers as required to shim boom to within 1/16” of a tight fit. Whenever a shim is used with a pad, a spacer must be inserted between pad & shim. No pads shall sit directly on slotted surface of shims. 2. The length of pad bolts depend on the amount of shims used. Bolt cannot extend past chamfer on bearing pad. 3.
BOOM Figure 2-6 Bearing Pads, Spacers & Shims, (Third Boom Section) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 91504001 Part Number Qty. 91403533 91401449 91401452 91401453 91401454 90027470 88201566 88201533 91401211 91401217 91401218 91401207 91403531 88261128 91403535 90027471 91401226 Ref 2 2 2 AR AR 8 4 4 2 AR AR 2 2 4 2 4 2 Description Rev. THIRD BOOM SECTION, (see Figure 2-5 for details) BEARING PAD SPACER SHIM SHIM SHIM FLAT WASHER, 3/8 HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 ft.
BOOM Figure 2-7 Push Beam/Extend Chain & Roller Assembly NOTE: THE CHAIN CLEVIS ROD, (item 7), ATTACH TO THE STRONG BACK, (item 3), ON FIGURE 2-1. 7 3 2 SEE FIGURE 2-5 FOR PUSH BEAM, CHAIN RETAINER & BEARING PADS. 9 6 4 NOTE: 8 10 5 1 11 21 12 22 23 14 2 3 1 13 17 18 NOTE: 15 17 19 THE CLEVIS, (item 11), SEATS IN THE REAR OF THE THIRD BOOM SECTION, ILLUSTRATED ON FIGURE 2-5.
BOOM Figure 2-7 Push Beam/Extend Chain & Roller Assembly Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 91503007 88631302 91503009 91503011 88201006 88501004 91503012 91503016 2 8 4 2 3 3 2 13’ Ref Ref 1 1 2 2 1 2 4 2 2 1 1 1 1 91504001 91503008 91506003 88201065 88561111 91401189 88671001 91403119 91503006 91505001 91503017 88501322 91501011 91403065 Description Rev.
BOOM Figure 2-8 Quick Switch Assembly 1 2 17 16 3 15 4 13 18 14 6 11 7 10 9 SERVICE NOTES: Use loctite, (14403364), on all bolt threads.
BOOM Figure 2-8 Quick Switch Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 91504001 Part Number Qty. 91405032 1 Ref Ref 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 88671008 88631509 91403020 91403404 91403407 91403411 88301193 88561105 88521012 91403412 91403060 88561006 88201067 91403405 88221276 Description Rev.
BOOM This Page Intentionally Left Blank 2-18 TF6-42 91504001
SECTION 3 ATTACHMENTS 91504001 TF6-42
ATTACHMENTS Figure 3-1 48” & 72” Carriage Assembly 2 3 5 4 1 7 6 8 3-2 TF6-42 91504001
ATTACHMENTS Figure 3-1 48” & 72” Carriage Assembly Item 1 2 3 4 5 6 7 8 91504001 Part Number Qty. 91405073 91405074 91406087 91406089 1 1 1 1 1 4 2 2 2 1 1 Ref 90200003 88201105 88521310 91401303 91401324 Description 48” CARRIAGE ASSY, (includes items 1 thru 7) 72” CARRIAGE ASSY, (includes items 1 thru 7) 48” CARRIAGE WELDMENT 72” CARRIAGE WELDMENT SERIAL NO.
ATTACHMENTS Figure 3-2 Buckets 3-4 TF6-42 91504001
ATTACHMENTS Figure 3-2 Buckets Item 91504001 Part Number Qty. 91405054 91405055 91405071 1 1 1 Description Rev.
ATTACHMENTS Figure 3-3 48” & 72” Slope Piler Carriage 1 3 4 2 5 19 11 6 7 40 9 8 12 10 6 13 42 16 7 8 39 14 20 41 15 38 67 37 36 29 30 35 34 33 8 17 18 28 27 26 27 11 25 32 21 22 21 41 23 24 31 3-6 TF6-42 91504001
ATTACHMENTS Figure 3-3 48” & 72” Slope Piler Carriage Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 91504001 Part Number Qty.
ATTACHMENTS Figure 3-4 10’ & 15’ Truss Boom Assembly 1 2 3 4 5 6 8 9 1 2 10 ENLARGED VIEW 7 11 3-8 TF6-42 91504001
ATTACHMENTS Figure 3-4 10’ & 15’ Truss Boom Assembly Item 1 2 3 4 5 6 7 8 9 10 11 91504001 Part Number Qty. 91405083 91405082 91406110 91406105 88671001 90402948 88501008 88201073 1 1 1 1 1 1 1 1 4 1 1 1 1 1 90451053 90453041 90453040 91164440 Description Rev.
ATTACHMENTS Figure 3-5 10’ & 15’ Truss Boom Assembly w/Winch 1 2 11 8 28 20 34 10 7 16 9 28 24 25 12 19 29 34 26 3 6 15 28 22 33 27 21 34 30 34 28 1 2 14 13 19 ENLARGED VIEW 4 5 23 18 17 3-10 TF6-42 91504001
ATTACHMENTS Figure 3-5 10’ & 15’ Truss Boom Assembly w/Winch Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 33 34 Part Number Qty.
ATTACHMENTS Figure 3-6 100 Degree Swing Fork Assembly Right 2 52 53 7 6 51 37 38 9 54 55 8 9 10 5 12 13 4 11 3 4 1 14 47 16 50 15 Left 38 49 44 45 46 48 21 22 20 17 43 23 25 37 38 WARNING 36 41 24 56 58 59 57 42 19 18 36 37 38 37 38 40 39 35 25 33 34 17 18 19 32 31 26 30 28 3-12 TF6-42 27 29 91504001
ATTACHMENTS Figure 3-6 100 Degree Swing Fork Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 91504001 Part Number Qty.
ATTACHMENTS Figure 3-6 100 Degree Swing Fork Assembly (Continued) Item Part Number Qty. 49 50 51 52 53 54 55 56 57 58 59 88662006 84719760 88662106 91041361 91411050 88561002 91043186 84718208 88662119 71492142 86683122 2 2 2 2 2 2 1 2 2 24” 4 3-14 Description Rev.
ATTACHMENTS Figure 3-6 100 Degree Swing Fork Assembly (Continued) Item 91504001 Part Number Qty. Description TF6-42 Rev.
ATTACHMENTS Figure 3-7 Drywall Carriage Assembly 2 3 4 1 5 6 7 8 9 10 11 9 12 13 3-16 TF6-42 91504001
ATTACHMENTS Figure 3-7 Drywall Carriage Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 91504001 Part Number Qty. 91405077 91406092 1 1 1 4 2 4 4 4 2 14 8 8 2 2 90553012 88201105 90200003 88521310 91401340 88241053 88551011 88501006 90553013 91403366 Description DRYWALL CARRIAGE ASSY, (includes all items) DRYWALL CARRIAGE WELDMENT ATTACHMENT SERIAL NO.
ATTACHMENTS Figure 3-8 100 Degree Drywall Swing Carriage Assembly 57 58 1 48 51 52 53 Left 39 40 9 60 61 7 56 8 9 10 4 11 6 5 40 55 44 45 46 39 54 40 14 16 36 18 62 64 65 41 39 40 38 37 15 19 39 40 21 20 17 43 63 36 42 13 47 3 4 59 12 22 23 25 24 WARNING 2 Right 25 35 33 34 17 18 19 32 48 31 49 26 30 28 27 29 50 3-18 TF6-42 91504001
ATTACHMENTS Figure 3-8 100 Degree Drywall Swing Carriage Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 91504001 Part Number Qty.
ATTACHMENTS Figure 3-8 100 Degree Drywall Swing Carriage Assembly (Continued) Item Part Number Qty. 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 90553013 91403366 90553012 88551011 88501006 88551010 88662006 88662106 91041361 91411050 84719760 91043186 88561002 84718208 88662119 71492142 86683122 2 2 2 8 8 2 2 2 2 2 2 1 2 2 2 24” 4 3-20 Description Rev.
ATTACHMENTS Figure 3-8 100 Degree Drywall Swing Carriage Assembly (Continued) Item 91504001 Part Number Qty. Description TF6-42 Rev.
ATTACHMENTS Figure 3-9 Personnel Platform Assembly 21 28 29 1 A 14 15 16 A 10 11 R R READ AND UNDERSTAND THE FOLLOWING PRIOR TO LIFTING PERSONNEL. WHEN LIFTING PERSONNEL USE ONLY A GRADALL MANUFACTURED PERSONNEL WORK PLATFORM. ALL PERSONNEL IN PLATFORM MUST WEAR A FULL BODY HARNESS WITH LANYARD ATTACHED TO A DESIGNATED ANCHORAGE POINT. READ AND UNDERSTAND PERSONNEL WORK PLATFORM USER'S MANUAL BEFORE OCCUPYING PERSONNEL WORK PLATFORM. FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY OR DEATH.
ATTACHMENTS Figure 3-9 Personnel Platform Assembly Item Part Number Qty.
ATTACHMENTS Figure 3-10 Transformer Platform 12 10 9 13 6 8 7 9 59 11 14 16 10 5 11 7 8 60 61 4 1 3 22 23 20 19 56 54 21 24 2 26 27 18 55 29 28 58 30 31 32 35 36 2 27 57 28 25 52 53 2 34 26 2 1 33 36 35 29 17 3-24 TF6-42 91504001
ATTACHMENTS Figure 3-10 Transformer Platform (Continued) 30 46 48 37 47 47 20 38 40 41 42 ls de Mo 6 44 41 25 39 43 44 45 VIEW OF PLATFORM CONTROLS 91504001 TF6-42 3-25
ATTACHMENTS Figure 3-10 Transformer Platform Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 3-26 Part Number Qty.
ATTACHMENTS Figure 3-10 Transformer Platform (Continued) Item Part Number Qty. 48 52 53 54 55 56 57 58 59 60 61 4846600 91506015 91506016 91503065 91503066 88631449 91503111 88341022 4846549 3311501 3520072 1 1 1 2 2 2 1 4 1 2 2 Description Rev. BOX WELDMENT PIN SUPPORT, L.H. WELDMENT PIN SUPPORT, R.H. WELDMENT PIN PIN DETENT ROLL PIN, 1/8-1-1/2 SERIAL NO.
ATTACHMENTS Figure 3-11 Forks 3-28 TF6-42 91504001
ATTACHMENTS Figure 3-11 Forks (Continued) Item Part Number Qty. 91403359 91403364 2 2 91563141 91403366 2 2 91513206 91403580 2 2 91563142 2 Description 48” CUBING FORK, 2X2, 3,880 lbs. 48” PALLET FORK, 1-3/4X4, 6,100 lbs., (only used with 100 Degree Swing Carriage w/Side Shift, 91405070) 48” PALLET FORK, 2-1/4X5, 13,700 lbs. 48” DRYWALL CARRIAGE FORK, 2X6, 5,000 lbs., (only used with Drywall Carriage, 91405077 or 100 Degree Drywall Swing Carriage, 91405078) 48” PALLET FORK, 2-1/4X4, 10,950 lbs.
Before S/N 2005134-01 ATTACHMENTS Figure 3-12 Fork Mounted Lifting Hook NOTE: PALLET/LUMBER FORKS OF AN APPROPRIATE LOAD RATING MUST BE USED.
Before S/N 2005134-01 ATTACHMENTS Figure 3-12 Fork Mounted Lifting Hook Item 1 2 3 4 5 6 91504001 Part Number 88341022 90554078 90554079 90554080 90554081 Qty. Description Rev.
S/N 2005134-01 & After ATTACHMENTS Figure 3-12 Fork Mounted Lifting Hook NOTE: PALLET/LUMBER FORKS OF AN APPROPRIATE LOAD RATING MUST BE USED.
S/N 2005134-01 & After ATTACHMENTS Figure 3-12 Fork Mounted Lifting Hook Item Part Number Qty. 1 2 3 4 5 6 7 91565094 7029520 90554080 7029521 70020555 7029523 1 2 1 1 1 2 1 91504001 Description FORK MOUNTED LIFTING HOOK, (includes all items) HAIRPIN CLIP SLING HOOK CHAIN SHACKLE, 12,000LB SPRING BUSHING PIN S/N ATTACHMENT PLATE TF6-42 Rev.
ATTACHMENTS This Page Intentionally Left Blank 3-34 TF6-42 91504001
SECTION 4 ENGINE & ATTACHING PARTS 91504001 TF6-42
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly, L.H. View 3 2 4 SERVICE NOTES: 1). Use loctite 242, (14403364), on all bolt threads. 2). Use loctite 545, (14404043), on all fittings. 16 28 72 3 4 5 NOTE: HYDRAULIC PUMP, (item 17), ROTATED 180° AFTER S/N 0160000141.
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly, L.H. View Item 1 2 3 4 5 6 7 8 9 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 45 46 47 48 49 50 51 91504001 Part Number Qty. Description Rev.
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly, L.H. View (Continued) Item Part Number Qty.
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly, L.H. View (Continued) Item 91504001 Part Number Qty. Description TF6-42 Rev.
S/N 0160003136 & After ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly, L.H. View 30 31 32 33 34 58 1 2 35 36 6 29 8 9 10 57 58 7 37 58 28 55 53 54 58 17 52 24 25 13 15 58 14 11 12 13 58 13 15 16 58 27 48 26 49 24 25 50 18 19 20 21 23 22 51 TRANSMISSION & ENGINE MOUNTS (4 places) ALT EXC SNSR ALT BAT 38 56 58 39 47 58 STRT SOL GND-6 STRT SOL GND-6 ST RLY ST RLY PWR ST RLY ST RLY PWR STARTER RELAY 44 56 58 43 46 59 42 41 SERVICE NOTES: 1).
S/N 0160003136 & After ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly, L.H. View Item 1 2 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 91504001 Part Number Qty.
S/N 0160003136 & After ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly, L.H. View Item Part Number Qty.
S/N 0160003136 & After ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly, L.H. View Item 91504001 Part Number Qty. Description TF6-42 Rev.
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 ENGINE & ATTACHING PARTS Figure 4-2 Engine Assembly, R.H. View ALT EXC SNSR BAT-2 ST RLY PWR ALT BAT SNSR BAT-1 ALT BAT 9 STRT SOL 14 TR LT SW GND-9 10 11 1 2 3 4 19 21 5 6 7 8 12 15 16 17 18 21 20 GND-A GND-B GND-C GND-D GND-E GND-1 GND-2 GND-3 GND-4 GND-5 GND-6 GND-7 GND-8 GND-9 13 SERVICE NOTES: 1). Use loctite 242, (14403364), on all bolt threads. 2). Use loctite 545, (14404043), on all fittings.
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 ENGINE & ATTACHING PARTS Figure 4-2 Engine Assembly, R.H. View Item Part Number Qty. Description Rev.
S/N 0160003136 & After ENGINE & ATTACHING PARTS Figure 4-2 Engine Assembly, R.H. View BAT-2 BAT-1 ST RLY PWR ALT BAT SNSR GND-A GND-C GND-E 1 4 5 6 7 40 28 2 3 GND-B GND-D GND-9 24 23 41 27 41 19 5 6 20 40 30 31 39 29 40 13 TR LT SW GND-9 GND-1 GND-3 GND-5 GND-7 34 35 36 40 34 22 32 GND-2 GND-4 GND-6 GND-8 14 15 16 17 18 40 6 12 40 STRT SOL 9 10 11 40 8 35 36 1 40 33 41 38 21 22 35 37 40 38 38 1 1 25 26 21 22 SERVICE NOTES: 1).
S/N 0160003136 & After ENGINE & ATTACHING PARTS Figure 4-2 Engine Assembly, R.H. View Item Part Number Qty.
ENGINE & ATTACHING PARTS S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 excluding 0160000198 Figure 4-3 Deere Engine 4-14 TF6-42 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 excluding 0160000198 ENGINE & ATTACHING PARTS Figure 4-3 Deere Engine Item 91504001 Part Number Qty.
ENGINE & ATTACHING PARTS S/N 0160003136 thru 0160006622 excluding 0160006286 Figure 4-3 Deere Engine 4-16 TF6-42 91504001
S/N 0160003136 thru 0160006622 excluding 0160006286 ENGINE & ATTACHING PARTS Figure 4-3 Deere Engine Item 91504001 Part Number Qty.
S/N 0160003136 thru 0160006622 excluding 0160006286 ENGINE & ATTACHING PARTS Figure 4-3 Deere Engine (Continued) Item 4-18 Part Number Qty. 91474630 91474631 1 1 Description Rev.
