Operation, Safety, Maintenance and service Manual Original Instructions - Keep this manual with the machine at all times.
JLG LIFT FOREWORD For: • Accident Reporting • Product Safety Publications • Current Owner Updates • Questions Regarding Product Safety • Standards and Regulations Compliance Information • Questions Regarding Special Product Applications • Questions Regarding Product Modifications Contact: Product Safety and Reliability Department JLG Industries, Inc.
JLG LIFT FOREWORD REVISION LOG Rev.
BOOM LIFT MODELS X17J JLG TABLE OF CONTENTS CHAPTER 1 PRESENTATION ....................................................................................Page 08 CHAPTER 2 2.1 2.1.1 2.1.2 2.1.3 2.1.4 2.1.5 2.1.5.1 2.1.5.2 2.1.5.3 2.1.5.4 2.1.5.5 2.1.6 2.2 2.3 2.3.1 2.3.2 2.3.3 TECHNICAL INFORMATION.............................................................Page 09 Description of the machine ...................................................................Page 09 Control position .......................
.2.1 6.2.2 6.3 6.4 6.4.1 6.4.2 6.4.3 6.4.4 6.4.5 6.4.6 6.4.7 6.4.8 6.4.9 6.4.10 6.4.11 6.4.12 6.4.13 6.5 6.5.1 6.5.2 6.7 6.8 6.8.1 6.8.2 6.8.3 6.8.4 6.8.5 6.8.6 Summary table of operator safety standards ..........................................Page 66 Operator holding areas in the basket .....................................................Page 67 Working area ..........................................................................................Page 68 Using the elevating work platform ............
BOOM LIFT MODELS X17J JLG 7.10.4 7.11 7.12 7.12.1 7.13 7.14 7.15 7.16 7.17 7.18 7.19 7.20 7.21 7.21.1 7.21.2 7.21.3 7.21.4 7.22 7.22.1 7.22.2 7.22.3 7.22.3.1 7.22.3.2 7.22.3.3 7.22.3.4 7.23 CHAPTER 8.3 8.3.1 8.3.2 8.4 SAFETY STANDARDS FOR TRANSPORT .......................................Page 143 Removing the basket ..............................................................................Page 143 Loading and unloading the machine on transport vehicles using ramps ......................................
BOOM LIFT MODELS X17J JLG PREFACE The aim of this manual is to provide the user the necessary instructions and essential opera‑ ting procedures to ensure correct and safe use of the machine for its intended purposes, as well as to prevent serious injury to the operator and other persons. IMPORTANT IT IS MANDATORY TO KEEP TO ALL THE INSTRUCTIONS GIVEN IN THIS MANUAL. THIS MANUAL MUST BE CAREFULLY READ AND UNDERSTOOD BEFORE OPERA‑ TING THE MACHINE.
BOOM LIFT MODELS X17J JLG Note: All of the photos and drawings in this manual have been added to simplify com‑ prehension by the reader. Your machine may differ from the photos and drawings provi‑ ded. NORMATIVE REFERENCES The machine was designed, built and tested in accordance with harmonised standard EN280 prA2:2009, which involves presumption of conformity with the essential safety requirements of Machinery Directive 2006/42/EC, being a type C voluntary technical standard.
BOOM LIFT MODELS X17J JLG DECLARATION OF CONFORMITY EC DECLARATION OF CONFORMITY Manufacturer Address Technical File: Authorised contact Machine Type: JLG Industries Inc 1 JLG Drive McConnellsburg PA17233 USA JLG Industries Inc JLG Technology & Development Centre Bruntingthorpe Aerodrome & Proving Ground Lutterworth, Leicestershire LE17 5QS United Kingdom.
BOOM LIFT MODELS X17J JLG EC DECLARATION OF CONFORMITY Manufacturer Address Machine Type: JLG Industries Inc 1 JLG Drive McConnellsburg PA17233 USA Mobile Elevating Work Platform Model Type: ... Serial Number: ... Document Control: HINOWA S.p.A Via Fontana - 37054 Nogara Italy Technical File: JLG Industries Inc JLG Technology & Development Centre Bruntingthorpe Aerodrome & Proving Ground Lutterworth, Leicestershire LE17 5QS United Kingdom. Measured Lwa dB(A) ... Lwa dB(A) ... kW ...
BOOM LIFT MODELS X17J JLG 1. PRESENTATION This manual describes the warning signs used to draw the reader’s attention to several parti‑ cularly important warnings. The safety warnings are divided into two main types, which are identified and described below.
BOOM LIFT MODELS X17J JLG 2. TECHNICAL INFORMATION 2.1. DESCRIPTION OF THE MACHINE The machine is a self‑propelled hydraulic lifting device, fitted with a rotating basket positio‑ ned at the top of an extendable articulated structure, which also rotates. The lifting device is intended for POSITIONING PERSONS AND THEIR EQUIPMENT AND MATERIALS AT A HEIGHT ABOVE GROUND LEVEL. 2.1.
BOOM LIFT MODELS X17J JLG 1 2 3 4 5 6 7 2.1.2 HYDRAULIC CONTROLS ON THE BASKET REF. 1 DESCRIPTION Basket levelling control This lever allows the basket levelling cylinder to be operated in order to compensate for possible misalignments due to system failures. Since this is an emergency device and the manoeuvre is dangerous, the ope‑ rator must use a tool to activate the distributor.
BOOM LIFT MODELS X17J JLG REF. DESCRIPTION LEVER DIRECTION/ PICTOGRAM NEAR THE MOVEMENT OBTAINED CONTROL 2 Basket rotation lever This lever allows the operator to rotate the basket. When the basket is aligned, this condi‑ tion is signalled by the two reference arrows.
BOOM LIFT MODELS X17J JLG REF. 7 DESCRIPTION Rotation lever This lever allows the operator to rotate the aerial part of the platform around the axis of the turntable. When the machine is aligned, this con‑ dition is signalled by the two reference arrows.
BOOM LIFT MODELS X17J JLG REF. DESCRIPTION LEVER DIRECTION/ PICTOGRAM NEAR THE MOVEMENT OBTAINED CONTROL 1 2 3 Rotation lever This lever allows the operator to rotate the aerial part of the platform around the axis of the turntable. The alignment of the machine is indica‑ ted in pos. 6 of the radio control display (paragraph 4.1).
BOOM LIFT MODELS X17J JLG ATTENTION ATTENZIONE The emergency control position was designed to operate on the extensible structure only for emergency operations by emergency service personnel on the ground, who must in any case be trained and know the operation of the machine and its safety devices, as well as for maintenance and checks before starting work.
BOOM LIFT MODELS X17J JLG LOWERING AND RAISING THE STABILISERS The stabilisers must be lowered and raised only from the control position in the basket, with the radio control positioned in its seat.
BOOM LIFT MODELS X17J JLG 2.1.4 OVERALL DIMENSIONS OF THE MACHINE Maximum length in travel configuration with basket installed ......................4527 mm Track width ............................................................................................................786/1086 mm Maximum height in travel configuration with foot plates removed ..............1998 mm Maximum approach angle ....................................................................................
BOOM LIFT MODELS X17J JLG 2.1.5 TECHNICAL SPECIFICATIONS PLATFORM CAPACITY 200 kg 120 kg PLATFORM HEIGHT (floor) 13,12 m 14,81 m MAX WORKING HEIGHT 15,22 m 16,91 m STANDARD BASKET DIMENSIONS 1330 x 652 x H1115 mm HORIZONTAL EXTENSION 6,45 m 7,68 m MAX HORIZONTAL OUTREACH 6,95 m 8,18 m ROTATION (non continuous, floor H=4,7m) 360° 360° BASKET ROTATION 124° (+/- 62°) MAX GROUND REACTION FORCE FOR EACH STABILISER 1450 daN MAX GROUND PRESSURE FOR EACH STABILISER 2,05 daN/cm2 NO.
BOOM LIFT MODELS X17J JLG 2.1.5.1 TECHNICAL DATA – PETROL ENGINE Make/Model ......................................................................HONDA iGX440 Fuel/Cooling ......................................................................PETROL/AIR Power SAEJ1349 ................................................................9,5 kW (12,7 HP) / 3600 rpm Maximum adjusted output rpm......................................3600 rpm Maximum torque ..............................................................
BOOM LIFT MODELS X17J JLG 2.1.5.4 ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS THERMIC Battery ................................................................................35 Ah ‑ 240 A ‑ 12V Alternator: ‑ petrol engine......................................20 A (3600 rpm) Electric motor: ‑ rated voltage ......................................230 V (110 V optional) ‑ frequency ............................................50 Hz (60 Hz optional) ‑ rated power ........................................
