Parts Manual Instruction Manual

ManualsBrandsJLG ManualsSpecial machineryTriple-L

Illustrated Parts Manual

Triple-L™

Trailers

P/N

3121226

December 30, 2013

Summary of content (106 pages)

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Illustrated Parts Manual Triple-L™ Trailers P/N 3121226 December 30, 2013
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REVISION LOG Note: Replacement parts information prior to JLG’s acquisition of Premco Triple-L Trailer is limited. If the unit being serviced has a Premco serial number nameplate, it is recommended that the complete worn or damaged component (If it cannot be identified) be upgraded to the current JLG component rather than repaired.
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REVISION LOG September 23, 2011 - Revised Manual (Manual edited to B/M 0010598 Revision 15 - Model 248) (Manual edited to B/M 0010599 Revision 21 - Model 449) (Manual edited to B/M 0010600 Revision 17 - Model 4610) (Manual edited to B/M 0010601 Revision 23 - Model 7610-7616) (Manual edited to B/M 0010602 Revision 22 - Model 1012 & 1014) March 7, 2012 - Revised Manual (Manual edited to B/M 0010598 Revision 15 - Model 248) (Manual edited to B/M 0010599 Revision 21 - Model 449) (Manual edited to B/M 0010600 Re
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REVISION LOG December 30, 2013 - Revised Manual (Manual edited to B/M 0010598 Revision 15 - Model 248) (Manual edited to B/M 0010599 Revision 21 - Model 449) (Manual edited to B/M 0010600 Revision 17 - Model 4610) (Manual edited to B/M 0010601 Revision 23 - Model 7610-7616) (Manual edited to B/M 0010602 Revision 22 - Model 1012 & 1014) 3121226 Triple-L™ Trailers C
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REVISION LOG D Triple-L™ Trailers 3121226
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19 1-20 1-21 1-22 1-23 TONGUE COMPONENT INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HITCH INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. ii TITLE Triple-L™ Trailers PAGE NO.
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SECTION 1 PARTS 3121226 Triple-L™ Trailers 1-1
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1-2 Triple-L™ Trailers 302A 1 101 OR 302A 301A 110B 301A NO BRAKES AND ELECTRIC BRAKES 302A 301A 301A 302A 201 304 110A 305 303 118 401 302B 6 7 106 107 209 210 305 303 117 OR 110 304 HYDRAULIC SURGE BRAKES 123 301B 406 407 118 110C 404 403 402 408 413 409 413 402 403 SECTION 1 PARTS FIGURE 1-1.
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SECTION 1 PARTS FIGURE 1-1. TONGUE COMPONENT INSTALLATIONS ITEM # 1 2 to 5 6 7 PART NUMBER QTY. 0273334 0273334 Ref. Ref. Ref. 27422 Not Used 80065 80151 0273338 0273340 0273290 0273342 0273132 0273024 0273338 0273340 0273342 0273132 0273024 0273290 101 Channel, Coupler 3 3 Bolt 1/2in-13NC x 4-1/2in Locknut 1/2in-13NC Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
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SECTION 1 PARTS FIGURE 1-1. TONGUE COMPONENT INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 110 110A QTY. 1 71820 71820 Use 1001111481 110B 110C 111 to 116 117 118 119 to 122 123 1 71820-1 Use 1001111481 Use 1001111481 Use 1001111481 Not Used 80000 80210 Not Used 80002 1 1 Bolt 1/4in-20NC x 3/8in Lockwasher 1/4in (S/N 0050001206 to Present) A/R Bolt 1/4in-20NC x 3/4in 0273337 0273339 0273289 0273341 0273022 0273023 0273337 0273339 0273341 0273022 0273023 0273289 201 Ref. Ref. Ref. Ref. Ref. Ref.
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SECTION 1 PARTS FIGURE 1-1. TONGUE COMPONENT INSTALLATIONS (CONTINUED) ITEM # 301 301A 301B 302 302A 302B 303 PART NUMBER QTY. 28104 2902293 Ref. Ref. Ref. 2 70212 29309 2 Use 28104 71601 80043 80065 304 80142 80151 305 A/R 2 1 A/R 2 1 2 80230 4711800 401 402 403 404 405 406 407 408 409 410 to 412 413 3121226 DESCRIPTION SAFETY CHAINS INSTALLATION All Models Except Models 248 & UT 28 Models 248 & UT 28 Only REV.