S/N 0160003136 thru 0160006622 excluding 0160006286 ENGINE & ATTACHING PARTS Figure 4-3 Deere Engine (Continued) Item 91504001 Part Number Qty. Description TF6-42 Rev.
ENGINE & ATTACHING PARTS S/N 0160006707 & After including 0160000198 & 0160006286 Figure 4-3 Deere Engine 4-20 TF6-42 91504001
S/N 0160006707 & After including 0160000198 & 0160006286 ENGINE & ATTACHING PARTS Figure 4-3 Deere Engine Item 91504001 Part Number Qty.
ENGINE & ATTACHING PARTS S/N 0160006707 & After including 0160000198 & 0160006286 Figure 4-3 Deere Engine (Continued) Item 4-22 Part Number Qty. 91474629 91474630 91474631 1 1 1 Description Rev.
S/N 0160006707 & After including 0160000198 & 0160006286 ENGINE & ATTACHING PARTS Figure 4-3 Deere Engine (Continued) Item 91504001 Part Number Qty. Description TF6-42 Rev.
ENGINE & ATTACHING PARTS Figure 4-4 Fuel Tank & Lines 4 3 1 8 7 9 5 13 6 11 10 12 15 20 18 11 12 21 16 21 19 17 2 RETURN LINE, (from L.H. side of engine) 4-24 TF6-42 17 14 2 14 SUCTION LINE, (to R.H.
ENGINE & ATTACHING PARTS Figure 4-4 Fuel Tank & Lines Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 91504001 Part Number Qty. 91405042 77143003 1 4 Ref 1 4 1 1 1 1 1 5 1 3 5 5 1 2 1 1 2 2 1 1 2 91403254 88261014 91403513 91403514 91404443 91403524 91403609 88301191 91401581 88201036 88561004 88551011 91401198 86883106 91403176 88711283 1001113251 88201035 91416014 91403437 91404068 Description Rev.
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 ENGINE & ATTACHING PARTS Figure 4-5 Radiator Assembly 11 14 16 8 7 9 10 6 29 28 7 17 5 2 3 24 30 4 12 13 29 31 28 13 29 20 19 4 18 12 29 22 18 19 20 24 25 15 17 23 21 1 33 34 4-26 32 33 TF6-42 18 20 26 27 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 ENGINE & ATTACHING PARTS Figure 4-5 Radiator Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 91504001 Part Number Qty.
S/N 0160003136 & After ENGINE & ATTACHING PARTS Figure 4-5 Radiator Assembly 11 14 16 8 7 9 10 6 29 28 7 17 5 2 3 24 30 4 12 13 29 31 28 13 29 20 19 4 18 12 29 22 18 19 20 24 25 15 17 23 21 1 33 34 4-28 32 33 TF6-42 18 20 26 27 91504001
S/N 0160003136 & After ENGINE & ATTACHING PARTS Figure 4-5 Radiator Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 91504001 Part Number Qty.
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 ENGINE & ATTACHING PARTS Figure 4-6 Air Cleaner & Installation 1 18 17 6 3 4 12 10 25 5 11 7 26 2 8 9 13 14 15 16 19 17 18 23 20 22 24 21 20 4-30 TF6-42 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 ENGINE & ATTACHING PARTS Figure 4-6 Air Cleaner & Installation Item Part Number Qty.
S/N 0160003136 & After ENGINE & ATTACHING PARTS Figure 4-6 Air Cleaner & Installation 1 18 17 3 4 12 10 6 5 24 25 7 11 23 2 8 9 13 14 15 16 19 17 18 13 21 20 13 19 13 22 4-32 TF6-42 91504001
S/N 0160003136 & After ENGINE & ATTACHING PARTS Figure 4-6 Air Cleaner & Installation Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 91515041 91364023 10268516 8273257 88201021 88551010 91511144 77383154 91153007 8273029 1101312 1101313 80373094 91163129 91473104 91471133 88561004 88551011 88201033 24921332 91403244 91473103 91083126 77383790 88561108 77143006 Ref 1 2 1 4 4 1 1 1 1 1 1 1 5 1 1 2 4 4 2 1 1 1 1 4 4 91504001 Description Rev.
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 ENGINE & ATTACHING PARTS Figure 4-7 Exhaust Installation 10 8 9 8 7 4 3 2 1 8 11 4-34 TF6-42 5 8 5 6 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 ENGINE & ATTACHING PARTS Figure 4-7 Exhaust Installation Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 91473118 88201039 88551011 88501006 91163268 91473120 91503040 83683175 91083250 91403488 91473037 1 2 2 2 2 1 1 5 1 1 1 91504001 Description Rev.
S/N 0160003136 & After ENGINE & ATTACHING PARTS Figure 4-7 Exhaust Installation 3 4 2 4 1 4 7 11 6 4 5 8 9 4 10 9 4 4-36 TF6-42 91504001
S/N 0160003136 & After ENGINE & ATTACHING PARTS Figure 4-7 Exhaust Installation Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 91503145 91163035 91403489 24921332 91473117 91403216 91506024 91473036 91403601 91473119 88561004 1 1 1 7 1 1 1 1 2 1 4 91504001 Description Rev.
ENGINE & ATTACHING PARTS Figure 4-8 Transmission - Converter Housing Group THREE & FOUR SPEED 2 6 3 7 1 2 9 9 4 3 5 12 5 8 5 11 3 2 5 10 NOTE: USE 91474611 FOR TEST PORT ADAPTER FITTING, (not illustrated or included with Transmission).
ENGINE & ATTACHING PARTS Figure 4-8 Transmission - Converter Housing Group Item 1 2 3 4 5 6 7 8 9 10 11 12 91504001 Part Number Qty. 91473179 1 91473215 1 91513141 1 91474186 8032526 91474188 91474189 91474265 91474191 91474192 91474193 91474194 91474195 8035092 91474616 1 5 5 1 23 1 1 6 16 1 1 2 Description Rev.
ENGINE & ATTACHING PARTS Figure 4-9 Transmission - Transmission Case & Plate Group THREE & FOUR SPEED 4-40 TF6-42 91504001
ENGINE & ATTACHING PARTS Figure 4-9 Transmission - Transmission Case & Plate Group Item Part Number Qty.
ENGINE & ATTACHING PARTS Figure 4-10 Transmission - Torque Converter Group THREE & FOUR SPEED 7 8 10 9 13 13 11 6 2 3 14 1 6 15 4 5 12 16 4-42 TF6-42 91504001
ENGINE & ATTACHING PARTS Figure 4-10 Transmission - Torque Converter Group Item Part Number Qty. 1 2 3 4 5 6 7 8 91474216 91474217 91474218 91474219 91474220 91474221 10837072 10868233 91474385 90204781 77104039 77104041 91474224 8034968 91474226 10868235 91474228 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 9 10 11 12 13 14 15 16 91504001 Description Rev.
ENGINE & ATTACHING PARTS Figure 4-11 Transmission - Gear Group THREE SPEED 4-44 TF6-42 91504001
ENGINE & ATTACHING PARTS Figure 4-11 Transmission - Gear Group Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 91474229 91474230 91474231 91474232 91474230 91474231 91474235 91474236 91474237 91474230 91474239 91474230 91474233 91474234 91474238 91474240 1 2 1 1 2 1 1 2 1 2 1 2 1 1 1 1 91504001 Description Rev.
ENGINE & ATTACHING PARTS Figure 4-11 Transmission - Gear Group FOUR SPEED 4-46 TF6-42 91504001
ENGINE & ATTACHING PARTS Figure 4-11 Transmission - Gear Group Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 7028060 91474230 91474231 91474232 91474230 91474231 91474391 91474387 91474388 91474389 91474236 91474390 91474230 91474239 91474230 91474393 91474394 91474395 91474396 1 2 1 1 2 1 1 2 1 1 2 1 2 1 2 1 1 1 1 91504001 Description Rev.
ENGINE & ATTACHING PARTS Figure 4-12 Transmission - Pump Drive Group THREE & FOUR SPEED 8 3 7 4 6 2 5 1 4 4-48 TF6-42 91504001
ENGINE & ATTACHING PARTS Figure 4-12 Transmission - Pump Drive Group Item Part Number Qty. 1 2 3 4 5 6 7 8 91474241 91474242 91474243 10868243 91474245 10868248 91474247 91474248 1 1 1 2 1 1 1 1 91504001 Description Rev.
ENGINE & ATTACHING PARTS Figure 4-13 Transmission - Charging Pump Group THREE & FOUR SPEED 20 14 15 23 22 18 27 1 12 21 15 13 12 24 19 6 11 7 25 16 17 10 8 9 5 4 2 3 26 4-50 TF6-42 91504001
ENGINE & ATTACHING PARTS Figure 4-13 Transmission - Charging Pump Group Item Part Number Qty. 1 70020407 70021830 91474250 91474251 91474252 91474253 91474254 91474255 91474256 91474257 91474258 91474259 10868254 7028063 91474262 91474263 91474264 91474190 91474266 91474274 91474267 91474268 91474269 91474270 91474271 91474272 91474273 91474602 1 1 1 1 1 1 1 1 1 1 1 1 2 4 1 5 1 1 1 1 1 1 1 1 2 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Description Rev.
ENGINE & ATTACHING PARTS Figure 4-14 Transmission - Reverse Idler Group THREE & FOUR SPEED 6 7 8 5 3 9 4 1 2 4-52 TF6-42 91504001
ENGINE & ATTACHING PARTS Figure 4-14 Transmission - Reverse Idler Group Item Part Number Qty. 1 2 3 4 5 6 7 8 9 91474275 91474276 91474277 91474278 91474279 91474280 91474281 91474282 1 1 1 1 1 1 1 1 Ref Ref 91504001 Description Rev.
ENGINE & ATTACHING PARTS Figure 4-15 Transmission - Forward & Reverse Shaft Group THREE & FOUR SPEED 21 17 16 17 19 20 11 19 14 13 15 12 11 8 6 9 17 16 10 5 7 17 1 6 22 7 5 10 9 8 17 16 19 20 19 17 16 17 18 17 3 12 13 2 14 4-54 15 4 TF6-42 91504001
ENGINE & ATTACHING PARTS Figure 4-15 Transmission - Forward & Reverse Shaft Group Item Part Number Qty. 1 91474283 91474398 91474284 91474285 10837060 91474287 91474288 91474289 91474308 91474309 10868277 91474310 91474294 91474295 91474296 91474297 91474298 91474299 91474300 1 1 1 1 3 2 2 2 2 2 2 2 2 2 12 12 4 8 1 Ref Ref Ref Ref Ref Ref 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 91504001 Description Rev.
ENGINE & ATTACHING PARTS Figure 4-16 Transmission - 3rd Shaft Group THREE SPEED 10 1 21 24 4 3 6 7 11 5 12 18 17 16 2 21 15 8 20 9 23 14 21 20 19 22 19 20 22 20 13 4-56 TF6-42 91504001
ENGINE & ATTACHING PARTS Figure 4-16 Transmission - 3rd Shaft Group Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 91474301 91474302 91474303 91474304 10868284 91474306 10837060 91474307 91474288 91474289 91474296 91474297 91474308 91474309 10868277 91474310 91474294 91474295 91474311 91474312 91474313 1 1 1 1 1 1 2 1 1 1 5 5 1 1 1 1 1 1 2 4 3 Ref Ref Ref 91504001 Description Rev.
ENGINE & ATTACHING PARTS Figure 4-16 Transmission - 3rd Shaft Group FOUR SPEED 29 7 16 22 27 22 21 22 24 11 20 19 8 5 25 12 4 3 6 23 23 21 22 9 15 10 23 1 24 10 9 8 17 16 23 22 21 22 15 18 13 19 14 20 18 17 2 28 4-58 26 26 22 21 22 23 TF6-42 91504001
ENGINE & ATTACHING PARTS Figure 4-16 Transmission - 3rd Shaft Group Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 91474399 91474302 91474303 91474304 10868284 91474306 10837060 91474307 91474288 91474289 91474296 91474297 91474296 91474297 91474308 91474309 10868277 91474310 91474294 91474295 91474311 91474312 91474313 1 1 1 1 1 1 2 2 2 2 6 6 5 5 2 2 2 2 2 2 4 8 5 Ref Ref Ref Ref Ref Ref 91504001 Description Rev.
ENGINE & ATTACHING PARTS Figure 4-17 Transmission - First & Second Shaft Group THREE & FOUR SPEED 8 15 4 1 2 5 6 7 6 14 11 12 13 14 3 22 9 6 5 10 18 6 20 19 25 17 16 10 23 4-60 27 19 18 13 16 17 9 6 5 7 7 6 5 6 26 6 24 21 TF6-42 91504001
ENGINE & ATTACHING PARTS Figure 4-17 Transmission - First & Second Shaft Group Item Part Number Qty. 1 2 3 4 5 6 7 91474306 91474319 10837060 91474303 91474298 91474299 1 1 2 1 4 8 Ref Ref Ref Ref 2 2 10 10 2 2 1 2 2 2 2 1 1 1 5 5 Ref Ref 2 Ref Ref 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 91474309 91474308 91474297 91474296 91474295 91474294 91474317 10868277 91474316 91474288 91474289 91474314 91474315 91474310 91474296 91474297 26 27 91474318 91504001 Description Rev.
ENGINE & ATTACHING PARTS Figure 4-18 Transmission - Output Shaft Group THREE & FOUR SPEED 4 8 8 5 9 3 7 6 1 2 4 4-62 TF6-42 91504001
ENGINE & ATTACHING PARTS Figure 4-18 Transmission - Output Shaft Group Item Part Number Qty. 1 2 3 4 5 6 7 8 9 91474320 77104140 77104081 91474321 91474322 91474323 91474324 91474313 1 1 1 2 1 1 1 2 Ref Ref 91504001 Description Rev.
ENGINE & ATTACHING PARTS Figure 4-19 Transmission - Electric Control Group THREE SPEED 14 22 15 25 21 26 24 16 23 17 27 18 19 20 28 11 13 34 12 5 6 2 9 31 10 30 29 3 4 5 7 8 7 6 10 2 1 4-64 TF6-42 7 8 7 91504001
ENGINE & ATTACHING PARTS Figure 4-19 Transmission - Electric Control Group Item Part Number Qty.
ENGINE & ATTACHING PARTS Figure 4-19 Transmission - Electric Control Group FOUR SPEED 14 22 15 25 21 26 24 16 23 17 27 18 19 20 9 11 13 3 4 5 6 10 2 1 4-66 TF6-42 12 7 8 7 91504001
ENGINE & ATTACHING PARTS Figure 4-19 Transmission - Electric Control Group Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 91474325 91474326 8035081 8035082 10868329 10868330 91474331 91474332 91474352 91474334 10868323 91474336 8035075 91474338 91474339 91474340 91474341 91474342 91474343 91474344 91474345 91474346 91474347 91474348 91474349 91474350 91474351 5 5 5 5 5 8 8 10 2 5 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 91504001 Description Rev.
ENGINE & ATTACHING PARTS Figure 4-20 Transmission - Drive Plate Group THREE & FOUR SPEED 1 2 2 3 5 4 4-68 TF6-42 91504001
ENGINE & ATTACHING PARTS Figure 4-20 Transmission - Drive Plate Group Item 1 2 3 4 5 91504001 Part Number Qty. Description 77104044 91474356 77104007 1 2 1 6 6 DRIVE PLATE ASSY DRIVE PLATE RING SCREW LOCKWASHER 10837075 1 DRIVE PLATE KIT, (includes items 1 thru 5) TF6-42 Rev.
ENGINE & ATTACHING PARTS Figure 4-21 Transmission - Drop Box Group THREE & FOUR SPEED NOTE: WHEN REPLACING OLD STYLE BREATHER, IT MUST BE REPLACED WITH ITEMS 30 & 33.
ENGINE & ATTACHING PARTS Figure 4-21 Transmission - Drop Box Group Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 91504001 Part Number Qty.
ENGINE & ATTACHING PARTS This Page Intentionally Left Blank 4-72 TF6-42 91504001
SECTION 5 DRIVE TRAIN 91504001 TF6-42
S/N 0192001 thru 01920007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-1 Front Axle Assembly - Carraro 1 2 3 9 6 8 8 10 5-2 7 11 5 4 TF6-42 91504001
S/N 0192001 thru 01920007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-1 Front Axle Assembly - Carraro Item 1 2 3 4 5 6 7 8 9 10 11 91504001 Part Number Qty. 91475003 1 Ref 2 2 4 4 1 2 4 2 1 1 84719649 91143051 77101143 90027475 91475044 91471034 80233141 91473086 91473025 91473026 Description Rev.