BOOM LIFT MODELS X17J JLG 2.1.6 TERMINOLOGY To make the contents of this manual easier to understand, the diagram provided below illu‑ strates the terms used to identify the parts of the platform.
BOOM LIFT MODELS X17J JLG KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Tracked undercarriage Revolving turret Turntable + rotation motor Emergency controls Base + electrical component compartment + oil tank Double gear pump / Battery charger indicator LED Petrol‑diesel engine / Battery pack + inverter + battery charger Stabiliser Stabiliser cylinder First‑second arm cylinder 1 First arm tie rod First arm Second arm tie rod Second‑third arm transmission
BOOM LIFT MODELS X17J JLG 2.2 GENERAL SAFETY STANDARDS WARNING ATTENZIONE The functioning of the MEWP must be in compliance with international standards of refe‑ rence (see paragraph “NORMATIVE REFERENCES” in the first pages of the manual) and national or regional standards if stricter. The operator must read, understand and follow all the instructions and warnings, contained in this manual and on the machine, regarding the safe use of the MEWP.
BOOM LIFT MODELS X17J JLG sis performed are in perfect working condition. IMPORTANT IMPORTANTE USE THE TYPE‑APPROVED AND CERTIFIED SAFETY HARNESSES. BEFORE WORKING AT HEIGHT, MAKE SURE THAT THE SAFETY HARNESSES ARE CORRECTLY FASTENED AND CONNECTED TO THE ANCHORA‑ GE POINTS ON THE BASKET. THE USE OF HARNESSES IS COMPULSORY IN ACCORDANCE WITH LOCAL LEGISLATION IN EACH INDIVIDUAL COUNTRY.
BOOM LIFT MODELS X17J JLG • Cleaning the machine Always park the machine as shown in the figure in point 2.1.4. WARNING ATTENZIONE When washing the machine, the ignition block must be disengaged, the key removed and the emergency stop button pressed. • Washing the outside of the machine Never use flammable liquids. Adopt the above safety measures to prevent sparks due to short‑circuits.
BOOM LIFT MODELS X17J JLG IMPORTANT IMPORTANTE Only use dry detergents, in accordance with the manufacturer’s instructions. Never remove covers, guards and the like. ‑ Clean the electrical system using a dry, non‑metallic brush and low pressure air. • After cleaning Dry the machine carefully before starting it again (for example using compressed air).
BOOM LIFT MODELS X17J JLG 2.3 SAFETY WARNINGS 2.3.1 GENERALITIES To avoid accidents, before starting work and before performing any maintenance operations, it is necessary to read, understand and follow all the precautions and warnings contained in this manual. The user/operator of the machine must decline all responsibility for operation until having read this manual and fully under‑ stood how to use the machine under the supervision of an expert and qualified operator.
X17JR0420113 15 3 13 50 21 26 4 51 7 26 13 29 45 57 51 15 60 71 28 46 29 29 60 48 38 AUFKLEBERSATZ - X17J KIT ADHESIVOS - X17J ADHESIEKIT - X17J SET OF DECALS - X17J KIT COLLANTS - X17J 35 KIT ADESIVI - X17J 66 14 47 23 58 14 30 3 14 34 14 63 14 62 16 24 28 29 26 29 51 70 37 17 66 29 32 53 69 30 33 29 61 60 10 19 56 31 68 25 29 Ed. 24/10/2012 Tav 01 Cod. 17063700 55 13 67 BOOM LIFT MODELS X17J JLG 2.3.
28 9 13 26 18 50 4 37 51 21 26 7 13 43 26 29 3 51 15 28 29 66 60 14 66 47 AUFKLEBERSATZ - X17J KIT ADHESIVOS - X17J ADHESIEKIT - X17J SET OF DECALS - X17J KIT COLLANTS - X17J 30 54 60 KIT ADESIVI - X17J 48 60 30 8 27 14 14 38 14 65 14 64 29 3 51 29 24 15 57 29 17 28 60 70 60 29 60 6 40 2 56 5 25 Ed. 24/10/2012 Tav 02 Cod.
BOOM LIFT MODELS X17J JLG Pos.
BOOM LIFT MODELS X17J JLG LANGUAGE STICKERS Pos.
X17JR0420113 AUFKLEBERSATZ - X17J KIT ADHESIVOS - X17J ADHESIEKIT - X17J KIT ADESIVI - X17J SET OF DECALS - X17J KIT COLLANTS - X17J 4 16 9 5 Ed. 08/01/2013 Tav 01 cod.
32 ADHESIEKIT - X17J KIT COLLANTS - X17J AUFKLEBERSATZ - X17J KIT ADHESIVOS - X17J SET OF DECALS - X17J KIT ADESIVI - X17J 17 4 4 1 13 Ed. 08/01/2013 Tav 02 cod.
BOOM LIFT MODELS X17J JLG Pos Code qty 4 1001125483 3 5 06506400 1 06520600 2 17 07264700 1 18 07264800 2 1 2 3 ... ... 9 ... LANGUAGE STICKERS Pos Code qty Pos 171877IT 1 1 1 7 10 10 11 11 12 12 07188100 1 13 14 14 ... ... 16 1705720001 1 16 Pos Code qty Pos 1 7 10 11 12 13 14 ... 16 qty 171877GB 7 13 X17JR0420113 07188700 Code 171877FR 07201800 1 07202200 1 1705720003 1 1 7 10 11 12 13 14 ...
BOOM LIFT MODELS X17J JLG Pos qty 171877ES 07201900 1 Pos 1 7 10 11 12 13 14 ... 16 07202300 1 1705720005 1 1 7 10 11 12 13 14 ... 16 Pos Code qty Pos 171877PT 07202000 1 1 7 10 11 12 13 14 ... 16 07202400 1 1705720007 Pos Code 1 7 10 11 12 13 14 ... 16 34 Code Code qty 171877NL 07188900 1 07188300 1 1705720006 1 Code qty 171877SW 07189000 1 07188400 1 1 1 7 10 11 12 13 14 ...
BOOM LIFT MODELS X17J JLG Name Description Identikit 06040300 WARNING KEEP SAFE DISTANCE 06040500 SENSE OF MOVING UNDERCARRIAGE 06040800 CRUSHING HAZARD PERSON 06040500 06040300 Code DEFINED AS THE DIRECTION FORWARD 06040800 06040900 1703814 FIXING POINT FOR TRANSPORT 06040900 OBLIGATION TO READ THE MANUAL BEFORE USE OF MACHINE INDICATES CORRECT FIXING POINT FOR TRANSPORT OF THE MACHINE 1703814A 06041300 X17JR0420113 INDICATES AREAS WHERE THERE IS A CRUSHING HAZARD DANGER OF CRU‑ PERSO
BOOM LIFT MODELS X17J JLG Code Name Description LIFTING POINT 06056300 DANGER HIGHT TEMPERATURE 06060000 ENGINE OIL LEVEL 06085900 DEVICE THAT ALLOWS TO EXCLUDE THE EMERGENCY DEVI‑ SAFETY OF THE CE FOR AERIAL PART AEREAL PART IN CASE OF EMERGENCY OPE‑ RATIONS 06086000 DEVICE THAT ALLOWS TO EXCLUDE THE EMERGENCY DEVI‑ SAFETY OF THE CE FOR UNDERCAR‑ UNDERCARRIAGE IN RIAGE CASE OF EMERGENCY OPERATIONS 06086600 WARNING KEEP SAFE DISTANCE AND CRUSHING HAZARD PERSON 06086600 06086000 06085900 06
BOOM LIFT MODELS X17J JLG 06165000 HYDRAULIC OIL LEVEL 1701499 FORBIDDEN LIFTING POINT Description Identikit 6 5 0 00 Name 0 61 Code 1701499 1001125483 DO NOT WASH WITH WATER GROUNDING 06998800 HAND PUMP LEGEND QUICK INSTRUCTIONS FOR USING THE EMER‑ GENCY HAND PUMP BE CAREFULL AT WORK USING SAFETY HAR‑ NESSES, USE PROTECTI‑ VE EQUIPMENT (HEL‑ MET), PROHIBITION OF WELD ON THE MACHI‑ NE, PROHIBITION OF USE SYSTEMS TO INCREASE THE AREA OF WORK INSIDE THE BASKET , PROHIBITION OF WORKING IN TH
BOOM LIFT MODELS X17J JLG Code Name Description Identikit BATTERY PACK WAR‑ NINGS CORROSIVE LIQUID Presence of highly corro‑ sive liquid, dangerous to the body and eyes. HIGH VOLTAGE Presence of high voltage with danger of electric shock. 07107200 Formation of potentially DANGER OF EXPLO‑ explosive mixture inside SION the battery. Do not smoke or use naked flames when NO NAKED FLAMES recharging and near the vehicle. Risk of explosion.