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SECTION 1 PARTS FIGURE 1-2.
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SECTION 1 PARTS FIGURE 1-2. HITCH INSTALLATIONS ITEM # PART NUMBER QTY. Ref. 1 1 1A 1B 1C 1D 1E 1F 1G 70106 70107 Use 70142 Use 70142 Use 70142 4762000 Use 70142 0642044 3312005 1 1 1 1 1 2 2 50 70142 1 Ref. 70103 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. 70108 Ref. 70108 70103 70108 70108 2620053 101 1 70103 Use 2620058 101A 101B 101C 101D 3121226 Use 2620058 2620053 7026324 7026325 7026327 0642044 80161 1 1 2 2 DESCRIPTION REV.
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SECTION 1 PARTS FIGURE 1-2. HITCH INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 0275052 0275051 0275051 70103 0275891 0275052 0275052 0275051 0275051 70103 0275891 0275052 0275052 201 DESCRIPTION Ref.
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SECTION 1 PARTS FIGURE 1-2. HITCH INSTALLATIONS (CONTINUED) ITEM # 3121226 PART NUMBER QTY. DESCRIPTION Triple-L™ Trailers REV.
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SECTION 1 PARTS FIGURE 1-3.
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SECTION 1 PARTS FIGURE 1-3. BRAKE ACTUATOR ASSEMBLIES ITEM # PART NUMBER 27611 19601 36601 27611 19601 27611 36601 1 QTY. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
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SECTION 1 PARTS FIGURE 1-3. BRAKE ACTUATOR ASSEMBLIES (CONTINUED) ITEM # PART NUMBER QTY. Not Required 7026368 7026382 Use 7026361 See Note 0641505 A/R 0 1 1 1 2 2 4 10 11 12 13 14 15 16 17 18 19 20 21 22 0641416 0641406 4761400 Use 7026361 Use 19615 Use 19615 See Note 7026355 19616 19613 Use 19613 23 24 25 26 27 7026356 7026372 7026372 7026374 3311401 7026373 See Note 70002637 4 1 1 1 1 1 1 1 2 1 1 4 1 A/R 2 1 Ref.
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SECTION 1 PARTS FIGURE 1-3. BRAKE ACTUATOR ASSEMBLIES (CONTINUED) ITEM # 3121226 PART NUMBER QTY. DESCRIPTION Triple-L™ Trailers REV.
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SECTION 1 PARTS FIGURE 1-4.
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SECTION 1 PARTS FIGURE 1-4. JACK INSTALLATIONS ITEM # PART NUMBER QTY. DESCRIPTION 0273012 Ref. Ref. 0273283 Ref. 0274184 Ref. 0273344 Ref.
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SECTION 1 PARTS FIGURE 1-4. JACK INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. 113 to115 116 Not Used 7026606 1 117 118 119 120 7026344 See Note See Note Use 2840028 1 1 1 1 Use 2840028 Ref. Ref. 151 152 7027516 70004176 1 1 153 154 155 156 Use 2840028 7027518 Use 2840028 70004175 1 1 1 1 0273344 Ref. 70905 70902 70906 1 1 1 70905 Ref.
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SECTION 1 PARTS FIGURE 1-4. JACK INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. 0274184 Ref. 80043 80141 2840025 4 4 1 2840025 Ref. 501 502 502A 503 504 505 7027516 7027517 7027520 7027519 7027518 7027521 1 1 1 1 1 1 601 70004175 Ref. 1 602 7027517 1 603 70004176 1 604 7027516 1 605 606 70912 7027516 1 1 607 7026619 1 401 402 403 3121226 DESCRIPTION Bulldog Jack Installation (JLG S/N 0050001119 to Present) REV.
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SECTION 1 PARTS FIGURE 1-5.
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SECTION 1 PARTS FIGURE 1-5. POWER COMPONENTS INSTALLATIONS ITEM # PART NUMBER QTY. Ref.