S/N 0192001 thru 01920007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-2 Front Axle - Carraro 1 2 4 3 6 5 7 8 5-4 TF6-42 91504001
S/N 0192001 thru 01920007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-2 Front Axle - Carraro Item Part Number Qty. 91473003 1 Ref Ref Ref Ref Ref Ref Ref Ref 91474614 1 91474615 1 1 2 3 4 5 6 7 8 91504001 Description Rev.
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-3 Front Axle Housing Assembly - Carraro 9 1 8 6 3 4 13 14 12 5 3 7 28 2 29 30 8 31 2 11 4 3 33 10 15 32 23 1 2 34 38 40 39 10 37 36 35 34 28 30 29 31 32 33 27 16 17 18 3 19 25 20 26 21 22 24 5-6 TF6-42 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-3 Front Axle Housing Assembly - Carraro Item Part Number Qty.
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-4 Front Steering Components - Carraro 4 3 2 5 2 3 8 6 7 9 4 19 20 18 10 22 11 12 16 13 14 15 1 17 7 21 19 5-8 TF6-42 20 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-4 Front Steering Components - Carraro Item Part Number Qty.
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-5 Front Gear Components - Carraro 2 3 10 9 8 11 1 12 6 7 5 7 5-10 4 4 TF6-42 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-5 Front Gear Components - Carraro Item Part Number Qty. 1 2 3 4 5 6 91474099 91474100 91474101 91474102 91474103 91474104 91474105 91474106 91474107 91474108 91474109 91474110 91474111 91474112 91474113 7028403 91474115 91474116 91474117 91474118 91474119 1 1 1 2 1 AR AR AR AR AR AR AR AR AR AR 2 1 1 1 1 1 7 8 9 10 11 12 91504001 Description Rev.
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-6 Front Differential - Carraro 7 10 11 8 9 12 6 5 3 4 6 1 5 1 1 10 2 9 8 7 5-12 TF6-42 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 0160000718 DRIVE TRAIN Figure 5-6 Front Differential - Carraro Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 91474120 91474121 91474122 91474123 91474124 91474125 91474126 8035180 91474128 91474129 91474130 91474131 1 3 2 2 10 8 2 2 2 2 12 1 91504001 Description Rev.
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-7 Front Double Joint - Carraro 2 4 5 3 4 5 6 1 5-14 8 7 TF6-42 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-7 Front Double Joint - Carraro Item Part Number Qty. 1 2 3 4 5 6 7 8 91474132 91474135 7029835 7029834 91474632 7029837 7029836 91474133 91474134 2 2 1 1 2 8 1 4 2 Description Rev.
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-8 Front Brakes - Carraro 16 15 14 13 17 9 8 10 12 2 11 1 2 3 4 5 6 5 6 5 7 5-16 6 TF6-42 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-8 Front Brakes - Carraro Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 91474136 91474137 91474138 91474139 91474140 91474141 91474142 91474143 91474144 91474145 91474146 91474147 91474148 91474149 91474150 91474151 91474152 1 2 1 1 3 3 1 1 1 2 1 1 3 3 3 3 1 91504001 Description Rev.
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-9 Front Wheel Hub - Carraro 10 4 2 1 3 5 4 6 7 9 5-18 8 TF6-42 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-9 Front Wheel Hub - Carraro Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 91474153 91474154 91474155 91474156 91474157 91474158 91474159 91474160 91474085 7028486 10 1 1 2 1 1 1 8 8 1 91504001 Description Rev. STUD WHEEL HUB O-RING BEARING LOCK RING WHEEL CARRIER CROWN GEAR BUSHING BOLT, M14X1.
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-10 Front Reduction Gears - Carraro 2 1 4 3 5 6 7 8 9 5-20 10 TF6-42 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-10 Front Reduction Gears - Carraro Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 91474162 91474163 91474164 91474165 91474166 91474167 91474168 91474169 91474037 7028492 3 3 3 3 3 84 3 1 1 2 91504001 Description Rev. BOLT, M10X1.
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-11 Rear Axle Assembly - Carraro 5 4 1 6 3 2 7 8 5-22 TF6-42 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-11 Rear Axle Assembly - Carraro Item 1 2 3 4 5 6 7 8 91504001 Part Number Qty. 91505008 84719649 1 2 Ref 2 1 2 2 4 4 91473086 91475044 91143051 91471034 90027475 77101143 Description Rev.
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-12 Rear Axle - Carraro 1 2 4 3 5 6 7 5-24 TF6-42 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-12 Rear Axle - Carraro Item Part Number Qty. 91473002 1 Ref Ref Ref Ref Ref Ref Ref 91474614 1 91474615 1 1 2 3 4 5 6 7 91504001 Description Rev.
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-13 Rear Axle Housing - Carraro 9 1 8 4 13 14 3 12 5 3 7 2 2 11 3 15 23 28 1 8 32 6 33 10 31 30 29 28 2 16 17 18 27 3 19 10 25 20 26 21 22 24 5-26 TF6-42 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-13 Rear Axle Housing - Carraro Item Part Number Qty.
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-14 Rear Steering Components - Carraro 4 3 2 5 2 3 8 6 7 9 4 19 20 18 10 22 11 12 16 13 14 15 1 17 7 21 19 5-28 TF6-42 20 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-14 Rear Steering Components - Carraro Item Part Number Qty.
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-15 Rear Gear Components - Carraro 2 3 10 9 8 11 1 12 6 7 5 7 5-30 4 4 TF6-42 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-15 Rear Gear Components - Carraro Item Part Number Qty. 1 2 3 4 5 6 91474174 91474100 91474101 91474102 91474103 91474104 91474105 91474106 91474107 91474108 91474109 91474110 91474111 91474112 91474113 7028403 91474115 91474116 91474117 91474118 91474119 1 1 1 2 1 AR AR AR AR AR AR AR AR AR AR 2 1 1 1 1 1 7 8 9 10 11 12 91504001 Description Rev.
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-16 Rear Differential - Carraro 6 9 5 7 8 10 2 4 1 4 1 8 1 7 3 5 5-32 6 TF6-42 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-16 Rear Differential - Carraro Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 91474175 91474122 91474121 91474176 8035180 91474126 91474128 91474129 91474130 91474131 1 2 4 2 2 2 2 2 2 2 91504001 Description Rev.
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-17 Rear Double Joint - Carraro 2 4 5 3 4 5 6 1 5-34 8 7 TF6-42 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-17 Rear Double Joint - Carraro Item Part Number Qty. 1 2 3 4 5 6 7 8 91474132 91474135 7029835 7029834 91474632 7029837 7029836 91474133 91474134 2 2 1 1 2 8 1 4 2 Description Rev.
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-18 Rear Wheel Hub - Carraro 10 4 2 1 3 5 4 6 7 9 5-36 8 TF6-42 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-18 Rear Wheel Hub - Carraro Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 91474153 91474154 91474155 91474156 91474157 91474158 91474159 91474160 91474085 91474161 10 1 1 2 1 1 1 8 8 1 91504001 Description Rev. STUD WHEEL HUB O-RING BEARING LOCK RING WHEEL CARRIER CROWN GEAR BUSHING BOLT, M14X1.
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-19 Rear Reduction Gears - Carraro 2 1 4 3 5 6 7 8 9 5-38 10 TF6-42 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-19 Rear Reduction Gears - Carraro Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 91474162 91474163 91474164 91474165 91474166 91474167 91474168 91474169 91474037 7028492 3 3 3 3 3 84 3 1 1 2 91504001 Description Rev. BOLT, M10X1.
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-20 Front Axle Assembly - Dana 2 1 3 4 16 13 5 16 4 16 6 16 3 7 12 11 14 16 12 11 14 16 8 9 10 15 5-40 TF6-42 91504001
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-20 Front Axle Assembly - Dana Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 91504001 Part Number Qty.
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-21 Front Axle - Dana 4 2 3 6 1 5 7 8 5-42 TF6-42 91504001
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-21 Front Axle - Dana Item 1 2 3 4 5 6 7 8 91504001 Part Number Qty. 91473082 1 Ref Ref Ref Ref Ref Ref Ref Ref Description Rev.
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-22 Front Axle Housing Assembly - Dana 5-44 TF6-42 91504001
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-22 Front Axle Housing Assembly - Dana Item Part Number Qty.
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-23 Front Steering Components - Dana 5-46 TF6-42 91504001
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-23 Front Steering Components - Dana Item Part Number Qty.
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-24 Front Gear Components - Dana 5-48 TF6-42 91504001
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-24 Front Gear Components - Dana Item Part Number Qty. 1 2 3 4 5 6 7 8 91474528 91474529 91474530 91474531 91474532 91474533 3968141 91474535 91474536 91474537 91474538 91474539 91474540 91474541 91474542 91474543 91474544 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 9 10 11 91504001 Description Rev.
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-25 Front Differential - Dana 5-50 TF6-42 91504001
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-25 Front Differential - Dana Item Part Number Qty.
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-26 Front Double Joint - Dana 5-52 TF6-42 91504001
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-26 Front Double Joint - Dana Item Part Number Qty.
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-27 Front Brakes - Dana 5-54 TF6-42 91504001
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-27 Front Brakes - Dana Item Part Number Qty.
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-28 Front Wheel Hub - Dana 5-56 TF6-42 91504001
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-28 Front Wheel Hub - Dana Item Part Number Qty. 1 2 3 4 6 7 8 9 10 11 12 7028721 91474576 80214120 7029737 91514181 91474579 91474580 91474581 91474582 91474583 91474584 2 4 20 2 2 2 2 2 2 20 20 Description SEAL BEARING WHEEL STUD WHEEL HUB O-RING CIRCLIP RING GEAR RING GEAR SUPPORT LOCKING PLATE STUD NUT Rev.
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-29 Front Reduction Gears - Dana 5-58 TF6-42 91504001
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-29 Front Reduction Gears - Dana Item Part Number Qty.
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-30 Rear Axle Assembly - Dana 1 8 9 3 4 14 2 14 2 14 10 11 12 13 6 5 7 14 5-60 6 5 7 14 TF6-42 91504001
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-30 Rear Axle Assembly - Dana Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 91504001 Part Number Qty. 91505044 1 Ref 2 1 1 2 2 2 1 2 2 8 4 AR AR 8770064 84719846 88662224 88662065 84719936 88591205 91475074 91143051 91471213 90027475 91473196 14403364 14404043 Description REAR AXLE ASSY, (includes all items) REAR AXLE, (see Figure 5-31 for details) ADAPTER, M14X1.
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-31 Rear Axle - Dana 4 2 3 6 1 5 7 8 5-62 TF6-42 91504001
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-31 Rear Axle - Dana Item 1 2 3 4 5 6 7 8 91504001 Part Number Qty. 91473083 1 Ref Ref Ref Ref Ref Ref Ref Ref Description Rev.
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-32 Rear Axle Housing Assembly - Dana 5-64 TF6-42 91504001
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-32 Rear Axle Housing Assembly - Dana Item Part Number Qty.
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-33 Rear Steering Components - Dana 5-66 TF6-42 91504001
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-33 Rear Steering Components - Dana Item Part Number Qty.
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-34 Rear Gear Components - Dana 5-68 TF6-42 91504001
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-34 Rear Gear Components - Dana Item Part Number Qty. 1 2 3 4 5 6 7 8 91474528 91474529 91474530 91474531 91474532 91474533 3968141 91474535 91474536 91474537 91474538 91474539 91474540 91474541 91474542 91474543 91474592 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 9 10 11 91504001 Description Rev.
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-35 Rear Differential - Dana 5-70 TF6-42 91504001
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-35 Rear Differential - Dana Item Part Number Qty.
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-36 Rear Double Joint - Dana 5-72 TF6-42 91504001
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-36 Rear Double Joint - Dana Item Part Number Qty.
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-37 Rear Brakes - Dana 5-74 TF6-42 91504001
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-37 Rear Brakes - Dana Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 91474597 91514153 91514167 80204117 80204281 91514154 91514155 91474598 91474562 91474563 91474599 91474565 91514165 2 2 2 2 2 2 2 2 2 2 2 2 6 6 7029788 91514159 91514160 91474568 91474569 91474570 6 6 6 8 8 2 15 16 17 18 19 91504001 Description Rev.
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-38 Rear Wheel Hub - Dana 5-76 TF6-42 91504001
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-38 Rear Wheel Hub - Dana Item Part Number Qty. 1 2 3 4 6 7 8 9 10 11 12 7028721 91474576 80214120 7029737 91514181 91474579 91474580 91474581 91474582 91474583 91474584 2 4 20 2 2 2 2 2 2 20 20 Description SEAL BEARING WHEEL STUD WHEEL HUB O-RING CIRCLIP RING GEAR RING GEAR SUPPORT LOCKING PLATE STUD NUT Rev.
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-39 Rear Reduction Gears - Dana 5-78 TF6-42 91504001
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-39 Rear Reduction Gears - Dana Item Part Number Qty.
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-40 Drive Shaft Assembly CARRARO AXLE 5 4 2 3 2 2 7 6 1 2 5-80 TF6-42 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-40 Drive Shaft Assembly Item Part Number Qty. 1 2 3 4 5 6 7 91473029 91474035 91473150 1 4 1 Ref Ref 8 16 91504001 91473027 91473028 Description Rev.
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-40 Drive Shaft Assembly DANA AXLE 5 4 2 3 2 2 7 6 1 2 5-82 TF6-42 91504001
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 DRIVE TRAIN Figure 5-40 Drive Shaft Assembly Item Part Number Qty. 1 2 3 4 5 6 7 91473151 91474035 91473152 1 4 1 Ref Ref 8 16 91504001 91473027 91473028 Description Rev.
DRIVE TRAIN Figure 5-41 Tires & Rims 1 2 5-84 TF6-42 91504001
DRIVE TRAIN Figure 5-41 Tires & Rims Item Part Number Qty. 1 2 3 91505019 91505018 91503048 91403193 91503047 2 2 4 40 4 91504001 Description Rev. R.H. TIRE ASSY, (includes items 1 & 3) L.H. TIRE ASSY, (includes items 1 & 3) WHEEL LUG NUT, (torque to 350-400 ft.lbs.) TIRE, (not illustrated), 13.00-33.
DRIVE TRAIN This Page Intentionally Left Blank 5-86 TF6-42 91504001
SECTION 6 CAB 91504001 TF6-42
CAB Figure 6-1 Open Cab 6-2 TF6-42 91504001
CAB Figure 6-1 Open Cab Item 1 2 3 4 5 6 7 8 9 91504001 Part Number Qty. 91513186 1 1 1 AR 1 7 1 1 1 3 91404109 80364009 91404110 80264031 91514243 91164094 91164087 91164086 Description Rev. OPEN CAB, (includes all items) CAB WELDMENT R.H. SIDE WINDOW, W/BORDER URETHANE SEALANT REAR WINDOW, W/BORDER SETTING BLOCK, 1/8X1/4X2 SERIAL TAG ROPS WARNING DECAL HOLE PLUG, .75 HOLE PLUG, .
S/N 0192001 thru 0192007 & 0160000052 thru 0160013828 CAB Figure 6-2 Cab Enclosure w/Heater Option 5 3 15 5 5 4 18 5 19 2 5 12 21 9 10 11 13 8 20 1 16 FRONT WIPER INSTALLATION 6-4 17 6 7 14 TF6-42 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160013828 CAB Figure 6-2 Cab Enclosure w/Heater Option Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 91504001 Part Number Qty. 91475066 1 91473156 1 Ref Ref 1 1 Ref 1 1 1 1 2 1 1 1 1 1 1 1 2 3 1 1 1 91404295 91404301 91404293 7029860 91144478 1001081310 80384207 1001081311 1001081308 80384213 91334135 80384203 91474483 1001081307 91404297 91404298 91404299 80364023 91334024 Description Rev.
S/N 0160013983 & After CAB Figure 6-2 Cab Enclosure w/Heater Option 15 13 1 2 3 4 9 10 11 SUPPLY LINE 12 14 16 CUTAWAY VIEW OF RH CONSOLETO SHOW WATER VALVE MTG.
S/N 0160013983 & After CAB Figure 6-2 Cab Enclosure w/Heater Option (Continued) USE THIS CLAMP TO ATTACH VENT HOSE TO VENTS, PLENUM AND HEATER 35 37 38 ~ 36 39 51 52 53 54 55 ATTACH HOSES FROM 3-WAY CONNECTORS TO FRONT OPENING ON THE PLENUM. BAT HSW 49 50 48 LOW HSW B L M C H MED HSW 48 NOT USED HIG HSW HEATER FAN SWITCH HARNESS CONNECTIONS REMOVE COVER PLATE AND DISCARD. ATTACH VENT TO ACCESS COVER USING EXISTING HARDWARE. 49 50 40 REMOVE COVER PLATE AND DISCARD.