BOOM LIFT MODELS X17J JLG X17JR0420113 39
BOOM LIFT MODELS X17J JLG 3 SAFETY DEVICES The information given below concerning the safety devices are provided to the user in order to allow him/her to understand the machine behaviour and possible work sequences; moreo‑ ver, in this way it is possible to identify any breakdowns with greater precision and to sup‑ ply more detailed information to the after‑sales service for quicker, less expensive interven‑ tions.
BOOM LIFT MODELS X17J JLG 3.1 BATTERY CUTOUT SWITCH THERMIC MOTOR LITHIUM MOTOR This device, located on the left side of the electrical components compartment, is used to iso‑ late the machine’s electrical circuit, stopping any movements. It is well‑visible and easily accessed without using tools. It only needs to be activated for pro‑ longed machine downtime or maintenance operations.
BOOM LIFT MODELS X17J JLG 3.3 CYLINDER STOP VALVES The stabiliser cylinders have a double stop valve which in case of system breakdown or hose breakage stops the cylinder preventing dangerous platform instability situations. All cylinders that move the aerial part of the platform structure are fitted with a stop valve which in case of system breakdown or hose breakage stops the cylinder preventing the basket from falling due to gravity.
BOOM LIFT MODELS X17J JLG 3.5 STABILISER POSITION MICROSWITCHES The position of the stabilisers and their contact with the ground are detected by 4 microswit‑ ches positioned near the stabiliser cylinder rod fastening pin. The microswitches fixed to the stabiliser must be released when the stabiliser rests on the ground. Check the correct operation of the microswitches every day. 3.
BOOM LIFT MODELS X17J JLG The max load depends on the working mode. If the machine works with the jib open, the load is 120 kg. In case of operation with the jib closed, the maximum load allowed is 200 kg. The radio control display always shows the maximum load allowed according to the work mode. When the maximum allowable load is reached, an icon appears on the radio control display, a sound signal is emitted and all platform movements are disabled.
BOOM LIFT MODELS X17J JLG 3.9 SPIRIT LEVEL The spirit level is positioned on the turret and it is readily visible from the basket and from the ground. The spirit level must be used to make sure that during the platform levelling phase the maximum allowable gradient of 1° is complied with. This condi‑ tion is met when the air bubble is inside the green area.
BOOM LIFT MODELS X17J JLG The pins in the most delicate positions are threaded at the ends and are fitted with self‑ locking nuts (4) or self‑locking threaded ring nuts to prevent the structure from subsiding. Check the correct tightness of all the pin locking devices according to the intervals indicated by the manufacturer of the machine. Never loosen the pin locking devices and periodically check they are correctly tightened.
BOOM LIFT MODELS X17J JLG 4 INSTRUMENTS AND CONTROLS Below is a description of all the controls and indicators present on the platform; each device has a sticker that briefly describes its function applied nearby, often containing symbols that are used to ensure quick and clear understanding. Before using the platform, the following descriptions must be read in order to gain in‑depth knowledge of the functions of each devi‑ ce and to be aware of any suggestions provided by the manufacturer.
BOOM LIFT MODELS X17J JLG 4.1.1 DISPLAY The display is used to view the status of the machine and the operating information neces‑ sary or useful for the operator. When the machine and the radio control are switched on, the main control board of the machine sends the radio control the information to be displayed. This operation has a variable duration.
BOOM LIFT MODELS X17J JLG inactive (see photo). If the electronic board of the machine is on and the radio control is not too far from the machine, the latter will synchronize to the receiver and will be ready for use in about 10 seconds, while the display will show the main screen. If the electronic board of the machine is off or the radio control is too far from the machine, the latter will not complete the syn‑ chronization procedure and the signal search status will keep appearing on the display.
BOOM LIFT MODELS X17J JLG POSITION 2: Position 2 displays the maximum weight according to the operating mode: 120 kg / 200 kg POSITION 3: Position 3 displays the engine/motor selection and the engine status. Petrol/diesel engine Electric motor An X on the icon indicates that the engine/motor is off, no X indicates that it is on.
BOOM LIFT MODELS X17J JLG In place of this icon, the basket overload icon may be shown. When the load sensor measures a load exceeding the allowed work load ‑ 120 kg/200 kg ‑ the main screen disappears for three seconds, replaced by the overload error display, the audible warning is activated, then the overload icon appears in position 5 in place of the icon ena‑ bling the overhead movements.
BOOM LIFT MODELS X17J JLG POSITION 7: Position 7 is used for functional signals: Emergency STOP pressed Signals that one of the emergency stop buttons on the machine has not been released. Signals an error in the battery management system. BATTERY VOLTAGE BELOW MINIMUM LIMIT. Indicates that the battery charge level is below the minimum limit allowed. If this message appears, it is advisable to recharge the battery, either by keeping the diesel or petrol engine on, or by connecting to the network.
BOOM LIFT MODELS X17J JLG POSITION 8: Position 8 displays the battery charge status or the icon indicating the battery is being rechar‑ ged. This position displays the information regarding the radio control battery charge and the radio signal level. Position 8 is also used to show the selection of the emergency descent operation from the basket with solenoid valves on the cylinders. In addition to the main screen described above, there are other functional displays that will be described successively.
BOOM LIFT MODELS X17J JLG 4.1.2 JOYSTICKS Using the two joysticks the operator selects which track must be moved, the direction and the speed. The direction of the joystick determines the direction of the movement. The degree of movement of the joystick determines the speed. The more the joystick is moved away from the central neutral position, the faster the movements obtained.
BOOM LIFT MODELS X17J JLG 4.1.3 PUSH BUTTONS The buttons have a dual function: they can be used to select machine functions or as numeri‑ cal keys in the service submenus. They in fact feature an icon that represents their meaning and a number for use as a numeri‑ cal keypad. An emergency STOP button is also available which, when pressed, stops the engine/motor, brings the machine to a standstill and switches the radio control off.
BOOM LIFT MODELS X17J JLG BUTTON 4: Used to enable control of the emergency descent from the basket. Confirmation that the ope‑ ration is enabled is displayed on the screen in position 8. BUTTON 5: Used to select the travel speed and the engine/motor speed. There are three speeds available: •SLOW: engine at 1500 rpm for the operation of the aerial part, at 2200 rpm for the operation of the carriage. Minimum possible speed for the tracks. •NORMAL: variable rpm according to the selected movement.
BOOM LIFT MODELS X17J JLG BUTTON 7 Used to automatically lower the stabilisers. BUTTON 11: Allows the engine to be switched on/off. If the button is pressed with the engine on, this will be stopped. BUTTON 12: Allows the electric motor to be switched on/off. If the button is pressed with the motor on, this will be stopped. If the start buttons are pressed with an emergency STOP button pressed, starting will be impossible. This condition is indicated by the icon STOP in position 7.
BOOM LIFT MODELS X17J JLG Note: Buttons 5 and 6 when pressed simultaneously also activate the horn. 07071000B 4.2 FOOTSWITCH Inside of the basket is fitted a footswitch device that must be pushed to allow the movement of the machine from the basket. If you try to move the machine without the footswitch pushed the movement will be prohibited and a message on the display will appear infor‑ ming that it is necessary push the pedal to work.
BOOM LIFT MODELS X17J JLG 5 EMERGENCY DEVICES The following information concerning the emergency devices is provided to help understand the behaviour of the machine and the possible work sequences; moreover, the devices can thus be identified more clearly and quicker action can be taken if emergencies occur. It is important that before starting any operation the operator checks the perfect working order of the emergency devices. 5.
BOOM LIFT MODELS X17J JLG 5.2 HAND PUMP 2 B 1 A The hand pump (2) is used to pressurise oil for emergency movements made necessary by any breakdown of the main hydraulic system. The hand pump has a manual diverter (1) used to select whether to control the two right sta‑ bilisers (Position A) or to control the two left stabilisers and the aerial part of the structure (Position B). See paragraph “Emergency manoeuvres”. 5.
BOOM LIFT MODELS X17J JLG The key used to activate the safety device bypass is lead‑sealed on the side of the electri‑ cal components compartment near the battery. Force the lead‑sealing to remove it. After using the safety device bypass a JLG after‑sales centre must be contacted in order to verify the causes that determined the necessity to use the safety device bypass and to lead‑seal the key.
BOOM LIFT MODELS X17J JLG 5.6 SWITCH TO ENABLE EMERGENCY CONTROLS 2 1 This device (1) is a valve and allows the operator on the ground to switch the controls from the position on the basket to the emergency position on the revolving turret (2). Turn deviator, turn clockwise the key and keep it in position, then move levers and the struc‑ ture will move.