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SECTION 1 PARTS FIGURE 1-5. POWER COMPONENTS INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 104 QTY. 1 1001092096 1001091848 71201 70515 70518 70215 70216 70707 80022 80231 Not Used 80332 1001092070 4240177 36315 3450808 1 1 1 1 1 1 2 2 2 1 1 1 2 Pin, Roll (S/N 0050001617 to Present) Vent (S/N 0050003037 to Present) Strap, Battery (S/N 0050004224 to Present) Pin, Cylinder Pin, Cotter 0273025 Ref. 71821 1 1 Use 1001091848 201 202 203 204 205 206 207 208 209 210 1-20 REV.
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SECTION 1 PARTS FIGURE 1-5. POWER COMPONENTS INSTALLATIONS (CONTINUED) ITEM # 3121226 PART NUMBER QTY. DESCRIPTION Triple-L™ Trailers REV.
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SECTION 1 PARTS FIGURE 1-6.
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SECTION 1 PARTS FIGURE 1-6. MOTOR/PUMP/TANK ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NUMBER QTY. 71201 Ref.
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SECTION 1 PARTS FIGURE 1-7.
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SECTION 1 PARTS FIGURE 1-7. CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT) ITEM # PART NUMBER 27601 36600 1 QTY. DESCRIPTION Ref. Note: Original Equipment Cylinder may have been replaced with Service Replacement p/n 1001092096 for All Models Except 1012-1014 & UT912-UT914 & p/n 1001091848 for Models 1012-1014 & UT912-UT914 - see next figure. Identify p/n stamped on cylinder before ordering parts. Ref. Ref. Ref.
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SECTION 1 PARTS FIGURE 1-8.
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SECTION 1 PARTS FIGURE 1-8. CYLINDER ASSEMBLY (SERVICE REPLACEMENT) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 PART NUMBER QTY. 1001092096 Ref. Ref. 0100019 1001092097 1001092099 1001092102 1001092101 1001093276 Use 1001092050 Use 1001092050 Use 1001092050 Use 1001092050 Use 1001092050 Use 1001092050 Use 1001092050 Use 1001092050 Use 1001092050 80315 3450808 A/R 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 1001091848 Ref.
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SECTION 1 PARTS FIGURE 1-9.
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SECTION 1 PARTS FIGURE 1-9. DECK LATCH INSTALLATION ITEM # 1 to 2 3 4 5 6 to 10 11 12 PART NUMBER QTY. 0273228 0273682 0273233 Ref. Ref. Ref. Ref.
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SECTION 1 PARTS FIGURE 1-10.
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SECTION 1 PARTS FIGURE 1-10. BEARING, FRAME & DECK INSTALLATIONS ITEM # PART NUMBER 0273167 0273168 0273169 1001116301 0273228 0273682 0273229 0273231 0273481 0273514 0273232 0275089 0273230 0273163 0273164 0273165 0273166 0273233 0273234 0273235 0273167 0273168 0273169 0273236 0273237 0273694 0275089 1 2 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
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SECTION 1 PARTS FIGURE 1-10. BEARING, FRAME & DECK INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 2A 3 4846903 4846902 4846904 4846887 1001094142 4846888 4846889 4846898 4846899 1730007 1730008 70301 27403 1 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
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SECTION 1 PARTS FIGURE 1-10. BEARING, FRAME & DECK INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 101 QTY.
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SECTION 1 PARTS FIGURE 1-10. BEARING, FRAME & DECK INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 103 (cont’d) 70114 QTY. 2 104 105 70114 70114 70114 70114 70117 71809 28207 Not Required Not Required 28207 36208 28207 28207 Not Required 28207 28207 28207 36208 1-34 4 A/R DESCRIPTION REV.
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SECTION 1 PARTS FIGURE 1-10. BEARING, FRAME & DECK INSTALLATIONS (CONTINUED) ITEM # 3121226 PART NUMBER QTY. DESCRIPTION Triple-L™ Trailers REV.
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SECTION 1 PARTS FIGURE 1-11.