S/N 0160013983 & After CAB Figure 6-2 Cab Enclosure w/Heater Option Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 6-8 Part Number Qty. 91475108 80373046 91083155 77383540 82033995 86671187 86683122 80683073 91403443 1 1 1 1 17’ 2 1 1 1 Ref 4 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 1 3 9 8 2 2 2 2 10’ 10.
S/N 0160013983 & After CAB Figure 6-2 Cab Enclosure w/Heater Option (Continued) Item Part Number Qty. 50 51 52 53 54 55 80363106 91403608 91401443 91033425 88211030 77143017 2 1 1 1 4 4 Description Rev.
CAB Figure 6-3 Cab Enclosure 30 2 8 12 4 10 33 39 37 40 42 9 6 5 38 7 1 41 3 33 36 6 40 42 44 43 36 35 26 10 8 28 20 17 18 23 31 32 34 17 11 24 21 18 13 22 14 10 29 25 25 27 19 15 6-10 30 16 LOWER DOOR ASSEMBLY TF6-42 91504001
CAB Figure 6-3 Cab Enclosure Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 91473156 91404292 91404294 91404300 80384218 91334031 91404303 91404304 80384205 91404305 91404306 91474481 1 1 1 1 1 1 1 1 2 1 3 1 70023193 91474482 91404309 91404310 91404311 91404312 91404313 80384191 91404314 91404315 80384192 80384187 80384184 80384186 80264066 80364088 91404316 91404317 91404318 80364001 80384189 91404319 91344018 91404320 91404321 91474492 1 1 1 1 1 1 6 6 2 1 1 3 1 1 3 2 1 1 1 19ft.
CAB Figure 6-4 Cab Enclosure 1 7 8 2 7 8 3 7 4 7 8 9 10 9 10 5 7 8 6 7 8 FRONT OF MACHINE 6-12 TF6-42 91504001
CAB Figure 6-4 Cab Enclosure Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 91473156 91404290 91404109 91404110 80364030 91404322 91404291 80364009 91404302 91404296 80364012 1 1 1 1 1 1 1 AR AR 2 AR 91504001 Description Rev. CAB ENCLOSURE, (includes all items on Figures 6-1 thru 6-4) WINDOW, SKY LIGHT WINDOW, R.H. SIDE W/BORDER WINDOW, REAR W/BORDER WINDOW, L.H. WINDOW, UPPER DOOR WINDOW, FRONT SEALANT ACTIVATOR HOLE PLUG, 1.
CAB Figure 6-5 Cab 1 2 12 16 A 23 24 25 8 22 A 8 20 22 26 27 28 29 10 11 12 17 18 30 31 14 13 15 32 STEERING COLUMN NOT SHOWN FOR CLARITY VIEW A-A 20 21 3 4 5 6 19 7 8 9 6-14 TF6-42 91504001
CAB Figure 6-5 Cab Item Part Number Qty.
S/N 0160013983 & After CAB Figure 6-6 Suspension Seat 5 1 2 3 4 6 7 8 10 11 6-16 TF6-42 91504001
S/N 0160013983 & After CAB Figure 6-6 Suspension Seat Item 1 2 3 4 5 6 7 8 10 11 Part Number Qty. 91563158 7026904 1 1 1 1 1 1 1 1 1 1 1 1 7026900 7026902 7026905 91563164 7026906 7026901 7026799 7026798 Description Rev. SUSPENSION SEAT, (includes all items) ARMREST ASSY RH KIT, (includes items 2 & 3) ARMREST, MOLDED KIT ARMREST STOP ASSY BACK CUSHION KIT BACK PANEL KIT SEAT BELT KIT SEAT BELT, 3 IN.
CAB Figure 6-7 Instrument Panel 2 3 1 6 9 4 7 8 5 6 11 R OIL 12+ FUEL LT GND TEMP + GRD WL2 SL_SWB WL_SWB BAT HTR_SW OPT1 10A OPT2 15A ACC OPT3 15A LIGHTS OPT1 W/W OPT2 FAN/HTR OPT3 ST SPARE_BAT GND1 BAT SL_SWA GND2 FAN_SW GND3 ACC WL_SWA FAN/HTR 25A W/W 25A LIGHTS 25A RELAYS 10A GAUGES 10A STEER 10A SPARE_BAT 25A KEY 15A HORN 10A OPT_PWR 30A 13 14 15 16 12 W/W_SW 10 IGN IGN IGN REV_ALARM WARN_LT_CK AUX_ELEC1 SW1-86 SW2-87A SW2-86 OPT AUX_ELEC2 SW1-
CAB Figure 6-7 Instrument Panel Item Part Number Qty.
CAB This Page Intentionally Left Blank 6-20 TF6-42 91504001
SECTION 7 CONTROLS 91504001 TF6-42
CONTROLS Figure 7-1 Accelerator Pedal Assembly 5 6 4 3 7 2 1 7-2 TF6-42 91504001
CONTROLS Figure 7-1 Accelerator Pedal Assembly Item Part Number Qty. 1 2 3 4 5 6 7 91505016 80383076 88201005 88201020 88551010 88561003 91501027 88551009 1 1 2 2 2 2 1 2 91504001 Description Rev.
CONTROLS Figure 7-2 Steering Column & Attaching Parts 1 2 5 24 3 4 6 7 8 23 10 9 11 12 13 16 14 15 15 17 20 19 21 18 21 22 7-4 PY4200 TF6-42 91504001
CONTROLS Figure 7-2 Steering Column & Attaching Parts Item Part Number Qty. Description Rev.
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 CONTROLS Figure 7-3 Brake Pedal Assembly 3 2 1 2 4 5 6 9 8 7 10 19 12 13 20 18 15 11 14 10 16 17 7-6 TF6-42 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 CONTROLS Figure 7-3 Brake Pedal Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 91504001 Part Number Qty. 91475042 1 Ref 2 1 1 1 1 1 1 1 2 1 1 1 4 4 1 1 4 4 4 83193009 88662105 88661364 83193018 86883469 88661343 80233142 91476037 91403247 91476031 88201035 88551011 83191021 83191013 91476038 80263108 88201020 88561003 88551010 Description Rev.
S/N 0160000170 thru 0160017549 excluding 0160000198, 0160000206, 0160000338 & 0160000718 CONTROLS Figure 7-3 Brake Pedal Assembly 22 22 3 1 3 3 4 5 6 21 7 2 8 9 17 19 11 12 20 18 15 14 10 17 13 16 PY3860 7-8 TF6-42 91504001
S/N 0160000170 thru 0160017549 excluding 0160000198, 0160000206, 0160000338 & 0160000718 CONTROLS Figure 7-3 Brake Pedal Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 91504001 Part Number Qty.
S/N 0160019117 & After CONTROLS Figure 7-3 Brake Pedal Assembly 13 17 1 13 17 17 11 117 15 10 16 14 2 8 7 4 19 5 6 3 212 204 241 PY0561 7-10 TF6-42 91504001
S/N 0160019117 & After CONTROLS Figure 7-3 Brake Pedal Assembly Item 1 2 3 4 5 6 7 8 10 11 13 14 15 16 17 19 117 204 212 241 Part Number Qty.
CONTROLS Figure 7-4 Transformer Platform Swing & Lift Controller Assembly 19 22 22 21 21 20 18 7 2 9 11 3 6 9 5 1 3 6 17 8 4 13 14 10 23 15 16 16 16 12 24 7-12 TF6-42 91504001
CONTROLS Figure 7-4 Transformer Platform Swing & Lift Controller Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 91504001 Part Number Qty. 1600284 1 7019141 7003928 7022808 7019171 7019111 7019143 7019144 7019145 7019146 7003977 7019147 7003974 7019142 7003992 7003993 7003976 7019149 7003952 7019150 7022813 7019197 7003956 7003953 7019137 1 1 1 2 4 2 2 4 2 2 4 2 2 2 2 2 2 4 1 1 1 1 4 4 1 1 8 1 8 4460266 4460268 4460265 4460267 Description Rev.
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 016000338 & 0160000718 CONTROLS Figure 7-5 Transformer Platform Drive/Steer Controller Assembly 1 10 6 9 26 4 12 2 7 37 36 8 5 35 9 3 5 11 13 17 16 20 27 29 41 19 27 21 28 38 30 25 34 14 24 42 40 24 30 39 42 7 24 31 15 10 33 24 22 32 19 23 24 18 22 24 7-14 24 TF6-42 17 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 016000338 & 0160000718 CONTROLS Figure 7-5 Transformer Platform Drive/Steer Controller Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 91504001 Part Number Qty.
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 CONTROLS Figure 7-6 Boom Joystick 1 8 9 2 3 10 5 11 2&4 1&3 4 2 3 1 4 12 6 14 15 16 13 7 17 18 7-16 TF6-42 91504001
S/N 0160000170 & After excluding 0160000198, 0160000206, 0160000338 & 0160000718 CONTROLS Figure 7-6 Boom Joystick Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part Number Qty. 91403490 91404010 91404011 Ref.
CONTROLS Figure 7-6 Boom Joystick SERVICE NOTE: 1. USE LOCTITE 545, 1440-4043 ON ALL HYDRAULIC FITTING THREADS.
CONTROLS Figure 7-6 Boom Joystick Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part Number Qty.
CONTROLS Figure 7-7 R.H.
CONTROLS Figure 7-7 R.H. Tilt/Sway Joystick Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 91504001 Part Number Qty. Description 91503023 91503027 91503025 80934241 80264140 91304026 80934498 91404327 80934259 1 1 1 1 1 1 4 4 1 1 1 1 2 1 1 1 AR R.H.
CONTROLS Figure 7-8 L.H.
CONTROLS Figure 7-8 L.H. Auxiliary Joystick Item 1 2 3 4 5 6 7 8 9 10 11 12 Part Number Qty. 91503024 91504030 91504031 1 1 1 1 2 1 1 1 1 2 2 2 1 L.H. AUX JOYSTICK, (includes all items) GRIP BOOT STRAIGHT LEVER SOCKET HD CAPSCREW SWITCH PLATE COVER PIN RETAINING PLATE PLUNGER & GUIDE KIT REGULATING UNIT RETURN SPRING BODY 1 OPERATION LEVER KIT, (includes items 3 thru 7) 91504032 80934498 91504033 80364110 91504034 91504001 Description TF6-42 Rev.
CONTROLS This Page Intentionally Left Blank 7-24 TF6-42 91504001
SECTION 8 HYDRAULIC CIRCUITS 91504001 TF6-42
HYDRAULIC CIRCUITS Figure 8-1 Supply Circuit 18 35 19 34 15 8 6 8 34 19 30 22 32 4 25 18 21 31 3 12 8 26 18 TO SHUTTLE VALVE ASSY, (see Figure 8-3) 16 14 11 8 13 27 24 34 5 4 30 23 20 10 17 33 7 FROM HYDRAULIC PUMP 3 TO BRAKE CIRCUIT 2 1 28 29 9 8-2 TF6-42 91504001
HYDRAULIC CIRCUITS Figure 8-1 Supply Circuit Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 91504001 Part Number Qty.
HYDRAULIC CIRCUITS Figure 8-2 Dump Circuit 29 28 9 27 1 2 12 8 11 35 7 6 FROM TRANSMISSION 10 34 30 28 33 4 31 32 38 3 26 25 39 16 23 17 9 15 37 34 10 18 36 37 14 13 40 19 41 FROM AUX POWER PACK 5 22 21 24 FROM TILT/SWAY JOYSTICK 20 42 8-4 TF6-42 91504001
HYDRAULIC CIRCUITS Figure 8-2 Dump Circuit Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 91504001 Part Number Qty.
HYDRAULIC CIRCUITS Figure 8-2 Dump Circuit (Continued) Item 42 8-6 Part Number Qty. Ref Description Rev.
HYDRAULIC CIRCUITS Figure 8-2 Dump Circuit (Continued) Item 91504001 Part Number Qty. Description TF6-42 Rev.
HYDRAULIC CIRCUITS Figure 8-3 Steer Select 38 29 39 30 TO PRIORITY VALVE, (see Figure 8-1) 26 36 27 35 33 26 31 27 FROM PRIORITY VALVE, (see Figure 8-1) 37 34 27 17 3 27 28 REAR AXLE 25 20 32 27 40 17 6 3 19 27 26 23 8 9 14 12 5 12 3 2 10 13 12 14 13 1 24 22 21 13 4 3 7 15 16 2 FRONT AXLE 11 18 19 20 8-8 TF6-42 23 91504001
HYDRAULIC CIRCUITS Figure 8-3 Steer Select Item Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 91504001 88661085 84719782 84719781 84719621 84719622 77323029 77133137 88201023 84719614 88662006 88591205 88662106 88662019 88591206 84719827 84719826 88201018 88551010 84719835 88561108 91503038 88662017 88591204 91503114 84719832 84719834 88662139 88662005 91503039 88662064 88662105 88211042 88211036 91503119 Qty.
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 HYDRAULIC CIRCUITS Figure 8-4 Service/Parking Brake 11 CARRARO AXLE 10 12 9 6 9 8 5 21 13 7 23 22 6 17 7 15 14 8 16 20 9 17 5 8 1 3 FROM BRAKE VALVE TO BRAKE VALVE 19 18 2 4 8-10 TF6-42 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 HYDRAULIC CIRCUITS Figure 8-4 Service/Parking Brake Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 91504001 Part Number 84719838 84719756 91473134 91473067 84719630 88662064 88591204 88662139 91143172 88662239 86971355 84719836 84719604 88201005 88561002 77133270 77133395 77133177 77133140 Qty. Ref Ref 1 1 1 1 1 3 4 1 1 Ref 1 Ref 1 1 1 1 1 1 2 2 2 Description Rev.
S/N 0160000170 & After, excluding 0160000198, 0160000206, 0160000338 & 0160000718 HYDRAULIC CIRCUITS Figure 8-4 Service/Parking Brake DANA AXLE 4 2 3 5 1 25 3 12 11 31 30 29 6 5 24 27 23 22 7 8 9 10 26 21 12 28 18 17 15 14 33 20 16 32 13 19 8-12 TF6-42 91504001
S/N 0160000170 & After, excluding 0160000198, 0160000206, 0160000338 & 0160000718 HYDRAULIC CIRCUITS Figure 8-4 Service/Parking Brake Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 91504001 Part Number 88662139 88591204 91143172 91473067 88662239 84719630 84719836 91083222 88662064 91473134 88201005 88561002 77133270 88662534 91503135 84719983 86683122 77133499 77133498 77133497 84719604 91503133 88591205 77133177 77133140 77133395 88201008 88551009 Qty.
HYDRAULIC CIRCUITS Figure 8-5 Boom Joystick 18 28 25 26 27 17 16 21 23 22 24 FROM L.H. AUX HYD ASSY TO L.H.
HYDRAULIC CIRCUITS Figure 8-5 Boom Joystick Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 91504001 Part Number 88201005 88551009 88561002 88662139 88591204 88662017 84719815 84719813 84719811 84719809 88662003 88591202 91503118 84719808 84719812 84719810 84719814 88201065 88551013 88561111 91501040 Qty. Ref 4 4 4 2 6 4 Ref Ref Ref Ref 1 1 1 1 8 8 Ref 4 1 1 1 1 Ref 8 8 8 2 Description Rev.
HYDRAULIC CIRCUITS Figure 8-6 Tilt/Sway Joystick 27 24 26 23 17 27 12 15 1 26 8 5 4 14 13 7 25 19 18 9 3 2 OM FROOM CK B STI 21 Y JO 22 10 7 11 7 6 DE IO OM SS FR P R E E M LV CO VA 7 6 10 N 14 16 16 32 33 15 30 31 19 17 18 28 29 20 OM BO I CK TO YST JO 8-16 TF6-42 91504001
HYDRAULIC CIRCUITS Figure 8-6 Tilt/Sway Joystick Item Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 88201020 88551010 91416013 88551009 88662017 88591204 88201005 91506021 88662139 88662239 91501075 88662033 84719801 84719802 84719805 84719806 84719816 84719819 21 22 23 24 25 26 27 28 29 30 31 32 33 91504001 88662064 88662003 88591202 91503118 84719803 84719807 84719800 84719804 Qty.
HYDRAULIC CIRCUITS Figure 8-7 Auxiliary Joystick 10 13 13 5 12 13 14 14 4 16 15 17 11 21 2 3 3 2 7 8 21 6 1 20 4 5 8-18 22 24 23 9 8 18 19 TF6-42 91504001
HYDRAULIC CIRCUITS Figure 8-7 Auxiliary Joystick Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 91504001 Part Number 84719823 84719822 84719798 84719797 86971355 88662064 88591204 88662017 88662003 88591202 88662033 84719799 84719796 91501054 88201008 88521304 91503118 88201067 88551013 88561006 Qty. Ref 1 1 1 1 1 1 3 2 Ref Ref 2 4 2 1 1 Ref 1 2 2 2 2 2 2 Description Rev. L.H.