BOOM LIFT MODELS X17J JLG TRACKED UNDERCARRIAGE HYDRAULIC DISTRIBUTOR 1 2 3 4 5 Rear left stabiliser control Front left stabiliser control Left track control Track extension control Right track control X17JR0420113 3 4 Lever/Movement obtained 5 6 7 Pictogram near the control Moving lever 1B downwards: rear L stabiliser down Moving lever 1A upwards: rear L stabiliser up Moving lever 2B downwards: front L stabiliser down Moving lever 2A upwards: front L stabiliser up Moving lever 3A downwa
BOOM LIFT MODELS X17J JLG Ref.
BOOM LIFT MODELS X17J JLG 6. USING THE MACHINE 6.1 SAFETY STANDARDS TO ADOPT BEFORE USING THE PLATFORM 6.1.1 RISK OF ELECTROCUTION If the machine must be used near electric power lines, the user must remain at a suitable distance from the latter. The table below supplies the values relating to the minimum distan‑ ce from electric power lines depending on the type of voltage.
BOOM LIFT MODELS X17J JLG 6.1.3 DANGER DUE TO THE WORK AREA THE MACHINE CAN ONLY WORK ON COMPACT AND LEVEL GROUND. Always verify that the slope of the ground in the platform positioning area does not exceed the stabilization max inclination. During the stabilisation phase, use the spirit level positio‑ ned in proximity to the main controls to check that the maximum inclination of the coupling with respect to horizontal does not exceed 1°.
BOOM LIFT MODELS X17J JLG ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ Before starting work, the operator must make sure that all the safety devices are in good working order, and check the efficiency of the main mechanical parts as well as the fuel and hydraulic oil level. Never operate on soft, rough, slimy ground or on slopes that exceed the allowable gra‑ dient, in order to ensure that the platform is completely stable. Make sure that the stabilisers rest on stable HORIZONTAL surfaces.
BOOM LIFT MODELS X17J JLG 6.
BOOM LIFT MODELS X17J JLG 6.4 USING THE ELEVATING WORK PLATFORM IMPORTANT IMPORTANTE In the explanations contained in the following paragraphs, it is assumed that the operator has already read and understood the contents of the previous sections of this manual. The‑ refore, warnings and photos which are already provided in other sections of this document will be repeated only when absolutely necessary.
BOOM LIFT MODELS X17J JLG ‑ When climbing into the basket, fasten the safety harnesses immediately to the appro‑ priate fixing points before carrying out any operations. Remember that the safety har‑ nesses must be checked periodically. ‑ If the pressure of the stabilisers on the ground exceeds the allowable pressure on the ground, the support surface must be increased by inserting appropriate plates or a sub‑ strate of stable material (e.g. wood) between the ground and the stabiliser plate.
BOOM LIFT MODELS X17J JLG 6.4.2 STARTING THE PETROL/DIESEL ENGINE Before starting the engine it is necessary to: ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ Become familiar with all the procedures described in the USER AND OPERATION MANUAL of the machine and of the engine, and to know the meaning of the safety labels. Examine the safety rule summary table in the manual and follow all the instructions given therein. Make sure that the fuel cap is properly tightened.
BOOM LIFT MODELS X17J JLG THE ENGINE MUST BE STARTED WITH ALL THE CONTROL BUTTONS AND JOY‑ STICKS IN NEUTRAL POSITION. Always make sure there are no foreign objects (e.g. branches) that may accidentally operate a control, as the platform may move suddenly out of the operator’s control and cause serious harm to things and/or people. Make sure that all the manual controls for the proportional valves are at rest. 6.4.
BOOM LIFT MODELS X17J JLG ‑ Make sure that all the emergency STOP buttons are released; This can be seen on the radio control display by checking the corresponding icon is not shown in position 7. If the operator attempts to start with an emergency stop button not released, the display will show an error message when the start button is pressed.
BOOM LIFT MODELS X17J JLG 6.4.4 STOPPING THE ENGINE/MOTOR To stop the engine, press again button 11 on the radio control; it allows the engine to be swit‑ ched off or on depending on its status. To stop the electric motor, press button 12; it allows the electric motor to be switched off or on depending on its status. 6.4.5 STOPPING THE MOTOR LITHIUM VERSION To switch off the electric motor, release the button or the lever on the remote control or relea‑ se the emergency control key.
BOOM LIFT MODELS X17J JLG 6.4.6 AUTOMATIC WORKING LOAD SELECTION The elevating platform can work with two different loads: 200 kg or 120 kg. According to the working load selected, one of the two work areas available on the machine will be enabled. The working load depends on the position of the jib arm.
BOOM LIFT MODELS X17J JLG 6.4.7 TRAVEL The MEWP is a self‑propelled machine able to easily move on any type of ground, over steep slopes (up to 21°) and, considering the small dimensions, to enter narrow openings. One con‑ dition for travel is that the four stabilisers are lifted from the ground and the machine is in the transport or stabilisation configuration.
BOOM LIFT MODELS X17J JLG TRAVEL PROCEDURE Before travelling, proceed as follows: ‑ Check that all instructions previously given in this chapter have been complied with. ‑ Make sure that the ground is compact and can support the weight of the machine. ‑ Check that there are no obstacles in the travel area, considering the overall dimensions of the machine. ‑ Check that the machine is completely closed and aligned, in the stabilisation or transport position.
BOOM LIFT MODELS X17J JLG 6.4.8 PARKING THE MACHINE ON A SLOPE OR ON UNEVEN GROUND When parking the machine on a slope or uneven ground with the stabilisers closed, make sure that the carriage is in the open position and block the tracks using chocks to prevent the machine from moving. ‑ Do not use the second travel speed to drive on sloping or uneven ground and when not driving in a straight line. 6.4.
BOOM LIFT MODELS X17J JLG The complete closure and alignment is displayed by the arrows on the machine (SEE PHOTO) and the display of the icon in position 6 on the radio control. ‑ The stabilisers must be lowered from the control position in the basket. Make sure that visibility of the trajectory of each stabiliser is perfect before moving it. ‑ Select the engine/motor speed as required and check the selection on the display. Always perform stabilisation at slow speed.
BOOM LIFT MODELS X17J JLG MANUAL STABILISER CONTROL The manual control of the stabilisers must not be used to stabilise the machine but only to correct its inclination in the event of stabilisation in difficult conditions. It can also be used to lower or lift the stabilisers individually in order to increase the stability of the machine, if it is necessary to transit areas with obstacles or steep slopes.
BOOM LIFT MODELS X17J JLG Note: MUST IT IS IMPORTANT TO REMIND THAT WHEN THE STABILISERS ARE LOWERED THE CARRIAGE ALWAYS BE RAISED FROM THE GROUND. IMPORTANT IMPORTANTE After using the manual stabiliser control, remember to pressurise the bottom of the stabi‑ liser cylinders. To do this, run an auto‑stabilisation cycle or lower each stabiliser for one second.
BOOM LIFT MODELS X17J JLG 6.4.10 AUTOMATIC LOWERING AND RAISING OF THE STABILISERS The elevating platform is fitted with an innovative self‑levelling system that acts on the stabi‑ lisers and uses the electronic spirit level provided on the main control board. For the self‑levelling procedure, all the precautions described to this point apply.
BOOM LIFT MODELS X17J JLG If during lowering one of the stabilisers does not touch the ground, the machine will conti‑ nue to operate the cylinder at the end of its stroke until the motor switches off or the self‑ levelling procedure ends. This situation is normal and indicates that the slope the machine is situated on exceeds the allowable limit for stabilisation. If at the end of the stabilisation phase the machine has to be lifted even further from the ground, a new self‑levelling proce‑ dure can be run.
BOOM LIFT MODELS X17J JLG 6.4.11 EXTENDING THE TRACK GAUGE To adjust the track gauge, proceed as follows: • Use buttons 3‑9 to extend/narrow the track gauge. NOTE: the track gauge extension operations should be performed with the machine stabili‑ sed and lifted from the ground. If this is not possible, perform the extension operations with the tracks moving. Do not extend/narrow the track gauge when the tracks are stationary and resting on the ground. 6.4.
BOOM LIFT MODELS X17J JLG • Pay maximum attention to obstacles that may collide with the various parts of the machine during movement. Before carrying out ANY movement, make sure that nothing can interfere with ANY part of the machine (branches, protruding parts of buildings, etc.). It is prohibited to introduce objects into the basket that provide high resistance to wind pressure (e.g. large signs) even if they are within the machine’s capacity limits.