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SECTION 1 PARTS FIGURE 1-11. RAIL & TAILGATE INSTALLATIONS (OPTIONAL) (UT MODELS ONLY) ITEM # PART NUMBER 41112 41112 43112 43112 44111 45112 46112 47111 41111 41111 43111 43111 44112 45111 46111 47112 1 QTY. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
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SECTION 1 PARTS FIGURE 1-11. RAIL & TAILGATE INSTALLATIONS (OPTIONAL) (UT MODELS ONLY) ITEM # 101 101A 101B 102 103 104 105 106 107 108 109 109A 109B 110 111 1-38 PART NUMBER QTY. 0240056 1001094360 0273017 1001094267 0273016 1001094266 Ref. Ref. Ref. Ref. Ref. Ref. Ref.
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SECTION 1 PARTS FIGURE 1-11. RAIL & TAILGATE INSTALLATIONS (OPTIONAL) (UT MODELS ONLY) ITEM # 3121226 PART NUMBER QTY. DESCRIPTION Triple-L™ Trailers REV.
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SECTION 1 PARTS FIGURE 1-12.
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SECTION 1 PARTS FIGURE 1-12. ENCLOSURE INSTALLATIONS - MODELS EC10, EC12 & EC14 ONLY (PRIOR TO S/N 0050002838) ITEM # 1 2 PART NUMBER QTY. 48100 51100 52100 Ref. Ref. Ref. Ref.
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SECTION 1 PARTS FIGURE 1-12. ENCLOSURE INSTALLATIONS - MODELS EC10, EC12 & EC14 ONLY (PRIOR TO S/N 0050002838) ITEM # PART NUMBER QTY.
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SECTION 1 PARTS FIGURE 1-12. ENCLOSURE INSTALLATIONS - MODELS EC10, EC12 & EC14 ONLY (PRIOR TO S/N 0050002838) ITEM # 3121226 PART NUMBER QTY. DESCRIPTION Triple-L™ Trailers REV.
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SECTION 1 PARTS FIGURE 1-13.
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SECTION 1 PARTS FIGURE 1-13. ENCLOSURE INSTALLATIONS - MODELS EC10, EC12 & EC14 ONLY (S/N 0050002838 TO PRESENT) ITEM # PART NUMBER QTY. 0275756 0275757 0275758 Ref. Ref. Ref. Ref. 1 2 Not Used 51604 3 4 5 71954 80002 80038 6 80131 7 8 80210 80230 9 10 11 12 80413 4220311 4220312 0100092 A/R 8 10 2 6 A/R 6 8 A/R 14 16 18 6 A/R 28 32 36 17 1 1 A/R 0275759 0275760 0275761 Ref. Ref. Ref. Ref.
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SECTION 1 PARTS FIGURE 1-13. ENCLOSURE INSTALLATIONS - MODELS EC10, EC12 & EC14 ONLY (S/N 0050002838 TO PRESENT) ITEM # PART NUMBER 106 107 Not Used 108 109 110 111 112 113 114 115 1-46 1 48316 51316 52316 51317 48318 51318 52318 51200 48201 51201 52201 51202 51203 51204 116 48205 51205 52205 51605 117 118 119 120 51606 51607 51608 80022 121 122 80120 80131 123 124 125 126 127 80221 80413 Not Used 3577090 128 129 to 138 139 QTY.
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SECTION 1 PARTS FIGURE 1-13. ENCLOSURE INSTALLATIONS - MODELS EC10, EC12 & EC14 ONLY (S/N 0050002838 TO PRESENT) ITEM # PART NUMBER QTY. 140 3380760 1 141 3380761 2 2410025 Ref.
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SECTION 1 PARTS FIGURE 1-14.
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SECTION 1 PARTS FIGURE 1-14. LIGHTS INSTALLATION ITEM # PART NUMBER 0273013 0274795 0273284 0273013 0274795 0273013 0274795 1001100889 0273284 0273013 0274795 0274771 0274797 1001100890 1 2 71101 71906 7026341 7026342 7026343 7026340 Use 71906 2920200 Use 2920200 Use 2920200 70002301 70002302 Use 2920200 3 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
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SECTION 1 PARTS FIGURE 1-14. LIGHTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
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SECTION 1 PARTS FIGURE 1-14. LIGHTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 102 103 104 105 70228 Not Used 80413 2 Grommet 6 2 Screw, Self-Tapping Light, Amber Clearance Options: Prior to S/N 0050002112 S/N 0050002112 to Present 2 Base, Clearance Light 106 107 70320 2920197 Not Used 70231 Ref. 201 202 203 204 205 206 207 3121226 0275759 0275760 0275761 Ref. Ref. Ref.