HYDRAULIC CIRCUITS Figure 8-8 Lift Cylinder 14 18 19 1 13 2 8 3 2 3 16 15 17 4 11 5 12 10 7 8-20 9 6 TF6-42 91504001
HYDRAULIC CIRCUITS Figure 8-8 Lift Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 91504001 Part Number 91413013 84719733 91473172 91473173 88662007 88591206 88661102 84718545 86883122 77133140 77133177 77133139 88661002 88671001 Qty. Ref 2 2 1 1 2 2 2 Ref Ref Ref Ref 2 AR 1 1 1 2 2 Description Rev.
HYDRAULIC CIRCUITS Figure 8-9 Crowd Cylinder 4 2 3 7 3 2 5 6 1 7 6 SEE FIGURE 8-8 FOR CLAMP DETAILS 8 10 9 11 13 3 8-22 12 2 TF6-42 91504001
HYDRAULIC CIRCUITS Figure 8-9 Crowd Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 91504001 Part Number 88662007 88591206 91403507 91403506 84719685 91083217 91473048 91473049 Qty. Ref 4 4 1 1 2 2 1 1 Ref Ref Ref Ref Description Rev.
HYDRAULIC CIRCUITS Figure 8-10 Tilt & Tilt Compensating Cylinder 8 19 5 4 13 17 9 14 11 7 6 18 17 15 10 16 12 23 2 29 2 32 31 36 3 30 32 3 35 1 34 33 30 37 24 25 26 21 22 8-24 21 20 20 27 28 TF6-42 91504001
HYDRAULIC CIRCUITS Figure 8-10 Tilt & Tilt Compensating Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 91504001 Part Number 84717541 91083310 88661084 91406129 88501006 88551011 84719168 91401344 88201034 88561109 91403415 90027179 91213002 77133137 88201023 91083216 91503019 91503091 88662019 88591206 91473052 91473174 84719608 88662240 88662065 88591205 91123022 88662006 84719676 84719609 84719677 Qty.
HYDRAULIC CIRCUITS Figure 8-11 Auxiliary Function 17 16 15 20 21 10 52 44 14 12 13 18 19 9 41 11 23 22 24 8 10 28 29 24 10 27 26 34 33 38 25 43 53 47 32 53 43 37 38 39 53 42 43 40 7 6 36 1 3 AY W / S CK T I TI L S T T O J OY 48 47 31 30 19 8-26 51 2 4 5 50 45 53 35 43 TF6-42 46 49 91504001
HYDRAULIC CIRCUITS Figure 8-11 Auxiliary Function Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 91504001 Part Number 88662019 88591206 91473140 91473141 91473142 91473143 84719648 91083216 90027179 91403415 88561109 88201034 91401344 91503092 91503022 84719168 88501006 88551011 91506002 88661084 84719358 84719359 91403444 91043126 91043125 91403414 91403413 88201007 88561004 88201035 77133168 77133177 77133140
HYDRAULIC CIRCUITS Figure 8-11 Auxiliary Function (Continued) Item Part Number Qty. 50 51 52 53 88662017 88591204 91213002 88591202 1 1 6 4 8-28 Description Rev.
HYDRAULIC CIRCUITS Figure 8-11 Auxiliary Function (Continued) Item 91504001 Part Number Qty. Description TF6-42 Rev.
HYDRAULIC CIRCUITS Figure 8-12 Platform Rotate Cylinders 5 4 7 3 4 3 6 1 2 4 2 1 4 4 4 6 8-30 TF6-42 91504001
HYDRAULIC CIRCUITS Figure 8-12 Platform Rotate Cylinders Item Part Number Qty. 1 2 3 4 5 6 7 2753439 2753057 2220606 2220371 2753812 2 2 2 6 2 Ref Ref 91504001 Description Rev.
HYDRAULIC CIRCUITS Figure 8-13 Sway Cylinder 15 6 2 5 7 14 17 3 16 9 12 4 1 8-32 8 19 20 TF6-42 11 18 10 13 91504001
HYDRAULIC CIRCUITS Figure 8-13 Sway Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 91504001 Part Number 88201008 88551009 88662005 88591204 84719670 91473181 91473182 91083222 88662018 88591205 88662105 77133270 88561002 88201005 Qty. Ref Ref 3 3 2 2 2 1 1 1 1 1 1 Ref Ref Ref Ref 3 3 3 Description Rev. SWAY CYLINDER, (see Figure 9-5 for details) SWAY CYLINDER VALVE, (see Figure 9-11 for details) HEX HD CAPSCREW, 1/4-20X1-3/4, GR5, (torque to 9-12 ft.lbs.
HYDRAULIC CIRCUITS This Page Intentionally Left Blank 8-34 TF6-42 91504001
SECTION 9 HYDRAULIC COMPONENTS 91504001 TF6-42
S/N 0192001 thru 0192007 & 0160000052 thru 0160007442 HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder 1 2 3 4 27 5 30 13 6 7 8 9 7 17 16 14 15 5 29 10 28 11 26 25 24 23 1 5 21 4 20 6 8 11 22 7 3 12 18 2 18 ITEMS 6, 28 & 29 SERVICE NOTE: PISTON TORQUE FOR ITEMS 6, 28 & 29. 1. TORQUE ITEM 29 IN SEQUENCE SHOWN AT 35 LB-FT 2. TORQUE ITEM 29 IN SEQUENCE SHOWN AT 75 LB-FT 3. TORQUE ITEM 29 IN SEQUENCE SHOWN AT 95 LB-FT 4. CHECK TORQUE IN CIRCULAR PATTERN.
S/N 0192001 thru 0192007 & 0160000052 thru 0160007442 HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 91504001 Part Number Qty.
S/N 0160007897 HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder 1 2 3 4 27 5 30 31 6 7 8 9 7 5 32 34 29 33 10 28 11 26 25 24 23 1 5 21 4 20 6 8 11 22 7 3 12 18 2 18 ITEMS 6, 28 & 29 SERVICE NOTE: PISTON TORQUE FOR ITEMS 6, 28 & 29. 1. TORQUE ITEM 29 IN SEQUENCE SHOWN AT 35 LB-FT 2. TORQUE ITEM 29 IN SEQUENCE SHOWN AT 75 LB-FT 3. TORQUE ITEM 29 IN SEQUENCE SHOWN AT 95 LB-FT 4. CHECK TORQUE IN CIRCULAR PATTERN.
S/N 0160007897 HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 91504001 Part Number Qty.
S/N 0160008040 thru 0160009242 HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder 1 2 3 4 25 5 28 29 6 7 8 9 7 5 30 15 27 14 10 26 11 24 23 22 21 1 5 20 4 18 6 8 11 19 7 3 12 16 2 16 17 ITEMS 6, 26 & 27 SERVICE NOTE: PISTON TORQUE FOR ITEMS 6, 26 & 27. 1. TORQUE ITEM 27 IN SEQUENCE SHOWN AT 35 LB-FT 2. TORQUE ITEM 27 IN SEQUENCE SHOWN AT 75 LB-FT 3. TORQUE ITEM 27 IN SEQUENCE SHOWN AT 95 LB-FT 4. CHECK TORQUE IN CIRCULAR PATTERN.
S/N 0160008040 thru 0160009242 HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 91504001 Part Number Qty.
S/N 0160010695 & After HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder 24 4 5 2 3 1 23 25 6 26 9 10 9 7 8 27 28 1 11 19 18 17 16 15 13 14 20 21 22 22 12 29 23 30 9-8 TF6-42 24 28 91504001
S/N 0160010695 & After HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 91504001 Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-2 Crowd Cylinder - Iowa 1 2 3 4 5 20 21 1 4 6 19 18 7 17 16 8 15 14 13 12 11 9 10 9-10 TF6-42 9 91504001
HYDRAULIC COMPONENTS Figure 9-2 Crowd Cylinder - Iowa Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 91504001 Part Number Qty. 91503032 91504009 1001109225 91404382 91034267 91404117 88581149 91403022 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 CROWD CYLINDER, (includes all items except items 20 & 21) CASE ASSY VALVE, (torque to 40-45 ft.lbs.) SEAL KIT LOCK NUT, (torque to 600-650 ft.lbs.
HYDRAULIC COMPONENTS Figure 9-3 Tilt Cylinder - Iowa 1 16 2 7 24 23 22 3 4 3 19 20 5 21 6 19 17 15 14 15 13 12 11 10 8 9 8 7 18 9-12 TF6-42 91504001
HYDRAULIC COMPONENTS Figure 9-3 Tilt Cylinder - Iowa Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 91504001 Part Number Qty. 91503029 1001109225 91404382 91034267 91404287 91504010 88201064 88551013 88561111 91401189 91403021 1 1 1 1 2 1 1 1 3 1 1 1 1 1 1 1 2 2 1 1 1 2 2 2 1 1 TILT CYLINDER, (includes all items except items 20 thru 24) VALVE, (torque to 45-50 ft.lbs.) SEAL KIT LOCK NUT, (torque to 1250-1300 ft.lbs.
S/N 0192001 thru 0192007 & 0160000052 thru 0160007442 HYDRAULIC COMPONENTS Figure 9-4 Compensating Cylinder 9 22 23 27 21 26 1 2 3 4 3 20 5 1 19 6 17 16 15 14 18 13 12 11 24 7 10 7 22 23 21 25 28 9-14 TF6-42 8 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160007442 HYDRAULIC COMPONENTS Figure 9-4 Compensating Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 91504001 Part Number Qty.
S/N 0160007897 HYDRAULIC COMPONENTS Figure 9-4 Compensating Cylinder 9 1 28 2 3 4 3 25 26 5 1 27 19 6 17 16 15 14 18 13 12 11 24 7 10 7 22 23 21 20 29 9-16 TF6-42 8 PY3900 91504001
S/N 0160007897 HYDRAULIC COMPONENTS Figure 9-4 Compensating Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 91504001 Part Number Qty.
S/N 0160008040 thru 0160013983 including 0160000141 HYDRAULIC COMPONENTS Figure 9-4 Compensating Cylinder 9 1 20 2 3 4 3 22 25 5 1 26 19 6 17 16 15 14 18 13 12 11 24 7 10 7 23 21 8 24 26 9-18 TF6-42 25 91504001
S/N 0160008040 thru 0160013983 including 0160000141 HYDRAULIC COMPONENTS Figure 9-4 Compensating Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 91504001 Part Number Qty.
S/N 0160017549 & After HYDRAULIC COMPONENTS Figure 9-4 Compensating Cylinder 8 102 102 510 1 6 5 303 301 521 519 303 3 302 404 405 4 406 403 401 402 2 603 202 7 607 605 604 9-20 TF6-42 PX0040 91504001
S/N 0160017549 & After HYDRAULIC COMPONENTS Figure 9-4 Compensating Cylinder Item 1 2 3 4 5 6 7 8 102 202 301 302 303 401 402 403 404 405 406 510 519 521 603 604 605 607 Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-5 Sway Cylinder - Iowa 7 19 19 1 2 3 4 17 3 18 5 1 6 15 14 13 12 11 10 8 9 8 7 19 17 16 9-22 TF6-42 91504001
HYDRAULIC COMPONENTS Figure 9-5 Sway Cylinder - Iowa Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 91504001 Part Number Qty. 91503031 91504017 91144038 91403225 90028935 91403226 91404352 1 1 1 2 1 1 1 3 1 1 1 1 1 1 1 1 1 4 1 3 SWAY CYLINDER, (includes all items except 16, 17 & 18) CASE ASSY LOCK NUT, (torque to 550-600 ft.lbs.) WEAR RING PISTON SEAL PISTON O-RING GREASE FITTING SHAFT ASSY SET SCREW, (torque 11 ft.lbs.) CANNED WIPER HEAD, (torque 100 ft.lbs.
HYDRAULIC COMPONENTS Figure 9-6 Stabilizer Cylinder - Iowa 7 19 19 20 1 2 3 4 17 3 18 5 1 6 15 14 13 12 11 10 8 9 8 7 19 17 16 9-24 TF6-42 91504001
HYDRAULIC COMPONENTS Figure 9-6 Stabilizer Cylinder - Iowa Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 91504001 Part Number Qty. 91503028 91504019 91144038 91403225 90028935 91403226 91404352 91504021 1 1 1 2 1 1 1 3 1 1 1 1 1 1 1 1 1 4 1 3 2 STABILIZER CYLINDER, (includes all items except 16, 17 & 18) CASE ASSY LOCK NUT, (torque to 550-600 ft.lbs.) WEAR RING PISTON SEAL PISTON O-RING GREASE FITTING SHAFT ASSY SET SCREW, (torque 11 ft.lbs.) CANNED WIPER HEAD, (torque 100 ft.lbs.
HYDRAULIC COMPONENTS Figure 9-7 Main Control Valve 9-26 TF6-42 91504001
HYDRAULIC COMPONENTS Figure 9-7 Main Control Valve Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Part Number Qty. 91503064 91084008 91084009 1 1 1 1 1 1 3 3 1 91404182 91404183 91404185 7 2 1 1 1 2 5 4 4 4 1 1 5 91404186 91404187 91504080 1 1 1 1 1 1 1 1 1 91404184 31 32 33 34 91404189 91504081 2 1 3 1 35 91504082 1 36 37 38 39 40 91084278 91084279 88201028 88561003 88521305 1 1 3 3 3 91504001 Description Rev.
HYDRAULIC COMPONENTS Figure 9-7 Main Control Valve (Continued) Item 9-28 Part Number Qty. 91404178 91404179 91404177 70020717 6 1 1 10 Description Rev.
HYDRAULIC COMPONENTS Figure 9-7 Main Control Valve (Continued) Item 91504001 Part Number Qty. Description TF6-42 Rev.
HYDRAULIC COMPONENTS Figure 9-8 Pilot Control Valve 9-30 TF6-42 91504001
HYDRAULIC COMPONENTS Figure 9-8 Pilot Control Valve Item Part Number Qty. 1 2 3 4 5 6 91503026 91504023 91504024 91504022 91504025 91504026 91504027 1 1 8 5 5 3 10 91504001 Description Rev.
S/N 0192001 thru 0192007 & 0160000052 thru 0160000128 including 0160000152, 0160000157, 0160000198, 0160000206, 0160000338 & 0160000718 HYDRAULIC COMPONENTS Figure 9-9 Implement Pump 16 17 16 17 11 10 13 8 9 8 10 9 12 15 14 12 6 4 5 18 13 7 3 2 1 9-32 TF6-42 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160000128 including 0160000152, 0160000157, 0160000198, 0160000206, 0160000338 & 0160000718 HYDRAULIC COMPONENTS Figure 9-9 Implement Pump Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 91473075 77134079 83674124 7000505 77384004 77364005 7000478 83674126 91474182 91414038 83674096 91474180 91474184 83671037 91474179 91474178 77134044 91474181 77134081 1 1 1 1 1 1 1 1 2 2 2 1 2 4 1 1 4 4 1 91504001 Description Rev.
S/N 0160000141 & After excluding 0160000152, 0160000157, 0160000198, 0160000206, 0160000338 & 0160000718 HYDRAULIC COMPONENTS Figure 9-9 Implement Pump 11 12 11 12 10 7 5 5 4 9 6 6 7 8 4 1 9-34 3 2 TF6-42 91504001
S/N 0160000141 & After excluding 0160000152, 0160000157, 0160000198, 0160000206, 0160000338 & 0160000718 HYDRAULIC COMPONENTS Figure 9-9 Implement Pump Item Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-10 Hydraulic Tank Assembly 35 21 28 29 27 21 31 19 30 2 26 20 21 23 24 22 3 9 18 25 1 13 32 14 6 36 37 10 4 7 11 15 17 33 34 38 16 12 8 5 9-36 TF6-42 91504001
HYDRAULIC COMPONENTS Figure 9-10 Hydraulic Tank Assembly Item Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-11 Sway Cylinder Valve 2 1 3 4 1 9-38 TF6-42 91504001
HYDRAULIC COMPONENTS Figure 9-11 Sway Cylinder Valve Item Part Number Qty. 1 2 3 4 91473188 91474490 91404215 91404217 91474491 1 2 2 1 1 91504001 Description Rev.