BOOM LIFT MODELS X17J JLG • If the movements are selected when one of the conditions listed above is not satisfied, an error message will be shown on the display indicating what conditions are OK and what are not satisfied (FAIL). If the missing condition is stabilisation, the message will also indicate what stabiliser is not resting on the ground.
BOOM LIFT MODELS X17J JLG BASKET LIFTING ALARM If when using the machine at a height, for whatever reason, the basket is lifted from its posi‑ tion on the load sensor, an alarm prevents all movements of the machine and the display on the radio control shows an error message.
BOOM LIFT MODELS X17J JLG If during operation the arms enter the limited rotation area, the movement being performed will be stopped and a message on the radio control display will urge the operator to raise the first and second arm. In order to be able to continue the movements that have been interrupted, raise the first and second arm above the height controlled by the microswitch or rotate them in the opposite direction.
BOOM LIFT MODELS X17J JLG 6.4.13 MANUAL LEVELLING OF THE BASKET The elevating work platform is provided with an automatic basket levelling device that was designed so that the basket floor is always parallel to the ground independently of the move‑ ments of the arms. However, due to causes such as leaks and malfunctions, it may be necessary to operate manually to bring the basket to the optimal position.
BOOM LIFT MODELS X17J JLG 6.5 EMERGENCY MANOEUVRES The machine was designed considering possible emergency situations such as mechanical and electrical breakdowns, sudden operator illness etc. In all of these cases the machine can be operated both from the basket and from the ground so as to bring it back to the transport configuration or however in such a way as to rescue the occupant/occupants from the basket. These operations are described below.
BOOM LIFT MODELS X17J JLG The message disappears when the lever is released. 6.5.2 OPERATING THE MACHINE FROM THE EMERGENCY CONTROL POSITION ON THE GROUND IF THE OPERATOR IS TAKEN ILL This emergency descent function can be used only if: ‑ the operator in the basket is taken ill. IMPORTANT IMPORTANTE The sole purpose of the emergency descent from the ground is to aid the operator or opera‑ tors in the basket by bringing them to the ground, all other uses are prohibited.
BOOM LIFT MODELS X17J JLG DANGER PERICOLO From this position the automatic device for preventing collisions between the first arm and the engine cannot be activated, so be sure to avoid any contact between the two parts. Negli‑ gent use may cause serious damage to the structure and injury to operators both in the basket and on the ground. 6.5.
BOOM LIFT MODELS X17J JLG ‑ Turn the emergency key anticlockwise and hold it in position (see sticker). The display on the radio control will show the safety device BYPASS icon in position 7. Control the machine ONLY carrying out operations that allow the machine to be closed: first/second arm folding, extension arm in, jib arm folding. The third arm can be rotated and lowered only with the extension arm completely retracted.
BOOM LIFT MODELS X17J JLG 6.5.4 EMERGENCY DESCENT CONTROLLED FROM THE GROUND IN THE ILLNESS, WITH THE MOTOR RUNNING AND ELECTRICAL SYSTEM FAULT EVENT OF SUDDEN OPERATOR This emergency descent function is used only if the operator feels ill while the motor is run‑ ning and the electrical system has broken down or if it is not possible to perform the pre‑ vious emergency operations.
BOOM LIFT MODELS X17J JLG ON‑OFF LEVERS IMPORTANT IMPORTANTE ‑ Once the emergency operation has been completed, return the knob to its original position, taking care to put back the protec‑ tion cap and have the double lead‑sealing restored by qualified personnel. Unscrew completely the flywheel that enables the aerial part.
BOOM LIFT MODELS X17J JLG To perform the emergency descent in the conditions described above, proceed as follows: ADJUSTING KNOB ‑ Remove the cap from the solenoid valve (the external lead seal breaks automatically when the cap is unscrewed and removed) and close it manually by pressing and turning the underlying knob: the internal wire sealed with lead breaks automatically and closes the solenoid valve.
BOOM LIFT MODELS X17J JLG 6.5.6 EMERGENCY OPERATIONS ON THE CARRIAGE: MOVING THE PLATFORM STABILISERS USING THE HAND PUMP TO ALLOW THE MACHIE TO BE TRANSPORTED THE HYDRAULIC PUMP CAN BE USED TO MOVE THE STABILISERS AND SET THE MACHINE IN THE TRANSPORT CONFIGURATION ONLY AFTER CLOSING COMPLETELY THE AERIAL PART OF THE PLATFORM. To raise the stabilisers from the ground in order to be able to transport the machine, pro‑ ceed as follows: ‑ Check that the machine is completely closed and aligned.
BOOM LIFT MODELS X17J JLG 6.5.7 EMERGENCY OPERATION OF THE UNDERCARRIAGE IN THE EVENT OF MOVEMENTS OF THE AERIAL PART THE MANOEUVRE DESCRIPED BELOW MUST BE CARRIED OUT ONLY AND EXCLUSIVELY WITH THE MACHINE CLOSED. During transport, the aerial part of the machine may turn, con‑ sequently becoming misaligned. If this occurs, one of the two EMERGENCY PROCEDURES described below can be applied: A) Machine realignment ‑ Open the electrical components compartment.
BOOM LIFT MODELS X17J JLG tion and close the electrical components compartment. B) Moving the undercarriage with the machine not aligned OPERATION ALLOWED ONLY TO REACH THE CONDITIONS NECESSARY TO PERFORM THE PROCEDURE DESCRIBED UNDER POINT A). ANY OTHER USE IS PROHIBITED. ‑ Open the electrical components compartment; ‑ Place the emergency key on the electrical components com‑ partment, removing it from the machine’s key holder, where it is sealed with lead (see photo).
BOOM LIFT MODELS X17J JLG 6.6 RADIO CONTROL CHARGE AND EMERGENCY ELECTRICAL CONNECTION The radio control is powered by a battery that guarantees more than 60 hours of autonomy in standby mode. The battery charge level is always shown on the display when this is on (see photo).
BOOM LIFT MODELS X17J JLG If the machine is going to remain unused for a long period, exceeding two days, always disconnect the power supply and the circuit breaker, and remove the battery from the radio control. IMPORTANT IMPORTANTE The battery charger is working when the led on its front is on. The led flashes to indicate that the battery charge is complete.
BOOM LIFT MODELS X17J JLG 6.7 RECHARGING THE BATTERY To check the battery charge, always use the special indicator shown on the display on the remote control. The batteries can be recharged even when using the machine (obviously the recharging times in this case will be longer). The batteries can be recharged even when they are not comple‑ tely down. If the charge is less than 20% an audible warning signal will be activated whenever the electric motor is started, to warn the user to charge the machine.
BOOM LIFT MODELS X17J JLG WARNING ATTENZIONE The battery charger supplied with the elevating platform was designed to ensure safety and reliable performance. It is already fitted on the machine and does not need any adjustment or configuration by the user; nonetheless, to avoid injury and damage to the battery charger, the following essential precautions should be observed: • Carefully read the installation instructions contained in this manual. For future reference, keep the manual in a safe place.
BOOM LIFT MODELS X17J JLG LED Indicator Colour Description Red steady Current delivered between 12.5 and 25 A Red flashing Current delivered between 6 and 12.5 A Orange steady Current delivered less than 6 A Orange flashing (4s ON – 1s OFF) Standby phase awaiting restart Orange flashing (1s ON – 1s OFF) Alarm TECHNICAL SPECIFICATIONS T=25°C unless otherwise specified.
BOOM LIFT MODELS X17J JLG WARNING ATTENZIONE Before use, carefully read the instruction booklet. Make sure that the charge curve selected is suitable for the type of battery being rechar‑ ged. 6.8 MAIN INTENDED USES OF THE PLATFORM Below are the specific warnings for the most frequent uses of the machine. The information provided must be considered as an addition to and not a replacement for the contents of the User and Operation manual. 6.8.
BOOM LIFT MODELS X17J JLG ‑ it is compulsory to check in advance that the plants being pruned cannot fall on any part of the platform or the basket. 6.8.4 REPAIR AND MAINTENANCE OF ROOFING AND GUTTERS Remember that it is prohibited to use the platform for the transport of material at a height even if this is within the capacity limits specified by the manufacturer; the EWP is not a lif‑ ting device.
BOOM LIFT MODELS X17J JLG 7. MAINTENANCE 7.1 SAFETY INSTRUCTIONS FOR GREASING AND LUBRICATION • Errors can be extremely dangerous. Before greasing or making repairs read the user and operation manual carefully. • Handle all parts with special care. Keep hands and fingers away from concealed spaces, gearing and similar. Always use approved safety devices, such as goggles, gloves and safety footwear.