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SECTION 1 PARTS FIGURE 1-15.
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SECTION 1 PARTS FIGURE 1-15. SUSPENSION INSTALLATIONS (PRIOR TO S/N 0050003895) ITEM # PART NUMBER 0273329 0273343 0273343 0274228 0273329 0273343 0273343 0274228 1 QTY. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
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SECTION 1 PARTS FIGURE 1-15. SUSPENSION INSTALLATIONS (PRIOR TO S/N 0050003895) (CONTINUED) ITEM # PART NUMBER 0273009 0273281 0273009 0275687 0273009 0273009 0273009 0273281 101 QTY. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
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SECTION 1 PARTS FIGURE 1-15. SUSPENSION INSTALLATIONS (PRIOR TO S/N 0050003895) (CONTINUED) ITEM # PART NUMBER QTY. 102D 103 104 105 106 107 27606 80089 80175 80276 Use 1001092526 4 2 2 2 8 80074 3900396 A/R 2 80164 24 108 Ref. Ref. 201 202 203 204 205 206 207 3121226 70023 70021 70024 70022 See Note See Note See Note 1 1 1 1 16 32 16 DESCRIPTION REV.
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SECTION 1 PARTS FIGURE 1-16.
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SECTION 1 PARTS FIGURE 1-16. SUSPENSION INSTALLATIONS (S/N 0050003895 TO PRESENT) ITEM # PART NUMBER 1001098214 1001098215 1001098214 1001098214 1001098215 1001098214 1 2 3 4 5 6 7 80074 80164 0962292 1001091346 Not Used 1001092864 QTY. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
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SECTION 1 PARTS FIGURE 1-16. SUSPENSION INSTALLATIONS (S/N 0050003895 TO PRESENT) (CONTINUED) ITEM # PART NUMBER 1001098216 1001098217 1001098216 1001098216 1001098217 101 102 103 104 105 106 106A 106B 106C 106D 106E 107 108 109 110 80074 80089 80164 80175 80276 1001091156 28307 0961948 0962292 1001091149 1001091346 1001092526 1001092864 1001092865 QTY.
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SECTION 1 PARTS FIGURE 1-16. SUSPENSION INSTALLATIONS (S/N 0050003895 TO PRESENT) (CONTINUED) ITEM # 3121226 PART NUMBER QTY. DESCRIPTION Triple-L™ Trailers REV.
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SECTION 1 PARTS FIGURE 1-17.
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SECTION 1 PARTS FIGURE 1-17. HUBS WITHOUT BRAKES AND TIRES & WHEELS INSTALLATIONS ITEM # PART NUMBER QTY. DESCRIPTION 0273021 0273403 Ref. Ref. Ref. Ref. TIRES AND WHEEL INSTALLATION Enclosed Models: 15in x 6in (6 Lug) (Models EC10-EC14 with Spoke Wheels) 15in x 6in (6 Lug) (Models EC10-EC14 with Modular Wheels) Flatbed Models: 15in x 6in (6 Lug) (Model 248) 16in x 6in (8 Lug) (Model 449) 16in x 6in (8 Lug) (Models 1012-1014) 14.
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SECTION 1 PARTS FIGURE 1-17. HUBS WITHOUT BRAKES AND TIRES & WHEELS INSTALLATIONS ITEM # 1 1A 1B 1C 1D 1E 2 PART NUMBER QTY. Use 4520385 2 Use 4520363 4 Use 1001091708 2 See Note 4 Use 4520385 Ref. Ref. 4 Use 4520363 4 A/R Use 1001091707 71717 71720 See Note 71723 A/R 71939 Use 4520384 Use 4520361 3 See Note A/R A/R 4640112 4640392 101 102 102A 102B 102C 102D 1-62 0273334 0273132 Ref. Ref. Ref. Ref. 0273334 0273132 Ref. Ref. Ref.