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 HYDRAULIC COMPONENTS Figure 9-12 Brake Valve 37 38 36 35 34 30 39 30 30 30 31 20 25 22 23 24 10 1 2 13 11 12 15 9 14 29 46 47 28 27 24 45 31 31 26 43 28 41 42 16 17 18 19 21 40 32 33 3 4 5 6 8 7 10 48 49 50 44 51 9-40 TF6-42 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 HYDRAULIC COMPONENTS Figure 9-12 Brake Valve Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 91504001 Part Number Qty.
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 HYDRAULIC COMPONENTS Figure 9-12 Brake Valve (Continued) Item Part Number Qty. 49 50 51 91474461 91474462 1 1 1 91474428 91474429 91474430 91474431 91474433 91474432 1 1 1 1 1 1 9-42 Description Rev.
S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718 HYDRAULIC COMPONENTS Figure 9-12 Brake Valve (Continued) Item 91504001 Part Number Qty. Description TF6-42 Rev.
S/N 0160000170 thru 0160017549 excluding 0160000198, 0160000206, 0160000338 & 0160000718 HYDRAULIC COMPONENTS Figure 9-12 Brake Valve 31 1 32 33 34 15 15 35 36 37 40 16 2 3 4 5 6 7 8 9 10 41 13 15 16 16 42 37 36 43 32 45 46 47 48 22 11 12 13 15 44 14 16 15 17 18 20 21 9-44 38 39 TF6-42 22 19 23 24 25 26 27 28 29 30 91504001
S/N 0160000170 thru 0160017549 excluding 0160000198, 0160000206, 0160000338 & 0160000718 HYDRAULIC COMPONENTS Figure 9-12 Brake Valve Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 91504001 Part Number Qty.
S/N 0160000170 thru 0160017549 excluding 0160000198, 0160000206, 0160000338 & 0160000718 HYDRAULIC COMPONENTS Figure 9-12 Brake Valve (Continued) Item 9-46 Part Number Qty. 91474428 91474429 91474430 91474431 91474433 91474432 1 1 1 1 1 1 Description Rev.
S/N 0160000170 thru 0160017549 excluding 0160000198, 0160000206, 0160000338 & 0160000718 HYDRAULIC COMPONENTS Figure 9-12 Brake Valve (Continued) Item 91504001 Part Number Qty. Description TF6-42 Rev.
S/N 0160019117 & After HYDRAULIC COMPONENTS Figure 9-12 Brake Valve 21 22 20 19 18 17 16 23 24 14 13 25 26 15 49 14 15 17 27 28 16 22 50 46 48 47 31 32 33 29 32 51 41 45 30 34 43 35 44 40 39 38 37 1 2 3 4 5 6 7 8 9 10 9-48 36 TF6-42 11 12 52 PAL5170 91504001
S/N 0160019117 & After HYDRAULIC COMPONENTS Figure 9-12 Brake Valve Item Part Number Qty.
S/N 0160019117 & After HYDRAULIC COMPONENTS Figure 9-12 Brake Valve (Continued) Item 50 51 52 Part Number Qty. 70023038 1 2 2 Description Rev.
S/N 0160019117 & After HYDRAULIC COMPONENTS Figure 9-12 Brake Valve (Continued) Item 91504001 Part Number Qty. Description TF6-42 Rev.
S/N 0192001 thru 0192007 & 0160000052 thru 0160001857 HYDRAULIC COMPONENTS Figure 9-13 Priority Valve 4 2 3 5 6 1 7 8 6 15 13 14 9 10 11 8 3 12 9-52 TF6-42 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160001857 HYDRAULIC COMPONENTS Figure 9-13 Priority Valve Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 91473159 91474022 91474023 91474024 91474484 91474026 91474027 91474028 91474485 91474486 91474487 91474032 91474033 91474488 91474489 91474034 1 1 1 2 1 1 2 12 2 1 1 1 1 1 1 1 91504001 Description Rev.
S/N 0160001868 & After HYDRAULIC COMPONENTS Figure 9-13 Priority Valve 4 2 3 5 6 1 7 8 6 13 3 10 9 8 11 12 9-54 TF6-42 91504001
S/N 0160001868 & After HYDRAULIC COMPONENTS Figure 9-13 Priority Valve Item 1 2 3 4 5 6 7 8 9 10 11 12 13 91504001 Part Number Qty. 91473191 1 1 1 2 1 1 2 12 2 1 1 1 1 1 91474023 91474024 91474484 91474026 91474027 91474028 91474485 91474486 91474033 91474488 91474489 91474034 Description Rev.
HYDRAULIC COMPONENTS Figure 9-14 Steer Select Valve 9 7 8 2 3 7 5 4 7 6 1 B2 B1 A1 9-56 TF6-42 91504001
HYDRAULIC COMPONENTS Figure 9-14 Steer Select Valve Item Part Number Qty. 1 2 3 4 5 6 7 8 9 91473091 91474400 91474401 91474402 91474403 91474404 91474405 91474406 91474407 80334379 1 1 4 1 1 4 2 1 2 2 91504001 Description Rev.
HYDRAULIC COMPONENTS Figure 9-15 Directional Valve 4 3 1 2 8 10 8 7 7 6 5 6 9 3 2 1 4 9-58 TF6-42 91504001
HYDRAULIC COMPONENTS \ Figure 9-15 Directional Valve Item 1 2 3 4 5 6 7 8 9 10 Part Number Qty. 91503036 91504035 1 2 2 2 2 1 2 2 2 4 1 91504036 91504037 91504041 91504001 AR Description Rev.
HYDRAULIC COMPONENTS Figure 9-16 Auxiliary Motor/Pump 3 1 2 4 5 6 8 9 7 9-60 TF6-42 91504001
HYDRAULIC COMPONENTS Figure 9-16 Auxiliary Motor/Pump Item Part Number Qty. 1 2 3 4 5 6 7 8 9 91503034 91504047 7013711 91504049 91504050 91504051 91504052 91504053 91504054 7016744 1 1 1 1 1 1 1 1 2 4 91504001 Description Rev.
HYDRAULIC COMPONENTS Figure 9-17 Solenoid Valve 1 2 3 4 9-62 TF6-42 91504001
HYDRAULIC COMPONENTS Figure 9-17 Solenoid Valve Item Part Number Qty. 1 2 3 4 91043446 90208066 91144158 91144159 80934035 1 1 1 1 1 91504001 Description Rev.
HYDRAULIC COMPONENTS Figure 9-18 Remote Brake Valve 1 3 2 9-64 TF6-42 91504001
HYDRAULIC COMPONENTS Figure 9-18 Remote Brake Valve Item Part Number Qty. 1 2 3 91503123 91504115 91504116 70020782 1 1 1 1 91044001 AR 91504001 Description Rev.
HYDRAULIC COMPONENTS Figure 9-19 Decompression Valve 2 3 4 9-66 1 TF6-42 91504001
HYDRAULIC COMPONENTS Figure 9-19 Decompression Valve Item Part Number Qty. 1 2 3 4 91503093 91504056 91504057 91504058 91504059 1 1 1 1 1 91504001 Description Rev.
S/N 0192001 thru 0192007 & 0160000052 thru 0160000242 including 0160000267 & 0160000322 HYDRAULIC COMPONENTS Figure 9-20 Transformer Platform Rotate Cylinder 5 1 2 4 7 8 11 9 10 13 12 3 6 9-68 TF6-42 14 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160000242 including 0160000267 & 0160000322 HYDRAULIC COMPONENTS Figure 9-20 Transformer Platform Rotate Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 91504001 Part Number Qty.
S/N 0160000258 & After excluding 0160000267 & 0160000322 HYDRAULIC COMPONENTS Figure 9-20 Transformer Platform Rotate Cylinder 5 1 2 4 7 8 11 9 10 13 12 3 6 9-70 TF6-42 14 91504001
S/N 0160000258 & After excluding 0160000267 & 0160000322 HYDRAULIC COMPONENTS Figure 9-20 Transformer Platform Rotate Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 91504001 Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-21 Transformer Platform Double Pilot Check Valve 3 4 1 2 3 4 9-72 TF6-42 91504001
HYDRAULIC COMPONENTS Figure 9-21 Transformer Platform Double Pilot Check Valve Item 1 2 3 4 5 91504001 Part Number Qty. 4641252 1 7024831 7012998 7012955 7012967 7017498 2 2 2 2 1 Description Rev.
HYDRAULIC COMPONENTS Figure 9-22 Sway Cylinder Valve 1 3 2 4 1 9-74 TF6-42 91504001
HYDRAULIC COMPONENTS Figure 9-22 Sway Cylinder Valve Item Part Number Qty. 1 2 3 4 91403180 91404216 91404215 91404217 91404218 1 2 2 1 1 91504001 Description Rev.
HYDRAULIC COMPONENTS This Page Intentionally Left Blank 9-76 TF6-42 91504001
SECTION 10 ELECTRICAL 91504001 TF6-42
ELECTRICAL Figure 10-1 Battery & Cables 5 5 2 10 9 7 4 4 8 7 6 1 3 10-2 TF6-42 91504001
ELECTRICAL Figure 10-1 Battery & Cables Item Part Number Qty. 1 91083483 1 2 3 4 5 6 7 8 9 91473065 91081640 77143015 77383567 91503152 77143006 91401281 91143122 14403416 80973025 1 2 2 2 1 2 1 1 AR 1 10 91504001 Description Rev.
ELECTRICAL Figure 10-2 Auxiliary Motor/Pump 7 8 NOTE: FOR INFORMATION ON THE AUXILIARY PUMP’S HYDRAULIC CIRCUIT, SEE FIGURE 8-1 FOR DETAILS.
ELECTRICAL Figure 10-2 Auxiliary Motor/Pump Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 91504001 Part Number 91501081 88501006 88551011 88201040 88501005 88551010 91503057 88501004 88561002 88551009 88201005 91503041 88501613 91503052 88561004 88201034 88551007 80473062 80473061 Qty. Ref 1 4 6 4 Ref 5 3 1 2 2 2 2 1 Ref 2 1 2 2 1 4 4 Description Rev.
ELECTRICAL Figure 10-3 Cab Harness 9 21 22 23 10 22 24 25 5 8 7 6 20 21 22 4 2 3 1 13 11 21 22 26 A B B 13 12 22 25 CONN POS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 A WIRE WIRE DESIGNATION GAUGE ST RLY 16 AUX PWR SGN 16 PS IGN 16 PLUGGED TRANS-B 16 TRANS-A 16 TRANS-C 18 EMS BAT 1 12 TRANS-D 18 EMS BAT 2 12 TRANS-E 18 APC PWR GND 12 TURB SPD + 18 PLAT BAT PWR 12 TURB SPD 18 PLAT IGN PWR 12 ENG SPD + 18 PLUGGED ENG SPD 18 NORMAL POSITION NORMAL POSITION CONNECTOR END VIEW 10-6 CON
ELECTRICAL Figure 10-3 Cab Harness Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 91503077 1001117019 4460374 3740080 91404086 91504087 80363178 80963062 80963061 91503105 91504088 91504089 1001116939 91474463 4460761 91504092 91504093 91504094 1001119031 91504096 80363179 77363228 83481301 91503106 91504107 77363229 77363345 1 6 4 4 1 1 1 1 1 1 1 1 1 2 1 1 5 2 1 1 1 3 5 1 1 2 1 91504001 Description Rev.
S/N 0192001 thru 0192007 & 0160000052 thru 0160002052 excluding 0160000198 ELECTRICAL Figure 10-4 Engine Harness 37 38 39 40 41 6 7 33 34 17 14 35 36 42 43 17 17 2 3 5 6 7 31 32 6 7 18 19 29 17 23 28 17 17 B A A B A B A 1 2 3 4 5 6 7 22 23 24 B A 17 20 21 C B A 17 2 3 7 10 11 12 13 15 16 14 B A 10-8 B 25 26 27 B A 2 3 5 6 7 8 2 3 7 9 10 B A 2 3 7 10 13 30 31 17 TF6-42 6 7 18 19 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160002052 excluding 0160000198 ELECTRICAL Figure 10-4 Engine Harness Item Part Number Qty.
S/N 0160002069 thru 0160006622 excluding 0160006286 ELECTRICAL Figure 10-4 Engine Harness 37 38 39 40 41 17 6 7 33 34 14 35 36 45 46 17 2 3 5 6 7 31 32 17 6 7 18 19 29 17 23 28 17 17 22 23 24 17 20 21 B A 10-10 25 26 27 C 2 3 5 6 7 8 2 3 7 9 10 1 2 3 4 5 6 7 2 3 7 10 13 30 31 44 17 2 3 7 10 11 12 13 14 35 36 42 43 15 16 6 7 18 19 17 TF6-42 91504001
S/N 0160002069 thru 0160006622 excluding 0160006286 ELECTRICAL Figure 10-4 Engine Harness Item Part Number Qty.
S/N 0160006707 & After including 0160000198 & 0160006286 ELECTRICAL Figure 10-4 Engine Harness 101 102 103 104 105 15 16 49 15 16 49 106 107 19 20 21 49 19 20 21 49 15 16 49 19 20 21 49 2 3 5 6 7 43 44 6 7 26 27 41 19 20 21 47 B A B A B A B A 2 3 7 10 13 42 43 35 36 37 B A B A B A 22 23 24 25 A 10-12 15 16 49 17 18 B 2 3 7 11 12 13 14 C 2 3 7 9 10 38 39 40 19 20 21 49 B A 2 3 5 6 7 8 1 2 3 4 5 6 7 B A 28 29 19 20 21 TF6-42 49 19 20 21 20 21 30 31 32 33 34 6 7 26 27
S/N 0160006707 & After including 0160000198 & 0160006286 ELECTRICAL Figure 10-4 Engine Harness Item Part Number Qty.
S/N 0160006707 & After including 0160000198 & 0160006286 ELECTRICAL Figure 10-4 Engine Harness Item Part Number Qty. 101 102 103 104 105 106 107 91143155 91503103 91503104 4460466 77363228 88501004 88551009 1 1 1 1 5 1 1 Description Rev.
S/N 0160006707 & After including 0160000198 & 0160006286 ELECTRICAL Figure 10-4 Engine Harness Item 91504001 Part Number Qty. Description TF6-42 Rev.
ELECTRICAL Figure 10-5 Right & Left Boom Harness LEFT BOOM HARNESS 4 8 10 2 3 6 H X W G F A B C F G H J K L PIN DESIGNATION BLACK BLUE BLACK/BLUE RED ORANGE RED/BLACK BROWN YELLOW RED/BLUE M N P R S T V W X K C M D N S WIRE COLOR A E T PIN DESIGNATION J B L V U R P WIRE COLOR BROWN/RED YELLOW/RED ORANGE/RED BLUE/RED BLACK/RED BROWN/BLACK YELLOW/BLACK ORANGE/BLACK BLUE/BLACK 4 5 9 CONNECTOR END VIEW RIGHT BOOM HARNESS 1 4 10 2 3 6 H X W G F A B C F G H J K L WIRE COLOR
ELECTRICAL Figure 10-5 Right & Left Boom Harness Item 1 2 3 4 5 6 7 8 9 10 91504001 Part Number Qty.
ELECTRICAL Figure 10-6 Transformer Platform Harness 1 2 2 3 A B 4 4 5 5 A B C F G H J K L M N P R S T V W X 10-18 B WIRE COLOR PIN DESIGNATION BLACK BLUE BLACK/BLUE RED ORANGE RED/BLACK BROWN YELLOW RED/BLUE BROWN/RED YELLOW/RED ORANGE/RED BLUE/RED BLACK/RED BROWN/BLACK YELLOW/BLACK ORANGE/BLACK BLUE/BLACK A B C F G H J K L M N P R S T V W X TF6-42 WIRE COLOR BLACK BLUE BLACK/BLUE RED ORANGE RED/BLACK BROWN YELLOW RED/BLUE BROWN/RED YELLOW/RED ORANGE/RED BLUE/RED BLACK/RED BROWN/BLACK YELLOW
ELECTRICAL Figure 10-6 Transformer Platform Harness Item Part Number Qty. 1 2 3 4 5 91503068 91504111 83481301 91504113 4460473 4460468 1 1 2 1 2 2 91504001 Description Rev.
ELECTRICAL Figure 10-7 Boom Sensor Harness 10 7 8 9 10 7 8 9 1 10 7 8 9 1 1 B C D 2 3 4 5 6 10 7 8 9 1 A WIRE DESIGNATION WIRE COLOR/STRIPE WIRE GAGE PLAT IGN PWR PLAT CONN BM ELEV/EXT APC SGN GND EXT LIMIT 1000# RANGE ELEV SW SGN EXT SW SGN ORANGE/LT GREEN WHITE/BROWN BLUE/LT GREEN BLACK WHITE/YELLOW YELLOW/BROWN YELLOW/VIOLET BROWN/PINK 14 16 16 16 16 16 16 16 10-20 E WIRE END A A E E A B C C TERMINAL TYPE 3 WIRE W/P 3 WIRE W/P DEUTSCH DT04-8P DEUTSCH DT04-8P 3 WIRE W/P 3 WIRE W/P
ELECTRICAL Figure 10-7 Boom Sensor Harness Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 91503073 80963059 91503105 91503106 83481301 4460941 77363228 80963060 80963069 91143187 80363166 1 4 1 1 1 1 1 4 12 12 4 91504001 Description Rev.