BOOM LIFT MODELS X17J JLG Pakelo Hydraulic EP Extra ISO 68 Pakelo Hydraulic EP Extra ISO 46 Pakelo Hydraulic EP Extra ISO 32 Pakelo Hydraulic EP Extra ISO 22 SHELL TELLUS S3V 68 SHELL TELLUS S3V 46 SHELL TELLUS S3V 32 SHELL TELLUS S3V 22 * ** *** 180 160 160 180 180 160 160 180 HYDRAULIC EP EXTRA ISO 22 V.I.180 / SHELL TELLUS S3V 22 V.I.
BOOM LIFT MODELS X17J JLG 7.
BOOM LIFT MODELS X17J JLG 7.5 SAFETY INSTRUCTIONS FOR MAINTENANCE OPERATIONS • Spare parts must correspond to the technical specifications provided by the Constructor. This is guaranteed by the use of original spare parts. • Errors can be extremely dangerous. Before greasing or making repairs read the user and operation manual carefully. • Handle all parts with special care. Keep hands and fingers away from concealed spaces, gearing and similar.
BOOM LIFT MODELS X17J JLG 7.
BOOM LIFT MODELS X17J JLG HATZ DIESEL ENGINE PART MAINTENANCE WORK BEFORE STARTING CHECK, CLEAN • DRY AIR FILTER INTERVAL (HOURS) AS NEEDED 10 50 100 250 CHECK LEVEL • 2000 • •* CHANGE • • CLEAN ENGINE OIL FILTER • REPLACE CLEAN 1000 • REPLACE ENGINE OIL 500 • FUEL FILTER • REPLACE WATER SEPARATOR COOLING SYSTEM CLEAN AND DRAIN WATER • CHECK FLUID LEVEL • •* • TOP UP/CHANGE FLUID • • CHECK LEVEL HYDRAULIC OIL • CHANGE HYDRAULIC OIL REPLACE CARTRIDGE FILTER ARTICUL
BOOM LIFT MODELS X17J JLG 7.7 ELECTRIC MOTOR The electric motor is located inside of the carriage distributor support cover. 7.7.1 ELECTRIC MOTOR MAINTENANCE Periodically check the condition of the following electric motor components. • POWER SUPPLY TERMINALS Check tightness of the nuts on the power supply terminals and make sure the insulation is intact. • FAN Keep air intakes clean and make sure the fan can rotate freely.
BOOM LIFT MODELS X17J JLG 7.8 INSPECTION AND MAINTENANCE All JLG aerial platforms must be inspected, tested and serviced according to the following instructions. See the user and operation manual for the complete list of recommended inspection intervals and the correct checking and servicing procedures.
BOOM LIFT MODELS X17J JLG pump, motor or cylinder malfunction; rubber particles on the filter that may indicate deterioration of hoses, o‑rings or other rubber components. 3. Fuel filters. 4. Fan belt adjustment and excessive wear (diesel engine only). 5. Hydraulic hoses for cracks, leaks and buckling, and signs of excessive abrasion on all hoses and pipes. 6.
BOOM LIFT MODELS X17J JLG maintenance and inspection records. The structural inspection must be carried out under the supervision of a professional engi‑ neer. This inspection must: 1. 2. 3. 4. 5.
BOOM LIFT MODELS X17J JLG X17JR0420113 117
BOOM LIFT MODELS X17J JLG 7.10 MAINTENANCE ON THE RUBBER TRACKS 7.10.1 CHECKING THE TRACK TENSION Stop the machine on solid, level ground. Lift the machine so that it is safe and place stable supports under the undercarriage chassis for total support. Parallel with the central roller of the undercarriage, measure distance A from the bottom of the roller to the rigid inside of the rubber belt. The track tension is normal if the distance A is between 10 and 15 mm.
BOOM LIFT MODELS X17J JLG 5. To tighten the track, connect a grease gun to grease nipple 2 and add grease until tension is within the specified values. DANGER PERICOLO It is not normal if the track remains tight after valve 1 has been turned anticlockwise or if the track is still loose after grease has been added to grease nipple 2. Never try to remove the tracks or disassemble the track tensioner cylinder as the grease pres‑ sure inside the cylinder is very dangerous. 7.10.
BOOM LIFT MODELS X17J JLG ‑ incorrect contact between sprocket and track; ‑ internal breakage of rollers; ‑ operation on sandy ground. C) Separation of the metal cores The metal core acts as a sort of adhesive for the rubber between the core itself and the steel wires. Separation may be caused by excessive tension, for the following reasons: ‑ the metal cores have been wound by the worn sprocket as WORN PARTS PARTI USURATE shown in the figure.
BOOM LIFT MODELS X17J JLG 7.10.4 CHANGING THE RUBBER TRACKS DANGER PERICOLO The grease contained in the hydraulic track is pressurised. For this reason, do not loosen grease nipple 1 more than 1 turn; if the nipple is loosened excessively, it may be expelled due to the pressure of the grease, putting the safety of the operator at risk. Never loosen grease nipple 2. When gravel or mud is stuck between the sprocket and the track links, remove it before loo‑ sening. Removing the rubber track 1.
BOOM LIFT MODELS X17J JLG 3. Engage the track links with the sprocket and position the other end of the track on the idler roller. 7 4. Turn the sprocket in reverse (7) pushing the track shoes insi‑ de the chassis (8). 52 02 02 BH 19 5. Position the track using a steel pipe and turn the sprocket again. 6. Ensure that the track links are correctly engaged in the sprocket and in the idler roller. 8 7. Adjust the track tension. 8. Rest the undercarriage on the ground. 7.
X17JR0420113 0,00604 0,00661 0,00909 0,01015 0,01400 0,01474 0,01750 0,02000 0,0318 0,0364 Sq In 0,0524 0,0580 0,0775 0,0878 0,1063 0,1187 0,1419 0,1599 0,1820 0,2030 0,2260 0,2560 0,3340 0,3730 0,4620 0,5090 0,6060 0,6630 0,7630 0,8560 0,9690 1,0730 1,1550 1,3150 1,4050 1,5800 In 0,3125 0,3125 0,3750 0,3750 0,4375 0,4375 0,5000 0,5000 0,5625 0,5625 0,6250 0,6250 0,7500 0,7500 0,8750 0,8750 1,0000 1,0000 1,1250 1,1250 1,2500 1,2500 1,3750 1,3750 1,5000 1,5000 Sq In LB 3340 3700 4940 5600 6800 7550 9050
124 Sq In 0,0524 0,0580 0,0775 0,0878 0,1063 0,1187 0,1419 0,1599 0,1820 0,2030 0,2260 0,2560 0,3340 0,3730 0,4620 0,5090 0,6060 0,6630 0,7630 0,8560 0,9690 1,0730 1,1550 1,3150 1,4050 1,5800 In 0,3125 0,3125 0,3750 0,3750 0,4375 0,4375 0,5000 0,5000 0,5625 0,5625 0,6250 0,6250 0,7500 0,7500 0,8750 0,8750 1,0000 1,0000 1,1250 1,1250 1,2500 1,2500 1,3750 1,3750 1,5000 1,5000 Sq In 0,00604 0,00661 0,00909 0,01015 0,01400 0,01474 0,01750 0,02000 0,0318 0,0364 0,1120 0,1120 0,1380 0,1380 0,1640 0,1640 0,19
X17JR0420113 2,5 3 22 24 8,78 1120 817 694 561 459 353 303 245 192 115 157 84,30 58,00 20,10 14,20 487,0 355,5 302,0 244,0 199,5 153,5 132,0 106,5 83,5 50,0 68,3 36,7 25,2 15,9 12,6 8,74 6,18 3,82 2,95 2,19 164 4090 2560 1990 1460 1080 737 581 426 3070 1920 1490 1100 810 553 436 320 226 219 301 105 66 38 19 13 7,9 4,6 2,3 1,6 1,0 [N.m] Torque (Lub) 140 88 50 26 18 11 6,2 3,1 2,1 1,3 [N.
BOOM LIFT MODELS X17J JLG 7.12 CHECKING THE HYDRAULIC OIL LEVEL A B The check must be carried out with the platform (EWP) and the stabilisers in the resting position on flat ground. Check the oil level on indicator A; the oil must be half way up the level indicator. If this is not the case, top up through cap B. 7.12.1 HYDRAULIC OIL To top up or replace the hydraulic oil ONLY use JLG oil. 7.
BOOM LIFT MODELS X17J JLG 7.14 CHECKING THE CONDITION OF THE FILTER CARTRIDGE A The cartridge must be replaced on every oil change and according to the intervals specified in the maintenance table. NOTE: it is very important to replace the cartridge for the first time after 50 operating hours, to eliminate hose and hydraulic component processing residues from the hydraulic system. 1. Unscrew the cap A and remove the filter cartridge. 2.