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SECTION 1 PARTS FIGURE 1-17. HUBS WITHOUT BRAKES AND TIRES & WHEELS INSTALLATIONS ITEM # PART NUMBER QTY. 102E 102F 103 104 105 7027512 7026313 80180 80285 80317 12 12 2 2 2 3121226 DESCRIPTION REV.
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SECTION 1 PARTS FIGURE 1-18.
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SECTION 1 PARTS FIGURE 1-18. ELECTRIC BRAKE INSTALLATIONS ITEM # PART NUMBER 0273338 0273340 0273342 0273132 0273024 0273290 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Not Used 70118 A/R 70119 1 2 A/R 0273132 0273024 0273338 0273340 0273290 0273342 0273132 0273024 1 2 3 4 4A 4B 4C 4D QTY.
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SECTION 1 PARTS FIGURE 1-18. ELECTRIC BRAKE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 75
SECTION 1 PARTS FIGURE 1-18. ELECTRIC BRAKE INSTALLATIONS (CONTINUED) ITEM # 3121226 PART NUMBER QTY. DESCRIPTION Triple-L™ Trailers REV.
PAGE 76
SECTION 1 PARTS FIGURE 1-19.
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SECTION 1 PARTS FIGURE 1-19. HYDRAULIC SURGE BRAKE INSTALLATIONS (OPTIONAL) ITEM # PART NUMBER 0273337 0273339 0273341 0273022 0273023 0273289 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Not Used 70121 A/R 70120 1 2 A/R 0273022 0273023 0273337 0273339 0273289 0273341 0273022 0273023 1 2 3 4 4A 4B 4C 4D QTY.
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SECTION 1 PARTS FIGURE 1-19. HYDRAULIC SURGE BRAKE INSTALLATIONS (OPTIONAL) (CONTINUED) ITEM # PART NUMBER QTY. 4H 5 6 7026313 Not Used A/R 1-70 A/R 28603 27610 1 1 28603 27610 28604 1 1 1 30600 27610 1 1 30600 27610 28604 1 1 1 27603 27610 1 1 27603 27610 28604 1 1 1 27603 35600 1 1 27603 27610 28604 1 1 1 30600 27610 28604 27603 1 1 1 1 28603 27610 1 1 28603 27610 28604 1 1 1 30600 27610 1 1 DESCRIPTION REV.
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SECTION 1 PARTS FIGURE 1-19. HYDRAULIC SURGE BRAKE INSTALLATIONS (OPTIONAL) (CONTINUED) ITEM # PART NUMBER QTY. 30600 27610 28604 1 1 1 A/R 27603 33600 27610 1 1 1 27603 33600 27610 28604 1 1 1 1 38600 28604 1 1 38600 28604 1 1 28604 1 27603 1 35600 27603 1 1 28603 27610 1 1 28603 27610 28604 1 1 1 30600 27610 1 1 30600 27610 28604 1 1 1 27603 27610 1 1 27603 27610 28604 1 1 1 6 (cont’d) 3121226 DESCRIPTION REV.
PAGE 80
SECTION 1 PARTS FIGURE 1-19. HYDRAULIC SURGE BRAKE INSTALLATIONS (OPTIONAL) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 81
SECTION 1 PARTS FIGURE 1-19. HYDRAULIC SURGE BRAKE INSTALLATIONS (OPTIONAL) (CONTINUED) ITEM # PART NUMBER QTY. 114 115 116 117 See Note See Note See Note 7027508 1 1 1 1 Ref. Ref. 200 200A 35600 Ref. Ref. 200B 27603 Ref. 200C 28603 Ref. 200D 30600 Ref.
PAGE 82
SECTION 1 PARTS FIGURE 1-20.
PAGE 83
SECTION 1 PARTS FIGURE 1-20. OPTIONAL ACCESSORY INSTALLATIONS ITEM # 1 2 3 4 PART NUMBER QTY. DESCRIPTION 0273133 Ref. Ref. No P/N 0273354 Ref. Ref. SPARE TIRE BRACKET INSTALLATION Bracket Installation for All Models except 1012-1014 & UT912UT914 Hardware Kit for All Models except 1012-1014 & UT912-UT914 Bracket & Hardware Installation for Models 1012-1014 & UT912-UT914 27425 27381 27426 1 1 1 4 0641652 5 6 7 8 101 101A 101B 80033 80131 80150 80251 See Note 4 1 1 1 71816 1 0273037 Ref.