ELECTRICAL Figure 10-8 Transformer Platform Control Box Assembly 12 26 52 17 8 19 22 77 78 23 63 5 76 25 51 50 62 84 85 86 20 22 77 78 23 13 7 19 22 77 78 9 18 11 69 23 19 77 78 14 15 83 49 59 60 61 10 4 76 59 16 24 53 57 27 28 3 43 71 40 79 80 79 80 16 1 2 50 75 93 94 44 95 89 96 90 97 91 16 41 71 24 72 37 38 37 38 79 80 19 22 77 78 54 42 55 72 24 58 60 33 36 81 82 87 88 39 59 66 67 39 59 34 35 64 56 65 57 66 45 46 50 47 48 92 74 70 6 10-22 21 73 TF6-42 3
ELECTRICAL Figure 10-8 Transformer Platform Control Box Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 91504001 Part Number Qty.
ELECTRICAL Figure 10-8 Transformer Platform Control Box Assembly (Continued) Item Part Number Qty.
ELECTRICAL Figure 10-8 Transformer Platform Control Box Assembly (Continued) Item Part Number Qty. 97 4460603 2 91504001 Description Rev.
ELECTRICAL This Page Intentionally Left Blank 10-26 TF6-42 91504001
SECTION 11 DECALS 91504001 TF6-42
DECALS Figure 11-1 Cab & Frame Decals 23 1 3 2 4 5 5 TF6-42 25 6 21 5 5 22 7 TF6-42 25 11-2 TF6-42 PY3290 91504001
DECALS Figure 11-1 Cab & Frame Decals (Continued) B 10 9 A 13 13 B 24 11 8 A VIEW OF LEFT HAND SIDE OF FRAME S/N 0160004021 & After 20 VIEW OF LEFT HAND SIDE OF CAB ITEM 13 ONLY S/N Before 0160004021 14 15 16 17 18 19 6 FT.
DECALS Figure 11-1 Cab & Frame Decals Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 91503107 91503097 91503099 91503101 91503108 3251813 91503109 91503102 91503110 91503098 91503096 91503113 91513207 91503083 91503084 91503085 91503086 91503087 91503112 1701505 91143286 1701529 91343016 1706190 1704885 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 91505041 Ref 11-4 Description Rev.
DECALS Figure 11-1 Cab & Frame Decals (Continued) Item 91504001 Part Number Qty. Description TF6-42 Rev.
S/N 0192001 thru 0192007 & 0160000052 thru 0160004021 DECALS Figure 11-2 Boom Decals 7 2 1 3 4 5 6 A 9 7 B 2 B 1 8 7 A 10 VIEW B-B VIEW A-A 11 20-1/2 37-1/4 52-1/2 61 11-6 11 7 9-11/16 TYP.
S/N 0192001 thru 0192007 & 0160000052 thru 0160004021 DECALS Figure 11-2 Boom Decals Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 91503128 91473132 90200445 90200688 90026491 88561108 91513210 91003031 91143282 91503096 91553072 2 2 1 1 1 1 5 1 2 1 1 91504001 Description Rev.
S/N 0160006622 & After DECALS Figure 11-2 Boom Decals 2 9 1 B B 1 A 13 9 2 10 3 4 5 6 A 3 6 7 9 8 11 8 VIEW OF BOOM ANGLE INDICATOR S/N 00160006622 thru 0160011949 VIEW OF BOOM ANGLE INDICATOR S/N 0160013828 & After VIEW B-B VIEW A-A 12 12 9 11-8 TF6-42 91504001
S/N 0160006622 & After DECALS Figure 11-2 Boom Decals Item Part Number Qty. 1 2 3 1705864 1706205 90200445 7075611 90200688 90026491 88561108 8307113 8305647 91003031 4105262 91513210 91503282 91503096 91553072 1706170 2 2 1 1 1 1 1 3 1 1 1 5 2 1 1 2 91505041 Ref 4 5 6 7 8 9 10 11 12 13 91504001 Description Rev.
DECALS Figure 11-3 Transformer Platform Decals 1 4 5 5 3 1 2 5 5 108 126 107 109 125 111 6 8 7 110 141 143 142 EXPLODED VIEW OF CONTROL BOX 11-10 TF6-42 91504001
DECALS Figure 11-3 Transformer Platform Decals Item Part Number Qty. Description Rev.
DECALS This Page Intentionally Left Blank 11-12 TF6-42 91504001
SECTION 12 OPTIONS 91504001 TF6-42
S/N 0192001 thru 0192007 & 0160000052 thru 0160013828 OPTIONS Figure 12-1 Heater Option Assembly ENCLOSED CAB ONLY 5 38 32 1 2 3 4 33 34 35 36 37 39 VIEW OF R.H.
S/N 0192001 thru 0192007 & 0160000052 thru 0160013828 OPTIONS Figure 12-1 Heater Option Assembly (Continued) 40 41 42 43 44 47 47 45 31 46 BAT HSW LOW HSW B L M C H MED HSW NOT USED HIG HSW HEATER FAN SWITCH HARNESS CONNECTIONS 46 48 50 56 57 58 15 29 91504001 7 19 20 26 28 TF6-42 32 47 19 20 27 28 49 4 33 51 52 53 19 20 21 54 55 12-3
S/N 0192001 thru 0192007 & 0160000052 thru 0160013828 OPTIONS Figure 12-1 Heater Option Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 12-4 Part Number Qty.
S/N 0192001 thru 0192007 & 0160000052 thru 0160013828 OPTIONS Figure 12-1 Heater Option Assembly (Continued) Item Part Number Qty. 46 47 48 49 50 51 52 53 54 55 56 57 58 80363106 91403538 91403596 91403280 71492150 77133279 77133137 88201023 91403329 88201011 80363034 91403445 91413051 2 3 2 1 1 1 1 1 1 1 4 1 4 91504001 Description Rev.
S/N 0160013983 & After OPTIONS Figure 12-1 Heater Option Assembly OPEN CAB ONLY 1 2 3 4 SUPPLY LINE 25 23 USE ON BOTH OUTLETS ON PLENUM ITEMS 26 & 37 REMOVE PANEL COVER AND DISCARD (REUSE EXISTING HARDWARE) 23 24 26 RETURN LINE 4 6 7 5 37 SECURE HEATER HOSES BY TIE WRAPPING TO NEARBY HOSE FROM THE OIL COOLER 5 11 15 13 11 9 10 12 16 14 CUTAWAY VIEW OF RH CONSOLE TO SHOW WATER VALVE MTG.
S/N 0160013983 & After OPTIONS Figure 12-1 Heater Option Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Part Number Qty. 91475109 80373046 91083155 77383540 82033995 86671187 80683073 91403443 8229262 86683193 83683182 1 1 1 1 26’ 2 1 1 1 4 1 Ref 1 1 1 1 1 1 1 1 1 8 2 5.
OPTIONS Figure 12-2 Cold Start Installation 1 A A B B E.T.S. SWITCH MOUNTED TO ENGINE NYLON TUBING TO FUEL CYLINDER IN-LINE FUSE HARNESS TIE WRAP TO E.T.S. HARNESS 3 4 6 STARTER SOLENOID 2 7 5 VALVE UNIT HARNESS USE EXISTING MOUNTING BOLTS FROM RUBBER AIR DAM CONNECTOR HARNESS CONNECTOR HARNESS VIEW A-A E.T.S. HARNESS VIEW B-B THIS SURFACE MUST BE IN CONTACT WITH ENGINE FUSE HOLDER E.T.S.
OPTIONS Figure 12-2 Cold Start Installation Item Part Number Qty. 1 91505042 91083483 1 1 91403295 70023156 88501004 88551009 91471193 14403364 91473239 1 1 2 2 1 AR 1 2 3 4 5 6 7 91504001 Description COLD START INSTALLATION, (includes items 2 thru 7) BATTERY, (12 volt, 1000 amps), TOP STUD, 3/8-16 UNC THREAD, BCI GROUP 31 COLD START KIT VALVE, 12VDC HEX NUT, 1/4-20 LOCKWASHER, 1/4 VALVE MOUNTING PLATE LOCTITE, 242 COLD START WIRE TF6-42 Rev.
OPTIONS Figure 12-3 Block Heater Installation FRONT 1 12-10 TF6-42 91504001
OPTIONS Figure 12-3 Block Heater Installation Item Part Number Qty. 1 80375012 80373088 1 1 91504001 Description Rev.
OPTIONS Figure 12-4 Auxiliary Electrics Assembly SIDE SHIFT RED D C 7 GND 85 WHITE EXTRA ORANGE 1 VIEW C-C W/W_SW WL_SWA W/W 25A HTR_SW WL2 SL_SWB WL_SWB FUEL GR FAN/HTR W/W ACC LIGHTS LT GND G D + NO CONN.
OPTIONS Figure 12-4 Auxiliary Electrics Assembly (Continued) 10 E 8 D D 12 F M M F M 11 NOTE: AUX ELECTRIC BOOM JUMPER HARNESS, (item 11) IS TO BE INSTALLED AS SHOWN WHEN MACHINE IS USING AUX ELECTRIC CIRCUIT. WHEN MACHINE IS IN CARIBOU MODE, APPROPRIATE PLATFORM HARNESS IS TO BE CONNECTED TO JUMPER HARNESS.
OPTIONS Figure 12-4 Auxiliary Electrics Assembly Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 91505027 91473125 77363267 77363265 91473127 91403607 91403606 91503075 90027187 91503051 91503074 91503131 91401276 88201005 90207661 1 1 1 2 2 1 1 1 8 1 1 1 1 2 1 12-14 Description Rev.
OPTIONS Figure 12-4 Auxiliary Electrics Assembly (Continued) Item 91504001 Part Number Qty. Description TF6-42 Rev.
OPTIONS Figure 12-5 Beacon Light Package GND L1 TERM 2 BEACON-1 12+ 85 + BEACON 10 AMP FUSE LT AC C T BA BAT BEACON-1 TEMP ST N IG 30 AMP FUSE IND LT D GR N BEACON SWITCH 2 GND L IGN BEACON SW 3 BEACON (ON CAB) ACC WL2 WL_SWA SL_SWA 25A KEY HORN 15A OPT_PWR 10A LIGHTS 25A W/W RELAYS 25A GAUGES 10A STEER 10A SPARE_BAT 10A GND1 OPT1 FAN_SW FAN/HTR 25A W/W_SW SPARE_BAT 3 GND L BEACON-1 B A ELECTRICAL SCHEMATIC 15A LIGHTS OPT1 OPT2 10A OPT3 15A W/W OPT OPT3 FAN/HTR
OPTIONS Figure 12-5 Beacon Light Package Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 91475059 77363265 77363267 77363269 88201005 88561002 88551009 88501004 91343031 91511206 90027214 88301093 88551007 88501612 90029955 80963058 80963069 80963065 8096D097 91403304 91413045 91413044 91344053 1 1 1 1 2 2 2 2 1 1 1 3 3 3 1 1 2 2 1 1 1 1 1 91504001 Description Rev.
OPTIONS Figure 12-6 Tire Sealant Option VIEW SHOWING DECAL PLACEMENT ON RIM AI NT CO S N TI RE SE AL AN T 9 13 4-321 7 ( -) 1 AI NT AI NT CO CO N NS S TI RE 12-18 SE AL A NT 9 13 4- 3 2 1 7 (- ) 2 3 4 5 TF6-42 2 3 4 5 TI RE SE A L AN T 9 1343217 (- ) 91504001
OPTIONS Figure 12-6 Tire Sealant Option Item Part Number Qty. 1 2 3 4 5 91505040 91343217 91505038 91505039 91503047 91503048 1 4 2 2 4 4 91504001 Description Rev. TIRE SEALANT OPTION, (includes all items) TIRE SEALANT DECAL RH WHEEL ASSY, (includes items 4 & 5) LH WHEEL ASSY, (includes items 4 & 5) TIRE, 13X33.5, 12 PLY TITAN LSW G-2 WHEEL, 10X33.
OPTIONS Figure 12-7 Remote Oil Filter Kit VIEW A-A 16 9 11 17 19 17 19 1 2 3 16 20 21 8 11 10 VIEW B-B 11 F EO SID POD TER NE OU ENGI THE 11 A 17 18 A T OF FRON 12 13 14 15 4 INE MACH 5 6 7 17 18 B B 12-20 TF6-42 91504001
OPTIONS Figure 12-7 Remote Oil Filter Kit Item Part Number Qty.
OPTIONS Figure 12-7 Turbo Engine Remote Oil Filter VIEW A-A 16 9 11 17 19 1 2 3 16 20 21 7 8 11 10 11 VIEW B-B A A 23 17 19 F EO SID E POD TER OU ENGIN THE 11 5 6 T OF FRON 22 13 14 15 4 INE MACH 12 24 25 17 18 B B 12-22 TF6-42 91504001
OPTIONS Figure 12-7 Turbo Engine Remote Oil Filter Item Part Number Qty. 1 2 91475070 91473189 91474500 1 1 1 91474493 1 91474505 91404005 91474494 91474495 91474496 80374025 91474497 91474498 91474499 85841150 88201019 88551010 88501005 91474501 91474506 80374021 91474502 91474503 1 1 2 4 1 1 1 1 4 1 2 2 2 2 1 3 1 2 1 1 1 1 1 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 91504001 91474504 91471206 88662526 83191038 83191013 Description Rev.
S/N 0192001 thru 0192007 & 0160000052 thru 0160013828 OPTIONS Figure 12-8 Suspension Seat Option 6 2 4 5 A 11 200 ADJUST SEAT FORE AND AFT SNUG TETHER BELT WITH SEAT FULLY AISED AND OCCUPIED 702246 A HEIGHT ADJUSTMENT TO RAISE LIFT RELEASE LEVER SEAT WILL RISE TO DESIRED HEIGHT SEAT RELEASE LEVER TO LOCK TO LOWER LIFT LEVER SIT IN SEAT SEAT SLOWL SLOWLYY WEIGHT BRINGS TO DESIRED LEVEL - LOCK LEVER NO.
S/N 0192001 thru 0192007 & 0160000052 thru 0160013828 OPTIONS Figure 12-8 Suspension Seat Option Item Part Number Qty. 1 1 1 2 3 4 5 6 7 8 9 10 11 91504001 91405050 91415045 91403527 88551009 88201551 88561111 91033029 91033486 91406116 88561002 91401417 91406114 88261015 91403191 1 1 1 6 2 10 1 1 1 6 1 1 6 1 Description Rev.
OPTIONS Figure 12-9 Sway Cylinder 17 12 15 16 1 4 3 5 19 14 10 6 2 9 18 7 8 11 13 12 14 19 12-26 TF6-42 91504001
OPTIONS Figure 12-9 Sway Cylinder Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 91403279 91144038 91404353 91404354 91404355 91164022 91404356 91404357 91404358 91404359 91124096 91404360 91144128 91404361 91404362 91404363 91404364 91404365 91404366 91404352 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 3 1 2 91404367 AR 91504001 Description Rev.
OPTIONS Figure 12-10 5” & 8” Winch 12-28 TF6-42 91504001
OPTIONS Figure 12-10 5” & 8” Winch Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 42 43 44 45 46 91504001 Part Number Qty.
OPTIONS Figure 12-10 5” & 8” Winch (Continued) Item Part Number Qty. 47 48 49 50 51 52 53 54 55 56 57 58 91404420 91404421 91404430 91404431 2 2 8 8 1 5 1 1 1 1 1 1 70020227 1 91404424 91404426 91404427 91404428 Description Rev.
OPTIONS Figure 12-10 5” & 8” Winch (Continued) Item 91504001 Part Number Qty. Description TF6-42 Rev.
OPTIONS Figure 12-11 Truss Boom Pressure Reducer Valve - 1200 PSI 1 3 4 5 2 12-32 TF6-42 91504001
OPTIONS Figure 12-11 Truss Boom Pressure Reducer Valve - 1200 PSI Item 1 2 3 4 5 91504001 Part Number Qty. Description 91413041 91414046 91414047 1 1 1 1 1 1 TRUSS BOOM PRESSURE REDUCER VALVE, 1200 PSI, (includes all items) PRESSURE REDUCING CARTRIDGE CHECK CARTRIDGE O-RING O-RING O-RING 91414045 1 SEAL KIT, (includes items 3, 4 & 5) TF6-42 Rev.