BOOM LIFT MODELS X17J JLG 7.16 CHECKING THE OPERATING PRESSURES IN THE HYDRAULIC SYSTEM A pressure gauge, with a minimum scale of 250 bars, must be used to carry out this check. ‑ ‑ ‑ Make sure that the machine is closed and in the resting position. Make sure that no one is standing within the machine operating range. All the specified checks must be carried out from the control position in the basket.
BOOM LIFT MODELS X17J JLG 7.17 CHECKING TIGHTNESS OF THE FASTENING SCREWS ON THE PIN RETAINERS AND THE LOCK NUTS ‑ ‑ Check that the fastening screws on the pin retainers and lock nuts are not loose. If they have become loose, tighten the bolts or the lock nuts, as specified in the para‑ graph “Pin locking bolts and nuts”. 7.
BOOM LIFT MODELS X17J JLG 7.20 CHECKING TIGHTNESS OF THE TURNTABLE BOLTS Check the correct tightness of the top and bottom bolts on the turntable according to the intervals specified in the routine maintenance table. The bolts must be tightened to a torque of 248 Nm. 7.21 BATTERY: CHECKS AND MAINTENANCE THERMIC VERSION ‑ ‑ ‑ ‑ ‑ Do not use naked flames or produce sparks near the battery (explosive gases). The battery contains diluted sulphuric acid, which is highly explosive.
BOOM LIFT MODELS X17J JLG 7.21.2 RECHARGING THE BATTERY THERMIC VERSION ‑ ‑ ‑ The battery must be recharged in well ventilated places, away from naked flames and possible sources of sparks. Do not disconnect the cables with the engine running. The machine is equipped with an internal battery charger. To recharge the battery, con‑ nect the machine to the mains power supply and press the corresponding switch (photo).
BOOM LIFT MODELS X17J JLG 7.21.3 REPLACING THE BATTERY THERMIC VERSION ‑ ‑ ‑ ‑ Do not disconnect the cables with the engine running. Before disconnecting the cables, turn the engine key to position OFF. Disconnect the battery terminals, always starting from the negative pole (‑). Reconnect the cables, always starting from the positive pole (+). When the battery cannot accumulate electric energy any longer, replace it with a new one having the same characteristics.
BOOM LIFT MODELS X17J JLG 7.22 BATTERY PACK OPERATING SPECIFICATIONS The battery pack must be used and handled with care to ensure safe operation and maxi‑ mum machine performance. The battery pack has a rated voltage of 48 Vdc; any modifications made by unauthorised per‑ sonnel invalidate the warranty and may cause damage to the machine and harm to people and things. Only qualified personnel are authorised to handle and access the battery pack.
BOOM LIFT MODELS X17J JLG 7.22.1 COMPONENTS AND DIAGRAMS BATTERIES The battery pack must be used and handled with care to ensure safe operation and maxi‑ mum machine performance. The battery pack has a rated voltage of 48 Vdc; any modifications made by unauthorised per‑ sonnel invalidate the warranty and may cause damage to the machine and harm to people and things. Only Jlg technical personnel are authorised to handle and access the battery pack.
BOOM LIFT MODELS X17J JLG EXPLODED DIAGRAM OF SYSTEM COMPONENTS 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) 15) Battery case cover Remote control switch 100A 48V fuse 12V 12Ah battery Starter Suction fan Inverter 48V/12V DC/DC Relay Fuses Battery management system Battery charge indicator Blower fan Battery case 15 cells (90Ah) X17JR0420113 135
BOOM LIFT MODELS X17J JLG 7.22.2 PERSONAL PROTECTIVE EQUIPMENT When recharging the battery pack and during any other maintenance operation on the bat‑ tery pack, it is necessary to use at least the Personal Protective Equipment (PPE) listed below. Eye protection devices Protective glasses in accordance with EN 166, for protection against sprays of hazardous materials. Hand protection devices Hand protection gloves in accordance with EN 60903, for protection and insu‑ lation during work on live parts.
BOOM LIFT MODELS X17J JLG 7.22.3.1 Procedure for handling hot cells As soon as it has been established that the temperature of a cell has risen considerably, the first action is the evacuation of personnel from the affected area. The area has to be isolated and nobody can enter if not strictly necessary. If possible, before leaving the area, the person who first identified the problem has to check if there is an external short‑circuit and resolve it as soon as possible.
BOOM LIFT MODELS X17J JLG 7.22.3.2 Procedure for handling vented cells In normal conditions a cell does not show leaks or venting, however a cell may vent or relea‑ se substances if the critical temperature is reached or if the protective glass‑metal seal breaks due to severe mechanical conditions. The severity of the leak consequent to venting ranges from slight leak around the seal to a violent leak of substances through the vent. In some cases, if the cell is not plugged, it may behave as a projectile.
BOOM LIFT MODELS X17J JLG SKIN Wash in cold water under a shower, remove contaminated garments. Continue washing for at least 15 minutes. Seek medical help where necessary. RESPIRATORY TRACT Move the casualty outdoors into the open air. If the casualty has difficulty breathing, have oxygen administered by trained personnel. If breathing stops, apply mouth‑to‑ mouth resuscitation and immediately seek emergency medical help. 7.22.3.
BOOM LIFT MODELS X17J JLG ‑ Place the contaminated material in a sealable plastic bag and remove the excess air. Seal the bag. ‑ Place a cup of vermiculite in a second bag, place the first bag in the second and seal it. ‑ Clean the area with plenty of water and keep cleaning with water and soap. ‑ Dispose of the hazardous material in accordance with the local legislation in force.
BOOM LIFT MODELS X17J JLG • Minimum equipment required ‑ Class D fire extinguisher ‑ Class ABC extinguisher for any secondary fires ‑ Breathing apparatus ‑ Fireproof clothing ‑ Fireproof gloves ‑ Mask or protective glasses ‑ Non‑conductive pliers ‑ Dustpan, mineral oil • Procedure ‑ In the event of fire on one cell, a team of experienced fire‑fighting personnel has to be contacted. The personnel must be properly trained to fight lithium battery fires.
BOOM LIFT MODELS X17J JLG • First aid in the event of contact with the electrolyte EYES Immediately wash the eyes in abundant running water for at least 15 minutes, keeping the eyelids open and flushing the eye and back of the eyelid. Immediately seek medical help. SKIN Wash in cold water under a shower, remove contaminated garments. Continue washing for at least 15 minutes. Seek medical help where necessary. RESPIRATORY TRACT Move the casualty outdoors into the open air.
BOOM LIFT MODELS X17J JLG 8 SAFETY STANDARDS FOR TRANSPORT IMPORTANT IMPORTANTE Always make sure that the vehicle used to transport the platform has suitable capacity and that no part of the EWP protrudes from the size limits prescribed by the road traffic regula‑ tions. DURING TRANSPORT, COVER THE RADIO CONTROL WITH THE SPECIAL PRO‑ TECTION CASING PROVIDED, OR DISCONNECT IT AND STORE IT IN A SAFE PLACE. 8.
BOOM LIFT MODELS X17J JLG 8.2 LOADING AND UNLOADING THE MACHINE ON TRANSPORT VEHICLES USING RAMPS RAMPS CHOCKS The JLG platform offers high manoeuvrability and stability even in travelling configuration. Despite this, the user must work with care even when carrying out the simplest operations.
BOOM LIFT MODELS X17J JLG 8.3 LIFTING THE MACHINE To lift the machine, first of all use a hoisting device with suitable capacity according to the distance and the height the EWP is to be lifted to. • For lifting operations for maintenance or loading onto transport vehicles, only use machinery (e.g. cranes, overhead cranes etc.) and load retention devices (e.g. ropes, chains, hooks) with suitable capacity and in perfect working order; for the weight of the machine, see the EWP’s technical specifications.
BOOM LIFT MODELS X17J JLG 8.3.1 HOW AND WHERE TO ATTACH THE PLATFORM To lift the platform it must be attached to each stabiliser using the appropriate fixing rings as indicated in the photo below. All four feet must be attached, otherwise the machine may not be balanced. Moreover, it is obligatory to use four different ropes, chains or slings; in this way, breakage or incorrect anchorage of one connection device would not cause dangerous load movements. 8.3.
BOOM LIFT MODELS X17J JLG 8.4 TRANSPORTING THE MACHINE Once on the trailer the machine must be fixed using tie rods as shown in the photo below. Make sure that the dimensions of the machine and the trailer are compatible with road traffic regulations. The fixing system connection points are identified by the sticker. Do not make connections in points other than those identified by the sticker. This could cause permanent damage to the structure with risk of collapse.