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SECTION 1 PARTS FIGURE 1-20. OPTIONAL ACCESSORY INSTALLATIONS (CONTINUED) ITEM # 301 302 303 304 401 402 403 404 405 406 407 501 502 PART NUMBER QTY. 0273040 Ref. 70126 1 2 0275859 Ref.
PAGE 85
SECTION 1 PARTS FIGURE 1-20. OPTIONAL ACCESSORY INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. 605 3010132 Use 2902410 A/R 2 1 606 4846951 2 0274717 Ref. 80151 80250 0182058 0641814 0641828 1060329 1705807 1705808 3423070 3760170 3941406 4240002 4846948 4846949 4846950 70212 80131 80230 0630578 10 20 2 4 6 3 1 2 3 3 3 1 1 1 1 1 1 2 1 604 (cont’d) 701 702 703 704 705 706 707 708 709 710 711 712 713 714 715 716 717 718 719 3121226 DESCRIPTION REV.
PAGE 86
SECTION 1 PARTS FIGURE 1-21.
PAGE 87
SECTION 1 PARTS FIGURE 1-21. ELECTRICAL COMPONENTS INSTALLATION ITEM # PART NUMBER QTY. No P/N No P/N 72203 Ref. Ref. Ref. Ref. 1 1 See Note See Note 72203 70236 70235 No P/N 101 Ref. Ref. Ref. Ref. 1 70236 70235 See Note 102 7027854 1 Ref. 0273013 0274795 0273284 0273013 0274795 0273013 0274795 1001100889 0273284 0273013 0274795 0274771 0274797 1001100890 201 to 204 205 TOW VEHICLE PLUG END INSTALLATIONS 7 Pole Plug Installation 6 Pole Plug Installation Flat 4 Pole Plug Installation REV.
PAGE 88
SECTION 1 PARTS FIGURE 1-21.
PAGE 89
SECTION 1 PARTS FIGURE 1-21. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 405 406 to 407 408 7026158 Not Used 1 Cable, Black Battery 1 Cable, Red Battery Options: Early Premco Models Late Premco Models All JLG Models Cable, Black Battery Options: Early Premco Models Late Premco Models All JLG Models 70206 70215 70215 409 1 70207 70216 70216 501 502 503 to 510 511 512 513 0273025 Ref.
PAGE 90
SECTION 1 PARTS FIGURE 1-21. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 619 71956 620 71954 A/R 5 8 A/R 8 8 A/R Connector, Skotch Single Axle Brakes Tandem Axle Brakes Connector, Butt Single Axle Brakes Tandem Axle Brakes Terminal, Ring Options: Terminal, Ring 5/16in (Prior to S/N 0050003685) Terminal, Ring 3/8in (S/N 0050003685 to Present) 0273041 Ref. ELECTRIC BRAKES HARNESS INSTALLATION (WHEN EQUIPPED) 72204 72229 40ft/12.2m 0273040 Ref.
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SECTION 1 PARTS FIGURE 1-21. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. Ref. 0275759 0275760 0275761 1101 to 1124 1125 1126 1127 1128 1129 1130 3121226 Ref. Ref. Ref. DESCRIPTION ENCLOSED TRAILER UPPER CLEARANCE LIGHTS INSTALLATION (S/N 0050002838 TO PRESENT) EC10 EC12 EC14 REV.
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SECTION 1 PARTS FIGURE 1-22.
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SECTION 1 PARTS 1870165 - B 3121226 Triple-L™ Trailers 1-85
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SECTION 1 PARTS FIGURE 1-23.
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SECTION 1 PARTS FIGURE 1-23. DECAL INSTALLATION ITEM # PART NUMBER 0273038 0273316 0273318 0273292 0273320 0273038 0273316 0273318 0273320 0273038 0273292 1 2 3 4 5 6 7 8 70230 70332 70317 70319 70322 1001105881 70323 70325 70327 Not Required 9 9A 9B 10 11 12 13 14 15 16 1705782 1706654 1705783 1705809 Not Used 70333 QTY. DESCRIPTION Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
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SECTION 1 PARTS FIGURE 1-23.