OPTIONS Figure 12-12 Winch Motor 12-34 TF6-42 91504001
OPTIONS Figure 12-12 Winch Motor Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 91504001 Part Number Qty.
OPTIONS Figure 12-13 Swing Cylinder 1 7 2 4 17 16 10 3 9 12 5 6 15 8 7 11 14 13 12-36 TF6-42 18 91504001
OPTIONS Figure 12-13 Swing Cylinder Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 91403322 91144125 91034156 91404368 91404369 91404370 91124100 91404371 91404372 91404373 91404374 91404375 91404376 91404377 91404378 91404379 91404380 91034157 91144267 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 91404381 AR 91504001 Description Rev.
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 OPTIONS Figure 12-14 Turbo Option NOTE: AFTER S/N 0160002686, SEE SECTION 4 FOR DETAILS.
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 OPTIONS Figure 12-14 Turbo Option Item Part Number Qty.
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 OPTIONS Figure 12-15 Turbo Engine Assembly, L.H. View 48 56 NOTE: AFTER S/N 0160002686, SEE FIGURE 4-2 FOR DETAILS.
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 OPTIONS Figure 12-15 Turbo Engine Assembly, L.H. View Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 91504001 Part Number Qty.
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 OPTIONS Figure 12-15 Turbo Engine Assembly, L.H. View (Continued) Item Part Number Qty.
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 OPTIONS Figure 12-15 Turbo Engine Assembly, L.H. View (Continued) Item 91504001 Part Number Qty. Description TF6-42 Rev.
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 OPTIONS Figure 12-16 Turbo Engine Assembly, R.H. View NOTE: AFTER S/N 0160002686, SEE FIGURE 4-2 FOR DETAILS.
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 OPTIONS Figure 12-16 Turbo Engine Assembly, R.H. View Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 91504001 Part Number Qty. 91505045 Ref 80973108 80973114 1 1 Ref 1 Ref Ref Ref 1 2 2 3 1 1 1 2 91143122 91476022 83191032 83191010 83191013 91413104 83191040 91414040 83191062 Description Rev.
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 OPTIONS Figure 12-17 Deere Turbo Engine NOTE: 12-46 AFTER S/N 0160002686, SEE FIGURE 4-3 FOR DETAILS.
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 OPTIONS Figure 12-17 Deere Turbo Engine Item 91504001 Part Number Qty.
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 OPTIONS Figure 12-17 Deere Turbo Engine (Continued) Item 12-48 Part Number Qty. 91404257 91404258 1 1 Description Rev.
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 OPTIONS Figure 12-17 Deere Turbo Engine (Continued) Item 91504001 Part Number Qty. Description TF6-42 Rev.
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 OPTIONS Figure 12-18 Turbo Radiator Assembly NOTE: AFTER S/N 0160002686, SEE FIGURE 4-5 FOR DETAILS.
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 OPTIONS Figure 12-18 Turbo Radiator Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 91504001 Part Number Qty.
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 OPTIONS Figure 12-19 Turbo Air Cleaner & Installation 1 16 17 3 4 8 5 6 NOTE: AFTER S/N 0160002686, SEE FIGURE 4-6 FOR DETAILS.
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 OPTIONS Figure 12-19 Turbo Air Cleaner & Installation Item Part Number Qty.
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 OPTIONS Figure 12-20 Turbo Exhaust Installation NOTE: 3 4 4 AFTER S/N 0160002686, SEE FIGURE 4-7 FOR DETAILS.
S/N 0192001 thru 0192007 & 0160000052 thru 0160002686 OPTIONS Figure 12-20 Turbo Exhaust Installation Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 91503145 91163035 91403489 24921332 91473117 91403216 91501085 91473036 91403601 91473119 88561004 91506024 1 1 1 7 1 1 1 1 2 1 4 1 91504001 Description Rev.
OPTIONS Figure 12-21 Worklight Package 2 3 4 5 1 DOME LT 6 7 8 9 10 VIEW A-A LIGHT-1 GND L 11 12 13 A 11 12 13 B GND L GND L1 STOP SW DOME LT STOP LT WORK LT LIGHT-1 LIGHT SW A A A 3 4 16 B GND DL 15 LIGHT-2 GND L WORK LT LIGHT SW GND LT IND LT 15 15 14 STOP LT STOP SW A B C BACK-LT STOP-LT WORK-LT/TAIL-LT MIRROR-LT GND A B GND 2 B A 25 C B A 3 4 24 17 18 19 20 21 22 37 38 39 40 41 42 43 STOP SW STOP LT 27 GND 1 26 28 TERMINAL A TERMINAL B TERMINAL C A B C 12-56 GREEN
OPTIONS Figure 12-21 Worklight Package (Continued) BACK-LT STOP-LT TAIL-LT GND-1 13 GND-2 4 16 36 29 32 33 B C A B C A C B A 30 BACK-LT STOP-LT WORK-LT/TAIL-LT A B C 35 34 R WORK LIGHTS 0 0 0 0 0 0 80 F FUEL QUARTZ OI E 240 TEMP 0 16 100 10 VOLTS - + OFF START ACC RUN 4X4 GND DL 4X2 DOME LT IGNITION LIGHT-1 GND L MACHINE MUST BE IN NEUTRAL AND PARK BRAKE ON TO START B A B A LIGHT-2 GND L LIGHT SW WORK LT REF: LIGHT HARNESS (91403305) 12+ OIL GND L1 IND LT FUE
OPTIONS Figure 12-21 Worklight Package (Continued) DASH PANEL 8 1 2 3 PARK BRAKE GND L LIGHT-1 IGNITION SWITCH HORN 8 1 2 3 BAT 7 4 5 6 A B STEER SELECT 7 4 5 6 8 1 2 3 ACC STRT IGN REV AL TRANS-E TRANS-D TRANS-C TRANS-A TRANS-B STR CRB STR AW SP-3 ALT EXC SP-2 SP-1 BAT-2 ST RLY FUL GAG HORN HR MTR BAT-1 TRANS TEMP WARN LIGHT 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 REV AL TRANS-E TRANS-D TRANS-C TRANS-A TRANS-B STR CRB STR AW SP-3 ALT EXC SP-2 SP-1 BAT-2 ST RLY FUL GAG HORN HR MTR BAT-1
OPTIONS Figure 12-21 Worklight Package Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 91504001 Part Number Qty.
S/N 0192001 thru 0192007 & 0160000052 thru 0160006622 excluding 0160000198 & 0160006286 OPTIONS Figure 12-22 Starter Kit LEECE-NEVILLE & PRESTOLITE STARTERS NO LONGER AVAILABLE, ORDER DENSO STARTER KIT FOR REPLACEMENT 1 2 3 6 12-60 3 4 TF6-42 91504001
S/N 0192001 thru 0192007 & 0160000052 thru 0160006622 excluding 0160000198 & 0160006286 OPTIONS Figure 12-22 Starter Kit Item Part Number Qty. 1 2 3 4 6 91415083 7026921 91413148 83681905 91413149 71492134 1 1 1 12” 1 12” Description STARTER KIT, (includes all items) STARTER, (DENSO) JUMPER WIRES HEAT SHRINK INSULATION JUMPER WIRE SPLIT LOOM Rev.
OPTIONS Figure 12-23 Fuel/Water Separator Installation 2 5 6 7 8 9 1 3 4 10 11 10 11 12-62 TF6-42 91504001
OPTIONS Figure 12-23 Fuel/Water Separator Installation Item 1 2 3 4 5 6 7 8 9 10 11 91504001 Part Number 91475107 91471242 91473240 91474633 91474634 91474635 4832000 0761012 4761500 3311501 0641510 2200233 2221114 1320022 2750532 Qty. Description 1 FUEL/WATER SEPARATOR INSTALLATION, (includes all items) 1 FILTER BRACKET 1 FUEL/WATER SEPARATOR 1 FUEL/WATER SEPARATOR ELEMENT 1 WATER COLLECTION BOWL 1 REVERSE FLOW HAND PRIMER 2 LOCKWASHER, 10MM 2 HEX HD CAPSCREW, M10X1.
S/N 0160013983 & After OPTIONS Figure 12-24 Standard Seat Replacement Kit 2 3 4 12-64 TF6-42 91504001
S/N 0160013983 & After OPTIONS Figure 12-24 Standard Seat Replacement Kit Item Part Number Qty. 1 2 3 4 2915166 3128987 91563158 4711500 3311505 1 1 1 4 4 91504001 Description STANDARD SEAT REPLACEMENT KIT, (includes all items) KIT INSTALLATION INSTRUCTIONS, (not shown) SUSPENSION SEAT W/2”SEAT BELT PLAIN WASHER, 5/16 HEX LOCKNUT, 5/16-18 TF6-42 Rev.
S/N 0160013983 & After OPTIONS Figure 12-25 Heavy Seat Replacement Kit 2 4 3 6 5 4 5 12-66 TF6-42 91504001
S/N 0160013983 & After OPTIONS Figure 12-25 Heavy Seat Replacement Kit Item Part Number Qty. 1 2 3 4 5 6 2915167 3128992 91563158 3410011 0641507 3311505 4711500 1 1 1 1 4 8 8 91504001 Description HEAVY SEAT REPLACEMENT KIT, (includes all items) KIT INSTALLATION INSTRUCTIONS, (not shown) SUSPENSION SEAT W/2” SEAT BELT EXTENSION BAR HEX HD CAPSCREW, 5/16-18X7/8 HEX LOCKNUT, 5/16-18 PLAIN WASHER, 5/16 TF6-42 Rev.
OPTIONS This Page Intentionally Left Blank 12-68 TF6-42 91504001
SECTION 13 RECOMMENDED SPARE PARTS RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number Description Qty.
RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number 80964051 91404275 7020174 80904003 24604083 90214009 91504003 91504002 91504001 91504001 Description MISC.
RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number 13-4 Description TF6-42 Qty.
SECTION 14 PART NUMBER INDEX PART NUMBER INDEX Part Number Page 0100011 ......................... 7-11 0140026 ....................... 10-23 0272098 ....................... 11-11 05101441 ......................... 3-7 0610156 ....................... 10-23 0630464 ....................... 10-24 0641406 ....................... 10-24 0641408 ..............3-26, 10-23 0641422 ......................... 3-26 0641506 ......................... 7-11 0641507 ....................... 12-67 0641510 ....................
PART NUMBER INDEX Part Number Page 4460631 ....................... 10-24 4460632 ....................... 10-23 4460634 ....................... 10-24 4460635 ....................... 10-24 4460693 ....................... 10-13 4460715 ....................... 10-24 4460718 ....................... 10-24 4460720 ....................... 10-24 4460721 ....................... 10-24 4460761 ......................... 10-7 4460790 ....................... 10-13 4460938 ....................... 10-23 4460941 ..........
PART NUMBER INDEX Part Number Page 7029870 ......................... 9-21 7029871 ......................... 9-21 7029872 ......................... 9-21 7029873 ......................... 9-21 7029874 ......................... 9-21 71492134 ..................... 12-61 71492142 .............. 3-14, 3-20 71492150 ................ 6-8, 12-5 71492152 .......6-8, 12-4, 12-7 7300364 ........................... 1-8 77101143 ................ 5-3, 5-23 77104007 ....................... 4-69 77104039 .................
PART NUMBER INDEX Part Number Page 83201058 .................. 1-3, 1-7 83201092 ....................... 3-11 83201115 ....................... 2-11 83201118 ....................... 1-13 83201135 ......................... 8-5 83251198 ... 4-27, 4-29, 12-51 83251261 ......................... 8-5 83481285 10-9, 10-11, 10-13, 10-17 83481286 10-9, 10-11, 10-13, 10-17 83481301 .. 10-7, 10-9, 10-11, 10-17, 10-19, 10-21 83481645 ......................... 2-3 83623032 ....................... 9-37 83651133 ........
PART NUMBER INDEX Part Number Page 12-17 885010051-3, 1-7, 2-11, 3-11, 3-13, 3-19, 9-37, 10-5, 12-21, 12-23 88501006 1-3, 1-7, 2-3, 3-17, 3-20, 4-35, 8-25, 8-27, 10-5, 12-59 88501008 .........3-9, 3-11, 4-3 88501010 ................ 2-3, 3-11 88501012 . 1-4, 1-7, 1-8, 1-13 88501014 .................. 1-3, 1-7 88501016 ......................... 3-7 88501304 .......4-4, 4-7, 12-42 88501307 .................. 1-3, 1-7 88501310 ......................... 2-3 88501322 ....................... 2-15 88501410 .....
PART NUMBER INDEX Part Number Page 90554010 ....................... 3-23 90554011 ....................... 3-23 90554012 ....................... 3-23 90554013 ....................... 3-23 90554014 ....................... 3-23 90554078 ....................... 3-31 90554079 ....................... 3-31 90554080 .............. 3-31, 3-33 90554081 ....................... 3-31 91003031 ....................... 11-7 91014066 ....................... 9-21 91031236 ......................... 3-7 91033029 .......
PART NUMBER INDEX Part Number Page 91403299 ....................... 12-4 91403304 .......... 12-17, 12-59 91403305 ..................... 12-59 91403306 ..................... 12-59 91403322 ..................... 12-37 91403325 .................. 1-3, 1-7 91403329 .......6-8, 12-5, 12-7 91403350 .......6-8, 12-4, 12-7 91403351 .......6-8, 12-4, 12-7 91403352 .......6-8, 12-4, 12-7 91403359 ....................... 3-29 91403364 ....................... 3-29 91403366 .....3-17, 3-20, 3-29 91403377 ............
PART NUMBER INDEX Part Number Page 91404330 ....................... 6-19 91404331 ....................... 6-19 91404332 ....................... 6-19 91404333 ....................... 6-19 91404334 ....................... 6-19 91404335 ....................... 6-19 91404336 ....................... 6-19 91404337 ............ 10-9, 10-11 91404349 ....................... 6-19 91404352 ... 9-23, 9-25, 12-27 91404353 ..................... 12-27 91404354 ..................... 12-27 91404355 .....................
PART NUMBER INDEX Part Number Page 91473108 ...4-27, 4-29, 12-51 91473115 ..................... 12-41 91473116 ......................... 8-3 91473117 ............ 4-37, 12-55 91473118 ....................... 4-35 91473119 ............ 4-37, 12-55 91473120 ....................... 4-35 91473125 ..................... 12-14 91473127 ..................... 12-14 91473132 ....................... 11-7 91473134 .............. 8-11, 8-13 91473136 ...4-27, 4-29, 12-51 91473140 ....................... 8-27 91473141 .
PART NUMBER INDEX Part Number Page 91474230 .............. 4-45, 4-47 91474231 .............. 4-45, 4-47 91474232 .............. 4-45, 4-47 91474233 ....................... 4-45 91474234 ....................... 4-45 91474235 ....................... 4-45 91474236 .............. 4-45, 4-47 91474237 ....................... 4-45 91474238 ....................... 4-45 91474239 .............. 4-45, 4-47 91474240 ....................... 4-45 91474241 ....................... 4-49 91474242 .......................
PART NUMBER INDEX Part Number Page 91474501 .......... 12-21, 12-23 91474502 .......... 12-21, 12-23 91474503 .......... 12-21, 12-23 91474504 .......... 12-21, 12-23 91474505 .......... 12-21, 12-23 91474506 ..4-17, 4-21, 12-21, 12-23 91474507 .............. 5-45, 5-65 91474508 .............. 5-45, 5-65 91474509 .............. 5-45, 5-65 91474512 .............. 5-45, 5-65 91474515 .............. 5-45, 5-65 91474516 .............. 5-45, 5-65 91474518 .............. 5-45, 5-65 91474519 ..............
PART NUMBER INDEX Part Number Page 91503152 ....................... 10-3 91503153 ..................... 10-13 91503160 ......................... 9-9 91504005 ....9-3, 9-5, 9-7, 9-9 91504006 ....9-3, 9-5, 9-7, 9-9 91504008 ........... 9-3, 9-5, 9-7 91504009 ....................... 9-11 91504010 ....................... 9-13 91504011 ....................... 9-13 91504016 ....................... 9-13 91504017 ....................... 9-23 91504018 ....................... 9-23 91504019 .......................
91504001 An Oshkosh Corporation Company JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: +1-717-485-5161 Customer Support Toll Free: 1-877-554-5438 Fax: +1-717-485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia Phone: +61 265 811 111 Fax: +61 265 810 122 JLG Latino Americana Ltda. Rua Eng.