BOOM LIFT MODELS X17J JLG 9 SERVICE MENU ON THE RADIO CONTROL A SERVICE button is available on the remote control (ref. button 6), used to display the sta‑ tus of the machine parameters and as assisting device for the safety checks to be carried out on the machine, as specified in this manual. Pressing button 6 accesses a numerical menu, controlled by the number buttons on the remo‑ te control. The meaning of these menus is clearly explained herein.
BOOM LIFT MODELS X17J JLG ESSICAE A ESSICAE B ESSICCA A ESSICCA B EM.TERRA A EM.TERRA B FOTOA FOTOB EMTEL TERR ST1‑2 CHIUSI ST3‑4 CHIUSI ALL.TEMP A ALL.TEMP B If both are ON, the safety devices for the aerial part have been disabled using special key. ALTERN. COM EMERG MICROFUNI MARCIA MOTO TEMP.MOTO PRESS.MOTO TER/NAV A MICROJIB A MICROJIB B PEDALE EMNAV A EMNAV B POSM 1A POSM 1B POSM 2A POSM 2B POSM 3A POSM 3B POSM 4A POSM 4B TEL.CESTO INCLIN. X INCLIN. Y PESO. POS. 1E2 POS.
BOOM LIFT MODELS X17J JLG POS I BR POSCILIND SJIBT RETE ELET START M. ELE SLC SRC SIIIB SDIB SSIB SJIB SEXT If OFF, the turret is rotated in the area above the engine. If ON, the first arm is at a sufficient height to avoid any interference with the engine. If ON, the jib lever on the distributor on the ground is operated. If ON, the machine is connected to the mains power supply. If ON, the electric motor start button on the ground position is pressed.
BOOM LIFT MODELS X17J JLG 9.2 ERROR MENU Indicates correspondence between the double sensors, either (OK) or (FAULT). The sensors are listed on different pages: 1 PREC ACCESS THE PREVIOUS PAGE 2 SUCC ACCESS THE SUCCESSIVE PAGE 9 EXIT If the OK symbol is shown next to the sensor, this means that both elements on the same sen‑ sor are sending congruent information. If the FAULT symbol is shown next to the sensor, this means that the elements on the same sensor are sending incongruent information.
BOOM LIFT MODELS X17J JLG ALARMS INVERTER FAULT CODES CODE MEANING 1 Wrong Config Cause: EEPROM memory not configured. Solution: Contact Jlg after‑sales service. 8 Watch Dog Cause: Inverter cannot start or stop electric motor. Solution: Check connections and continuity of electric motor. If OK, replace inverter. 13 Eeprom KO Cause: EEPROM hardware or software problem. Solution: Replace inverter. 16 Aux output KO Cause: Problem with electromechanical brake.
BOOM LIFT MODELS X17J JLG CODE 37 38 MEANING Contactor closed Cause: Relay remains closed when power to coil is disconnected. Solution: Check relay. Contactor Open Cause: Inverter supplies power to relay coil but contact doesn’t close. Solution: Check relay and power supply to coil. 49 I=0 Ever Cause: Feedback current from motor sensor not constantly at 0. Solution: Check connection to motor. 53 STBY I high Cause: Internal fault detected in the inverter.
BOOM LIFT MODELS X17J JLG CODE MEANING 74 Driver shorted Cause: Relay power supply fault. Solution: Check relay power supply. This is generally a temporary problem due to certain working conditions. If problem persists, replace inverter. 75 Driver shorted Cause: Relay power supply fault. Solution: Check relay power supply. This is generally a temporary problem due to certain working conditions. If problem persists, replace inverter. 76 Coil shorted Cause: Problem detected with relay coil.
BOOM LIFT MODELS X17J JLG BMS FAULT CODES CODE A99E01 A99E02 A99E03 A99E04 A99E05 A99E06 A99E07 A99E08 A99E09 A99E10 A99E11 A99E12 A99E13 A99E14 A99E15 A99E16 A99E17 A99E18 A99E19 A99E20 A99E21 A99E22 A99E23 A99E99 TYPE OF ERROR Configuration error Incorrect voltage Incorrect temperature Excess discharge current Excess charge current Pre‑charge error No 12 V power supply No 12 V power supply High battery compartment temperature High electronic board temperature Incorrect self‑protection device temperature
BOOM LIFT MODELS X17J JLG BATTERY CHARGER FAULT CODES CODE DESCRIPTION STATUS ACTION Contact service dept. or Battery charger stops working. change product. 8 Internal logic fault. 13 Communication pro‑ Contact service dept. or blem with external Battery charger stops working. change product. memory. 19 Internal logic fault. Battery charger stops working. Contact service dept. or change product. 242 Error when reading internal memory on microcontroller. Battery charger stops working.
BOOM LIFT MODELS X17J JLG CODE DESCRIPTION 248 249 Temperature inside battery charger too high. Battery temperature too high. STATUS ACTION If internal temperature exceeds 80°C, battery charger reduces power to 80%, while it stops operating altogether if internal temperature exceeds 90°C. Bat‑ tery charger starts at full power again when internal tempera‑ ture falls below 70°C. If temperature exceeds 55°C or is less than ‑20°C, battery char‑ ger stops working.
BOOM LIFT MODELS X17J JLG 10. TROUBLESHOOTING PROBLEMS CAUSES SOLUTIONS The pump is particularly noisy. • The pump does not suck • The pump is too worn • The pump sucks up air • Replace the pump • Control the oil level in the relative tank When the pump has been activated oil does not arrive at the hydraulic plant or it arrives with low pressure, which is not sufficient to move the machine • See point 1 • Max. press. valves not cali‑ brated or dirty • Max.
BOOM LIFT MODELS X17J JLG PROBLEMS CAUSES SOLUTIONS At the end of the job it is not • The aerial part has not been • Repeat the procedure for possible to de‑stabilise the put perfectly into the rest putting the aerial part of the equipment position machine to rest and check the correct signal from the • The photocells are photocells faulty/incorrect During use of the aerial part • Telescopic arm and slide • Lubricate arm and slide vibrations and unsteadiness blocks are sparsely lubricated blocks in the
M 1 T 6 165bar P Sp.1.5 Ø10 7 3/8"G Ø15 Sp.1.5 1 Sp.1.5 3/8"G a Ø10 3 A Sp.1.5 P 3/8"G 1/4"G Ø10 2 T 8 V2 10 B b 3/8"G 1/4"G V1 11 STABILIZZATORE POSTERIORE DX 4 V2 2 M Sp.1.5 Sp.1.
BOOM LIFT MODELS X17J JLG 12.1.
BOOM LIFT MODELS X17J JLG 12.
BOOM LIFT MODELS X17J JLG 12.2.
X17JR0420113 Inp A Inp B Prop D Inp A Prop C Inp B Prop B B4 B3 B10 B11 B9 B8 B6 B5 Inp A Inp B Contatto con il terreno A stab 1 Contatto con il terreno B stab 1 Risorsa libera A Risorsa libera B Contatto con il terreno A stab 2 Contatto con il terreno B stab 2 Risorsa libera A Risorsa libera B Contatto con il terreno A stab 3 Contatto con il terreno B stab 3 Risorsa libera A Risorsa libera B Contatto con il terreno A stab 4 Contatto con il terreno A stab 4 Risorsa libera A Risorsa libera B Es
165 Inp A Inp B Inp A Inp B B4 B3 B10 B11 B9 B8 B6 B5 Inp A Inp B Inp A Out C Contatto con il terreno A stab 1 Contatto con il terreno B stab 1 Risorsa libera A Risorsa libera B Contatto con il terreno A stab 2 Contatto con il terreno B stab 2 Risorsa libera A Risorsa libera B Contatto con il terreno A stab 3 Contatto con il terreno B stab 3 Risorsa libera A Risorsa libera B Contatto con il terreno A stab 4 Contatto con il terreno A stab 4 Risorsa libera A Risorsa libera B Esclusione sicurezze A
BOOM LIFT MODELS X17J JLG • LITHIUM VERSION 166 X17JR0420113
TRANSFER OF OWNERSHIP To Product Owner: If you now own but ARE NOT the original purchaser of the product covered by this manual, we would like to know who you are. For the purpose of receiving safety-related bulletins, it is very important to keep JLG Industries, Inc. updated with the current ownership of all JLG products. JLG maintains owner information for each JLG product and uses this information in cases where owner notification is necessary.
Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia +61 2 65 811111 +61 2 65 810122 JLG Deutschland GmbH Max-Planck-Str. 21 D - 27721 Ritterhude - Ihlpohl Germany +49 (0)421 69 350 20 +49 (0)421 69 350 45 JLG Polska UI. Krolewska 00-060 Warsawa Poland +48 (0)914 320 245 +48 (0)914 358 200 JLG Latino Americana Ltda. Rua Eng.