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SECTION 1 PARTS FIGURE 1-23. DECAL INSTALLATION (CONTINUED) ITEM # PART NUMBER 201(cont’d) QTY. 1 27609 18620 27609 70314 28610 70314 70336 70337 36602 1705829 70337 36602 202 2 1705764 1705765 1705766 1705767 1705769 1705773 1705774 1705771 1705777 1705778 1705779 1705780 1705768 1705770 1705772 1705761 1705762 1705763 1705775 1705776 203 71520 3520071 204 3121226 A/R A/R A/R 2 6 2 DESCRIPTION REV.
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SECTION 1 PARTS FIGURE 1-23. DECAL INSTALLATION (CONTINUED) ITEM # PART NUMBER 205 QTY. A/R Not Required 1705817 0 30ft/9m A/R Not Required 1705818 0 4ft/1.3m 206 Ref. 0275052 0275051 0275891 0275052 0275052 0275051 0275891 0275052 0275052 301 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. 1 70332 1707075 401 501 502 503 504 1-90 0273011 Ref. 1707076 1 0274077 0273390 Ref. Ref. Ref. 1705535 1704885 Not Required 1705754 1705809 3 2 A/R 2 0 2 DESCRIPTION REV.
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SECTION 1 PARTS FIGURE 1-23. DECAL INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 0275759 0275760 0275761 Ref. Ref. Ref. Ref. 601 602 603 1702773 1706764 1705817 3 3 30ft/9m 604 1705818 4ft/1.3m 3121226 DESCRIPTION ENCLOSED TRAILER DECALS INSTALLATION Model EC10 Model EC12 Model EC14 REV.
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SECTION 1 PARTS FIGURE 1-23. DECAL INSTALLATION (CONTINUED) ITEM # 1-92 PART NUMBER QTY. DESCRIPTION Triple-L™ Trailers REV.
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SECTION 2 PART NUMBER INDEX Part Number 0100019 0100091 0100092 0140016 0182058 0240056 0273009 0273011 0273012 0273013 0273014 0273015 0273016 0273017 0273021 0273022 0273023 0273024 0273025 0273026 0273027 0273028 0273030 0273031 0273032 0273033 0273034 0273035 0273036 0273037 0273038 0273040 0273041 0273132 0273140 0273141 0273142 0273143 0273163 0273164 0273165 0273166 0273167 0273168 0273169 0273228 0273229 0273230 0273231 0273232 0273233 0273234 0273235 0273236 0273237 0273281 0273283 0273284 0273285
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SECTION 2 Part Number PART NUMBER INDEX Page 1705777 ....................... 1-89 1705778 ....................... 1-89 1705779 ....................... 1-89 1705780 ....................... 1-89 1705781 ....................... 1-88 1705782 ....................... 1-87 1705783 ....................... 1-87 1705807 ....................... 1-77 1705808 ....................... 1-77 1705809 .............. 1-87, 1-90 1705817 .....1-87, 1-90, 1-91 1705818 .............. 1-90, 1-91 1705829 .......................
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Part Number Page 51319 .................. 1-41, 1-47 51320 .................. 1-41, 1-47 51400 .................. 1-41, 1-45 51401 .................. 1-41, 1-45 51402 .................. 1-41, 1-45 51403 .................. 1-41, 1-45 51404 .................. 1-41, 1-47 51405 .................. 1-41, 1-47 51600 .................. 1-41, 1-47 51601 .................. 1-41, 1-47 51602 .................. 1-41, 1-47 51603 .................. 1-41, 1-47 51604 .................. 1-41, 1-45 51605 .........
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SECTION 2 Part Number 70907 70908 70912 70957 71101 71110 71201 71205 71207 71503 71520 71601 71701 71717 71718 71720 71723 71805 71807 71809 71813 71814 71816 71820 71821 71825 71906 71907 71921 71937 71939 71940 71954 71956 71957 71958 72202 72203 72204 72213 72216 72217 72229 72234 80000 80002 80006 80010 80022 80028 80033 80036 80038 80042 80043 80065 80074 2-4 PART NUMBER INDEX Page ........................... 1-15 ........................... 1-15 .................. 1-15, 1-17 ....................
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3121226 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.